Simpson S660 Operation Manual

S660

Digital Preset / Totalizer Counter

Operation Manual

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About this Manual

To the best of our knowledge and at the time written, the information contained in this
document is technically correct and the procedures accurate and adequate to operate this

instrument in compliance with its original advertised specications.

Notes and Safety Information

This Instruction Manual contains warning headings that alert the user to check for hazardous

conditions. These appear throughout this manual where applicable, and are dened below.

To ensure the safety of operating performance of this instrument, these instructions must be
adhered to.

Warning, refer to accompanying documents.

Attention, consulter les documents d’accompagnement.

Caution, risk of electric shock.

Attention, risque de choc électrique.

Warranty and Returns

SIMPSON ELECTRIC COMPANY warrants each instrument and other articles manufactured
by it to be free from defects in material and workmanship under normal use and service, its
obligation under this warranty being limited to making good at its factory or other article of
equipment which shall within one (1) year after delivery of such instrument or other article of
equipment to the original purchaser be returned intact to it, or to one of its authorized service
centers, with transportation charges prepaid, and which its examination shall disclose to its
satisfaction to have been thus defective; this warranty being expressly in lieu of all other war­ranties expressed or implied and of all other obligations or liabilities on its part, and SIMPSON
ELECTRIC COMPANY neither assumes nor authorizes any other persons to assume for it any
other liability in connection with the sales of its products.

This warranty shall not apply to any instrument or other article of equipment which shall have
been repaired or altered outside the SIMPSON ELECTRIC COMPANY factory or authorized
service centers, nor which has been subject to misuse, negligence or accident, incorrect wiring
by others, or installation or use not in accord with instructions furnished by the manufacturer.

Under the normal eld usage there is no need to remove the front bezel of this product. The
front bezel of this product should only be removed by a qualied technician.

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Contents

1 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.1 General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.2 Part Number Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.3 Option Module Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 Hardware Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Removing / Installing Option Modules. . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 120/240 VAC Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.4 Standard Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.5 Quadrature Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.6 Excitation Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.7 Single and Dual Relay Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3 Display & Keypad Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 Display Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3 What the Keys Do in Display Mode. . . . . . . . . . . . . . . . . . . . . . . . . 15

3.4 What the Keys Do in the Programming Mode. . . . . . . . . . . . . . . . . .15

3.5 Special Start-Up Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

4 Programming Operations and Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

4.1 Password and Security Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2 A/B Channel Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.3 Scaling and Decimal Point Position. . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4 Output Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

4.5 Set Point Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.6 Auto Reset Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.7 Miscellaneous Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Appendix A: Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

A.1 Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

A.2 Electrical, Environmental and Mech. . . . . . . . . . . . . . . . . . . . . . . . .29

Appendix B: Programming Quick Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

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1 Product Description

1.1 General Description

The S660 preset counter fits a 1/8 DIN standard cutout and is perfect for tight spaces, extending
only 3.24" (82mm) behind the panel. The unit is UL listed. The unit is for indoor use at altitudes
up to 2000m, temperatures between 0° and 40°C, and installation category III, pollution degree

2.

The counter is powered from 120 or 240 VAC. The nonvolatile EEPROM retains all programming
and count information when power is removed or interrupted.

Display scaling, preset values and all menu functions are easily programmed from the front
panel, following easy-to-use word prompts. Front Panel Reset Disable and Password Lockout
Protection features guard against unauthorized or accidental changes.

The counter accepts count rates up to 20 KHz and pulses from different types of sensors,
including Quadrature, CMOS or TTL circuits and PNP or NPN devices.

The optional, field-replaceable, single/dual relay module enhances the counter from a passive
display device to an integral control element for your application. Outputs may be controlled by
count values with independent reset operation. The counter has latching, boundary or timed
(0.01 to 599.99 seconds) alarm output modes. An optional 12 VDC (100mA) excitation output
module can provide power for external sensors.

Basic Unit

S660

Power Supply

120 VAC
240 VAC

1
2

Input

Standard

Quadrature

Output

1
2

Two Relays

None

One relay

0
1
2

Excitation

None
12VDC

0
1

Other

None

0

1

Input Excitation Power

2

4

Supply

Figure 1. Option Module Slots (Rear View)

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1.2 Part Number Identification

The following matrix indicates the configuration of your S660 counter.

1.3 Option Module Summary

The S660 is a modular product that uses field configuring slide-in modules. The modules slide
easily into the rear of the counter.

Figure 1 displays the functional assignments for each module position.

Table 1 describes available option modules for the S660.

Table 1. Option Module Summary

eludoM

tols

1tupnIeludoMtupnIdradnatS

1tupnIeludoMtupnIerutardauQ

2txE46054eludoMnoitaticxECDV21

4rewoPelu

4rewoPeludoMrewoPCAV042

5tuptuO26054eludoMyaleRlauD

5tuptuO36054eludoMyaleRelgniS

epyT N/P noitpircseD noitceSeeS

doMrewoPCAV021

4.2

5.2

6.2

3.2

3.2

7.2

7.2

4

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2 Hardware Setup

2.1 Panel Installation

The S660 1/8 DIN counter requires a standard 1/8 DIN panel cutout of 1.77" (45mm) high by

3.62" (92mm) wide. To install the counter into a panel cutout, remove the clips from the side of
the counter. Slide the counter through your panel cutout, then slide the mounting clips back on.
Press evenly to ensure a proper fit.

