Simrad CS68 Installation Manual

Installation Manual
Simrad CS68 ECDIS
English
www.simrad-yachting.com
A brand by Navico - Leader in Marine Electronics
Rev
Date
Written by
Checked by
Approved by
A
070105
First issue.
B
301105
New software release (1.2.xx.) with minor changes in System Configuration dialog. Cabling diagram updated.
C
050906
New software release (2.1.xx.) implementing the IMO S-52 requirements (C-MAP SDK 3.6). Minor changes to MMI.
D
191007
New sw 2.2.00 with new displays added, MO19FE, MO19CE, MO19BE
E
160909
NG
JGV
THE
New software release (3.1.) adapted to new 19” ECDIS monitors and new MC50 MKII. Minor update to illustrations
2005-2009 Simrad AS. All rights reserved.
No part of this work covered by the copyright here on may be reproduced or otherwise copied without prior permission from Simrad AS. The information contained in this document is subject to change without prior notice.
Simrad AS shall not be liable for errors contained herein, or for incidental or consequential damages in connection with the furnishing, performance, or use of this document.
CS68 ECDIS
Sections
1 Installation
Description for unpacking and handling the equipment, for mechanical and electrical installation of all units in a CS68 system
2 Connecting external equipment
Description for how external equipment is connected to a CS68 system
3 Software configuration
How to configure the CS68 software
4 Installation approval
Check lists that should be used to verify correct installation of a CS68 system
5 Technical specifications
Hardware specification for all units included in a CS68 system.
6 Spare parts listing
List of all standard and optional units included in the CS68 system.
7 Drawings
Drawings, diagrams and cut-out templates for units in a CS68 system.
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INSTALLATION MANUAL
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CS68 ECDIS
Contents
1 INSTALLATION ................................................................. 1
1.1 General ............................................................................................................ 2
1.2 System components ........................................................................................ 3
1.3 Unpacking and handling ................................................................................. 4
1.4 Location of the units ....................................................................................... 5
1.5 Mechanical installation ................................................................................... 6
1.6 Grounding the units ...................................................................................... 10
1.7 MC50 MKII computer’s terminal layout ...................................................... 11
1.8 Power connection.......................................................................................... 12
1.9 MC50/Chart Interface unit cable connections .............................................. 13
1.10 Connecting keyboard, mouse and speaker .................................................... 14
1.11 Using the USB connection ............................................................................ 15
1.12 Connecting the monitor(s) ............................................................................ 16
1.13 Connecting the system to Internet................................................................. 18
1.14 Connecting optional equipment .................................................................... 19
2 CONNECTING EXTERNAL EQUIPMENT ............................. 21
2.1 General .......................................................................................................... 22
2.2 Serial I/O ports (TB1 – TB8) ........................................................................ 23
2.3 Digital Input ports (TB10) ............................................................................ 24
2.4 Digital Output ports (TB11) ......................................................................... 25
2.5 Grounding external cables ............................................................................ 26
2.6 Connection of Radar processor unit ............................................................. 27
3 SOFTWARE CONFIGURATION .......................................... 28
3.1 The System configuration dialog .................................................................. 29
3.2 Input configuration ....................................................................................... 31
3.3 Output configuration ..................................................................................... 37
3.4 Checksum ..................................................................................................... 38
3.5 Auxiliary settings .......................................................................................... 39
3.6 Miscellaneous settings .................................................................................. 40
3.7 Ship settings .................................................................................................. 42
4 INSTALLATION APPROVAL .............................................. 43
4.1 General .......................................................................................................... 44
4.2 Check lists ..................................................................................................... 45
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INSTALLATION MANUAL
5 TECHNICAL SPECIFICATIONS ......................................... 48
5.1 Cabling .......................................................................................................... 49
5.2 MC50 computer unit ..................................................................................... 51
5.3 Loudspeaker .................................................................................................. 52
5.4 FB200 Filterbox ............................................................................................ 53
5.5 Chart Interface unit ....................................................................................... 54
5.6 Cherry keyboard ............................................................................................ 55
5.7 TrackMan wheel ........................................................................................... 56
5.8 Alarm Reset unit ........................................................................................... 57
5.9 COP20/COP30 Operator panel (Option) ...................................................... 58
5.10 COP10 Remote Operator panel (Option) ..................................................... 59
5.11 External ON/OFF switch (Option) ............................................................... 60
6 SPARE PART LISTING ...................................................... 61
6.1 Main components ......................................................................................... 62
6.2 Accessories ................................................................................................... 63
7 DRAWINGS ..................................................................... 65
7.1 Drawings overview ....................................................................................... 66
7.2 MC50 Marine Computer .............................................................................. 67
7.3 Cherry keyboard ............................................................................................ 70
7.4 Loudspeaker .................................................................................................. 71
7.5 FB200 Filter box ........................................................................................... 72
7.6 Chart Interface unit ....................................................................................... 73
7.7 Alarm Reset unit / External ON/OFF switch ................................................ 74
7.8 COP10 (Option) ............................................................................................ 75
7.9 COP20/COP30 (OPTION) ........................................................................... 76
7.10 CS68 ECDIS, Cabling diagram .................................................................... 77
7.11 Computer interface board, Component layout .............................................. 78
7.12 Loudspeaker, Panel cut-out........................................................................... 79
7.13 Alarm Reset unit / External ON/OFF switch, Panel cut-out ........................ 81
7.14 COP10, Panel cut-out ................................................................................... 83
7.15 COP20/COP30, Panel cut-out ...................................................................... 85
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1 INSTALLATION
This section holds descriptions for unpacking and handling the equipment and for mechanical and electrical installation of all units in the CS68 system.

