520 Simpson Avenue, Lac du Flambeau, WI 54538-0099
(715) 588-3311 FAX (715) 588-3326
Printed in U.S.A. Part No. 06-116547 Edition 8, 06/07
About this Manual
!
To the best of our knowledge and at the time written, the information contained in this
document is technically correct and the procedures accurate and adequate to operate this
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech
Note
instrument in compliance with its original advertised specifications.
Notes and Safety Information
This Instruction Manual contains warning headings that alert the user to check for hazardous conditions. These appear throughout this manual where applicable, and are defined
below. To ensure the safety of operating performance of this instrument, these instructions must be adhered to.
Caution, refer to accompanying documents.
Caution, risk of electric shock.
Technical Assistance
SIMPSON ELECTRIC COMPANY offers assistance Monday through Friday 8:00 am
to 4:30 pm Central Time by contacting Technical Support or Customer Service at (715)
588-3311. Internet: http://www.simpsonelectric.com
rESEt
SEtuP
End
ArESEtdiSAbLE*
At SP1
At SP2
At SP3
At SP4
AFtoP1
AFtoP2
rStbtnEnAbLE*
disAbLE
PonrStno*
YES
Auto Reset Mode
Selects when an auto
reset function is to occur.
Disabled, at a setpoint or
after output times out.
See also the RSTP1
parameter in the SetpntSetup category
Reset Button Enable or
disable front panel reset
button.
Power On Reset Select
whether count reset
event will occur at
power-up.
Exit Programming
4.7
4.8
4.8
Warranty and Returns
SIMPSON ELECTRIC COMPANY warrants each instrument and other articles manufactured by it to be free from defects in material and workmanship under normal use and
service, its obligation under this warranty being limited to making good at its factory or
other article of equipment which shall within one (1) year after delivery of such instrument or other article of equipment to the original purchaser be returned intact to it, or to
one of its authorized service centers, with transportation charges prepaid, and which its
examination shall disclose to its satisfaction to have been thus defective; this warranty
being expressly in lieu of all other warranties expressed or implied and of all other obligations or liabilities on its part, and SIMPSON ELECTRIC COMPANY neither assumes
nor authorizes any other persons to assume for it any other liability in connection with the
sales of its products.
This warranty shall not apply to any instrument or other article of equipment which shall
have been repaired or altered outside the SIMPSON ELECTRIC COMPANY factory or
Menu
* = factory default settings
authorized service centers, nor which has been subject to misuse, negligence or accident,
incorrect wiring by others, or installation or use not in accord with instructions furnished
by the manufacturer.
Under the normal field usage there is no need to remove the front bezel of this product.
The front bezel of this product should only be removed by a qualified technician.
The S662 preset totalizer & batch counter fits a 1/8 DIN standard cutout and is perfect for
tight spaces, extending only 3.24” (82mm) behind the panel. The unit is UL listed. The
unit is for indoor use at altitudes up to 2000m, temperatures between 0° and 40°C, and
installation category III, pollution degree 2.
Category
Name
Format
SP2000020*
SP3000030*
SP2
Set point #1 High.
Values:-99999 to
999999. Decimal point
will appear according to
the current Output 1
Source setting.
SP3
Set point #2 Low.
Values: -99999 to
999999. Decimal point
will appear according to
the current Output 2
Source setting.
Note
4.6
4.6
The counter is powered from 120 or 220 VAC. The nonvolatile EEPROM retains all programming and count information when power is removed or interrupted.
Display scaling, preset values and all menu functions are easily programmed from the
front panel, following easy-to-use word prompts. Front panel reset disable and password
lockout protection features guard against unauthorized or accidental changes.
The counter accepts count rates up to 20 kHz and pulses from different types of sensors,
including Quadrature, CMOS or TTL circuits and PNP or NPN devices.
The optional field-replaceable single/dual relay, DC module enhances the counter from a
passive display device to an integral control element for your application. Outputs may
be controlled by Count or Batch values with independent reset operations. The counter
has latching, boundary or timed 0.01 to 599.99 seconds) output modes. An optional 12
VDC (100mA) excitation output module can provide power for external sensors.
SP4000040*
* = factory default settings
SP4
Set point #2 High.
Values: -99999 to
999999. Decimal point
will appear according to
the current Output 2
Source setting.
4.6
1.2 Part Number Identification
The following matrix indicates the configuration of your S662 counter.
Basic Unit
S662
Power Supply
120 VAC
240 VAC
1
2
Input
Standard
Quadrature
Output
1
2
One relay
Two Relays
None
0
1
2
Excitation
None
12VDC
0
1
Other
None
336
0
Menu
Parameter
Choices /
DescriptionTech
1.3 Option Module Summary
Category
Name
Format
SrC 2Count1*
Count2
bAtrStno*
YES
tiMmEd<—
LAtCHEd<—
SP3=Lo<—
—>At SP3
—>AtSP3*
—>SP4=Hi
Output 2 Source
Select which Display
value to be used for
Output 2 comparisons /
matchpoints. See also
SP3 and SP4.
Output 2 Batch Reset
When output activates,
perform Count 2 Reset
as well.
Output 2 Bindings
Reminder message
indicates which and how
the set points are used
for comparison. Which
message is displayed
Note
4.5
4.5
4.5
1
InputExcitationPower
2
4
Supply
5
Output
Figure 1. Option Module Slots (Rear View)
The S662 is modular product which uses field configuring slide-in modules. The modules slide easily into the rear of the counter.
depends on the Output
2 Mode or Source
selected.
