To the best of our knowledge and at the time written, the information contained in this
document is technically correct and the procedures accurate and adequate to operate this
instrument in compliance with its original advertised specications.
Notes and Safety Information
This Instruction Manual contains warning headings that alert the user to check for hazardous
conditions. These appear throughout this manual where applicable, and are dened below.
To ensure the safety of operating performance of this instrument, these instructions must be
adhered to.
Warning, refer to accompanying documents.
Attention, consulter les documents d’accompagnement.
Caution, risk of electric shock.
Attention, risque de choc électrique.
Warranty and Returns
SIMPSON ELECTRIC COMPANY warrants each instrument and other articles manufactured
by it to be free from defects in material and workmanship under normal use and service, its
obligation under this warranty being limited to making good at its factory or other article of
equipment which shall within one (1) year after delivery of such instrument or other article of
equipment to the original purchaser be returned intact to it, or to one of its authorized service
centers, with transportation charges prepaid, and which its examination shall disclose to its
satisfaction to have been thus defective; this warranty being expressly in lieu of all other warranties expressed or implied and of all other obligations or liabilities on its part, and SIMPSON
ELECTRIC COMPANY neither assumes nor authorizes any other persons to assume for it any
other liability in connection with the sales of its products.
This warranty shall not apply to any instrument or other article of equipment which shall have
been repaired or altered outside the SIMPSON ELECTRIC COMPANY factory or authorized
service centers, nor which has been subject to misuse, negligence or accident, incorrect wiring
by others, or installation or use not in accord with instructions furnished by the manufacturer.
Under the normal eld usage there is no need to remove the front bezel of this product. The
front bezel of this product should only be removed by a qualied technician.
The S663 preset counter and rate meter fits a 1/8 DIN standard cutout and is perfect for tight
spaces, extending only 3.24” (82mm) behind the panel. The unit is UL listed. The unit is for
indoor use at altitudes up to 2000m, temperatures between 0° and 40°C, and installation category III, pollution degree 2.
The counter is powered from 120 or 240 VAC. The nonvolatile EEPROM retains all programming and count information when power is removed or interrupted.
Display scaling, preset values and all menu functions are easily programmed from the front
panel, following easy-to-use word prompts. Front Panel Reset Disable and Password Lockout
Protection features guard against unauthorized or accidental changes.
The counter accepts count rates up to 20 KHz and pulses from different types of sensors, including Quadrature, CMOS or TTL circuits and PNP or NPN devices.
The optional, field-replaceable, single/dual relay module enhances the counter from a passive
display device to an integral control element for your application. Outputs may be controlled
by count or rate values with independent reset operation. The counter has latching, boundary or
timed (0.01 to 599.99 seconds) alarm output modes.
An optional 12 VDC (100mA) excitation output module can provide power for external sensors.
3
www..com
information@itm.com1.800.561.8187
Page 5
1.2 Part Number Identification
The following matrix indicates the configuration of your S663 counter.
Basic Unit
S663
Power Supply
120 VAC
240 VAC
1
2
1.3 Option Module Summary
Figure 1. Option Module Slots (Rear View)
Input
Standard
1
Quadrature
2
1
InputExcitationPower
Output
None
One relay
Two Relays
2
0
1
2
Excitation
None
12VDC
4
Supply
Other
0
1
None
0
5
Output
The S663 is a modular product which uses field configuring slide-in modules. The modules
slide easily into the rear of the counter. Figure 1 displays the functional assignments for each
module position.
Table 1 describes available option modules for the S663.
The S663 1/8 DIN counter requires a standard 1/8 DIN panel cutout of 1.77” (45mm) high by
3.62” (92mm) wide. To install the counter into a panel cutout, remove the clips from the side
of the counter. Slide the counter through your panel cutout, then slide the mounting clips back
on. Press evenly to ensure a proper fit.
3.62"
92mm
3.24"
82mm
1.77"
45mm
1.74"
44mm
2.04"
51.8mm
ENTER
3.93"
.52"
13.2 mm
%
RESET
99.8 mm
Figure 2. Counter and Panel Cut-Out Dimensions
Figure 3. Panel Mounting Clips
5
www..com
information@itm.com1.800.561.8187
Page 7
2.2 Removing / Installing Option Modules
6
Shut power off before removing or installing any option modules
Couper le courant avant de retirer ou d’installer des modules optionnels
1. Remove module from case by inserting a screwdriver into tab slot opening at top of input
module. Apply pressure to release module from case. Repeat procedure for tab located on
underside of module and then slide module away from the case.
2. Refer to appropriate sections to congure switches or jumpers for proper operation.
Table 1 can be used to identify modules and their associated detail paragraph.
3. Install module by carefully aligning module edges with slots in case and pressing forward
until tabs (on top and bottom) engage.
www..com
information@itm.com1.800.561.8187
Page 8
2.3 120/240 VAC Power Module
Remove power before wiring option modules.
Coupez l’alimentation avant de raccorder les modules optionnels.
The AC power module allows the S663 to be
operated from standard 50/60 Hz line power.
The power module will be congured as 120
VAC or 240 VAC per markings on the back
panel. Ensure the input rating of the supply
matches your line voltage. The power supply
module has provisions for a hard-wire Count
VAC
~
VAC
~
Reset. This control can be a switch, relay
contact or solid state device. Actuation is
immediate upon an active Low for at least
2.5ms to this terminal. The reset circuit is
independent of the power circuit.
RESET
COMMON
POWER
Figure 5. AC Power Module
NOTE: A fusible link is not provided on this module.
A ½ Amp Time Delay fuse, Bussman MDL ½, or similar is required.