Figure 2. Counter and Panel Cut-Out Dimensions

3.62"

92mm

3.24"

82mm

1.77"

45mm

1.74"

44mm

RESET

%

.52"

13.2 mm

Figure 3. Panel Mounting Clips

ENTER

3.93"

99.8 mm

2.04"

51.8mm

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2.2 Removing / Installing Option Modules

Shut power off before removing or installing any option modules

Couper le courant avant de retirer ou d’installer des modules optionnels

1. Remove module from case by inserting a screwdriver into tab slot opening at top of input
module. Apply pressure to release module from case. Repeat procedure for tab located on
underside of module and then slide module away from the case.

2. Refer to appropriate sections to congure switches or jumpers for proper operation.

Table 1 can be used to identify modules and their associated detail paragraph.

3. Install module by carefully aligning module edges with slots in case and pressing forward
until tabs (on top and bottom) engage.

Figure 4. Removing Option Module

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2.3 120/240 VAC Power Module

~

~

Remove power before wiring option modules.

Coupez l’alimentation avant de raccorder les modules optionnels.

The AC power module allows the S660 to be
operated from standard 50/60 Hz line power.

The power module will be congured as 120
VAC or 240 VAC per markings on the back
panel. Ensure the input rating of the supply

VAC

matches your line voltage. The power supply
module has provisions for a hard-wire Count

VAC

Reset. This control can be a switch, relay
contact or solid state device. Actuation is
immediate upon an active Low for at least

2.5ms to this terminal. The reset circuit is

independent of the power circuit.

NOTE: A fusible link is not provided on this module.
A ½ Amp Time Delay fuse, Bussman MDL ½, or similar is required.

RESET

COMMON

POWER

Figure 5. AC Power Module

Never connect AC mains (hot or neutral) to the Reset or Common terminals!

Ne jamais brancher sur secteur (chaudes ou neutres) pour la réinitialisation
ou terminaux communs!

Denotes modules position 4 at rear
of counter

Power Supply 120 VAC or 240 VAC
power connection

Remote Reset
Active low 0.2V performs primary
reset

2.4 Standard Input Module

Denotes module position 1 at rear of counter

A INPUT

COMMON

USER
INPUT

B INPUT

COMMON

IINPUT

Primary Input
Connect the input signal to A INPUT and COMMON

Inhibit Active low stops counting

Secondary Input
Direction Control or count pulse input

Figure 6. Standard Input Module

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DIP Switch
(Shown for TTL Factory Settings)

CHANNEL

1 2 3 4 5 6

1 2 3 4 5 6

Note: Refer to specifications
for DIP switch function
electrical characteristics

= ON

Dipswitch Legend

= OFF

FUNCTION

B Bias Off=Hi On=Lo
B Freq Off=Hi On=Lo
B Off= Sink On= Source
A Bias Off=Hi On=Lo
A Freq Off=Hi On=Lo
A Off= Sink On= Source

Figure 7. Standard Input Module Default Settings

DIP switch SW1, figure 7, is used to set up the counter to conform to the electrical characteristics
of the sensor or signal being detected. Switch positions 1-3 configure channel B, while switches
4-6 configure channel A. These switches select bias (threshold voltages), low pass filter (enable/
disable) and sensor type (Sink or Source).

Refer to the documentation that accompanied the sensor for related information. The sensor
can most likely be matched to one of the typical switch settings shown in figure 8 and figure 8a.

Note: The input boards are designed so that selecting sourcing or sinking is based on the
type of sensor that is being used. If a PNP (sinking) sensor is being used, set the input
board for sinking also (switches 3 and 6 = OFF).

If channel B is not used, default settings for switch positions 1 through 3 should be selected.
Default settings are provided in Table 2.

The Input module also provides for a user input signal. On the S660, this input serves as a count
enable/disable control. Connecting User to Common will disable counting.

The S660 can accept inputs from many different sensors. The A and B channels may be
configured independently as shown in Table 2. Figures 8 and 8a have examples of some typical
sensors and the wiring connections that would be used.

Table 2. Standard Input Module DIP Switch Settings

* = Factory Default setting
1 B Channel Bias: OFF = Hi* V

ON = Low V

= 5.0 V VUT = 7.0V (+/- 10%)

LT

= 1.6 V VUT = 3.6V (+/- 10%)

LT

2 B Channel Frequency: OFF = Hi* (low pass filter disabled)

ON = Lo (low pass filter enabled)

3 B Channel Sensor: OFF = Sinking* (internal pull-up enabled)

ON = Source (internal pull-down enabled)

4 A Channel Bias: OFF = HiV

= 5.0 V VUT = 7.0V (+/- 10%)

ON = Low* V

LT

= 1.6 V VUT = 3.6V (+/-10%)

LT

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+

5 A Channel Frequency: OFF = Hi* (low pass filter disabled)

ON = Lo (low pass filter enabled)

6 A Channel Sensor Type: OFF = Sinking* (internal pull-up enabled)

ON = Source (internal pull-down enabled)

ON

1 2 3 4 5 6

LOW BIAS
LOW FREQUENCY
SOURCING

A INPUT

COMMON

USER
INPUT

B INPUT

ISO+12V

ISOCOM

COMMON

INPUT

HIGH BIAS

HIGH FREQUENCY

SINKING

OUTPUT

ON

1 2 3 4 5 6

LOW BIAS
LOW FREQUENCY
SOURCING

A INPUT

COMMON

USER
INPUT

B INPUT

ISO+12V

ISOCOM

COMMON

EXCITATION

INPUT

__

---

HIGH BIAS

HIGH FREQUENCY

SINKING

+

_

EXCITATION

__

---

+

_

COMMON

NPN SENSOR

Figure 8. Sensor Connection Examples

HIGH BIAS

HIGH FREQUENCY

SINKING

ON

1 2 3 4 5 6

LOW BIAS
LOW FREQUENCY
SOURCING

A INPUT

COMMON

USER INPUT

B INPUT

COMMON

INPUT

DRY CONTACT

PNP SENSOR

Figure 8a. Sensor Input example

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2.5 Quadrature Input Module

The Quadrature / Universal Input Module has two operational modes: Quadrature mode and
Standard mode. Quadrature Mode is selected by positioning JP1 and JP2 on pins 1 and 2.
Standard Mode is selected by placing JP1 and JP2 on pins 2 and 3 (see Figure 10 for details).
The Quadrature mode supports a wide range of encoders including the Simpson SE series.