* = factory default settings
Table 1 describes available option modules for the S662.
Table 1. Option Module Summary
Module
slot
1InputStandard Input Module
1InputQuadrature Input Module
2Ext4506412 VDC Excitation Module
4Power120 VAC Power Module
4Power240 VAC Power Module
TypeP/NDescription
See
Section
2.4
2.5
2.6
2.3
2.3
5Output45062Dual Relay Module
5Output45063Single Relay Module
354
2.7
2.7
2 Hardware Setup
Menu
Parameter
Choices /
DescriptionTech
2.1 Panel Installation
The S662 1/8 DIN counter requires a standard 1/8 DIN panel cutout of 1.77” (45mm)
high by 3.62” (92mm) wide. To install the counter into a panel cutout, remove the clips
from the side of the counter. Slide the counter through your panel cutout, then slide the
mounting clips back on. Press evenly to ensure a proper fit.
3.62"
92mm
3.24"
82mm
1.77"
45mm
1.74"
44mm
.52"
13.2 mm
%
RESET
ENTER
3.93"
99.8 mm
2.04"
51.8mm
Category
Name
tiMmEd<—
LAtCHED<—
SP1=Lo <—
Format
—>At SP1
—>AtSP1*
—>SP2=Hi
dELAY1010.00*
untiL1ReseT*
SP1
SP2
SP3
SP4
rStP1
Output 1 Bindings
Reminder message
indicates which and how
the set points are used
for comparison. Which
message is displayed
depends on the Output1 Mode or Source
selected.
Delay 1
Output 1 delay time.
Appears only if Output 1
mode set to timed.
Until 1
Output 1 latched until
parameter. Appears only
if MmodE1 = LAtCH and
SrC1 = Count1.
Note
4.5
4.5
4.5
Figure 2. Counter and Panel Cut-Out Dimensions
oPut 2
SEtuP
MmodE2diSAbL
tiMmEd
LAtCH*
bound
* = factory default settings
Output 2 Mode
Set the mode of
operation for Output 2.
Can be disabled, timed,
latched or boundary
mode.
4.5
Figure 3. Panel Mounting Clips
534
Menu
!
Parameter
Choices /
DescriptionTech
2.2 Removing / Installing Option Modules
Category
oPut 1
SEtuP
Name
M m odE1diSAbLE
SrC 1Count1*
bAtrStno*
Format
tiMmEd
LAtCH*
bound
Count2
YES
Output 1 Mode
Set the mode of
operation for Output 1.
Can be disabled, timed,
latched or boundary
mode.
Output 1 Source
Select which Display
value to be used for
Output 1 comparisons /
matchpoints. See also
SP1 and SP2.
Batch Reset
When output activates,
Note
4.5
4.5
4.5
Shut power off before removing or installing any option modules
1. Remove module from case by inserting a screwdriver into tab slot opening at top of
input module. Apply pressure to release module from case. Repeat procedure for
tab located on underside of module and then slide module away from the case.
2. Refer to appropriate sections to configure switches or jumpers for proper operation.
Table 1 can be used to identify modules and their associated detail paragraph.
3. Install module by carefully aligning module edges with slots in case and pressing
forward until tabs (on top and bottom) engage.
perform Count 2 Reset
as well. Appears only ifSrC 1 = Count2.
* = factory default settings
Figure 4. Removing Option Module
336
2.3 120/240 VAC Power Module
!
!
Remove power before wiring option modules.
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech
Note
Denotes module
!
position 4 at rear
of counter
from standard 50/60 Hz line power. The power module
will be configured as 120 VAC or 240 VAC per markings
on the back panel. Ensure the input rating of the supply
The AC power module allows the S662 to be operated
VAC
VAC
Power Supply
120 VAC or 240
VAC power
connection
matches your line voltage. The power supply module has
provisions for a hard-wire Primary (Count 1) Reset. This
control can be a switch, relay contact or solid state device.
Actuation is immediate upon an active Low for at least
RESET
COMMON
POWER
Figure 5. AC Power Module
Remote Reset
Active low 0.2V
performs primary
reset
2.5ms to this terminal. The reset circuit is independent of
the power circuit.
NOTE: A fusible link is not provided on this module.
A ½ Amp Time Delay fuse, Bussman MDL ½ or similar, is recommended.
Never connect AC mains (hot or neutral) to the
Reset or Common terminals!
2.4 Standard Input Module
Count 2
SEtuP
M m odEduAL*
bAtCH
Batch Mode
Display value 2 (Count
4.4
2) mode. Defines the
counting mode for batch
count.
PrESCL1.0*
0.1
0.01
Count 2 Prescale
Set prescaling multiplier
for Display Value 2.
4.4
0.001
SCALE 201.0000*
Count 2 Scale
4.4
Set Display Value 2
(Count 2) scaling
multiplier.
Values: -9.9999 to
99.9999.
dP 2000000*
000000.
00000.0
0000.00
000.000
00.0000
Count 2 DP
Display Value 2 Decimal
Point location. Affects
appearance of RstP2
and any associated Set
Point parameters.