Never connect AC mains (hot or neutral) to the Reset or Common terminals!
Ne jamais brancher sur secteur (chaudes ou neutres) pour la réinitialisation
ou terminaux communs!
Denotes modules position 4 at rear
of counter
Power Supply 120 VAC or 240 VAC
power connection
Remote Reset
Active low 0.2V performs primary
reset
2.4 Standard Input Module
Denotes module position 1 at rear of counter
A INPUT
COMMON
USER
INPUT
B INPUT
COMMON
IINPUT
Primary Input
Connect the input signal to A INPUT and COMMON
Rate Reset
Active low resets rate alarms
Secondary Input
Direction Control or count pulse input
Figure 6. Standard Input Module
7
www..com
information@itm.com1.800.561.8187
Page 9
DIP Switch
(Shown for TTL Factory Settings)
FUNCTION
B Bias Off=Hi On=Lo
B Freq Off=Hi On=Lo
B Off= Sink On= Source
A Bias Off=Hi On=Lo
A Freq Off=Hi On=Lo
A Off= Sink On= Source
Dipswitch Legend
CHANNEL
1 2 3 4 5 6
1 2 3 4 5 6
= ON
= OFF
Note: Refer to specifications
for DIP switch function
electrical characteristics
Figure 7. Standard Input Module Default Settings
DIP switch SW1, figure 7, is used to set up the counter to conform to the electrical characteristics of the sensor or signal being detected. Switch positions 1-3 configure channel B, while
switches 4-6 configure channel A. These switches select bias (threshold voltages), low pass
filter (enable/disable) and sensor type (Sink or Source).
Refer to the documentation that accompanied the sensor for related information. The sensor
can most likely be matched to one of the typical switch settings shown in figure 8 and figure 8a.
Note: The input boards are designed so that selecting sourcing or sinking is based on the
type of sensor that is being used. If a PNP (sinking) sensor is being used, set the input
board for sinking also (switches 3 and 6 = OFF).
If channel B is not used, default settings for switch positions 1 through 3 should be selected.
Default settings are provided in Table 2.
The Input module also provides for a User input signal. On the S663, this input serves as a
count enable/disable control. Connecting User to Common will disable counting.
The S663 can accept inputs from many different sensors. The A and B channels may be configured independently as shown in Table 2. Figures 8 and 8a have examples of some typical
sensors and the wiring connections that would be used.
Table 2. Standard Input Module DIP Switch Settings
* = Factory Default setting
1 B Channel Bias: OFF = Hi* VLT = 5.0 V VUT = 7.0V (+/- 10%)
ON = Low VLT = 1.6 V VUT = 3.6V (+/- 10%)
8
www..com
information@itm.com1.800.561.8187
Page 10
+
2 B Channel Frequency: OFF = Hi* (low pass filter disabled)
ON = Lo (low pass filter enabled)
3 B Channel Sensor: OFF = Sinking* (internal pull-up enabled)
ON = Source (internal pull-down enabled)
4 A Channel Bias: OFF = Hi VLT = 5.0 V VUT = 7.0V (+/- 10%)
ON = Low* VLT = 1.6 V VUT = 3.6V (+/- 10%)
5 A Channel Frequency: OFF = Hi* (low pass filter disabled)
ON = Lo (low pass filter enabled)
6 A Channel Sensor Type: OFF = Sinking* (internal pull-up enabled)
ON = Source (internal pull-down enabled)
HIGH FREQUENCY
HIGH BIAS
SINKING
OUTPUT
COMMON
ON
1 2 3 4 5 6
LOW BIAS
LOW FREQUENCY
SOURCING
A INPUT
COMMON
USER
INPUT
B INPUT
ISO+12V
ISOCOM
COMMON
INPUT
EXCITATION
NPN SENSOR
HIGH BIAS
__
---
HIGH FREQUENCY
+
_
SINKING
ON
1 2 3 4 5 6
LOW BIAS
LOW FREQUENCY
SOURCING
A INPUT
COMMON
USER
INPUT
B INPUT
ISO+12V
ISOCOM
COMMON
INPUT
EXCITATION
PNP SENSOR
__
---
ON
1 2 3 4 5 6
HIGH FREQUENCY
+
_
HIGH BIAS
SINKING
DRY CONTACT
LOW BIAS
LOW FREQUENCY
SOURCING
A INPUT
COMMON
USER INPUT
B INPUT
COMMON
INPUT
Figure 8. Sensor Connection Examples Figure 8a. Sensor Input example
2.5 Quadrature Input Module
The Quadrature / Universal Input Module has two operational modes: Quadrature mode and
Standard mode. Quadrature Mode is selected by positioning JP1 and JP2 on pins 1 and 2.
Standard Mode is selected by placing JP1 and JP2 on pins 2 and 3 (see Figure 10 for details).
The Quadrature mode supports a wide range of encoders including the Simpson SE series.
While in Standard Mode, this module works similarly to the Standard Input module, with the
added capability to selectively invert A, B, and User input signals.
The Input module also provides for a User input signal. On the S663, this input serves as a
Rate hard-wire reset. This may be used, for example, to reset a latched output configured as an
over speed alarm.
9
www..com
information@itm.com1.800.561.8187
Page 11
NOTE: If B channel is not going to be used, use the default switch settings for SW1
positions 1 through 3. Default settings are provided in Table 3.