While in Standard Mode, this module works similarly to the Standard Input module. In addition
to the quadrature signal, the quadrature card allows a technician to select a rising or falling
edge trigger for the count input signal. The technician is also able to determine the polarity of
the user input.

The Input module also provides for a User input signal. On the S660, this input serves as a
Count Enable/Disable.

NOTE: If B channel is not going to be used, use the default switch settings for SW1 positions 1
through 3. Default settings are provided in Table 3.

In both modes, the state of the user input signal can be selected as active high or active low.

DIP switch SW1 congures the counter to match the specications of the accompanying

sensor. When shipped from the factory, the counter is set for X1 quadrature, as shown in
Figure 10 and Table 3:

Figure 9. Quadrature / Universal
Input Module

B Bias Off = Hi On = Lo

B Freq Off = Hi On = Lo

B Off = Sink On = Source

A Bias Off = Hi On = Lo

1

456

3

2

A INPUT

COMMON

USER
INPUT

B INPUT

COMMON

IINPUT

A Freq Off = Hi On = Lo

A Off = Sink On = Source

B Edge Off = On =

A Edge Off = On =

7

Denotes module position 1 at rear of counter

Primary Input
Or Quadrature A

Inhibit Active Low Stops Counting

Secondary Input
Or Quadrature B

User pol Off = On =

Quadr Off = X4 On = X1

9810

Dip Switch

Legend

= ON

= OFF

Figure 10. Quadrature Input Module Default Settings

SW1

Dip Switch:

Shown in

Quadrature Mode

(Factory Default)

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Table 3. Quadrature Module DIP Switch and Jumper Settings

JP1/2: Count Mode Selector
Jumpered 1-2 = Quadrature mode
Jumpered 2-3 = Standard counter mode
SW1: 10 Position DIP Switch
* = Factory Default setting

1 B Channel Bias: OFF = Hi* VLT = 5.0V VUT = 7.0V (+/- 10%)
ON = Low VLT = 1.6V VUT = 3.6V (+/- 10%)

2 B Channel Frequency: OFF = Hi* (low pass lter disabled)
ON = Low (low pass lter enabled)

3 B Channel Sensor: OFF = Sinking*(internal pull-up enabled)
ON = Source (internal pull-down enabled)

4 A Channel Bias: OFF = Hi* VLT = 5.0 V VUT = 7.0V (+/- 10%)
ON = Low VLT = 1.6 V VUT = 3.6V (+/- 10%)

5 A Channel Frequency: OFF = Hi* (low pass lter disabled)
ON = Lo (low pass lter enabled)

6 A Channel Sensor Type: OFF = Sinking* (internal pull-up enabled)
ON = Source (internal pull-down enabled)

7 B Channel Count Edge: OFF = Rising (standard count mode only)
ON = Falling*

8 A Channel Count Edge: OFF = Rising (standard count mode only)
ON = Falling*

9 User Input Polarity: OFF = High/open circuit = Inhibit Count
ON* = Low/closed circuit = Inhibit Count

10 Quadrature Mode: OFF = X4 (quadrature mode only)
ON =X1*

2.6 Excitation Module

Figure 11. Wiring Encoder w/Excitation Supply 12VDC Excitation Module

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The Excitation Module can supply 12 VDC at up to 100 mA for external sensors or encoders.
This excitation is isolated from the counter internal logic supply.

When using sensors or encoders that do not have a signal return or imply a signal return that
is in common with the supply voltage, a common attachment that ties the excitation supply to
the logic input common may be required.

Examples of this appear in gures 8, 8a, 11 and 12.

Figure 12. Wiring Encoder with External Supply

Figure 13. Excitation Module

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2.7 Single and Dual Relay Modules

The Single and Dual Relay modules can activate circuit loads of up to 5 amps at 250 VAC.

A Form C conguration allows use of normally-open (NO) and normally-closed (NC) circuit

action.

Only the output 1 channel is implemented in the single relay module.

Figure 14. Single Relay

3 Display & Keypad Controls

Output Status Indicators

4 Button Keypad

Figure 16. Display and Keypad Layout

3.1 Display

• 6-Digit 0.56” high red LED Display.

• 2 Output Status Indicators; “1” and “2.”

Figure 15. Dual Relay

Numeric & Message Display

Units Window

• Units Window for supplied label or legend.

• 4-Button Keypad with tactile response.

