Simpson Electric S662 Instruction Manual

S662
Digital Preset Totalizer & Batch Counter
Operation Manual
SIMPSON ELECTRIC COMPANY
520 Simpson Avenue, Lac du Flambeau, WI 54538-0099
(715) 588-3311 FAX (715) 588-3326
Printed in U.S.A. Part No. 06-116547 Edition 8, 06/07
!
To the best of our knowledge and at the time written, the information contained in this document is technically correct and the procedures accurate and adequate to operate this
Menu
Category
Parameter
Name
Choices /
Format
Description Tech
Note
instrument in compliance with its original advertised specifications.
Notes and Safety Information
This Instruction Manual contains warning headings that alert the user to check for hazard­ous conditions. These appear throughout this manual where applicable, and are defined below. To ensure the safety of operating performance of this instrument, these instruc­tions must be adhered to.
Caution, refer to accompanying documents.
Caution, risk of electric shock.
Technical Assistance
SIMPSON ELECTRIC COMPANY offers assistance Monday through Friday 8:00 am to 4:30 pm Central Time by contacting Technical Support or Customer Service at (715) 588-3311. Internet: http://www.simpsonelectric.com
rESEt SEtuP
End
ArESEt diSAbLE*
At SP1 At SP2 At SP3 At SP4 AFtoP1 AFtoP2
rStbtn EnAbLE*
disAbLE
PonrSt no*
YES
Auto Reset Mode
Selects when an auto reset function is to occur. Disabled, at a setpoint or after output times out. See also the RSTP1 parameter in the Setpnt Setup category
Reset Button Enable or disable front panel reset button.
Power On Reset Select
whether count reset event will occur at power-up.
Exit Programming
4.7
4.8
4.8
Warranty and Returns
SIMPSON ELECTRIC COMPANY warrants each instrument and other articles manu­factured by it to be free from defects in material and workmanship under normal use and service, its obligation under this warranty being limited to making good at its factory or other article of equipment which shall within one (1) year after delivery of such instru­ment or other article of equipment to the original purchaser be returned intact to it, or to one of its authorized service centers, with transportation charges prepaid, and which its examination shall disclose to its satisfaction to have been thus defective; this warranty being expressly in lieu of all other warranties expressed or implied and of all other obli­gations or liabilities on its part, and SIMPSON ELECTRIC COMPANY neither assumes nor authorizes any other persons to assume for it any other liability in connection with the sales of its products.
This warranty shall not apply to any instrument or other article of equipment which shall have been repaired or altered outside the SIMPSON ELECTRIC COMPANY factory or
Menu
* = factory default settings
authorized service centers, nor which has been subject to misuse, negligence or accident, incorrect wiring by others, or installation or use not in accord with instructions furnished by the manufacturer.
Under the normal field usage there is no need to remove the front bezel of this product. The front bezel of this product should only be removed by a qualified technician.
1 38
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Contents
Description Tech
1 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Note
1.1 General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SEtPnt SEtuP
dELAY 010.00*
untiL2 Reset*
SP1 SP2 SP3 SP4 RstP 1
SP1 000010 *
Delay 2
Output 2 delay time.
Appears only if Output 2
mode set to timed.
Until 2
Output 2 latched until parameter. Appears only
if M m ode2 = latch and SRC2 = Count1.
SP1
Set point #1 Low.
Values: -99999 to 99999.
Decimal point will appear according to the current
Output 1 Source
setting.
4.5
4.5
4.6
1.2 Part Number Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.3 Option Module Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Hardware Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1 Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Removing / Installing Option Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 120/240 VAC Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Standard Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.5 Quadrature Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.6 Excitation Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7 Single and Dual Relay Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3 Display & Keypad Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Display Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 What the Keys Do in Display Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 What the Keys Do in the Programming Mode. . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5 Special Start-Up Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Menu
Category
Parameter
Name
rStP 1 000000*
rStP 2 000000*
Choices /
Format
Description Tech
Count 1 Preset Value
Count 1 value is set to this when an Auto or Manual Reset event occurs. Values:
-99999 to 999999. Decimal point will appear according to the user-programmed
Count DP 1 position.
Count 2 Preset Value
Count 2 value is set to this when an Auto or Manual Reset event occurs. Values:
-99999 to 999999. Decimal point will appear according to the user-programmed
Count DP 2 position.
Note
4.6
4.6
4 Counter Operations and Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Password and Security Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 A/B Channel Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Count 1 Scaling and Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4 Count 2 (Batch) Scaling and Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.5 Output Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.6 Set Point Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.7 Auto Reset Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.8 Miscellaneous Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Appendix A: Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
A.1 Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A.2 Electrical, Environmental and Mechanical Specifications. . . . . . . . . . . . . . . . .28
Appendix B: Programming Quick Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
* = factory default settings
37 2
1 Product Description
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Parameter
Choices /
Description Tech
1.1 General Description
The S662 preset totalizer & batch counter fits a 1/8 DIN standard cutout and is perfect for tight spaces, extending only 3.24” (82mm) behind the panel. The unit is UL listed. The unit is for indoor use at altitudes up to 2000m, temperatures between 0° and 40°C, and installation category III, pollution degree 2.