INSTALLATION

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CS68 ECDIS

1.1 General

A CS68 system may be used as a main chart system or as a back­up in an ECDIS system.
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1.2 System components

OPTIONAL EQUIPMENT
A CS68 system includes the following units:
MC50 MKII Marine computer
ECDIS approved color monitor (may be delivered by
others)
FB200 Filterbox
Chart Interface unit
Cherry keyboard
Logitech TrackMan® wheel
Splitter cable for TrackMan wheel and keyboard
Loudspeaker
Alarm Reset unit
The basic system may be expanded with a second monitor, a COP20/30 Operator panel, a COP10 remote operator panel, a Radar Processor unit and with a printer.
INSTALLATION
If no COP20/30 is included in the system, an optional switch may be installed to turn the system ON/OFF.
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CS68 ECDIS

1.3 Unpacking and handling

Care should be taken when unpacking and handling the equipment. A visual inspection should be made to see that the equipment has not been damaged during shipment and that all components and parts are present.
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1.4 Location of the units

The units included in the CS68 system should be mounted with special regard to the units’ environmental protection, temperature range and cable length.
The CS68 units are designed to operate within the temperature range of 0°C to +55°C. However, it is recommended that adequate ventilation/air-conditioning is provided in order to keep the ambient operating temperature at +20°C.
It is also recommended that the area around the units is kept relatively free from dust and build-up static electricity.
INSTALLATION
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CS68 ECDIS

1.5 Mechanical installation

Note Installing devices are not included with the units.

MC50 Computer

The MC50 has to be mounted horizontally, and should not be installed close to heavy transformers or similar.
Other equipment should not be stored upon the MC50 unit.
The unit should be mounted as close as possible to the FB200 Filter box as the cable length between FB200 and MC50 is limited to 0.45 m.
The mounting location should allow access to the power button, the DVD and the floppy drive. It is also necessary to have working area when replacing the air inlet fans’ dust filter.
Refer dimensional drawing showing recommended working area, page 67 onwards.
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INSTALLATION
1 Loosen the 2 screws on the front of
the unit, slide the computer cabinet 1-2 cm aside, and lift the cabinet upwards to release it from the mounting bracket.
2 Prepare 6 holes in the deck where
the mounting bracket is to be located. Refer dimensional drawing, page 69.
3 Secure the mounting plate to the
deck with 6 bolts.
4 Reinstall the computer cabinet to
the mounting plate.
Monitor
One or two Hatteland Display series 1 Redesign 19”, 20.1”, 23” and 27” monitor must be part of the ECDIS system. The
monitors must have equal size.
A separate Instruction manual is delivered with the monitor. This manual includes installation procedures as well as dimensional drawings.
The monitor must be validated to matrox P690 display adapter to be ECDIS approved!
The FB200 is preferred to be mounted vertically, and should not be installed close to heavy transformers or similar.
FB200 is secured to the bulkhead with four screws. Refer dimensional drawing on page 72.
Use the following procedure when mounting the unit:

FB200 Filterbox

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CS68 ECDIS
The Chart Interface unit is preferred to be mounted vertically.
Make sure that the mounting location for the unit allows for cable entry. Refer dimensional drawing on page 73.
The Chart Interface unit is secured to the bulkhead with four screws.
The speaker included in the CS68 system is design for panel mounting. A mounting kit including screws and front panel corners is included with the speaker.
1 Drill the mounting holes and make a panel cut-out
according to dimensional drawing, page 71.
2 Use the supplied screws to fasten the speaker to the panel.
3 Apply the front panel corners.
1 Fix the ECDIS or the CS68 sticker to the button. Refer
Note above.
2 Attach the lid to the button, and press firmly.
3 Drill the mounting holes according to the dimensional
drawing or drilling template on page 74 and page 81.
4 Fasten the Alarm Reset unit to the panel with the supplied
mounting screws.