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3.2 Display Error Messages

Table 4. Display Error Messages

yalpsiD noitpircseD deriuqeRnoitcA

rrEdAP

noitisopNOeht

otrewopelcyC

nikcutssiyekarodelbasidsidapyeKehT

errorre

ehtfi,retnuoceht

,sniam

otretnuocnruter

.riaperrofyrotcaf

999999 ro

99999-

)gnihsalF(

uoc

1E

stuptuO(

,etavitcaed

)spotstnuoc

2E

stuptuO(

,etavitcaed

)spotstnuoc

3E

stuptuO(

d

,etavitcae

)spotstnuoc

ahnac

)846,384,741,2-

:wolfrevOhtaM nirotcafelacsegralA

.emitfodoirep

:wolfrevOtnuoCwaR fore

:tluaFgodhctaW tondidretnuocehT

ehtrofegralootsitnuocdeyalpsidehT

lanretniehtecniS.yalpsidotretnuoc

tnuoc

eht,yalpsidehtnahtregralhcumsireffub

dnatnuocetaruccaniatniamlliwretn

.eulavyalpsidehtdnoyebllewlortnoc

bmunehT

s’retnuocehtdedeecxesahsesluptnuoc
ro846,384,741,2(eulavlanretnimumixam

sahtnuocwaregralhtiwnoitanibmoc

lan

retnimumixams'retnuocehtdedeecxe

)846,384,741,2-ro846,384,741,2+(eulav

sihT.nwod-rewopylredronaecneirepxe

mumixamehtgnideecxeybnepp

deniatsusarofdeepstnuocelbawolla

seR

retnuoCteseR

retnuoCte

retnuoCteseR

retnuoCteseR

14

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3.3 What the Keys Do in Display Mode

yeK roivahebdapyeK

RESET

S ro T

ENTER

sserP S

SoPtSr ebnacerutaefsihT.)noitisoPteseR(

basid

dnadloH

The up and down keys navigate through the available
menu functions. The menu ‘wraps around’ when the
bottom or top of the menu is reached. The up and down
key increment or decrement the flashing digit.

ottnuocsteseR SoPtSr sihT.)noitisoPteseR(

3.4 What the Keys Do in the Programming Mode

yeK roivahebdapyeK

.)7.4noitcesees(delbasidebyamnoitca

dnastnioptesehtllaotsseccakciuqswollA

.)1.4noitcesees(drowssapagnisuybdel

.uneMgnimmargorPehtsseccA

RESET

S ro T

ENTER

Select the next digit to the left of the current flashing
digit for editing.

The up and down keys navigate through the available

hT

menu functions. The menu ‘wraps around’ when the
bottom or top of the menu is reached. The up and
down keys increment or decrement the flashing digit.

1) Enter the current menu or parameter to
view/edit.

2) Write the change to the counter memory and move
to the next fuction.

.dehcaer

.tide/weiv

.edomgnimmargorp

errucehtretnE)1

.noitcnuftxenehtotevom

ehttixeotsdnocesruofrofdlohdnasserP

ehthguorhtetagivansyeknwoddnapue

sparw‘unemehT.snoitcnufunemelbaliava

siunemehtfopotromottobehtnehw’dnuora

otretemaraprounemtn

dnayromemretnuocehtotegnahcehtetirW)2

15

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Setup Menu Function Menu Option Menu

CHPASSCHPASS

CHPASS

CHPASSCHPASS
000000

000

000000

inPutinPut

inPut

inPutinPut
SEtuPSEtuP

SEtuP

SEtuPSEtuP

CountSEtuPCountSEtuP

CountSEtuP

CountSEtuPCountSEtuP

other setup menus

ENTER

ENTER

A CHAnA CHAn

A CHAn

A CHAnA CHAn
uPuP

uP

uPuP

b CHAnb CHAn

b CHAn

b CHAnb CHAn
dirdir

dir

dirdir

ENTER

ENTER

r quadr quad

r quad

r quadr quad

000000

000

000000

upup

up

upup

downdown

down

downdown

quadquad

quad

quadquad

dirdir

dir

dirdir

upup

up

upup

downdown

down

downdown

ENTER

ENTER

ENTER

endend

end

endend

ENTER

Return to

Display Mode

Figure 17. Programming Menu Structure

In the Programming Mode, the S660 will return to Display Mode automatically if a key is not
pressed within 120 seconds (2 minutes). The menu is comprised of three levels: Setup Menu,
Function Menu and Option Edit Menu. Figure 17 illustrates the three levels of the menu
system.

Password Entry Entry (Pass) and changing of the password (Chpass) are similar to editing a

numerical parameter. See Numerical Value below. If the password has
been set to a value other than “000,” entry of the proper password is
required to access the remainder of the menu.

Setup Menu At the first level of the menu, the arrow keys navigate up or down through

the available Menu selections.

Function Menu The second level of the menu contains the functions or software param-

eters that need to be configured for the counter to operate properly.

Option Menu Contains either Choice Lists or Numerical Values for configuring the func-

tions of the counter.

Choice List A choice list allows selection from a fixed number of options. A Choice List

is found in the Options section of the menu. The list is made up of the
available options for the function that is being edited. Example: Menu is
Input Setup Menu, the Function is A Channel, the Choice List is up, down,
quad, and rquad. (See Table 6)

Numerical Value A numerical entry allows the changing of set point values, scale values,

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yeK roivahebdapyeK

S ro T

ENTER

RESET

S ro T

ENTER

ctnerrucehtsevaS

etc.

yeK roivahebdapyeK

.gnitideroftigidgnihsalf

isyeknwoddnapuehT

edamebnactigidtnacifingis

ehthguorhtllorcssyeknwoddnapuehT

.tsileciohCehtniseciohcelbaliava

retemarapwensaecioh

.yrogetacroretemaraptxenotspetsdnagnittes

tnerrucehtfotfelehtottigidtxenehtstceleS

tnemercedrotnemercn
troppussretemarapemoS.tigidgnihsalfeht
tsomeht,sesacesehtnI.srebmunevitagen

ybevitagen

".0"dna"9"neewtebtignitnemercni

ehtrofgnitteswenehtsaseulavehtsevaS

ecnavdadnayromemninoitcnuf

.yllacitamotuaunemehtfonoitcnuf

txenehtots

3.5 Special Start up Modes

There are two start-up modes for the S660 counter. The default start-up mode will be used every
time the counter is powered up by the user. There is one alternate start-up mode that will allow
the operator to return the counter software functions to factory default settings.

