Simpson Electric S660 Instruction Manual

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Page 1

S660

Digital Preset / Totalizer Counter

Operation Manual

520 Simpson Avenue, Lac du Flambeau, WI 54538-0099

Printed in U.S.A. Part No. 06-116545 Edition 14, 06/07

SIMPSON ELECTRIC COMPANY

(715) 588-3311 FAX (715) 3326

Page 2

About this Manual

To the best of our knowledge and at the time written, the information contained in this document is technically correct and the procedures accurate and adequate to operate this instrument in compliance with its original advertised specifications.

Notes and Safety Information

This Instruction Manual contains warning headings that alert the user to check for hazardous conditions. These appear throughout this manual where applicable, and are defined below. To ensure the safety of operating performance of this instrument, these instructions must be adhered to.

Warning, refer to accompanying documents.

Caution, risk of electric shock.

Technical Assistance

SIMPSON ELECTRIC COMPANY offers assistance Monday through Friday 8:00 am to 4:30 pm Central Time by contacting Technical Support or Customer Service at (715) 588-3311. Internet: http://www.simpsonelectric.com

Warranty and Returns

SIMPSON ELECTRIC COMPANY warrants each instrument and other articles manufactured by it to be free from defects in material and workmanship under normal use and service, its obligation under this warranty being limited to making good at its factory or other article of equipment which shall within one (1) year after delivery of such instrument or other article of equipment to the original purchaser be returned intact to it, or to one of its authorized service centers, with transportation charges prepaid, and which its examination shall disclose to its satisfaction to have been thus defective; this warranty being expressly in lieu of all other warranties expressed or implied and of all other obligations or liabilities on its part, and SIMPSON ELECTRIC COMPANY neither assumes nor authorizes any other persons to assume for it any other liability in connection with the sales of its products.

uneM

yrogetaC

4PS040000 *

retemaraP

emaN

/seciohC

tamroF

4PS

noitpircseD hceT

etoN

5.4

.hgiH2#tniopteS

seulaV :

.999999ot99999-

raeppalliwtnioplamiceD

tnerrucehtotgnidrocca

D .gnittes

SoPtSr000000 *

noitisoPteseR

5.4

sihtottessieulavtnuoC

launaMrootuAnanehw

.sruccotneveteseR

seulaV ot

99999-:

tnioplamiceD.999999

otgnidroccaraeppalliw

demmargorp-resueht

PD .noitisop

tESEr PutES

tESErALbASid *

1PStA

edoMteseRotuA

otuananehwstceleS

2PStA 3PStA 4PStA

1PotFA 2PotFA

basiD

.tuosemittuptuoretfa

ehtoslaeeS SOPTSR

ehtniretemarap tnpteS

6.4

.ruccootsinoitcnufteser

rotnioptesatadel

puteS .yrogetac

This warranty shall not apply to any instrument or other article of equipment which shall have been repaired or altered outside the SIMPSON ELECTRIC COMPANY factory or authorized service centers, nor which has been subject to misuse, negligence or accident, incorrect wiring by others, or installation or use not in accord with instructions furnished by the manufacturer.

Under the normal field usage there is no need to remove the front bezel of this product. The front bezel of this product should only be removed by a qualified technician.

uneM

yrogetaC

retemaraP

emaN

ntbtSrELbAnE *

LbASid

/seciohC

tamroF

nottuBteseR roelbanE

noitpircseD hceT

etoN

7.4

teserlenaptnorfelbasid

.nottub

celeS

tSrnoPon *

teseRnOrewoP t

SEY

tesertnuocrehtehw

7.4

taruccolliwtneve

.pu-rewop

DNE

gnimmargorPtixE

uneM

* = factory default settings

Page 3

uneM

yrogetaC

dEMit —<

dEHCtAL —<

oL=3PS —<

retemaraP

emaN

>— 3PStA >— 3PStA * >— iH=4PS

/seciohC

tamroF

idni

noitpircseD hceT

sgnidniB2tuptuO

egassemrednimeR

wohdnahcihwsetac

etoN

4.4

1 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.1 General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.2 Part Number Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.3 Option Module Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Contents

desuerastniopteseht

2 Hardware Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Removing / Installing Option Modules. . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 120/240 VAC Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.4 Standard Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.5 Quadrature Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.6 Excitation Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.7 Single and Dual Relay Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . .13

ALEd00.010 *

2yaleD

hcihW.nosirapmocrof

sideyalpsidsiegassem

ehtybdenimreted

2tuptuO edom

.detceles

4.4

.emityaled2tuptuO

fiylnosraeppA tuptuO

3 Display & Keypad Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 Display Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3 What the Keys Do in Display Mode. . . . . . . . . . . . . . . . . . . . . . . . . 15

3.4 What the Keys Do in the Programming Mode. . . . . . . . . . . . . . . . . .15

3.5 Special Start-Up Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2LitnutESEr *

1PS 2PS 3PS

2 .demitottesedom

litnU

.retemarap sraeppA

fiylno 2EdomM = HCtAL .