4.4
Figure 6. Standard Input Module
A INPUT
COMMON
USER
INPUT
B INPUT
COMMON
INPUT
Denotes module
position 1 at rear
of counter
Primary Input
Connect the input
signal to A input
and common
Count2 Reset
Active low
resets Batch count
and alarms
Secondary Input
Direction Control or
count pulse input
0.00000
* = factory default settings
732
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech-
Note
DIP Switch
(Shown for TTL Factory Settings)
inPut
SEtuP
Count 1
SEtuP
A CHAnuP*
doW n
quad
r quad
b CHAndir*
uP
doW n
SCALE101.0000*
Chan A Mode
Select count mode of A
channel.
Chan B Mode
Select count mode for B
channel.
Note: if A channel set to
quad or Rquad, this item
is not accessible.
Count 1 Scale
Set Display Value 1
scaling multiplier.
Values: -9.9999 to
99.9999
4.2
4.2
4.3
FUNCTION
B Bias Off=Hi On=Lo
B Freq Off=Hi On=Lo
B Off= Sink On= Source
A Bias Off=Hi On=Lo
A Freq Off=Hi On=Lo
A Off= Sink On= Source
Dipswitch Legend
CHANNEL
1 2 3 4 5 6
1 2 3 4 5 6
= ON
= OFF
Note: Refer to specifications
for DIP switch function
electrical characteristics
Figure 7. Standard Input Module Default Settings
DIP switch SW1, figure 7, is used to set up the counter to conform to the electrical characteristics of the sensor or signal being detected. Switch positions 1-3 configure channel
B, while switches 4-6 configure channel A. These switches select bias (threshold volt-
dP 1000000 *
000000.
00000.0
0000.00
000.000
00.0000
0.00000
* = factory default settings
Count 1 DP Display
Value 1 (Count1)
Decimal Point location.
Affects appearance of
RstP1 and any
associated Set Point
parameters.
4.3
ages), low pass filter (enable/disable) and sensor type (Sink or Source).
Refer to the documentation that accompanied the sensor for related information. The
sensor can most likely be matched to one of the typical switch settings shown in figure 8
and figure 8a.
Note: The input boards are designed so that selecting sourcing or sinking is based
on the type of sensor that is being used. If a PNP (sinking) sensor is being used, set
the input board for sinking also (switches 3 and 6 = OFF).
If channel B is not used, default settings for switch positions 1 through 3 should be selected. Default settings are provided in Table 2.
The input module also provides for a user input signal. On the S662, this input serves
as the secondary channel (Batch) hard-wired reset. This may be used to reset the batch
count while preserving the primary count.
The S662 can accept inputs from many different sensors. The A and B channels may be
configured independently as shown in Table 2. Figures 8 and 8a have examples of some
typical sensors and the wiring connections that would be used.
1 B Channel Bias: OFF = Hi* VLT = 5.0 V VUT = 7.0V (+/- 10%)
ON = Low VLT = 1.6 V VUT = 3.6V (+/- 10%)
2 B Channel Frequency: OFF = Hi* (low pass filter disabled)
ON = Lo (low pass filter enabled)
3 B Channel Sensor: OFF = Sinking* (internal pull-up enabled)
ON = Source (internal pull-down enabled)
4 A Channel Bias: OFF = Hi VLT = 5.0 V VUT = 7.0V (+/- 10%)
ON = Low* VLT = 1.6 V VUT = 3.6V (+/-10%)
5 A Channel Frequency: OFF = Hi* (low pass filter disabled)
ON = Lo (low pass filter enabled)
6 A Channel Sensor Type: OFF = Sinking* (internal pull-up enabled)
ON = Source (internal pull-down enabled)
Contact Rating
Mechanical Life
5 Amps 250 VAC
1,000,000 cycles
Isolated 12V Excitation Module
Exitation Output
Exitation Isolation
100 mA at 12 VDC ±5%
1500 V
Appendix B: Programming Quick Reference
If you are unfamiliar with navigating menus in the S662, see section 3. Each parameter is listed in the order of appearance in the menu system. Refer to the paragraph indicated in the Tech Note column for technical details on a particular parameter.
Tip: Photocopy these pages to mark settings on.
HIGH FREQUENCY
ON
1 2 3 4 5 6
LOW BIAS
LOW FREQUENCY
SOURCING
A INPUT
COMMON
USER INPUT
B INPUT
COMMON
INPUT
HIGH BIAS
SINKING
OUTPUT
COMMON
ON
1 2 3 4 5 6
LOW BIAS
LOW FREQUENCY
SOURCING
A INPUT
COMMON
USER
INPUT
B INPUT
COMMON
INPUT
ISO+12V
ISOCOM
EXCITATION
NPN SENSOR
__
---
ON
1 2 3 4 5 6
HIGH FREQUENCY
+
_
HIGH BIAS
SINKING
LOW BIAS
LOW FREQUENCY
SOURCING
A INPUT
COMMON
USER
INPUT
B INPUT
ISO+12V
ISOCOM
COMMON
INPUT
EXCITATION
PNP SENSOR
__
---
HIGH FREQUENCY
HIGH BIAS
SINKING
+
_
DRY CONTACT
Figure 8. Sensor Connection Examples Figure 8a Sensor Input Example
Menu
Category
Parameter
Name
Choices /
Format
PASS000
ACCESS<—
—>dEniEd
CHPASS000*
DescriptionTech
Password Entry and
Verification
Password Fail
Appears if incorrect
password entered
Password Change
Appears if correct
password entered
000 = Password
protection disabled
001-099 = Secures all
parameters
Note
4.1
4.1
4.1
2.5 Quadrature Input Module
The Quadrature / Universal Input Module has two operational modes: Quadrature mode
and Standard mode. Quadrature mode is selected by positioning JP1 and JP2 on pins 1
and 2. Standard mode is selected by placing JP1 and JP2 on pins 2 and 3 (see Figure 10
for details). The Quadrature mode supports a wide range of encoders including the Simpson SE series.