The alternate start-up modes can only be accessed by pressing and holding certain keys during
the power up sequence.

• Press and hold both keys on the face of the counter

• Apply power while holding keys

yeK roivahebdapyeK

steseR.stluafedyrotcafotsretemarapsnruteR

ENTER

RESET

dna

wohslliw .teserf

noitarepo,gnilacsresulladna,000otdrowssap

ya

lpsiD.stluafedyrotcafotstnioptesdnasedom

17

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[e-mail]1.800.561.8187

4 Programming Operations and Parameters

This section details the initial programming options of the S660, presuming all defaults are in
place.

If you are already familiar with the S660 programming, see Appendix B for the Programming
Quick Reference Guide.

To enter the Programming Mode, hold and press S .

To return to the Display Mode, press and hold for four seconds when counter is not in
an option menu.

ENTER

RESET

4.1 Password and Security Controls

The security feature helps prevent accidental changes to counter settings.

The password value determines the counter’s security level, as shown in Table 5.

If you have forgotten the password, see section 3.5; Special Start-Up Modes.

1) After entering the Programming Mode, the first field is Password.

a) If no password has been assigned, the counter will flash between chpass, for

“Change Password” and the default value, 000.

b) To change the password, press when the display shows 000. Use the ar-

row keys to change the flashing digit to the desired number.

c) Press to advance to the next digit. Press to accept the password to counter

memory and press it again to advance to the next parameter, Input Setup.

ENTER

RESET

18

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Table 5. Password Values

eulaVdrowssaP ytiruceSfoleveL

gnittestluafeD-ytiruceSoN

000

otsseccAkciuQ

erucesylluF

990-100

dna

ylnOsseccAkciuQ

999-001

seccA

dnauneMgnimmargorPehtotsseccallufswollA

.delbanesistnioptes

drowssapybderucessiuneMgnimmargorPehT

.delbasidsistnioptesotsseccAkciuQ

kciuQ,drowssapybderucessiuneMgnimmargorP

.delbanesyeknwoddnapuaivstnioptesots

2) If a password is already in the counter, the display will flash between pass, for “Enter
Password,” and the default value, 000.

a) When the display shows 000, press . Use the arrow keys to change the

ENTER

flashing digit to the desired number.

RESET

Press to advance to the next digit.

b) Press to enter the password as shown. If an incorrect password is en-

ENTER

tered, access denied will flash on the display. Press an arrow key to return to the
pass display.

c) After entering the correct password, the counter will return to chpass. Press T to

change the password, or press the key to continue to the Input Setup menu

ENTER

category.

19

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4.2 A/B Channel Options (Input Setup)

The next category in the Programming Mode is the “Input Setup.” Here you can adjust the A and
B channels to the appropriate count modes.

The A channel input may be selected as an Up, Down, Quadrature or Reverse Quadrature*
input.

As an Up channel, pulses applied to the A input are added to the display. In Down mode,
subtraction occurs. Note that when using Quadrature inputs, appropriate hardware (jumper)
settings may be needed.

* The Reverse Quadrature input allows the user to reverse the count direction of the encoder in
software instead of having to rewire/remount the encoder.

Table 6. Channel A Selection

NAHCA noitceriD NAHCB

PUpUdenifedresU

NWODnwoDdenifedresU

DAUQpUelbaliavAtoN

DAUQRnwoDelbaliavAtoN

1) To set the A Channel value:

a) When the display flashes input setup, press . The display will change to a chan.
b) Press again to proceed to the choice list. Scroll through up, down, quad, and

r quad using the arrow keys.

c) When the selection is complete, press to accept the selection to counter memory

and proceed to the next parameter, Chan B Mode.

ENTER

ENTER

ENTER

20

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The B channel may be set as Up, Down or Direction. In the direction mode, the B channel is no
longer a count source, but controls the count direction of the A channel input. This state control
works as an ‘exclusive-or’ with the channel A direction. Thus, if B input is in the ‘Down’ state and
A channel is set to Down, pulses at the A input will increment count.

Table 7. Count Behavior with B Channel Set as Direction Control

gnitteSlennahCA tupnIBtaetatS tnuoCgnitluseR

PUPUPU

PUNWODNWOD

NWODPUNWOD

NWODNWODPU

When A channel has been set to either Quadrature or Reverse Quadrature settings, the B
channel internally behaves as a direction control.

2) To set the B channel:
a) In the Input Setup area, after entering the A Chan value, the display will flash

between b chan and the counter’s default (dir).

b) When the display shows dir, press .
c) Use the arrow keys to change the value, then press to accept the selection

and proceed to the next menu category, Count Setup.

ENTER

ENTER

NOTE: The B channel will not show in the menu when Quadrature or Reverse Quadra­ture has been selected for the A Channel input.

4.3 Scaling and Decimal Point Position

(Count Setup)

Prescale

The S660 counter allows for prescaling of display values. Prescaling allows the counter to
display a more accurate number than its 6-digit capacity might otherwise allow by making the
positive count the most significant digit.

Generally speaking, the smaller the scale value, the more accurate the count will be. The S660
has four prescale values, 1.0 (default), 0.1, 0.01, and 0.001.

An example of this application is as follows:
A 600 pulse-per-revolution encoder is used to measure cable before it is cut to the proper length.
There is a wheel (one foot in circumference) attached to the encoder, in direct contact with the
cable. The user wants to see the counter display feet to 1/100' accuracy (to two decimal points).