litnudehctal2tuptuO

4.4

4PS

SoPtSr

uneM

yrogetaC

tnPtES

PutES

1PS010000 *

2PS020000 *

3PS030000 *

retemaraP

emaN

* = factory default settings

/seciohC

tamroF

1PS

seulaV ot99999-:

.999999

tnerruc PD .gnittes

2PS

:seulaV ot99999-

.999999

raeppa tnerruc PD .gnittes

3PS

seulaV ot99999-:

.999999

ccaraeppa

tnerruc PD .gnittes

noitpircseD hceT

etoN

5.4

.woL1#tniopteS

lliwtnioplamiceD

ehtotgnidroccaraep

5.4

.hgiH1#tniopteS

lliwtnioplamiceD

ehtotgnidrocca

5.4

.woL2#tniopteS

lliwtnioplamiceD

ehtotgnidro

4 Programming Operations and Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

4.1 Password and Security Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2 A/B Channel Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.3 Scaling and Decimal Point Position. . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4 Output Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

4.5 Set Point Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.6 Auto Reset Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.7 Miscellaneous Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Appendix A: Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

A.1 Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

A.2 Electrical, Environmental and Mech. . . . . . . . . . . . . . . . . . . . . . . . .29

Appendix B: Programming Quick Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Page 4

1 Product Description

1.1 General Description

The S660 preset counter fits a 1/8 DIN standard cutout and is perfect for tight spaces, extending only 3.24" (82mm) behind the panel. The unit is UL listed. The unit is for indoor use at altitudes up to 2000m, temperatures between 0° and 40°C, and installation category III, pollution degree

The counter is powered from 120 or 240 VAC. The nonvolatile EEPROM retains all programming and count information when power is removed or interrupted.

Display scaling, preset values and all menu functions are easily programmed from the front panel, following easy-to-use word prompts. Front Panel Reset Disable and Password Lockout Protection features guard against unauthorized or accidental changes.

The counter accepts count rates up to 20 KHz and pulses from different types of sensors, including Quadrature, CMOS or TTL circuits and PNP or NPN devices.

The optional, field-replaceable, single/dual relay module enhances the counter from a passive display device to an integral control element for your application. Outputs may be controlled by count values with independent reset operation. The counter has latching, boundary or timed (0.01 to 599.99 seconds) alarm output modes. An optional 12 VDC (100mA) excitation output module can provide power for external sensors.

Basic Unit

S660

Power Supply

120 VAC 240 VAC

1 2

Standard

Quadrature

Input

Output

None

One relay

Two Relays

0 1 2

1 2

Excitation

None 12VDC

0 1

Other None

uneM

yrogetaC

Pd000000 *

1TuPo

PutES

retemaraP

emaN

1EdoMmbasiD *

/seciohC

tamroF

.000000

0.00000

00.0000

itacol

000.000

0000.00

00000.0

tniopteS .sretemarap

demmit

hctaL

dnuob

noitpircseD hceT

eulaVyalpsiD1

stceffA.no

foecnaraeppa soPtsR

detaicossaynadna

oM1tuptuO teS

,demit,delbasid

etoN

3.4

tnioPlamiceD)tnuoC(

4.4

noitarepofoedomeht

ebnaC.1tuptuOrof

yradnuobrodehctal

.edom

dEMmit —<

dEHCtAL

oL=1PS —<

>— 1PStA

—<

>— 1PStA * >— ih=2PS

sgnidniB1tuptuO

4.4

egassemrednimeR

dnahcihwsetacidni

erastnioptesehtwoh

.no

sirapmocrofdesu

siegassemhcihW

sideyalpsid

ehtybdenimreted

1tuptuO edoM

.detceles

uneM

yrogetaC

-temaraP

emaNre

1YALEd00.010 *

seciohC

tamroF/

1yaleD

noitpircseD hceT

etoN

4.4

.emityaled1tuptuO

fiylnosraeppA 1tuptuO

.demitottesedom

1LitnutESEr *

1PS 2PS 3PS

1litnU

litnudehctal1tuptuO

.retemarap fiylnosraeppA

1edomM = hctal .

4.4

4PS

SoPtSr

2tuPo

PutES

2EdoMmLbASid *

dEmMit

HCtAL

edoM2tuptuO

ebnaC.2tuptuOrof

dnuob

4.4

noitarepofoedomehtteS

rodehctal,demit,delbasid

.edomyradnuob

* = factory default settings

Input Excitation Power

Supply

Figure 1. Option Module Slots (Rear View)

Output

Page 5

Appendix B: Programming Quick Reference

1.2 Part Number Identification

If you are unfamiliar with navigating menus in the S660, see section 3. Each parameter is listed in the order of appearance in the menu system. Refer to the paragraph indicated in the Tech

Note column for technical details on a particular parameter.

uneM

yrogetaC

Tip: Photocopy these pages to mark settings on.