In both modes, the state of the User input signal can be selected as active high or active
low. DIP switch SW1 congures the counter to match the specications of the accompanying
sensor. When shipped from the factory, the counter is set for X1 quadrature, as shown in
1 B Channel Bias: OFF = Hi* VLT = 5.0V VUT = 7.0V (+/- 10%)
ON = Low VLT = 1.6V VUT = 3.6V (+/- 10%)
2 B Channel Frequency: OFF = Hi* (low pass filter disabled)
ON = Low (low pass filter enabled)
3 B Channel Sensor: OFF = Sinking* (internal pull-up enabled)
ON = Source (internal pull-down enabled)
4 A Channel Bias: OFF = Hi* VLT = 5.0 V VUT = 7.0V (+/- 10%)
ON = Low VLT = 1.6 V VUT = 3.6V (+/- 10%)
5 A Channel Frequency: OFF = Hi* (low pass filter disabled)
ON = Lo (low pass filter enabled)
6 A Channel Sensor Type: OFF = Sinking* (internal pull-up enabled)
ON = Source (internal pull-down enabled)
7 B Channel Count Edge: OFF = Rising (standard count mode only)
ON = Falling*
8 A Channel Count Edge: OFF = Rising (standard count mode only)
ON = Falling*
9 User Input Polarity: OFF = High/open circuit = Inhibit Count
ON* = Low/closed circuit = Inhibit Count
10 Quadrature Mode: OFF = X4 (quadrature mode only)
ON = X1*
11
www..com
information@itm.com1.800.561.8187
Page 13
2.6 Excitation Module
QUADRATURE
ENCODER
PHASE A-WHITE
PHASE B-GREEN
+
COMMON
(BLACK)
POSITIVE-RED
A INPUT
COMMON
USER
INPUT
B INPUT
COMMON
INPUT
QUADRATURE
INPUT CARD
ISO+12V
ISOCOM
EXCITATION
EXCITATION
CARD
+
__
---
_
Figure 11. Wiring Encoder w/ Excitation Supply
12 VDC Excitation Module
The Excitation Module can supply 12 VDC at up to 100 mA for external sensors or encoders. This excitation is isolated from the counter internal logic supply. When using sensors or
encoders that do not have a signal return or imply a signal return that is in common with the
supply voltage, a common attachment that ties the excitation supply to the logic input common
may be required. Examples of this appear in figures 8, 8a, 11 and 12.
DENOTES MODULE POSTION 1
AT REAR OF COUNTER
CHANNEL A-WHITE
CHANNEL B-GREEN
MODEL S.E.
QUADRATURE
ENCODER
EXTERNAL
POWER
SUPPLY
+
POSITIVE (RED)
+
COMMON
(BLACK)
Figure 12. Wiring Encoder with External Supply
A INPUT
COMMON
USER
INPUT
B INPUT
COMMON
INPUT
QUADRATURE
INPUT CARD
12
www..com
information@itm.com1.800.561.8187
Page 14
Denotes module
position 2 at rear of
counter
ISO+12V
ISOCOM
EXCITATION
Figure 13. Excitation Module
2.7 Single and Dual Relay Modules
+
__
---
_
12 VDC, 100 mA max
Figure 14. Single Relay Figure 15. Dual Relay
The Single and Dual Relay modules can activate circuit loads of up to 5 amps at 250 VAC. A
Form C configuration allows use of normally-open (NO) and normally-closed (NC) circuit action. Only the output 1 channel is implemented in the single relay module.
13
www..com
information@itm.com1.800.561.8187
Page 15
3 Display & Keypad Controls
3.1 Display
Output Status
Indicators
4 Button Keypad
Figure 16. Display and Keypad Layout
Numeric & Message Display
Units Window
• 6-digit 0.56” high red LED display.
• 2 Output Status Indicators; “1” and “2.”
• Units Window for supplied label or legend.
• 4-button keypad with tactile response.
14
www..com
information@itm.com1.800.561.8187
Page 16
3.2 Display Error Messages
Table 4. Display Error Messages
DisplayDescriptionAction Required
PAdErr
The Keypad is disabled or a key is stuck in
the ON position
Cycle power to the
counter, if the error
remains, return
counter to factory for
repair.
999999 or
-99999
(Flashing)
E1
(Outputs
deactivate, count
stops)
E2
(Outputs
deactivate, count
stops)
E3
(Outputs
deactivate, count
stops)
The displayed count is too large for the
counter to display. Since the internal count
buffer is much larger than the display, the
counter will maintain accurate count and
control well beyond the display value.
Raw Count Overflow: The number of count
pulses has exceeded the counter’s maximum
internal value (2,147,483,648 or
-2,147,483,648)
Math Overflow: A large scale factor in
combination with large raw count has
exceeded the counter's maximum internal
value (+2,147,483,648 or -2,147,483,648)
Watchdog Fault: The counter did not
experience an orderly power-down. This can
happen by exceeding the maximum
allowable count speed for a sustained period
of time.
3.3 What the Keys Do in Display Mode
Reset Counter
Reset Counter
Reset Counter
Reset Counter
KeyKeypad behavior
ENTER
S or T
Hold and
ENTER
Press S
Resets count to rStPoS (Reset Position). This
action may be disabled (see section 4.7).
Allows quick access to all the set points and
rStPoS (Reset Position). This feature can be
disabled by using a password (see section 4.1).
Access the Programming Menu.
15
www..com
information@itm.com1.800.561.8187
Page 17
3.4 What the Keys Do in the Programming Mode
Key
RESET
Press and hold for four seconds to exit the
Keypad behavior
programming mode.
The up and down keys navigate through the
S orT
available menu functions. The menu ‘wraps
around’ when the bottom or top of the menu is
reached.
1) Enter the current menu or parameter to
ENTER
view/edit.
2) Write the change to the counter memory and
move to the next function.