Chart Interface unit

Loudspeaker

Alarm reset unit

The Alarm Reset unit is used in different chart systems, and it is therefore delivered with different text stickers to match the system.
Note If the Alarm Reset unit is used in an ECDIS system, the ECDIS
sticker should be used. If used in an ECDIS back-up system, the
CS68 sticker is to be used.
Use the following procedure when mounting the Alarm reset unit:

Cherry keyboard and TrackMan® wheel

The Cherry keyboard and the TrackMan wheel may be fixed to the desk by using the included Velcro fasteners.
Note To fulfill the ECDIS regulations, the Cherry keyboard and the
TrackMan wheel must be mounted in an illuminated location!
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INSTALLATION
1 Cut a hole where COP20/30 is to be fitted. Refer
dimensional drawing on page 76, and the cut-out template on page 85.
2 Lift the four removable corners from the panel.
3 Locate COP20/30 in the hole, and secure the unit
to the panel with four 4mm screws.
4 Reposition the removable corners on the panel.
COP10 is designed to be mounted in the helmsman chair’s
armrest.
1 Cut the necessary holes in the armrest where COP10 is to
be fitted. Refer COP10 dimensional drawing on page 75, and the cut-out template on page 79.
2 Secure the unit to the panel with the nut as shown on the
figure.

COP20/COP30 Operator panel (Option)

COP20/30 should be located where it is most convenient for the
user, with special regard to the user’s need for easy operation.
Refer standard and optional cable length for cables between operating panels and MC50 unit, page 49.
It is recommended that adequate ventilation/air-conditioning is provided in order to keep the ambient operating temperature at +20°C.
Use the following procedure when installing the COP20/30:

COP10 Remote Operator panel (Option)

External ON/OFF switch (Option)

The optional External ON/OFF switch is secured to the panel with four screws.
Refer dimensional drawing and drilling template on page 74 and page 83.
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CS68 ECDIS
GROUND
TERMINALS

1.6 Grounding the units

The computer, Chart interface unit and FB200 should have a
proper ground connection from the units’ ground terminal. The
wires should be as short as possible and have a cross section of at least 16mm2 (gauge).
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INSTALLATION
The terminal layout on your MC50 unit may differ from the illustration, and more/less terminals may be available!
1.7 MC50 MKII computer’s terminal layout
The illustration below shows the MC50 unit’s back side.
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CS68 ECDIS
TO
MC50 24V DC
POWER-IN
TERMINALS
GND + -
FROM
24V DC SUPPLY

1.8 Power connection

Main power supply

CS68 system is supplied with 24V DC. The power has to be connected via the FB200 Filter box.
Caution Do not connect 24V DC to the CS68 system without using
FB200 filter box. Doing so may course electromagnetic interference!
1 Remove the cover on the FB200, and connect the cable
from 24V DC supply according to the labelling on the terminals as shown on the figure below.
Note This cable is not supplied with the equipment! It should have a
cross section of at least 2.5mm2 (gauge).
2 Connect the cable from FB200 to the 24V DC power-in
jack on the MC50 computer.
3 Secure the cable to the fixing bracket to avoid that
vibration should cause the plug to loose connection.

Alarm supply

24V alarm supply from the vessel’s alarm supply has to be connected to TB9 in the Chart Interface unit. This alarm supply is used to activate an alarm if the main power supply to the CS system is lost.
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INSTALLATION

1.9 MC50/Chart Interface unit cable connections

Connections between the MC50 computer and the Chart Interface unit are made by three cables. The cables are pre-made from factory.
For cables lengths, refer Cabling section, page 49.
Refer also to CS68 Cabling diagram, page 77.
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CS68 ECDIS