retemaraP

emaN

/seciohC

tamroF

SSAP000

noitpircseD hceT

dnayrtnEdrowssaP

etoN

1.4

noitacifireV

SSECCA —<

>— dEinEd

liaFdrowssaP

1.4

tcerrocnifisraeppA

wssap

SSAPHC000 *

deretnedro

egnahCdrowssaP

1.4

tcerrocfisraeppA

deretnedrowssap

drowssaP=000

delbasidnoitcetorp

S=990-100

llaseruce

sretemarap

elbanE=999-001

soPseR/sPS nissecca

edomyalpsid

uneM

yrogetaC

PutEStuPninAHCAPu *

retemaraP

emaN

/seciohC

tamroF

nwod

dAuq

.lennahcA

noitpircseD hceT

edoMAnahC

etoN

2.4

foedomtnuoctceleS

dAuqr

nAHCbrid *

edoMBnahC

edomtnuoctceleS

nwod

.lennahcB

2.4

rof

teslennahcAfI:etoN

siht,dauqRrodauQot

.elbisseccatonsimeti

tnuoC

LCSErP0.1

PutES

1.0

10.0

elacs-erP

gnilacs-erpteS

.reilpitlum

3.4

100.0

ELACS0000.10 *

elacS

3.4

eulaVyalpsiDteS

.reilpitlumgnilacs

eulaV ot9999.9-:

.9999.99

The following matrix indicates the configuration of your S660 counter.

1.3 Option Module Summary

The S660 is a modular product that uses field configuring slide-in modules. The modules slide easily into the rear of the counter.

Figure 1 displays the functional assignments for each module position.

Table 1 describes available option modules for the S660.

Table 1. Option Module Summary

eludoM

tols

1tupnIeludoMtupnIdradnatS

1tupnIeludoMtupnIerutardauQ

2txE46054eludoMnoitaticxECDV21

4rewoPelu

4rewoPeludoMrewoPCAV042

5tuptuO26054eludoMyaleRlauD

5tuptuO36054eludoMyaleRelgniS

epyT N/P noitpircseD noitceSeeS

doMrewoPCAV021

4.2

5.2

6.2

3.2

7.2

= factory default settings

Page 6

2 Hardware Setup

Quadrature input module

2.1 Panel Installation

The S660 1/8 DIN counter requires a standard 1/8 DIN panel cutout of 1.77" (45mm) high by

3.62" (92mm) wide. To install the counter into a panel cutout, remove the clips from the side of the counter. Slide the counter through your panel cutout, then slide the mounting clips back on. Press evenly to ensure a proper fit.

Figure 2. Counter and Panel Cut-Out Dimensions

slennahCtupnI

noisrevnItupnI

noitarepO

sedom

secruoStupnI

tupnI

ecnadepmI

slennahcB&A

lennahCresU

retlifssapwoL

egatlovxaM

Single / Dual Relay Modules

gnitaRtcatnoC

efiLlacinahceM

resUdnaB,A

lennahcBdnaA.ytiraloptupnielbatceles-resU

.ylnoedomdradnatsnievitcelesytiralop

4XerutardauQdna1XerutardauQ,dradnatS

NPNroPNP,scigolLTTroSOMC,tcatnochctiwS

sredocne)dedne-elgnis(erutardauqsecived

%01±)CDV61-0.9(otpu-lluP.seR%5,K01:gnikniS

nommocotnwod-lluP.seR%5,K1.5:gnicruoS

sdlohserhTtupnI

%01±V6.3=TUV%01±V6.1=TLV:edomsaiBwoL

%01±V0.7=TUV%01±V0.5=TLV:edomsaiBhgiH

)xam(V51.3=TUV)nim(V9.0=TLV

taevawerauqstupniV01ot0(zH002<ycneuqerF

)elcycytud%05

deniatsusmumixamCDV03slennahcresUdnaB,A

CAV052spmA5

selcyc000,000,1

1.77"

45mm

3.62"

92mm

1.74"

44mm

RESET

.52"

13.2 mm

Figure 3. Panel Mounting Clips

3.93"

99.8 mm

3.24"

82mm

ENTER

2.04"

51.8mm

Isolated 12V Excitation Module

tuptuOnoitatixE

noitalosInoitatixE

%5±CDV21taAm001

V0051

Page 7

A.2 Electrical, Environmental and Mechanical Specifications

2.2 Removing / Installing Option Modules

stnemeriuqeRrewoP

noitpmusnoCrewoP

langiStupnIteseR

rutarepmeTegarotS

gnitarepO

erutarepmeT

ytidimuHevitaleR

lezeB

tuotuClenaP

htpeDesaC

thgieW

Standard input module

slennahCtupnI

egdetnuoC

secruoStupnI

tupnI

ecnadepmI

B&A

slennahc

lennahCresU

retlifssapwoL

egatlovxaM

%01±,CAV042ro021:ylppuSCA

AV3

evitca=CDV2.0:woLevitcA

C°06ot01-

C°04ot°0

ot0

)gnisnednoc

ID8/1)mm54x29("77.1x"26.3

)mm28("42.3

)g1.552(.zo0.9

resUdnaB,A

)slennahcBdnaA(noitisnartwolothgiH

C,tcatnochctiwS

secived

,K1.5:gnicruoS

sdlohserhTtupnI

edomsaiBhgiH

)xam(V0.3=TUV)nim(V2.0=TLV

)elcycytud%05

,C°23nahtsselserutarepmetrof%08

-noN(.C°04ta%05otylraenilgnisaerced

)mm3.31x8.15x8.99("25.0x"40.2x"39.3

NPNroPNP,scigolLTTroSOM

%01±)CDV61-0.9(otpu-lluP.seR%5,K01:gnikniS

nommocotnwod-lluP.seR%5

%01±V6.3=TUV%01±V6.1=TLV:edomsaiBwoL %01±V0.7=TUV%01±V0.5=TLV:

taevawerauqstupniV01ot0(zH002<ycneuqerF

deniatsusmumixamCDV03slennahcresUdnaB,A

Shut power off before removing or installing any option modules

1. Remove module from case by inserting a screwdriver into tab slot opening at top of input module. Apply pressure to release module from case. Repeat procedure for tab located on underside of module and then slide module away from the case.

2. Refer to appropriate sections to configure switches or jumpers for proper operation. Table 1 can be used to identify modules and their associated detail paragraph.

3. Install module by carefully aligning module edges with slots in case and pressing forward until tabs (on top and bottom) engage.

Figure 4. Removing Option Module

Page 8

2.3 120/240 VAC Power Module

Figure 5. AC Power Module

NOTE: A fusible link is not provided on this module. A ½ Amp Time Delay fuse, Bussman MDL ½, or similar is required.

Remove power before wiring option modules.

Denotes module

VAC

position 4 at rear of counter

Power Supply 120 VAC or 240 VAC power connection

The AC power module allows the S660 to be operated from standard 50/60 Hz line power. The power module will be configured as 120 VAC or 240 VAC per markings on the back panel. Ensure the input rating of the supply matches your line voltage. The power supply module has provisions for a hard-wire Count Reset. This control can be a switch, relay contact or solid state device. Actuation is immediate upon an active Low for at least 2.5ms to this terminal. The reset

Remote Reset

RESET

Active low 0.2V

COMMON

POWER

performs primary reset

Never connect AC mains (hot or neutral) to the Reset or Common terminals!

circuit is independent of the power circuit.

2.4 Standard Input Module

Denotes module

position 1 at rear

of counter

A INPUT

COMMON

USER INPUT

B INPUT

Primary Input

Connect the input

signal to A input

and common

Inhibit

Active low

stops counting

Appendix A: Technical Specifications

A.1 Functional Specifications

sedomtnuoC

detroppus

stupnItnuoC

suoenallecsiM

stupni

egnartnuoC

)lanretni(

htdiweslupniM

stigiDyalpsiD

lamiceDyalpsiD

tnioP

sDELyalpsiD

egnaRyalpsiD

slennahctuptuO

sedomtuptuO

semityaleD

tuptuO

esnopseR

emit

gniksat-itluM

noitarepO

auQ

.)tibihnI

etartnuocmumixaM

5.0deR

,tcartbuS-ddA,ddA-ddA,noitceriD/tnuoC

esreveRdnaerutardauQ,tcartbuS-tcartbuS

erutard

BlennahCdna)yramirP(AlennahC:2

)lortnocriD/yradnoceS(

seRtnuoC(teseR:2

tnuoC(resUdna)te

846,384,741,2+ot846,384,741,2-

utardauQdnadradnatS(zhK02

)sedom1Xer

)edom4XerutardauQ(zhK5

)edomdradnatS(Su5

gniknalborezgnidaelhtiwtnemges-7,tigid-6

elbammargorp-resU

ycneiciffehgih,)mm2.41("6

999,999+ot999,99-

)noitisoplamicedfotnednepednI(

hcaerofrotacidnilenaptnorfhtiw,2

yradnuoBdna,gnihctaL,demiT,delbasiD

sm51+/sm5.2-ces99.995ot10.0

sm5<:sedomdemitdnadehctaL

sm51<:edomyradnuoB

ptuodnatnuoC

nielihwdeniatniamlortnoctu

.edomgnimmargorp

Figure 6. Standard Input Module

COMMON

INPUT

Secondary Input Direction Control or count pulse input

Page 9

4.7 Miscellaneous Controls

ntbtSr

)nottuBteseR(

yllaicepse,steserlatnediccatneverp

r(lanretxe

.gnittessihtybdetceffa

tSrnoP

)TESERNOrewoP(

eRehtesusyawlalliwretnuoc

.tsoleblliwtnuocgnitsixe

1) To access the Miscellaneous Controls, enter the Programming Mode, and press 

until the reset setup menu category is reached.

2) Press and then  to continue to the Parameter Name rstbtn. The display will

ENTER

flash between rstbtn and the default value of enable. When the display shows enable, press .

3) Use the arrow keys to select either Enable or Disable. Press when the correct mode is selected to accept selection and proceed to the next parameter name,

ENTER

Power On Reset.

4) The display will flash between Ponrst and the default no. When the display shows no,

ENTER

press .

5) Use the arrow keys to select either no or yes. Press when the correct mode is

ENTER

selected.

6) The display will now show end. If you are finished programming the S660, press

. If not, use the arrow keys to back up to the necessary parameter.