930
100-999 = Enable
SPs/ResPos access in
display mode
* = factory default settings
Standard input module
While in Standard mode, this module works similarly to the Standard Input module, with
Input Channels
Count edge
Input Sources
Input
Impedance
A & B channels
User Channel
Low pass filter
Max voltage
A, B and User
High to low transition (A and B channels)
Switch contact, CMOS or TTL logics, PNP or NPN
devices
Sinking: 10K, 5% Res. Pull-up to (9.0 - 16 VDC) ±10%
Sourcing: 5.1K, 5% Res. Pull-down to common
Frequency < 200Hz (0 to 10V input square wave at
50% duty cycle)
A, B and User channels 30VDC maximum sustained
the added capability to selectively invert A, B, and User input signals.
The Input module also provides for a User input signal. On the S662 this input serves as
the secondary channel (Batch) hard-wired reset. This may be used, for example, to reset
the batch count while preserving the primary count.
In both modes, the state of the User input signal can be selected as active high or active
low. DIP switch SW1 configures the counter to match the specifications of the accompanying sensor. When shipped from the factory, the counter is set for X1 quadrature, as
shown in Figure 10 and Table 3: witch settings for SW1 positions 1 through 3. Default
settings are provided in Table 3.
Denotes module
position 1 at rear
of counter
A INPUT
Primary Input
COMMON
or
Quadrature A
NOTE: If B channel is not going to be used,
Quadrature input module
Input Channels
User-selectable input polarity. A and B channel
Input Inversion
Operation
modes
Input Sources
Input
Impedance
A, B and User
polarity selective in standard mode only.
Standard, Quadrature X1 and Quadrature X4
Switch contact, CMOS or TTL logics, PNP or NPN
devices quadrature (single-ended) encoders
Sinking: 10K, 5% Res. Pull-up to (9.0 - 16 VDC) ±10%
Sourcing: 5.1K, 5% Res. Pull-down to common
Count/Direction, Add-Add, Add-Subtract, Subtract-Subtract,
Quadrature and Reverse Quadrature, Rate, and Batch
Dual mode: Primary and Secondary counts share common
input, but with independent scaling and resets.
Batch mode: Secondarey Count incremented when Primarey
Count Auto Reset occurs.
2: Channel A (Primary) and Channel B (Secondary / Dir
control)
2: Reset (Count Reset) and User (Count Inhibit).
-2,147,483,648 to +2,147,483,648
20 Khz (Standard and Quadrature X1 modes)
5 Khz (Quadrature X4 mode)
5 uS (Standard mode)
COMMON
(BLACK)
POSITIVE-RED
B INPUT
COMMON
INPUT
QUADRATURE
INPUT CARD
ISO+12V
ISOCOM
EXCITATION
EXCITATION
CARD
+
__
---
_
Figure 11. Wiring Encoder w/ Excitation Supply
12 VDC Excitation Module
The Excitation Module can supply 12 VDC at up to 100 mA for external sensors or encoders. This excitation is isolated from the counter internal logic supply. When using
sensors or encoders that do not have a signal return or imply a signal return that is in
common with the supply voltage, a common attachment that ties the excitation supply
to the logic input common may be required. Examples of this appear in figures 8, 8a, 11
and 12.
Display Digits
Display Decimal
Point
Display LEDs
Display Range
Output channels
Output modes
Delay times
Output Response
time
Multi-tasking
Operation
6-digit, 7-segment with leading zero blanking
User-programmable
Red 0.56" (14.2mm), high efficiency
- 99,999 to + 999,999 (Independent of decimal position)
2, with front panel indicator for each
Disabled, Timed, Latching, and Boundary
0.01 to 599.99 sec -2.5 ms/+15ms
Latched and timed modes: < 5ms
Boundary mode: < 15 ms
Batch: <15 ms
Count and output control maintained while in programming
mode.
2712
MODEL S.E.
QUADRATURE
ENCODER
Figure 12. Wiring Encoder with External Supply
CHANNEL A-WHITE
CHANNEL B-GREEN
POSITIVE (RED)
EXTERNAL
POWER
SUPPLY
DENOTES MODULE POSTION 1
AT REAR OF COUNTER
A INPUT
COMMON
+
USER
INPUT
B INPUT
COMMON
+
COMMON
(BLACK)
INPUT
QUADRATURE
INPUT CARD
Denotes module
position 2 at rear of
counter
ModeDescription
Only a front panel or external reset event will
diSAbL
reset count.
ISO+12V
+
__
---
ISOCOM
EXCITATION
_
Figure 12. Excitation Module
2.7 Single and Dual Relay Modules
12 VDC, 100 mA max
At SP#
event occurs.
Auto Reset occurs after Output 1 times-out
When the selected set point is encountered, reset
AFtoP1
(Output 1 must be in timed mode).
Auto Reset occurs after Output 2 times-out
AFtoP2
(Output 2 must be in timed mode).
1) To access the Auto Reset Mode, enter the Programming Mode, and press until
the reset setup menu category is reached.
2) Press to continue to the Parameter Name areset. The display will flash between
areset and the default value of disabl. When the display shows disabl, press .