Setup Menu Function Menu Option Menu
CHPASS 000
INPUT
SETUP
ENTER
ENTER
A CHAN UP
ENTER
000
down
quad
rquad
ENTER
up
ENTER
dir
up
down
ENTER
COUNT SETUP
other setup menus
ENTER
END
B CHAN DOWN
Return to
Display Mode
ENTER
Figure 17. Programming Menu Structure
In the Programming Mode, the S663 will return to Display Mode automatically if a key is not
pressed within 120 seconds (2 minutes). The menu is comprised of three levels: Setup Menu,
Function Menu and Option Menu. Figure 17 illustrates the three levels of the menu system.
Password Entry Entry (Pass) and changing of the password (Chpass) are similar to editing a
numerical parameter. See Numerical Value below. If the password has been
set to a value other than “000,” entry of the proper password is required to access the remainder of the menu.
16
www..com
information@itm.com1.800.561.8187
Page 18
Setup MenuAt the first level of the menu, the arrow keys navigate up or down through the
available Menu Selections.
Function Menu The second level of the menu contains the functions or software parameters
that need to be configured for the counter to operate properly.
Option MenuContains either Choice Lists or Numerical Values for configuring the func-
tions of the counter
Choice ListA choice list allows selection from a fixed number of options. A Choice List
is found in the Options section of the menu. The list is made up of the available options for the function that is being edited. Example: Menu is Input
Setup Menu, the Function is A Channel, the Choice List is up, down, quad,
and rquad. (See Table 6)
KeyKeypad behavior
The up and down keys scroll through the
ST
available choices in the Choice list.
ENTER
Saves the current choice as new parameter
setting and steps to next parameter or category.
Numerical Value A numerical entry allows the changing of set point values, scale values, etc.
KeyKeypad behavior
RESET
S or T
ENTER
Selects the next digit to the left of the current
flashing digit for editing.
The up and down keys increment or decrement
the flashing digit. Some parameters support
negative numbers. In these cases, the most
significant digit can be made negative by
incrementing it between "9" and "0."
Saves the values as the new setting for the
function in memory and advances to the next
function of the menu automatically.
17
www..com
information@itm.com1.800.561.8187
Page 19
3.5 Special Start-Up Modes
There are two start-up modes for the S663 counter. The default start-up mode will be used
every time the counter is powered up by the user. There is one alternate start up mode that will
allow the operator to return the counter software functions to factory default settings.
The alternate start-up modes can only be accessed by pressing and holding certain keys during
the power up sequence.
• Press and hold both keys on the face of the counter
• Apply power while holding keys
KeyKeypad behavior
Returns parameters to factory defaults. Resets
ENTER
and
RESET
password to 000, and all user scaling, operation
modes and set points to factory defaults. Display
will show freset.
4 Programming Operations and Parameters
This section details the initial programming options of the S663, presuming all defaults are in
place.
If you are already familiar with the S663 programming, see Appendix B for the Programming
Quick Reference Guide.
To enter the Programming Mode, hold and press .
ENTER
To return to the Display Mode, press and hold for four seconds when counter is not in an
option menu.
4.1 Password and Security Controls
The security feature helps prevent accidental changes to counter settings.
The password value determines the counter’s security level, as shown in Table 5. If you have
forgotten the password, see section 3.5; Special Start-Up Modes.
1) After entering the Programming Mode, the first field is Password.
a) If no password has been assigned, the counter will flash between chpass, for
“Change Password” and the default value, 000.
b) To change the password, press when the display shows 000. Use the arrow
keys to change the flashing digit to the desired number.
c) Press to advance to the next digit. Press to accept the password to counter
RESET
memory and press it again to advance to the next parameter, Input Setup.
ENTER
ENTER
18
www..com
information@itm.com1.800.561.8187
Page 20
Table 5. Password Values
Password ValueLevel of Security
No Security - Default setting
000
001 - 099
100 - 999
Allows full access to the Programming Menu and
Quick Access to set points is enabled.
Fully secure
The Programming Menu is secured by password
and Quick Access to set points is disabled.
Quick Access Only
Programming Menu is secured by password,
Quick Access to set points via up and down keys
enabled.
2) If a password is already in the counter, the display will flash between pass, for “Enter
Password,” and the default value, 000.
a) When the display shows 000, press . Use the arrow keys to change the flashing
digit to the desired number. Press to advance to the next digit.
b) Press to enter the password as shown. If an incorrect password is entered, ac-
ENTER
ENTER
RESET
cess denied will flash on the display. Press an arrow key to return to the pass display.
c) After entering the correct password, the counter will return to chpass. Press to
change password, or press the key to continue to the Input Setup menu category.
ENTER
4.2 A/B Channel Options (Input Setup)
The next category in the Programming Mode is the “Input Setup.” Here you can adjust the A
and B channels to the appropriate count modes.
The A channel input may be selected as an Up, Down, Quadrature or Reverse Quadrature* input. As an Up channel, pulses applied to the A input are added to the display. In Down mode,
subtraction occurs. Note that when using Quadrature inputs, appropriate hardware (jumper)
settings may be needed.
* The Reverse Quadrature input allows the user to reverse the count direction of the encoder in
software instead of having to rewire/remount the encoder.
Table 6. Channel A Selection
A CHANDirectionB CHAN
UPUpUser defined
DOWNDownUser defined
QUADUpNot Available
R QUADDownNot Available
19
www..com
information@itm.com1.800.561.8187
Page 21
1) To set the A Channel value:
a) When the display flashes input setup, press . The display will change to a chan.
b) Press again to proceed to the choice list. Scroll through up, down, quad, and r quad
ENTER
ENTER
using the arrow keys.
c) When the selection is complete, press to accept the selection to counter memory and
ENTER
proceed to the next parameter, Chan B Mode.