ENTER

ehtselbasiderutaeftibihnInottuBteseRehT

otdesuebnacsihT.nottubteserlenaptnorf

lufesu

ehT.recneuqesasaretnuocehtgnisunehw

tonsitupnitesererawdrah)lenaprae

eht,SEYottessiTESERNOrewoPehtnehW

eulavnoitisoPtes ,gnittessihthtiW.tnuoc/yalpsidlaitinistisa eht,sruccossolrewopdetcepxenunaneh

gnitsixeeht,ONottessinoitcnufsihtnehW

.ssolrewoparetfadeniatereblliwtnuoc

DIP Switch (Shown for TTL Factory Settings)

FUNCTION

1 2 3 4 5 6

B Bias Off=Hi On=Lo B Freq Off=Hi On=Lo B Off= Sink On= Source A Bias Off=Hi On=Lo A Freq Off=Hi On=Lo A Off= Sink On= Source

= ON

= OFF

1 2 3 4 5 6

CHANNEL

Dipswitch Legend

Note: Refer to specifications for DIP switch function electrical characteristics

Figure 7. Standard Input Module Default Settings

DIP switch SW1, figure 7, is used to set up the counter to conform to the electrical characteristics of the sensor or signal being detected. Switch positions 1-3 configure channel B, while switches 4-6 configure channel A. These switches select bias (threshold voltages), low pass filter (enable/ disable) and sensor type (Sink or Source).

Refer to the documentation that accompanied the sensor for related information. The sensor can most likely be matched to one of the typical switch settings shown in figure 8 and figure 8a.

Note: The input boards are designed so that selecting sourcing or sinking is based on the type of sensor that is being used. If a PNP (sinking) sensor is being used, set the input board for sinking also (switches 3 and 6 = OFF).

If channel B is not used, default settings for switch positions 1 through 3 should be selected. Default settings are provided in Table 2.

The Input module also provides for a user input signal. On the S660, this input serves as a count enable/disable control. Connecting User to Common will disable counting.

The S660 can accept inputs from many different sensors. The A and B channels may be configured independently as shown in Table 2. Figures 8 and 8a have examples of some typical sensors and the wiring connections that would be used.

Table 2. Standard Input Module DIP Switch Settings

* = Factory Default setting 1 B Channel Bias: OFF = Hi* VLT = 5.0 V VUT = 7.0V (+/- 10%)

ON = Low VLT = 1.6 V VUT = 3.6V (+/- 10%)

2 B Channel Frequency: OFF = Hi* (low pass filter disabled)

ON = Lo (low pass filter enabled)

3 B Channel Sensor: OFF = Sinking*(internal pull-up enabled)

ON = Source (internal pull-down enabled)

4 A Channel Bias: OFF = Hi VLT = 5.0 V VUT = 7.0V (+/- 10%)

ON = Low* VLT = 1.6 V VUT = 3.6V (+/-10%)

Page 10

5 A Channel Frequency: OFF = Hi* (low pass filter disabled)

ON = Lo (low pass filter enabled)

6 A Channel Sensor Type: OFF = Sinking* (internal pull-up enabled)

ON = Source (internal pull-down enabled)

HIGH BIAS

HIGH FREQUENCY

SINKING

OUTPUT

COMMON

1 2 3 4 5 6

LOW BIAS LOW FREQUENCY SOURCING

A INPUT

COMMON

USER INPUT

B INPUT

ISO+12V

ISOCOM

COMMON

EXCITATION

INPUT

NPN SENSOR

HIGH FREQUENCY

---

HIGH BIAS

SINKING

1 2 3 4 5 6

LOW BIAS LOW FREQUENCY SOURCING

A INPUT

COMMON

USER INPUT

B INPUT

COMMON

INPUT

PNP SENSOR

ISO+12V

ISOCOM

EXCITATION

4.6 Auto Reset Operations (Reset Setup)

The S660 has the capability to perform a Count Reset event based upon various conditions. When Auto Reset occurs, the outputs will return to the deactivated status and the displayed count will return to the value stored in the Reset Position (rstpos) function. This feature is used in cut-to-length or other applications where an automatic repetitive cycle is established.

There are seven options for the Auto Reset Mode: Disabled, at one of four set points, or after an output times out.

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1) To access the Auto Reset Mode, enter the Programming Mode, and press  until the

reset setup menu category is reached.

2) Press to continue to the Parameter Name areset. The display will flash between

ENTER

areset and the default value of disabl. When the display shows disabl, press

3) Use the arrow keys to scroll through the available options. Press when the

ENTER

correct mode is selected to accept mode and proceed to the next parameter name, Reset Button.

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Figure 8. Sensor Connection Examples

HIGH BIAS

HIGH FREQUENCY

SINKING

1 2 3 4 5 6

LOW BIAS LOW FREQUENCY SOURCING

A INPUT

COMMON

USER INPUT

B INPUT

COMMON

INPUT

DRY CONTACT

Figure 8a. Sensor Input example

Page 11

4.5 Set Point Parameters (Set Point Setup)

The S660 has four set point parameters and a special value referred to as Reset Position.