3) Use the arrow keys to scroll through the available options. Press when the cor-
ENTER
ENTER
ENTER
rect mode is selected to accept mode and proceed to the next parameter name, Reset
Button.
rStbtn
(Reset Button)
The Reset Button Inhibit feature disables the front
panel reset button . This can be used to prevent
accidental resets, especially useful when using
the counter as a sequencer. The external (rear
panel) hardware reset input is not affected by this
setting.
Figure 14. Single Relay Figure 15. Dual Relay
The Single and Dual Relay modules can activate circuit loads of up to 5 amps at 250
VAC. A Form C configuration allows use of normally-open (NO) and normally-closed
(NC) circuit action. Only the output 1 channel is implemented in the single relay module.
PonrSt
(Power ON RESET)
When the Power ON RESET is set to YES, the
counter will always use the Reset Position value
as its initial display/count. With this setting, when
an unexpected power loss occurs, the existing
count will be lost.
When this function is set to NO, the existing count
will be retained after a power loss.
4.8 Miscellaneous Controls
1) To access the Miscellaneous Controls, enter the Programming Mode, and press
until the reset setup menu category is reached.
2) Press , and then to continue to the Parameter Name rstbtn. The display will
flash between rstbtn and the default value of enable. When the display shows enable, press .
3) Use the arrow keys to select either Enable or Disable. Press when the correct
ENTER
ENTER
ENTER
mode is selected to accept selection and proceed to the next parameter name, Power
On Reset.
1326
The SP1 and SP3 parameters are used as Latched or Timed “trigger” values. When a
Boundary Output is selected, SP1 and SP3 become the low boundary values.
The SP2 and SP4 parameters are used as high boundary value or ‘turn-off’ values when
3 Display & Keypad Controls
3.1 Display
used with other alarm types (i.e. latched until SP4).
The values for all set points are -99999 to 999999. The decimal point will appear according to the current decimal point setting.
Set Point Parameters
1) To set the Set Point parameters, enter the Programming Mode, and press until
the setpnt setup menu category is reached.
2) Press to continue to the Parameter Name sp 1. The display will flash between sp
1 and the default value of 000010. When the display shows 000010, press .
3) Use the arrow keys to enter the correct value of the flashing digit. Use the
key to advance to the next digit. Press when the correct set point is selected to
ENTER
ENTER
RESET
RESET
accept value and proceed to the next parameter, SP 2.
4) Repeat these steps for SP 2, SP 3, and SP 4. The counter will proceed to the next
parameter, Reset Position.
Reset Position
1) To access the Reset Position parameter, enter the Programming Mode, and press
quntil the setpnt setup menu category is reached.
2) Press and then to continue to the Parameter Name rstp 1. The display will
ENTER
Output Status
Indicators
4 Button Keypad
Figure 16. Display and Keypad Layout
• 6-Digit 0.56” high red LED Display.
• 2 Output Status Indicators; “1” and “2.”
• Units Window for supplied label or legend.
Numeric & Message Display
Units Window
flash between rstp 1 and the default value of 000000. When the display shows
000000, press .
3) Use the arrow keys to enter the correct value of the flashing digit. Use the key
to advance to the next digit. Press when the correct position is selected to ac-
ENTER
RESET
ENTER
cept value and proceed to the next parameter name, Count 2 Reset Value. Continue
as above for the reset value for count 2. When finished, the counter will proceed to
the next menu category, Auto Reset Mode (Reset Setup).
4.7 Auto Reset Operations (Reset Setup)
The S662 has the capability to perform a Count Reset event based upon various conditions. When Auto Reset occurs, the outputs will return to the deactivated status and the
displayed count will return to the value stored in the Reset Position (rstpos) function.
This feature is used in cut-to-length or other applications where an automatic repetitive
cycle is established.
• 4-Button Keypad with tactile response.
If Count 2 Mode is set to Batch, Count 2 will be increased by one (1) whenever an Auto
Reset occurs. A Batch Reset may link to an output condition. See section 4.5 for details.
2514
3.2 Display Error Messages
NOTE: The outputs for this counter activate regardless of count direction in all
Table 4. Display Error Messages
DisplayDescriptionAction Required
Cycle power to the
counter, if the error
remains, return
counter to factory for
repair.
Reset Counter
Reset Counter
Reset Counter
Reset Counter
PAdErr
999999 or
-99999
(Flashing)
E1
(Outputs
deactivate, count
stops)
E2
(Outputs
deactivate, count
stops)
E3
(Outputs
deactivate, count
stops)
The Keypad is disabled or a key is stuck in
the ON position
The displayed count is too large for the
counter to display. Since the internal count
buffer is much larger than the display, the
counter will maintain accurate count and
control well beyond the display value.
Raw Count Overflow: The number of count
pulses has exceeded the counter’s maximum
internal value (2,147,483,648 or
-2,147,483,648)
Math Overflow: A large scale factor in
combination with large raw count has
exceeded the counter's maximum internal
value (+2,147,483,648 or -2,147,483,648)
Watchdog Fault: The counter did not
experience an orderly power-down. This can
happen by exceeding the maximum
allowable count speed for a sustained period
of time.
count modes.
Output 1 Mode
1) To set the Output Control modes, enter the Programming Mode, and press until
the oput 1 setup menu category is reached.