With the default prescale of 1.0, one rotation of the wheel would be displayed on the counter as

00.0016'. (1/600, where 1 is the number of feet as shown by wheel rotation and 600 is the

number of pulses per revolution.) However, by using a prescale of 0.01, the resolution has been
multiplied by 100, allowing the counter to display 0.16667, increasing the accuracy of the

21

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counter and allowing more accurate cutting.

1) To access the prescale parameters, enter the Programming Mode, and press T
until the count setup menu category is reached.

2) Press to continue to the Parameter Name prescl. The display will flash

ENTER

between prescl and the default value of 1.0. When the display shows 1.0, press
.

ENTER

3) Use the arrow keys to scroll through the choices. Press when correct

ENTER

prescale is selected to accept the value and proceed to the next parameter, Scale.

User-defined Scale

The S660 also allows for a user-defined scaling multiplier.

1) To access the user-defined scaling parameter, enter the Programming Mode, and
press T until the count setup menu category is reached. Press .

ENTER

2) Press T to continue to the Parameter Name scale. The display will flash between
scale and the default value of 01.0000. When the display shows 01.0000, press

ENTER

.

3) Use the arrow keys to enter the correct value of the flashing digit. Use the

key to advance to the next digit. Press when the correct scale is

ENTER

RESET

selected to accept value and proceed to the next parameter, Decimal Point.

To calculate the scaling parameter, use the following scale formula:

Display = Multiplier (Pulse x Prescale x Scale x Decimal Point)

If the scale value isn’t known, use the following formula:
For the example we used, the scale value is:

SCALE =

DISPLAY x DP

MULT. (PULSE x PRESCALE)

1.00

SCALE = = 0.1667

1 (600 x 0.01)

Decimal Point Position

1) To set the Decimal Point position, enter the Programming Mode, and press
T until the count setup menu is reached. Press .

ENTER

2) Press T to continue to the Parameter Name dp. The display will flash between dp and
the default 000000. When the display shows 000000, press .

3) Use the arrow keys to scroll through the choices. Press when the correct deci-

ENTER

ENTER

mal place is selected to accept value and proceed to the next menu category, Output
1 Setup.

22

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4.4 Output Control Modes (Output Setup)

The S660 supports two independent output channels with four modes of operation: disabled,
timed, latched and boundary.

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tuptuOdelbasiD

tehT

tuptuOdemiT

deretnuocne

mit

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optesro

tuptuOhctaL

tidnoc

.8elbaTninees

latitahtnisepyt

tuptuOyradnuoB

.egnar

myradnuoB

.dehcaersitni

.evitcanisilennahctuptuoehT

tnioptesanehwtuptuonasetavitcaedomdemi

eht,evitcaecnO.dehcaersinoitidnoc’reggirt‘ro

yaledehT.doirepyaleddeificepsarofdlehsituptuo

99.995dna10.0neewtebebyam

uoeht,detavitcaecnO

.sdnoces

sieulavdeificepsehtnehwetavitcalliwtuptuoehT

fI.)2tuptuorof3PS,1tuptuorof1PS(

tonseodreggirtwena,ssergorpnisidoirepgnimita

elbaereggirter-nonasaotderrefersisihT.rucco

.tuptuodemitehtlecnaclliwTESERA

’reggirt‘anehwtuptuonasetavitcaedomhctalehT

sieulavehtnehwetavitcalliwtuptuoehT

.)2tuptuorof3PS,1tuptuorof1PS(deretnuocne

ebnacdnadlehsitupt

litnUdehctaLdeificepsehtnehwylnodetavitcaed

ebnacsnoitidnoclitnUdehctaLehT.temsinoi

tuptuorehtoehtmorfsreffidedomyradnuoBehT
tuptuonaevahotretnuocehtswol

deificepsanihtiwyllacitamotuaetavitcaed/etavitca

tnuocehtnehwtuptuonasetavitcaedo

stniopteshgihdnawoldeificepsehtneewtebsi

).2tuptuorof4PS/3PS,1tuptuorof2PS/1PS(

23

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Table 8. Latch Until

litnUhctaL noitpircseD

teseR

#PS

soPtsR

.deretnuocne

.deretnuocne

.tuptuoehtetavitcaedot

sitnioptesnehwdetavitcaedtuptuO

sinoitisoptesernehwdetavitcaedtuptuO

deriuqersitneveteserlanretxerolenaptnorfA

NOTE: The outputs for this counter activate regardless of count direction in all count

modes.

1) To set the Output Control modes, enter the Programming Mode, and press T until

the oput 1 setup menu category is reached.

2) Press to continue to the Parameter mmode1. The display will flash between
mmode1 and the default value of latch. When the display shows latch, press .

3) Use the arrow keys to select the correct mode. Press when the correct

ENTER

ENTER

ENTER

mode is selected to accept value, and proceed to the next parameter, Output 1
Bindings. Other choices may appear, depending on which Output 1 Mode is se­lected. See Appendix B for which options correspond to which parameters and make
selections accordingly.

4) Press until oput 2 setup is displayed to make similar selections for Output 2 Mode.

ENTER

Again, use Appendix B to make proper selections for subsequent parameters.

5) When all selections are entered and accepted into counter memory, counter will
proceed to next menu category, Set Point Setup.

24

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4.5 Set Point Parameters (Set Point Setup)

The S660 has four set point parameters and a special value referred to as Reset Position.

The Reset Position can be referred to as Count Reset Value.

SP1 and SP2 are used only with Output 1, and SP3 and SP4 are used only with Output 2.