1.10 Connecting keyboard, mouse and speaker

Cherry keyboard and TrackMan Wheel are connected to the MC50 computer. The speaker is connected to the Chart Interface unit.
Note Cherry keyboard and TrackMan Wheel has to be connected via
the splitter cable.
Refer CS68 Cabling diagram, page 77.
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1.11 Using the USB connection
If any equipment is connected to the USB port, the cable must be equipped with one of the supplied ferrite beds (KG USB-4).
INSTALLATION
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CS68 ECDIS
2 m
24V DC SUPPLY
COM9
MONITOR 2
COM10
2 m
J4
DVI / VGA
1.9 m
24V DC SUPPLY
MC50 MKII
PART OF
1.9 m
DVI / VGA
COMPUTER
MONITOR 1
1.12 Connecting the monitor(s)
If two monitors are used they can be used in Clone or Dual mode.
In Clone mode both monitors display the same image.
In Dual mode the second monitor gives the operator an additional workspace for route planning and head up display while normal system operation is maintained on the primary display.
It has to be decided during installation of the system if the second monitor should be used in Clone mode or Dual mode.

Cabling

It is possible to connect 2 monitors to a CS68 ECDIS and 4 monitors to a PLECDIS
TM
system. A DVI cable is connected to
the DVI port (J4) on MC50 MKII.
A 9-pin serial cable must be connected between COM 9 or COM 10 on MC50 MKII and the monitor(s).
If longer cable lengths are required, a high quality VGA cable must be used together with the supplied DVI/VGA converters.
Note Do not use the VGA output on J1 on the rear of MC50 MKII.
According to Simrad CS68 ECDIS certificate only DVI ports on J4( can be used to connect one or two ECDIS compliant Hatteland series 1 RD monitors.

Display configuration

The system is pre-configured to use 2 JH 19T14 MMD, and to use these in Clone mode.
The following monitors from Hatteland Display are supported:
JH19T14 MMD (1280*1024 – 60 Hz)
JH20T17 MMD (1600*1200 – 60 Hz)
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JH23T12 MMD (1600*1200 – 60 Hz)
JH27T11 MMD (1920*1200 – 60 Hz)
INSTALLATION
The support site is authorized for OEM, dealers and distributors. A password is required to get access to this web site.
To configure these alternative monitors and change from Clone to Dual mode the additional ECDIS Admin tool must be used. This sw must be downloaded from Simrad’s support site (http://www.simrad-yachting.com/en/Support/).
The selected COM port(s) need to be defined in the System Configuration dialog to make sure that automatically backlight adjustment are done according to ECDIS regulations.
Refer Output configuration, page 37.
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CS68 ECDIS
The CS68 system can be connected to Internet to utilize online chart update.
The system is connected by using a shielded Ethernet cable.
NOTE:
Pin 1 and 3 or pin 2 and 6 must be broken!
To fulfill the ECDIS requirements the system must be connected via a switch that electrically separates the ECDIS from the Internet!
1.13 Connecting the system to Internet
The Ethernet cable must be equipped with one of the supplied ferrite beds (SFC-10).
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1.14 Connecting optional equipment
(OPTION)
COP20/30 5 m
KEYBOARD
MOUSE
(OPTION)
ON/OFF SWITCH
5 m
2
ALARM RTN
GREEN
(6)
GREY
YELLOW
PINK
(4)
(5)
(3)
5
+12V
GND
6
ON +
ON -
4
3
BROWN
WHITE
(1)
(2)
YELLOW
GREEN
(6)
(5)
TB15
ALARM
1
RED
NC
(3)
NC
CHART INTERFACE UNIT
1.5 m
1.7 m
0.2 m
PS2 (J1)
1.6 m
1.8 m
5 m
PART OF MC50
COP10
(OPTION)
PART OF
(4)
BLUE
If a COP20 or COP30 is to replace the Cherry keyboard and the TrackMan Wheel, the keyboard and mouse cable on COP20/30
are connected to the computer’s PS2 port by using the splitter
cable.
COP20/30’s signal cable is connected to TB15 in the Chart Interface unit.
If an optional COP10 is to be used in the chart system, this unit is connected between the keyboard (or the keyboard plug on COP20/30) and the splitter cable as shown on the figure below.
If no COP20/30 is installed, an optional ON/OFF switch may be connected to TB15 in the Chart Interface unit.
INSTALLATION
Standard cable length for all optional units are shown on page
49.
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CS68 ECDIS
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CONNECTING EXTERNAL EQUIPMENT

2 CONNECTING EXTERNAL EQUIPMENT
This section described how external equipment is connected to the CS68 system.
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CS68 ECDIS

2.1 General

All external equipment is connected to the CS68 system via the Computer Interface board in the Chart Interface unit. Component layout showing terminals, strap location and diodes on this board is shown on page 78.
Connect the signal cabling from the external equipment as per
the manufacturer’s specification and according to the description
in the following pages.
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