2) Press to continue to the Parameter Name mmode1. The display will flash between mmode1 and the default value of latch. When the display shows latch, press
3) Use the arrow keys to select the correct mode. Press when the correct mode is
ENTER
ENTER
ENTER
selected to accept value and proceed to the next parameter, Output 1 Source.
Output 1 Source
1) After entering the output mode, the display will flash between src 1 and the default
value count1. When the display shows count1, press .
ENTER
2) Use the arrow keys to select the display value to be used for Output 1 comparisons
and match points. Press when the correct source is selected to accept the value
ENTER
and proceed to the next parameter, Batch Reset.
Batch Reset
1) After entering the output 1 source, the display will flash between batrst and the default value no. When the display shows no, press .
ENTER
2) Use the arrow keys to choose whether when the output activates, the counter will
perform a Count 2 reset as well. When the selection is made, press to accept
ENTER
selection and proceed to the next parameter, Output 1 Bindings.
Output 1 Bindings
Which message is display under this parameter depends on the Output 1 Mode selected.
1) After entering the Batch Reset, the display will flash between three choices, de-
3.3 What the Keys Do in Display Mode
KeyKeypad behavior
If current Display Value is Count 1, resets Count
RESET
or
ENTER
Hold and
ENTER
Press
1 to RstP 1 parameter. If current Display value is
Count 2, resets Count 2 to RstP 2 parameter. This
action may be disabled (see section 4.7).
Allows quick access to all the set points and
RstPos (Reset Position). This feature can be
disabled by using a password (see section 4.1).
Select current Display Value (Count 1 or Count 2).
Access the Programming Menu.
pending on the mode previously selected. This is a reminder message only. Press
ENTER
to proceed to the next parameter. See Appendix B for which options correspond
with which parameters.
Output 2
1) After entering the Output 1 parameters, the counter will proceed to the Output 2
Setup. Follow the above instructions for the second output, using Appendix B as a
guide, if necessary.
2) When all selections are entered and accepted into counter memory, counter will
proceed to next menu category, Set Point Setup.
4.6 Set Point Parameters (Set Point Setup)
The S662 has four set point parameters and a special value referred to as Reset Position.
The Reset Position can be referred to as Count Reset Value. SP1 and SP2 are used only
with Output 1, and SP3 and SP4 are used only with Output 2.
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4.5 Output Control Modes (Output Setup)
The S662 supports two independent output channels with four modes of operation:
disabled, timed, latched and boundary.
3.4 What the Keys Do in the Programming Mode
KeyKeypad behavior
Output TypeDescription
Disabled Output
The output channel is inactive.
The timed mode activates an output when a set point
or ‘trigger’ condition is reached. Once active, the
output is held until a specified delay period. The delay
may be between 0.01 and 599.99 seconds.
Timed Output
The output will activate when the specified value is
encountered (SP1 for output 1, SP3 for output 2). If
a timing period is in progress, a new trigger does not
occur. This is referred to as a non-retriggereable
timer.
A RESET will cancel the timed output.
The latch mode activates an output when a ‘trigger’
or set point is reached.
The output will activate when the value is
Latch Output
encountered (SP1 for output 1, SP3 for output 2).
Once activated, the output is held and can be
deactivated only when the specified Latched Until
condition is met. The Latched Until conditions can be
seen in Table 8.
RESET
or
ENTER
Press and hold for four seconds to exit the
programming mode.
The up and down keys navigate through the
available menu functions. The menu ‘wraps
around’ when the bottom or top of the menu is
reached.
1) Enter the current menu or parameter to
view/edit.
2) Write the change to the counter memory and
move to the next function.
Setup Menu Function Menu Option Menu
CHPASS 000
INPUT
SETUP
COUNT SETUP
other setup menus
ENTER
ENTER
A CHAN UP
B CHAN DOWN
ENTER
ENTER
000
down
quad
rquad
dir
down
up
up
ENTER
ENTER
ENTER
Boundary Output
Latch UntilDescription
Reset
SP#
RstPos
The Boundary mode differs from the other output
types in that it allows the counter to have an output
activate/deactivate automatically within a specified
range.
Boundary mode activates an output when the count
is between the specified low and high set points
(SP1/SP2 for output 1, SP3/SP4 for output 2.)
Table 8. Latch Until
A front panel or external reset event is required
to deactivate the output.
Output deactivated when set point is
encountered.
Output deactivated when reset position is
encountered.
END
ENTER
Return to
Display Mode
Figure 17. Programming Menu Structure
In the Programming Mode, the S662 will return to Display Mode automatically if a key
is not pressed within 120 seconds (2 minutes). The menu is comprised of three levels:
Setup Menu, Function View and Option Edit. Figure 17 illustrates the three levels of the
menu system.
Password Entry Entry (Pass) and changing of the password (Chpass) are similar to edit-
ing a numerical parameter. See Numerical Value below. If the password has been set to a value other than “000,” entry of the proper password is required to access the remainder of the menu.
Setup MenuAt the first level of the menu, the keys navigate up or down through the
available Menu Categories.
Function Menu The second level of the menu contains the function or software param-
eters that need to be configured for the counter to operate properly.
Option MenuContains either Choice Lists or Numerical Values for configuring the
functions of the counter.
2316
Choice ListA choice list allows selection from a fixed number of options. A Choice
3) Use the arrow keys to scroll through the choices. Press when the correct batch
ENTER
List is found in the Options section of the menu. The list is made up
of the available options for the function that is being edited. Example:
Menu is Input Setup Menu, the Function is A Channel, the Choice List is
up, down, quad, and squad. (See Table 6)
KeyKeypad behavior
The up and down keys scroll through the
ENTER
available choices in the Choice list.