The SP1 and SP3 parameters are used as Latched or Timed “trigger” values. When a Boundary
Output is selected, SP1 and SP3 become the low boundary values.

The SP2 and SP4 parameters are used as high boundary value or ‘turn-off’ values when used
with other alarm types (i.e. latched until SP4).
The values for all set points are -99999 to 999999. The decimal point will appear according to
the current decimal point setting.

Set Point Parameters

1) To set the Set Point parameters, enter the Programming Mode, and press
T until the setpnt setup menu category is reached.

2) Press to continue to the Parameter Name sp 1. The display will flash between sp

3) Use the arrow keys to enter the correct value of the flashing digit. Use the key

4) Repeat these steps for SP 2, SP 3, and SP 4. The counter will proceed to the next

Reset Position

ENTER

1 and the default value of 000010. When the display shows 000010, press .

to advance to the next digit. Press when the correct set point is selected

ENTER

ENTER

RESET

to accept value and proceed to the next parameter, SP 2.

parameter, Reset Position.

1) To access the Reset Position parameter, enter the Programming Mode, and press T
until the setpnt setup menu category is reached.

2) Press and then T to continue to the Parameter rstpos. The display will flash

ENTER

between rstpos and the default value of 000000. When the display shows 000000,
press .

3) Use the arrow keys to enter the correct value of the flashing digit. Use the key
to advance to the next digit. Press when the correct position is selected to

ENTER

RESET

ENTER

accept value and proceed to the next menu category, Reset Setup.

25

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4.6 Auto Reset Operations (Reset Setup)

The S660 has the capability to perform a Count Reset event based upon various conditions.
When Auto Reset occurs, the outputs will return to the deactivated status and the displayed

count will return to the value stored in the Reset Position (rstpos) function. This feature is used
in cut-to-length or other applications where an automatic repetitive cycle is established.

There are seven options for the Auto Reset Mode: Disabled, at one of four set points, or after an
output times out.

edoM noitpircseD

LbASid

#PStA

1PotFA

2PotFA

.tnuocteser

.sruccotneveteser

.)edomdemitniebtsum1tuptuO(

.)edomdemitniebtsum2tuptuO(

lliwtneveteserlanretxerolenaptnorfaylnO

,deretnuocnesitnioptesdetcelesehtnehW

tuo-semit1tuptuOretfasruccoteseRotuA

tuo-semit2tuptuOretfasruccoteseRotuA

1) To access the Auto Reset Mode, enter the Programming Mode, and press T until the
reset setup menu category is reached.

2) Press to continue to the Parameter Name areset. The display will flash between

3) Use the arrow keys to scroll through the available options. Press when the

ENTER

areset and the default value of disabl. When the display shows disabl, press

ENTER

ENTER

correct mode is selected to accept mode and proceed to the next parameter name,
Reset Button.

26

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4.7 Miscellaneous Controls

ntbtSr

)nottuBteseR(

.gnittessihtybdetceffa

tSrnoP

)TESERNOrewoP(

.tsoleblliwtnuocgnitsixe

ehtselbasiderutaeftibihnInottuBteseRehT

otdesuebnacsihT.nottubteserlenaptnorf

lufesuyllaicepse,steserlatnediccatneverp

ehT.recneuqesasaretnuocehtgnisunehw

tonsitupnitesererawdrah)lenapraer(lanretxe

eht,SEYottessiTESERNOrewoPehtnehW

eulavnoitisoPteseRehtesusyawlalliwretnuoc
,gnittessihthtiW.tnuoc/yalpsidlaitinistisa
eht,sruccossolrewopdetcepxenunanehw

gnitsixeeht,ONottessinoitcnufsihtnehW

.ssolrewoparetfadeniatereblliwtnuoc

1) To access the Miscellaneous Controls, enter the Programming Mode, and press T

until the reset setup menu category is reached.

2) Press and then T to continue to the Parameter Name rstbtn. The display will

ENTER

flash between rstbtn and the default value of enable. When the display shows
enable, press .

3) Use the arrow keys to select either Enable or Disable. Press when the correct
mode is selected to accept selection and proceed to the next parameter name,

ENTER

ENTER

Power On Reset.

4) The display will flash between Ponrst and the default no. When the display shows no,
press .

5) Use the arrow keys to select either no or yes. Press when the correct mode is

ENTER

ENTER

selected.

6) The display will now show end. If you are finished programming the S660, press

. If not, use the arrow keys to back up to the necessary parameter.

ENTER

27

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Appendix A: Technical Specifications

A.1 Functional Specifications

Count modes
supported

Count Inputs

Miscellaneous
inputs

Count range
(internal)

Maximum count rate

Min pulse width

Display Digits

Display Decimal
Point

Display LEDs

Display Range

Count/Direction, Add-Add, Add-Subtract,
Subtract-Subtract, Quadrature and Reverse
Quadrature

2: Channel A (Primary) and Channel B
(Secondary / Dir control)

2: Reset (Count Reset) and User (Count
Inhibit).

-2,147,483,648 to +2,147,483,648

20 Khz (Standard and Quadrature X1 modes)

(Quadrature X4 mode)5 Khz

(Standard mode)5 uS

7-segment with leading zero blanking6-digit,

User-programmable

Red 0.56" (14.2mm), high efficiency

- 99,999 to + 999,999
(Independent of decimal position)

Output channels

Output modes

Delay times

Output Response
time

Multi-tasking
Operation

2, with front panel indicator for each

Disabled, Timed, Latching, and Boundary

-2.5 ms/+15ms0.01 to 599.99 sec

Latched and timed modes: < 5ms
Boundary mode: < 15 ms

Count and output control maintained while in
programming mode.