The Reset Position can be referred to as Count Reset Value.

SP1 and SP2 are used only with Output 1, and SP3 and SP4 are used only with Output 2.

The SP1 and SP3 parameters are used as Latched or Timed “trigger” values. When a Boundary Output is selected, SP1 and SP3 become the low boundary values.

The SP2 and SP4 parameters are used as high boundary value or ‘turn-off’ values when used with other alarm types (i.e. latched until SP4). The values for all set points are -99999 to 999999. The decimal point will appear according to the current decimal point setting.

Set Point Parameters

1) To set the Set Point parameters, enter the Programming Mode, and press

 until the setpnt setup menu category is reached.

2) Press to continue to the Parameter Name sp 1. The display will flash between sp

3) Use the arrow keys to enter the correct value of the flashing digit. Use the key

ENTER

1 and the default value of 000010. When the display shows 000010, press .

to advance to the next digit. Press when the correct set point is selected

ENTER

RESET

to accept value and proceed to the next parameter, SP 2.

4) Repeat these steps for SP 2, SP 3, and SP 4. The counter will proceed to the next parameter, Reset Position.

Reset Position

1) To access the Reset Position parameter, enter the Programming Mode, and press  until the setpnt setup menu category is reached.

2) Press and then  to continue to the Parameter rstpos. The display will flash

ENTER

between rstpos and the default value of 000000. When the display shows 000000,

ENTER

press .

3) Use the arrow keys to enter the correct value of the flashing digit. Use the key to advance to the next digit. Press when the correct position is selected to

ENTER

RESET

accept value and proceed to the next menu category, Reset Setup.

2.5 Quadrature Input Module

The Quadrature / Universal Input Module has two operational modes: Quadrature mode and Standard mode. Quadrature Mode is selected by positioning JP1 and JP2 on pins 1 and 2. Standard Mode is selected by placing JP1 and JP2 on pins 2 and 3 (see Figure 10 for details). The Quadrature mode supports a wide range of encoders including the Simpson SE series.

While in Standard Mode, this module works similarly to the Standard Input module. In addition to the quadrature signal, the quadrature card allows a technician to select a rising or falling edge trigger for the count input signal. The technician is also able to determine the polarity of the user input.

The Input module also provides for a User input signal. On the S660, this input serves as a Count Enable/Disable.

NOTE: If B channel is not going to be used, use the default switch settings for SW1 positions 1 through 3. Default settings are provided in Table 3.

In both modes, the state of the user input signal can be selected as active high or active low. DIP switch SW1 configures the counter to match the specifications of the accompanying sensor. When shipped from the factory, the counter is set for X1 quadrature, as shown in Figure 10 and Table 3:

Denotes module

position 1 at rear

of counter

A INPUT

COMMON

USER INPUT

B INPUT

COMMON

INPUT

Figure 9. Quadrature / Universal Input Module

Primary Input

Quadrature A

Inhibit

Active Low

Stops Counting

Secondary Input

or Quadrature B

Dipswitch Legend

= ON

= OFF

Figure 10. Quadrature Input Module Default Settings

Page 12

Table 3. Quadrature Module DIP Switch and Jumper Settings

JP1/2: Count Mode Selector Jumpered 1-2 = Quadrature mode Jumpered 2-3 = Standard counter mode SW1: 10 Position DIP Switch * = Factory Default setting

1 B Channel Bias: OFF = Hi* VLT = 5.0V VUT = 7.0V (+/- 10%)

ON = Low VLT = 1.6V VUT = 3.6V (+/- 10%)

2 B Channel Frequency: OFF = Hi* (low pass filter disabled)

ON = Low (low pass filter enabled)

3 B Channel Sensor: OFF = Sinking*(internal pull-up enabled)

ON = Source (internal pull-down enabled)

4 A Channel Bias: OFF = Hi* VLT = 5.0 V VUT = 7.0V (+/- 10%)

ON = Low VLT = 1.6 V VUT = 3.6V (+/- 10%)

5 A Channel Frequency: OFF = Hi* (low pass filter disabled)

ON = Lo (low pass filter enabled)

6 A Channel Sensor Type: OFF = Sinking* (internal pull-up enabled)

ON = Source (internal pull-down enabled)

7 B Channel Count Edge: OFF = Rising (standard count mode only)

ON = Falling*

8 A Channel Count Edge: OFF = Rising (standard count mode only)

ON = Falling*

Table 8. Latch Until

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NOTE: The outputs for this counter activate regardless of count direction in all count

modes.

1) To set the Output Control modes, enter the Programming Mode, and press  until

the oput 1 setup menu category is reached.

2) Press to continue to the Parameter mmode1. The display will flash between

3) Use the arrow keys to select the correct mode. Press when the correct

ENTER

mmode1 and the default value of latch. When the display shows latch, press .

ENTER

mode is selected to accept value, and proceed to the next parameter, Output 1 Bindings. Other choices may appear, depending on which Output 1 Mode is selected. See Appendix B for which options correspond to which parameters and make selections accordingly.