Saves the current choice as new parameter
setting and steps to next parameter or category.
Numerical ValueA numerical entry allows the changing of set point values, scale
values, etc.
KeyKeypad behavior
RESET
Selects the next digit to the left of the current
flashing digit for editing.
mode is selected to accept value and proceed to the next menu category, Count 2
Prescale.
Prescale
The S662 counter allows for prescaling of display values. Prescaling allows the counter
to display a more accurate number than its 6-digit capacity might otherwise allow. Generally speaking, the smaller the scale value, the more accurate the count will be. The
S662 has four prescale values, 1.0 (default), 0.1, 0.01, and 0.001.
An example of this application is as follows:
A 600 pulse-per-revolution encoder is used to measure cable before it is cut to the proper
length. There is a wheel (one foot in circumference) attached to the encoder, in direct
contact with the cable. The user wants to see the counter display feet to 1/100’ accuracy
(to two decimal points).
With the default prescale of 1.0, one rotation of the wheel would be displayed on the
counter as 00.0016’. However, by using a prescale of 0.01, the resolution has been multiplied by 100, allowing the counter to display 0.16667, increasing the accuracy of the
The up and down keys increment or decrement
the flashing digit. Some parameters support
or
ENTER
negative numbers. In these cases, the most
significant digit can be made negative by
incrementing it between "9" and "0."
Saves the values as the new setting for the
function in memory and advances to the next
function of the menu automatically.
3.5 Special Start-Up Modes
There are two start-up modes for the S662 counter. The default start-up mode will be
used every time the counter is powered up by the user. There is one alternate start-up
mode that will allow the operator to return the counter software functions to factory default settings.
The alternate start-up modes can only be accessed by pressing and holding certain keys
during the power up sequence.
• Press and hold both keys on the face of the counter
• Apply power while holding keys
KeyKeypad behavior
Returns parameters to factory defaults. Resets
password to 000, and all user scaling, operation
modes and set points to factory defaults. Display
will show freset.
ENTER
and
RESET
counter and allowing more accurate cutting.
1) To access the prescale parameters, enter the Programming Mode, and press until
the count2 setup menu category is reached.
2) Press to continue to the Parameter Name prescl. The display will flash between
prescl and the default value of 1.0. When the display shows 1.0, press .
3) Use the arrow keys to scroll through the choices. Press when correct prescale is
ENTER
ENTER
ENTER
selected to accept the value and proceed to the next parameter, Count 2 Scale.
Scale 2
1) To access the user-defined scaling parameter, enter the Programming Mode, and
press until the count2 setup menu category is reached. Press .
ENTER
2) Press to continue to the Parameter Name scale2. The display will flash between
scale2 and the default value of 01.0000. When the display shows 01.0000, press
3) Use the arrow keys to enter the correct value of the flashing digit. Use the key
to advance to the next digit. Press when the correct scale is selected to accept
ENTER
RESET
ENTER
value and proceed to the next parameter, Count 2 DP.
DP 2
1) To set the Decimal Point position, enter the Programming Mode, and press until
the count2 setup menu is reached.
2) Press , and then to continue to the Parameter Name dp 2. The display will
flash between dp 2 and the default 000000. When the display shows 000000, press
3) Use the arrow keys to scroll through the choices. Press when the correct deci-
ENTER
ENTER
ENTER
mal place is selected to accept value and proceed to the next menu category, Output
1 Mode setup.
1722
2) Press to continue to the Parameter Name scale1. The display will flash between
ENTER
4 Programming Operations and Parameters
scale1 and the default value of 01.0000. When the display shows scale1, press
3) Use the arrow keys to enter the correct value of the flashing digit. Use the key to
advance to the next digit. Press when the correct scale is selected to accept value
ENTER
RESET
ENTER
and proceed to the next parameter, DP 1.
To calculate the scaling parameter, use the following scale formula:
Display = Multiplier (Pulse x Prescale x Scale x Decimal Point)
If the scale value isn’t known, use the following formula:
DISPLAY X Dp
SCALE =
MULT. (PULSE X PRESCALE)
For the example we used, the scale value is:
1.00
SCALE =
= 0.1667
1 (600) X 0.01
Decimal Point Position
1) To set the Decimal Point position, enter the Programming Mode, and press q until
the count1 setup menu is reached.
2) Press to continue to the Parameter Name dp 1. The display will flash between
dp 1 and the default 000000. When the display shows 000000, press .
3) Use the arrow keys to scroll through the choices. Press when the correct decimal
ENTER
ENTER
ENTER
This section details the initial programming options of the S662, presuming all defaults
are in place.
If you are already familiar with the S662 programming, see Appendix B for the Programming Quick Reference Guide.
To enter the Programming Mode, hold and press p .
To return to the Display Mode, press and hold for four seconds when counter is not in
ENTER
RESET
an option menu.
4.1 Password and Security Controls
The security feature helps prevent accidental changes to counter settings.
The password value determines the counter’s security level, as shown in Table 5.
If you have forgotten the password, see section 3.5; Special Start-Up Modes.
place is selected to accept value and proceed to the next menu category, Count 2
Setup.
4.4 Count 2 (Batch) Scaling and Display (Count 2 Setup)
Count 2 operation may be controlled in one of two ways: Dual mode and Batch Mode.