The B channel may be set as Up, Down or Direction. In the direction mode, the B channel is
no longer a count source, but controls the count direction of the A channel input. This state
control works as an ‘exclusive-or’ with the channel A direction. Thus, if B input is in the
‘Down’ state and A channel is set to Down, pulses at the A input will increment count.
Table 7. Count Behavior with B Channel Set as Direction Control
A Channel SettingState at B InputResulting Count
UPUPUP
UPDOWNDOWN
DOWNUPDOWN
DOWNDOWNUP
When A channel has been set to either Quadrature or Reverse Quadrature settings, the B channel internally behaves as a direction control.
2) To set the B channel:
a) In the Input Setup area, after entering the A Chan value, the display will flash be-
tween b chan and the counter’s default (dir).
b) When the display shows dir, press .
c) Use the arrow keys to change the value, then press to accept the selection and
ENTER
ENTER
proceed to the next menu category, Count Setup.
NOTE: The B channel will not show in the menu when Quadrature or Reverse Quadrature has been selected for the A Channel input.
4.3 Scaling and Decimal Point Position (Count Setup)
Prescale
The S663 counter allows for prescaling of display values. Prescaling allows the counter to display a more accurate number than its 6-digit capacity might otherwise allow.
Generally speaking, the smaller the scale value, the more accurate the count will be. The S663
has four prescale values, 1.0 (default), 0.1, 0.01, and 0.001.
20
www..com
information@itm.com1.800.561.8187
Page 22
An example of this application is as follows:
A 600 pulse-per-revolution encoder is used to measure cable before it is cut to the proper
length. There is a wheel (one foot in circumference) attached to the encoder, in direct contact
with the cable. The user wants to see the counter display feet to 1/100’ accuracy (to two decimal points).
With the default prescale of 1.0, one rotation of the wheel would be displayed on the counter
as 00.0016’. However, by using a prescale of 0.01, the resolution has been multiplied by 100,
allowing the counter to display 0.16667, increasing the accuracy of the counter and allowing
more accurate cutting.
1) To access the prescale parameters, enter the Programming Mode, and press until the
count setup menu category is reached.
2) Press to continue to the Parameter Name prescl. The display will flash between prescl
and the default value of 1.0. When the display shows 1.0, press .
3) Use the arrow keys to scroll through the choices. Press when correct prescale is se-
ENTER
ENTER
ENTER
lected to accept the value and proceed to the next parameter, Count Scale.
User-defined Scale
The S663 also allows for a user-defined scaling multiplier.
1) To access the user-defined scaling parameter, enter the Programming Mode, and press
quntil the count setup menu category is reached. Press .
ENTER
2) Pressqto continue to the Parameter Name scale. The display will flash between cscale and
the default value of 01.0000. When the display shows 01.0000, press .
3) Use the arrow keys to enter the correct value of the flashing digit. Use the key to
advance to the next digit. Press when the correct scale is selected to accept value and
ENTER
ENTER
RESET
proceed to the next parameter, Count DP.
To calculate the scaling parameter, use the following scale formula:
Display = Multiplier (Pulse x Prescale x Scale x Decimal Point)
If the scale value isn’t known, use the following formula:
DISPLAY X Dp
SCALE =
MULT. (PULSE X PRESCALE)
For the example we used, the scale value is:
1.00
SCALE =
= 0.1667
1 (600) X 0.01
Decimal Point Position
1) To set the Decimal Point position, enter the Programming Mode, and press until the
count setup menu is reached.
2) Press and then to continue to the Parameter Name dp. The display will flash between dp and the default 000000. When the display shows 000000, press .
3) Use the arrow keys to scroll through the choices. Press when the correct decimal
ENTER
ENTER
ENTER
place is selected to accept value and proceed to the next menu category, Rate Mode setup.
21
www..com
information@itm.com1.800.561.8187
Page 23
4.4 Rate (Frequency) Scaling and Display (Rate Setup)
One of four rate modes may be selected to best accommodate input frequencies ranging from
0.00278 Hz to 30 kHz. Select the rate mode according to Table 8.
Table 8. Rate Mode Selection
Range
(implied scale)
Typical
Update
Period
Min. Input
Frequency
Max. Input
Frequency
Comments / Typical Application
mSec
(Hz ÷ 1000)
Sec
(Hz x 1)
Min
(Hz x 60)
Hr
(Hz x 3600)
1.0 sec1 Hz30 KHz
0.5 sec2 Hz30 KHz
3 sec
90 sec
20
Counts/Min
40
Counts/Hr
1.2M
Counts/Min
3.0M
Counts/Hr
1/1000 Hz resolution / High precision
measurement of power line frequency
1 Hz resolution / Typical Setting for most
applications
Use when measuring ‘units per Minute'
Measures ‘units per Hour'. Also for very
low frequencies.
Rate can also be displayed as a signed entity and will be negative according to the direction
state (see section 4.3). When B channel is configured for up or down count input, the rate is the
sum of the frequencies at A and B with the polarity of rate determined by the A channel up/
down mode.
Rate Mode
1) To set the rate mode, enter the Programming Mode and press until the rate setup
menu category is reached.
2) Press to continue to the parameter name rmmode. The display will flash between rmmode and the default setting sec. When the display shows sec, press .
3) Use the arrow keys to scroll through choices (mm sec, sec, mmin, hr). Press when
ENTER
ENTER
ENTER
correct mode is selected to accept mode and proceed to next parameter, Rate Scale.