4) Press until oput 2 setup is displayed to make similar selections for Output 2 Mode.

ENTER

Again, use Appendix B to make proper selections for subsequent parameters.

5) When all selections are entered and accepted into counter memory, counter will proceed to next menu category, Set Point Setup.

9 User Input Polarity: OFF = High/open circuit = Inhibit Count

ON* = Low/closed circuit = Inhibit Count

10 Quadrature Mode: OFF = X4 (quadrature mode only)

ON = X1*

2.6 Excitation Module

Figure 11. Wiring Encoder w/ Excitation Supply

MODEL S.E. QUADRATURE ENCODER

12 VDC Excitation Module

CHANNEL A-WHITE

CHANNEL B-GREEN

POSITIVE (RED)

COMMON (BLACK)

DENOTES MODULE POSTION 1 AT REAR OF COUNTER

QUADRATURE INPUT CARD

A INPUT

COMMON

USER INPUT

B INPUT

COMMON

INPUT

Page 13

EXCITATION

ISO+12V

ISOCOM

---

12 VDC, 100 mA max

Denotes module position 2 at rear of counter

4.4 Output Control Modes (Output Setup)

The S660 supports two independent output channels with four modes of operation: disabled, timed, latched and boundary.

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Figure 13. Excitation Module

Page 14

2.7 Single and Dual Relay Modules

Figure 14 . Single Relay Figure 15. Dual Relay

The Single and Dual Relay modules can activate circuit loads of up to 5 amps at 250 VAC. A

Form C configuration allows use of normally-open (NO) and normally-closed (NC) circuit action. action.

Only the output 1 channel is implemented in the single relay module.

3 Display & Keypad Controls

counter and allowing more accurate cutting.

1) To access the prescale parameters, enter the Programming Mode, and press  until the count setup menu category is reached.

2) Press to continue to the Parameter Name prescl. The display will flash between prescl and the default value of 1.0. When the display shows 1.0, press

ENTER

3) Use the arrow keys to scroll through the choices. Press when correct

ENTER

prescale is selected to accept the value and proceed to the next parameter, Scale.

User-defined Scale

The S660 also allows for a user-defined scaling multiplier.

1) To access the user-defined scaling parameter, enter the Programming Mode, and press  until the count setup menu category is reached. Press .

ENTER

2) Press  to continue to the Parameter Name scale. The display will flash between scale and the default value of 01.0000. When the display shows 01.0000, press

ENTER

3) Use the arrow keys to enter the correct value of the flashing digit. Use the key to advance to the next digit. Press when the correct scale is

ENTER

RESET

selected to accept value and proceed to the next parameter, Decimal Point.

To calculate the scaling parameter, use the following scale formula:

Display = Multiplier (Pulse x Prescale x Scale x Decimal Point)

If the scale value isn’t known, use the following formula: For the example we used, the scale value is:

SCALE =

SCALE = = 0.1667

DISPLAY x DP

MULT. (PULSE x PRESCALE)

1.00

1 (600 x 0.01)

Decimal Point Position

1) To set the Decimal Point position, enter the Programming Mode, and press  until the count setup menu is reached. Press .

ENTER

2) Press  to continue to the Parameter Name dp. The display will flash between dp and the default 000000. When the display shows 000000, press .

3) Use the arrow keys to scroll through the choices. Press when the correct deci-

ENTER

mal place is selected to accept value and proceed to the next menu category, Output 1 Setup.

3.1 Display

Figure 16. Display and Keypad Layout

• 6-Digit 0.56" high red LED Display.

• 2 Output Status Indicators; “1” and “2.”

• Units Window for supplied label or legend.

• 4-Button Keypad with tactile response.

Page 15

The B channel may be set as Up, Down or Direction. In the direction mode, the B channel is no longer a count source, but controls the count direction of the A channel input. This state control works as an ‘exclusive-or’ with the channel A direction. Thus, if B input is in the ‘Down’ state and A channel is set to Down, pulses at the A input will increment count.

3.2 Display Error Messages

Table 4. Display Error Messages

Table 7. Count Behavior with B Channel Set as Direction Control

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When A channel has been set to either Quadrature or Reverse Quadrature settings, the B channel internally behaves as a direction control.

2) To set the B channel: a) In the Input Setup area, after entering the A Chan value, the display will flash

between b chan and the counter’s default (dir).

b) When the display shows dir, press . c) Use the arrow keys to change the value, then press to accept the selection

ENTER

and proceed to the next menu category, Count Setup.

NOTE: The B channel will not show in the menu when Quadrature or Reverse Quadrature has been selected for the A Channel input.

4.3 Scaling and Decimal Point Position

(Count Setup)

Prescale

The S660 counter allows for prescaling of display values. Prescaling allows the counter to display a more accurate number than its 6-digit capacity might otherwise allow by making the positive count the most significant digit.

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Generally speaking, the smaller the scale value, the more accurate the count will be. The S660 has four prescale values, 1.0 (default), 0.1, 0.01, and 0.001.