Dual Mode
In Dual Mode, the Count 2 is increased or decreased at the same time Count 1 is increased or decreased. The counter operates like two independent counters sharing the
same input signal. Each “counter” has independent scaling and reset controls.
Batch Mode
In Batch Mode, Count 2 is increased whenever an Auto Reset occurs on Count 1. The
Auto Reset parameters (see section 4.7) must be configured for the application.
The Count 2 display value is independent of the Count 1 display value. The secondary
“channel” in the S662 has its own scaling values and decimal position. The Scale 2 multiplier and Decimal Point 2 locations operate similar to that for Count 1. In addition, a
1) After entering the Programming Mode, the first field is Password.
a) If no password has been assigned, the counter will flash between chpass, for
“Change Password” and the default value, 000.
b) To change the password, press when the display shows 000. Use the arrow keys
ENTER
to change the flashing digit to the desired number.
c) Press to advance to the next digit. Press to accept the password to counter
RESET
ENTER
memory and press it again to advance to the next parameter, Input Setup.
Table 5. Password Values
Password ValueLevel of Security
No Security - Default setting
000
001 - 099
Allows full access to the Programming Menu and
Quick Access to set points is enabled.
Fully secure
The Programming Menu is secured by password
and Quick Access to set points is disabled.
Count 2 Prescale is available. This allows a large accumulating raw count to be reduced
to a much smaller (display-able) number.
1) To set the Batch Mode, enter the Programming Mode, and press until the count2
setup menu is reached.
2) Press to continue to the Parameter Name mmode. The display will flash between mode and the default dual. When the display shows dual, press .
ENTER
ENTER
2118
100 - 999
Quick Access Only
Programming Menu is secured by password,
Quick Access to set points via up and down keys
enabled.
2) If a password is already in the counter, the display will flash between pass, for “En-
Table 7. Count Behavior with B Channel Set as Direction Control
ter Password,” and the default value, 000.
a) When the display shows 000, press . Use the arrow keys to change the flashing
digit to the desired number. Press to advance to the next digit.
b) Press to enter the password as shown. If an incorrect password is entered, access
ENTER
ENTER
RESET
denied will flash on the display. Press an arrow key to return to the pass display.
c) After entering the correct password, the counter will return to chpass. Press to
ENTER
change password, or press the key to continue to the Input Setup menu category.
4.2 A/B Channel Options (Input Setup)
The next category in the Programming Mode is the “Input Setup.” Here you can adjust
the A and B channels to the appropriate count modes.
The A channel input may be selected as an Up, Down, Quadrature or Reverse Quadrature* input.
As an Up channel, pulses applied to the A input are added to the display. In Down mode,
A Channel SettingState at B InputResulting Count
UPUPUP
UPDOWNDOWN
DOWNUPDOWN
DOWNDOWNUP
When A channel has been set to either Quadrature or Reverse Quadrature settings, the B
channel internally behaves as a direction control.
2) To set the B channel:
a) In the Input Setup area, after entering the A Chan value, the display will flash be-
tween b chan and the counter’s default (dir).
b) When the display shows dir, press .
c) Use the arrow keys to change the value, then press to accept the selection and
ENTER
ENTER
proceed to the next menu category, Count Setup.
subtraction occurs. Note that when using Quadrature inputs, appropriate hardware (jumper) settings may be needed. The Reverse Quadrature input allows the user to reverse the
count direction of the encoder in software instead of having to rewire/remount the encoder.
Table 6. Channel A Selection
A CHANDirectionB CHAN
UPUpUser defined
DOWNDownUser defined
QUADUpNot Available
R QUADDownNot Available
1) To set the A Channel value:
a) When the display flashes input setup, press . The display will change to a chan.
b) Press again to proceed to the choice list. Scroll through up, down, quad, and r
ENTER
ENTER
NOTE: The B channel will not show in the menu when Quadrature or Reverse
Quadrature has been selected for the A Channel input.
4.3 Count 1 Scaling and Display (Count 1 Setup)
Scale
The S662 counter allows for scaling of display values. Scaling allows the counter to display a more accurate number than its 6-digit capacity might otherwise allow.
Generally speaking, the smaller the scale value, the more accurate the count will be. The
S662 has four prescale values, 1.0 (default), 0.1, 0.01, and 0.001.
An example of this application is as follows:
A 600 pulse-per-revolution encoder is used to measure cable before it is cut to the proper
length. There is a wheel (one foot in circumference) attached to the encoder, in direct
contact with the cable. The user wants to see the counter display feet to 1/100’ accuracy
quad using the arrow keys.
c) When the selection is complete, press to accept the selection to counter memory
ENTER
and proceed to the next parameter, Chan B Mode.
The B channel may be set as Up, Down or Direction. In the direction mode, the B channel is no longer a count source, but controls the count direction of the A channel input.
This state control works as an ‘exclusive-or’ with the channel A direction. Thus, if B
input is in the ‘Down’ state and A channel is set to Down, pulses at the A input will increment count.
1920
(to two decimal points).
With the default scale of 01.0000, one rotation of the wheel would be displayed on the
counter as 00.0016’. However, by using a prescale of 0.01, the resolution has been multiplied by 100, allowing the counter to display 0.16667, increasing the accuracy of the
counter and allowing more accurate cutting.
1) To access the user-defined scaling parameter, enter the Programming Mode, and
press q until the count 1 setup menu category is reached.
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