Rate Scale
1) At scale, the display will flash between rscale and the default 01.0000, when the display
shows 01.0000, press .
2) Use the arrow keys to select the correct value for the flashing digit, press to advance
ENTER
RESET
to the next digit.
3) When the correct value is displayed, press to accept and proceed to next parameter,
ENTER
Rate DP.
Rate Decimal Point Position
1) To set the Decimal Point position, enter the Programming Mode, and press until the
rate setup menu is reached.
2) Press to continue to the Parameter Name rat dp. The display will flash between rat
dp and the default 000000. When the display shows 000000, press .
3) Use the arrow keys to scroll through the choices. Press when the correct decimal
ENTER
ENTER
RESET
place is selected to accept value and proceed to the next parameter name, Rate Offset.
22
www..com
information@itm.com1.800.561.8187
Page 24
Rate Offset
1) To set the Rate Offset, enter the Programming Mode, and press until the rate setup
menu is reached.
2) Press to continue to the Parameter Name offset. The display will flash between offset
3) Use the arrow keys to select the correct value for the flashing digit, press to advance
ENTER
and the default 000000. When the display shows 000000, press .
ENTER
RESET
to the next digit.
3) When the correct value is displayed, press to accept and proceed to next menu catego-
ENTER
ry, Output 1 Mode.
See examples for Rate Mode, Rate Scale, Rate Decimal Point Position and Rate Offset on the
following pages:
Table 9. Rate Scale
noitpircseDeulaVeulaValumroF
dnocesrepsesluP
tupnitanees
zH/ces1x=2edoM
deretne-resU
reilpitluM
deretne-resU
eulavevitidda
noitisoPlamiceD
00001
ces
005.
0
00.001
00.0000
PD
ycneuqerFtupnI
edoM
elacS
tesffO
The input frequency can be linearly scaled using the Scaling Multiplier, Offset and Decimal
Point. The rate channel has an offset value as well. To illustrate, the following example will be
used:
1) Multiply Input Frequency by implied Mode multiplier
10000 x 1= 10000
2) Multiply by user-specified Scale:
3) Discard all digits to right of decimal place:
(If number is larger than six digits, it will not fit in the display)
5000
4) Apply the user-specified DP location:
50.00
5) Add user-specified Offset location:
250.00 - 100.00 = 150.00
(That is what will be seen of the display)
The following notation may be used to describe this behavior:
Display = INT [Fint x Scale] DP + Offset
23
www..com
information@itm.com1.800.561.8187
Page 25
4.5 Output Control Modes (Output Setup)
The S663 supports 2 independent output channels with four modes of operation: disabled,
timed, latched and boundary.
Output TypeDescription
Disabled Output
Timed Output
Latch Output
The output channel is inactive.
The timed mode activates an output when a set point
or ‘trigger’ condition is reached. Once active, the
output is held until a specified delay period. The delay
may be between 0.01 and 599.99 seconds.
The output will activate when the specified value is
encountered (SP1 for output 1, SP3 for output 2). If
a timing period is in progress, a new trigger does not
occur. This is referred to as a non-retriggereable
timer.
A RESET will cancel the timed output.
The latch mode activates an output when a ‘trigger’
or set point is reached.
The output will activate when the value is
encountered (SP1 for output 1, SP3 for output 2).
Once activated, the output is held and can be
deactivated only when the specified Latched Until
condition is met. The Latched Until conditions can be
seen in Table 8.
The Boundary mode differs from the other output
types in that it allows the counter to have an output
activate/deactivate automatically within a specified
Boundary Output
range.
Boundary mode activates an output when the count
is between the specified low and high set points
(SP1/SP2 for output 1, SP3/SP4 for output 2.)
Table 10 . Latch Until
Latch UntilDescription
Reset
SP#
RstPos
A front panel or external reset event is required
to deactivate the output.
Output deactivated when set point is
encountered.
Output deactivated when reset position is
encountered.
24
www..com
information@itm.com1.800.561.8187
Page 26
NOTE: The outputs for this counter activate regardless of count direction in all count
modes.
1) To set the Output Control modes, enter the Programming Mode, and press until the
oput 1 setup menu category is reached.
2) Press to continue to the Parameter Name mmode1. The display will flash between
3) Use the arrow keys to select the correct mode. Press when the correct mode is se-
ENTER
mmode1 and the default value of latch. When the display shows latch, press .
ENTER
ENTER
lected to accept value, and to the next parameter, Output 1 Bindings. Other choices may
appear, depending on which Output 1 Mode is selected. See Appendix B for which options correspond to which parameters.
4) Press until oput 2 setup is displayed, to make similar selections for Output 2 Mode.
ENTER
5) When all selections are entered and accepted into counter memory, counter will proceed
to next menu category, Set Point Setup.
4.6 Set Point Parameters (Set Point Setup)
The S663 has four set point parameters and a special value referred to as Reset Position.
The Reset Position can be referred to as Count Reset Value.
SP1 and SP2 are used only with Output 1, and SP3 and SP4 are used only with Output 2.
The SP1 and SP3 parameters are used as Latched or Timed “trigger” values. When a Boundary
Output is selected, SP1 and SP3 become the low boundary value.
The SP2 and SP4 parameters are used as high boundary value or ‘turn-off’ values when used
with other alarm types (i.e. latched until SP4).
The values for all set points are -99999 to 999999. The decimal point will appear according to
the current decimal point setting.
Set Point Parameters
1) To set the Set Point parameters, enter the Programming Mode, and press until the
setpnt setup menu category is reached.