An example of this application is as follows: A 600 pulse-per-revolution encoder is used to measure cable before it is cut to the proper length. There is a wheel (one foot in circumference) attached to the encoder, in direct contact with the cable. The user wants to see the counter display feet to 1/100' accuracy (to two decimal points).

With the default prescale of 1.0, one rotation of the wheel would be displayed on the counter as

00.0016'. (1/600, where 1 is the number of feet as shown by wheel rotation and 600 is the number of pulses per revolution.) However, by using a prescale of 0.01, the resolution has been multiplied by 100, allowing the counter to display 0.16667, increasing the accuracy of the

Page 16

3.3 What the Keys Do in Display Mode

4.2 A/B Channel Options (Input Setup)

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The next category in the Programming Mode is the “Input Setup.” Here you can adjust the A and B channels to the appropriate count modes.

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The A channel input may be selected as an Up, Down, Quadrature or Reverse Quadrature* input.

As an Up channel, pulses applied to the A input are added to the display. In Down mode,

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* The Reverse Quadrature input allows the user to reverse the count direction of the encoder in software instead of having to rewire/remount the encoder.

Table 6. Channel A Selection

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1) To set the A Channel value:

a) When the display flashes input setup, press . The display will change to a chan.

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b) Press again to proceed to the choice list. Scroll through up, down, quad, and

c) When the selection is complete, press to accept the selection to counter memory

ENTER

r quad using the arrow keys.

and proceed to the next parameter, Chan B Mode.

ENTER

Page 17

Table 5. Password Values

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990-100

999-001

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2) If a password is already in the counter, the display will flash between pass, for “Enter Password,” and the default value, 000.

a) When the display shows 000, press . Use the arrow keys to change the

ENTER

flashing digit to the desired number.

RESET

Press to advance to the next digit.

b) Press to enter the password as shown. If an incorrect password is en-

ENTER

tered, access denied will flash on the display. Press an arrow key to return to the pass display.

c) After entering the correct password, the counter will return to chpass. Press  to

change the password, or press the key to continue to the Input Setup menu

ENTER

category.

Setup Menu Function Menu Option Menu

000000

000

000000

upup

downdown

down

downdown

quadquad

quad

quadquad

r quadr quad

r quad

r quadr quad

dirdir

dir

dirdir

upup

downdown

down

downdown

ENTER

inPutinPut

inPut

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endend

end

endend

ENTER

A CHAnA CHAn

A CHAn

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uPuP

b CHAnb CHAn

b CHAn

b CHAnb CHAn dirdir

dir

dirdir

Return to

Display Mode

ENTER

CHPASSCHPASS

CHPASS

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000

000000

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other setup menus

Figure 17. Programming Menu Structure

In the Programming Mode, the S660 will return to Display Mode automatically if a key is not pressed within 120 seconds (2 minutes). The menu is comprised of three levels: Setup Menu, Function Menu and Option Edit Menu. Figure 17 illustrates the three levels of the menu system.

Password Entry Entry (Pass) and changing of the password (Chpass) are similar to editing a

numerical parameter. See Numerical Value below. If the password has been set to a value other than “000,” entry of the proper password is required to access the remainder of the menu.

Setup Menu At the first level of the menu, the arrow keys navigate up or down through

the available Menu selections.

Function Menu The second level of the menu contains the functions or software param-

eters that need to be configured for the counter to operate properly.

Option Menu Contains either Choice Lists or Numerical Values for configuring the func-

tions of the counter.

Choice List A choice list allows selection from a fixed number of options. A Choice List

is found in the Options section of the menu. The list is made up of the available options for the function that is being edited. Example: Menu is Input Setup Menu, the Function is A Channel, the Choice List is up, down, quad, and rquad. (See Table 6)

Numerical Value A numerical entry allows the changing of set point values, scale values,

Page 18

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3.5 Special Start up Modes

There are two start-up modes for the S660 counter. The default start-up mode will be used every time the counter is powered up by the user. There is one alternate start-up mode that will allow the operator to return the counter software functions to factory default settings.

The alternate start-up modes can only be accessed by pressing and holding certain keys during the power up sequence.

• Press and hold both keys on the face of the counter

• Apply power while holding keys

4 Programming Operations and Parameters

This section details the initial programming options of the S660, presuming all defaults are in place.

If you are already familiar with the S660 programming, see Appendix B for the Programming Quick Reference Guide.

To enter the Programming Mode, hold and press  .

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To return to the Display Mode, press and hold for four seconds when counter is not in an option menu.

4.1 Password and Security Controls

The security feature helps prevent accidental changes to counter settings.

The password value determines the counter’s security level, as shown in Table 5.

If you have forgotten the password, see section 3.5; Special Start-Up Modes.

txenehtots

1) After entering the Programming Mode, the first field is Password.

a) If no password has been assigned, the counter will flash between chpass, for

“Change Password” and the default value, 000.

b) To change the password, press when the display shows 000. Use the ar-

row keys to change the flashing digit to the desired number.

c) Press to advance to the next digit. Press to accept the password to counter

ENTER

memory and press it again to advance to the next parameter, Input Setup.

ENTER

RESET

ENTER

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