28

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A.2 Electrical, Environmental and Mechanical Specifications

Power Requirements

Power Consumption

Reset Input Signal

Storage Temperature

Operating

Temperature

Relative Humidity

Bezel

Panel Cutout

Case Depth

Weight

Standard input module

AC Supply: 120 or 240 VAC, ±10%

3VA

0.2 VDC = activeActive Low:

-10 to 60°C

0° to 40°C

0 to 80% for temperatures less than 32°C,
decreasing linearly to 50% at 40°C. (Non­condensing)

3.93" x 2.04" x 0.52" (99.8 x 51.8 x 13.3mm)

1/8 DIN3.62" x 1.77" (92 x 45 mm)

3.24" (82mm)

9.0 oz. (255.1 g)

Input Channels

Count edge

Input Sources

Input
Impedance

A & B
channels

User Channel

Low pass filter

Max voltage

A, B and User

High to low transition (A and B channels)

Switch contact, CMOS or TTL logics, PNP or NPN
devices

Sinking: 10K, 5% Res. Pull-up to (9.0 - 16 VDC) ±10%
Sourcing: 5.1K, 5% Res. Pull-down to common

Input Thresholds

VUT = 3.6V ±10%±10%Low Bias mode:VLT = 1.6V

VUT = 7.0V ±10%±10%High Bias mode:VLT = 5.0V

VUT = 3.0V (max)VLT = 0.2V (min)

(0 to 10V input square wave atFrequency < 200Hz

50% duty cycle)

A, B and User channels 30VDC maximum sustained

29

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Quadrature input module

slennahCtupnI

noisrevnItupnI

noitarepO

sedom

secruoStupnI

tupnI

ecnadepmI

slennahcB&A

lennahCresU

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egatlovxaM

nikniS

BwoL

resUdnaB,A

lennahcBdnaA.ytiraloptupnielbatceles-resU

celesytiralop

catnochctiwS

sdlohserhTtupnI

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4XerutardauQdna1XerutardauQ,dradnatS

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nommocotnwod-lluP.seR%5,K1.5:gnicruoS

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)xam(V51.3=TUV)nim(V9.0=TLV

uqstupniV01ot0(zH002<ycneuqerF

taevawera

deniatsusmumixamCDV03slennahcresUdnaB,A

Single / Dual Relay Modules

gnitaRtcatnoC

efiLlacinahceM

Isolated 12V Excitation Module

tuptuOnoitatixE

noitalosInoitatixE

V0051

CAV052spmA5

selcyc000,000,1

%5±CDV21taAm001

30

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Appendix B: Programming Quick Reference

If you are unfamiliar with navigating menus in the S660, see section 3. Each parameter is listed
in the order of appearance in the menu system. Refer to the paragraph indicated in the Tech
Note column for technical details on a particular parameter.

Tip: Photocopy these pages to mark settings on.

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1.0

10.0

100.0

= factory default settings

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2.4

2.4

3.4

3.4

31

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[e-mail]1.800.561.8187

uneM

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32

www. .com

[e-mail]1.800.561.8187

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>— 3PStA *
>— iH=4PS

2LitnutESEr *

1PS
2PS
3PS
4PS

sgnidniB2tuptuO

4.4

egassemrednimeR

idni

wohdnahcihwsetac
desuerastniopteseht
hcihW.nosirapmocrof

sideyalpsidsiegassem

ehtybdenimreted

2tuptuO edom

.detceles

2yaleD

4.4

.emityaled2tuptuO

fiylnosraeppA tuptuO

2 .demitottesedom

litnU

2

4.4

litnudehctal2tuptuO

.retemarap sraeppA

fiylno 2EdomM = HCtAL .

SoPtSr

uneM

yrogetaC

tnPtES

PutES

1PS010000 *

2PS020000 *

3PS030000 *

retemaraP

emaN

/seciohC

tamroF

1PS

seulaV ot99999-:

.999999

pa

tnerruc PD .gnittes

2PS

:seulaV ot99999-

.999999

raeppa

tnerruc PD .gnittes

3PS

seulaV ot99999-:

.999999

ccaraeppa

tnerruc PD .gnittes

noitpircseD hceT

etoN

5.4

.woL1#tniopteS

lliwtnioplamiceD

ehtotgnidroccaraep

5.4

.hgiH1#tniopteS

lliwtnioplamiceD

ehtotgnidrocca

5.4

.woL2#tniopteS

lliwtnioplamiceD

ehtotgnidro

* = factory default settings

33

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Menu

Category

Parameter

Name

Choices /

Format

Description Tech

Note

SP4 000040*

rStPoS 000000*

rESEt ArESEt SAbLdi *
SEtuP At SP1

At SP2
At SP3
At SP4
AFtoP1
AFtoP2

SP4

Set point #2 High.

Values:

-99999 to 999999.

Decimal point will appear

according to the current

DP setting.

Reset Position

Count value is set to this

when an Auto or Manual
Reset event occurs.
Values: -99999 to

will appear according to

the user-programmed

DP position.

Auto Reset Mode 4.6

Selects when an auto
reset function is to occur.
Disabled at a set point or

after output times out.

See also the RSTPOS

parameter in the Setpnt

Setup category.

4.5

4.5

Decimal point999999.

Menu

Category

END

Parameter

Name

rStbtn EnAbLE*

PonrSt no*

Choices /

Format

SAbLdi

YES

* = factory default settings

Description Tech

Reset Button Enable or

disable front panel reset
button.

Power On Reset Select

whether count reset
event will occur at
power-up.

Exit Programming
Menu

Note

4.7

4.7

34

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