2) Press to continue to the Parameter Name sp 1. The display will flash between sp 1
3) Use the arrow keys to enter the correct value of the flashing digit. Use the key to
ENTER
and the default value of 000010. When the display shows 000010, press .
advance to the next digit. Press when the correct set point is selected to accept value
ENTER
ENTER
RESET
and proceed to the next parameter, SP 2.
4) Repeat these steps for SP 2, SP 3, and SP 4. The counter will proceed to the next menu
category, Reset Setup.
25
www..com
information@itm.com1.800.561.8187
Page 27
Reset Position
1) To access the Reset Position parameter, enter the Programming Mode, and press until
the setpnt setup menu category is reached.
2) Press to continue to the Parameter Name rstpos. The display will flash between rstpos and the default value of 000000. When the display shows 000000, press .
3) Use the arrow keys to enter the correct value of the flashing digit. Use the key to advance to the next digit. Press when the correct position is selected to accept value and
ENTER
ENTER
RESET
ENTER
proceed to the next menu category, Reset Setup.
4.7 Auto Reset Operations (Reset Setup)
The S663 has the capability to perform a Count Reset event based upon various conditions.
When Auto Reset occurs, the outputs will return to the deactivated status and the displayed
count will return to the value stored in the Reset Position (Rstpos) function. This feature is
used in cut-to-length or other applications where an automatic repetitive cycle is established.
There are seven options for the Auto Reset Mode: Disabled, at one of four set points, or after an
output times out.
ModeDescription
diSAbL
At SP#
AFtoP1
AFtoP2
Only a front panel or external reset event will
reset count.
When the selected set point is encountered, reset
event occurs.
Auto Reset occurs after Output 1 times-out
(Output 1 must be in timed mode).
Auto Reset occurs after Output 2 times-out
(Output 2 must be in timed mode).
1) To access the Auto Reset Mode, enter the Programming Mode, and press until the
reset setup menu category is reached.
2) Press to continue to the Parameter Name areset. The display will flash between areset
3) Use the arrow keys to scroll through the available options. Press when the correct
ENTER
and the default value of disabl. When the display shows disabl, press .
ENTER
ENTER
mode is selected to accept mode and proceed to the next parameter name, Reset Button.
26
www..com
information@itm.com1.800.561.8187
Page 28
4.8 Miscellaneous Controls
rStbtn
(Reset Button)
The Reset Button Inhibit feature disables the front
panel reset button . This can be used to prevent
accidental resets, especially useful when using
the counter as a sequencer. The external (rear
panel) hardware reset input is not affected by this
setting.
PonrSt
(Power ON RESET)
When the Power ON RESET is set to YES, the
counter will always use the Reset Position value
as its initial display/count. With this setting, when
an unexpected power loss occurs, the existing
count will be lost.
When this function is set to NO, the existing count
will be retained after a power loss.
1) To access the Miscellaneous Controls, enter the Programming Mode, and press until
the reset setup menu category is reached.
2) Press to continue to the Parameter Name rstbtn. The display will flash between rstbtn
and the default value of enable. When the display shows enable, press .
3) Use the arrow keys to select either Enable or Disable. Press when the correct mode
ENTER
ENTER
ENTER
is selected to accept selection and proceed to the next parameter name, Power On Reset.
4) The display will flash between Ponrst and the default no. When the display shows no,
press .
5) Use the arrow keys to select either no or yes. Press when the correct mode is selected.
6) The display will now show end. If you are finished programming the S663, press . If
ENTER
ENTER
ENTER
not, use the arrow keys to back up to the necessary parameter.
Count/Direction, Add-Add, Add-Subtract, Subtract-Subtract,
Quadrature and Reverse Quadrature, Rate, and Batch
Dual mode: Primary and Secondary counts share common
input, but with independent scaling and resets.
Batch mode: Secondarey Count incremented when Primarey
Count Auto Reset occurs.
2: Channel A (Primary) and Channel B (Secondary / Dir
control)
Frequency < 200Hz (0 to 10V input square wave at
50% duty cycle)
A, B and User channels 30VDC maximum sustained
30
www..com
information@itm.com1.800.561.8187
Page 32
Single / Dual Relay Modules
Contact Rating
Mechanical Life
5 Amps 250 VAC
1,000,000 cycles
Isolated 12V Excitation Module
Exitation Output
Exitation Isolation
100 mA at 12 VDC ±5%
1500 V
Appendix B: Programming Quick Reference
If you are unfamiliar with navigating menus in the S663, see section 3. Each parameter is listed
in the order of appearance in the menu system. Refer to the paragraph indicated in the Tech
Note column for technical details on a particular parameter.
Tip: Photocopy these pages to mark settings on.
Menu
Category
Parameter
Name
PASS000
ACCESS<—
CHPASS000*
Choices /
Format
—>dEniEd
DescriptionTech
Password Entry and
Verification
Password Fail
Appears if incorrect
password entered
Password Change
Appears if correct
password entered
000 = Password
protection disabled
001-099 = Secures all
parameters
100-999 = Enable
SPs/ResPos access in
display mode
Note
4.1
4.1
4.1
* = factory default settings
31
www..com
information@itm.com1.800.561.8187
Page 33
Menu
Category
Parameter
Name
Choices /
Format
Description
Tech
Note
inPut
SEtuP
Count
SEtuP
A CHAnuP*
dow n
quAd
r quAd
b CHAndir*
uP
dow n
PrESCL1.0*
0.1
0.01
0.001
CSCALE01.0000*
Chan A Mode
Select count mode of A
channel.
Chan B Mode
Select count mode for B
channel.
Note: If A channel set to
Quad or Rquad, this item
is not accessible.