Category
Name
Format
SP2 000020*
SP3 000030*
SP2
Set point #1 High.
Values:-99999 to
999999. Decimal point will appear according to the current Output 1
Source setting.
SP3
Set point #2 Low.
Values: -99999 to
999999. Decimal point will appear according to the current Output 2
Source setting.
Note
4.6
4.6
The counter is powered from 120 or 220 VAC. The nonvolatile EEPROM retains all pro­gramming and count information when power is removed or interrupted.
Display scaling, preset values and all menu functions are easily programmed from the front panel, following easy-to-use word prompts. Front panel reset disable and password lockout protection features guard against unauthorized or accidental changes.
The counter accepts count rates up to 20 kHz and pulses from different types of sensors, including Quadrature, CMOS or TTL circuits and PNP or NPN devices.
The optional field-replaceable single/dual relay, DC module enhances the counter from a passive display device to an integral control element for your application. Outputs may be controlled by Count or Batch values with independent reset operations. The counter has latching, boundary or timed 0.01 to 599.99 seconds) output modes. An optional 12 VDC (100mA) excitation output module can provide power for external sensors.
SP4 000040*
* = factory default settings
SP4
Set point #2 High.
Values: -99999 to
999999. Decimal point will appear according to the current Output 2
Source setting.
4.6
1.2 Part Number Identification
The following matrix indicates the configuration of your S662 counter.
Basic Unit
S662
Power Supply
120 VAC 240 VAC
1 2
Input
Standard
Quadrature
Output
1 2
One relay
Two Relays
None
0 1 2
Excitation
None 12VDC
0 1
Other
None
3 36
0
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Parameter
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Description Tech
1.3 Option Module Summary
Category
Name
Format
SrC 2 Count1*
Count2
bAtrSt no*
YES
tiMmEd<— LAtCHEd<— SP3=Lo<—
—>At SP3 —>AtSP3* —>SP4=Hi
Output 2 Source
Select which Display value to be used for Output 2 comparisons / matchpoints. See also
SP3 and SP4.
Output 2 Batch Reset
When output activates, perform Count 2 Reset as well.
Output 2 Bindings
Reminder message indicates which and how the set points are used for comparison. Which message is displayed
Note
4.5
4.5
4.5
1
Input Excitation Power
2
4
Supply
5
Output
Figure 1. Option Module Slots (Rear View)
The S662 is modular product which uses field configuring slide-in modules. The mod­ules slide easily into the rear of the counter.
depends on the Output 2 Mode or Source
selected.
* = factory default settings
Table 1 describes available option modules for the S662.
Table 1. Option Module Summary
Module
slot
1 Input Standard Input Module
1 Input Quadrature Input Module
2 Ext 45064 12 VDC Excitation Module
4 Power 120 VAC Power Module
4 Power 240 VAC Power Module
Type P/N Description
See
Section
2.4
2.5
2.6
2.3
2.3
5 Output 45062 Dual Relay Module
5 Output 45063 Single Relay Module
35 4
2.7
2.7
2 Hardware Setup
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Parameter
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Description Tech
2.1 Panel Installation
The S662 1/8 DIN counter requires a standard 1/8 DIN panel cutout of 1.77” (45mm) high by 3.62” (92mm) wide. To install the counter into a panel cutout, remove the clips from the side of the counter. Slide the counter through your panel cutout, then slide the mounting clips back on. Press evenly to ensure a proper fit.
3.62"
92mm
3.24"
82mm
1.77"
45mm
1.74"
44mm
.52"
13.2 mm
%
RESET
ENTER
3.93"
99.8 mm
2.04"
51.8mm
Category
Name
tiMmEd<— LAtCHED<— SP1=Lo <—
Format
—>At SP1 —>AtSP1* —>SP2=Hi
dELAY1 010.00*
untiL1 ReseT*
SP1 SP2 SP3 SP4 rStP1
Output 1 Bindings
Reminder message indicates which and how the set points are used for comparison. Which message is displayed depends on the Output 1 Mode or Source selected.
Delay 1
Output 1 delay time.
Appears only if Output 1 mode set to timed.
Until 1
Output 1 latched until parameter. Appears only
if MmodE1 = LAtCH and SrC1 = Count1.
Note
4.5
4.5
4.5
Figure 2. Counter and Panel Cut-Out Dimensions
oPut 2 SEtuP
MmodE2 diSAbL
tiMmEd LAtCH* bound
* = factory default settings
Output 2 Mode
Set the mode of operation for Output 2. Can be disabled, timed, latched or boundary mode.
4.5
Figure 3. Panel Mounting Clips
5 34
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