Pre-scale
Set pre-scaling multiplier.
Scale
Set Display Value 1
scaling multiplier.
Values: -9.9999 to
99.9999.
4.2
4.2
4.3
4.3
Menu
Category
rAtE
SEtuP
Parameter
Name
Cnt dP000000*
rM m odEm M SEC
rSCALE01.0000*
Choices /
Format
000000.
00000.0
0000.00
000.000
00.0000
0.00000
SEC*
Min
Hr
DescriptionTech
Count DP
Display Value 1 (Count)
Decimal Point location.
Affects appearance of
RstPos and Set Point
parameters.
Rate Mode
Display Value 2 (Rate)
mode. Defines the prescaling and sampling
interval for frequency
computation.
Rate Scale
Set Display Value 2
(Rate) scaling multiplier.
Values: -9.9999 to
99.9999
Note
4.3
4.4
4.4
* = factory default settings
32
www..com
information@itm.com1.800.561.8187
Page 34
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech
Note
oPut 1
SEtuP
rAt dP000000*
000000.
00000.0
0000.00
000.000
00.0000
0.00000
oFFSEt000000*
M m odE1diSAbl
tiMmEd
LAtCH*
bound
Rate DP
Display Value 2 (Rate)
Decimal Point location.
Affects appearance of
Rate Offsets and any
associated Set Point
parameters.
Rate Offset
Set Display Value 2
(Rate) scaling offset.
Values: -99999 to
999999. A decimal point
will appear according to
user-programmed Rate
DP position.
Output 1 Mode Set the
mode of operation for
Output 1. Can be
disabled, timed, latched
or boundary mode.
4.4
4.4
4.5
* = factory default settings
33
www..com
information@itm.com1.800.561.8187
Page 35
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech
Note
SrC 1Count*
rAtE
tiMmEd<—
LAtCHEd<—
SP1=Lo <—
dELAY1010.00*
—>At SP1
—>AtSp1*
—>SP2=Hi
Output 1 Source
Select which Display
Value to be used for
output 1 comparisons /
matchpoints. See also
SP1 and SP2.
Output 1 Bindings
Reminder message
indicates which and how
the set points are used
for comparison. Which
message is displayed is
determined by the
Output 1 Mode
selected.
Delay 1
Output 1 delay time.
Appears only if Output 1
mode set to timed.
4.5
4.5
4.5
* = factory default settings
34
www..com
information@itm.com1.800.561.8187
Page 36
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech
Note
oPut 2
SEtuP
untiL 1rESEt*
SP1
SP2
SP3
SP4
rStPoS
m M odE2diSAbL
tiMmEd
LAtCH*
bound
SrC 2Count*
rAtE
Until 1
Output 1 latched until
parameter. Appears only
if M m odE1 = LAtCHand
SrC1 = Count.
Output 2 Mode
Set the mode of
operation for Output 2.
Can be disabled, timed,
latched or boundary
mode.
Output 2 Source
Select which Display
Value to be used for
output 2 comparisons/
matchpoint. See also
SP3 and SP4.
4.5
4.5
4.5
* = factory default settings
35
www..com
information@itm.com1.800.561.8187
Page 37
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech
Note
tiMmEd <—
LAtCHEd<—
SP3=Lo <—
dELAY2010.00*
untiL2rESEt *
—>At SP3
—>AtSP3*
—>SP4=Hi
SP1
SP2
SP3
SP4
rStPoS
Output 2 Bindings
Reminder message
indicates which and how
the set points are used
for comparison. Which
message is displayed is
determined by the
Output 2 mode
selected.
Delay 2
Output 2 delay time.
Appears only if Output 2
mode set to timed.
Until 2
Output 2 latched until
parameter. Appears only
if MMode2 = latch and
SRC2 = Count.
4.5
4.5
4.5
* = factory default settings
36
www..com
information@itm.com1.800.561.8187
Page 38
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech
Note
SEtPnt
SEtuP
SP1000010*
SP2000020*
SP3000030*
SP1
Set point #1 Low.
Values: -99999 to
999999. Decimal point
will appear according to
the current Output 1
Source setting.
SP2
Set point #1 High.
Values: -99999 to
999999. Decimal point
will appear according to
the current Output 1
Source setting.
SP3
Set point #2 Low.
Values: -99999 to
999999. Decimal point
will appear according to
the current Output 2
Source setting.
4.6
4.6
4.6
* = factory default settings
37
www..com
information@itm.com1.800.561.8187
Page 39
Menu
Category
Parameter
Name
Choices /
Format
DescriptionTech
Note
Menu
Category
SP4000040*
rStPos000000*
Parameter
Name
Choices /
Format
SP4
Set point #2 High.
Values: -99999 to
999999. Decimal point
will appear according to
the current Output 2
Source setting.
Reset Position
Count value is set to this
when an Auto or Manual
Reset event occurs.
Values: -99999 to
999999. Decimal point
will appear according to
the user-programmed
Count DP position
DescriptionTech
4.6
4.6
Note
rESEt
SEtuP
End
ArESEtdiSAbL*
At SP1
At SP2
At SP3
At SP4
AFtoP1
AFtoP2
rStbtnenable*
diSAbL
PonrStno*
YES
Auto Reset Mode
Selects when an auto
reset function is to occur.
Disabled at a set point or
after output times out.
See also the RSTPOS
parameter in the SetpntSetup category
Reset Button
Enable or disable front
panel reset button.
Power On Reset Select
whether count reset
event will occur at
power-up.
Exit Programming
Menu
4.7
4.8
4.8
* = factory default settings
38
www..com
information@itm.com1.800.561.8187
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.