Simplicity Manufacturing 1900-2900, 2900 User Manual
How to use this file...(Operators Manuals)
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Paper Size: * 11 x 17
* Body—50 lbs brilliant white offset or equivalent.
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Press: * Body—1-color, 2-sided
* Cover imprint —1-color, 1-sided
Bindery: * Saddle Stitch, Face Trim, 3-Hole Drill
* Face Trim
COVERS: * This file contains several manuals, which differ only in their covers.
* Covers are all present at the beginning of this file.
* Back cover for a particular manual is the page IMMEDIATELY AFTER the front cover.
• Check the front cover for the individual part number (typically a 171xxxx number).
BODY: • The body of the manual is identical, regardless of the cover used.
* REMEMBER: ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS
left hand pages.
General: * This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,
and should NOT be printed.
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If you have further questions on how to utilize this file, please contact
Simplicity Technical Publications Department at (414) 284-8650.
THIS PAGE INTENTIONALLY BLANK
Replacement
OPERATOR’S
MANUAL
SunStar / 1900 / 2900 Series
18HP Hydro Tractors
Mfg. No. Description
1692521 SunStar, 18HP Hydro
1692523 1918H, 18HP Hydro
1692525 2918H, 18HP Hydro
20HP Hydro Tractors
Mfg. No. Description
1692454 SunStar, 20HP Hydro
1692456 SunStar, 20HP Hydro
1692458 1920H, 20HP Hydro
1692460 1920H, 20HP Hydro
1692505 2920H, 20HP Hydro
1692507 2920H, 20HP Hydro
48” Mower Decks
Mfg. No. Description
1690986 48” Mower Deck
1691183 48” Mower Deck
60” Mower Decks
Mfg. No. Description
1691339 60” Mower Deck
1691344 60” Mower Deck
1714289-01
1714298-01
1714411-01
Rev 2/1995
TP 100-1424-01-SS-SMA
Note: This Replacement Operator’s Manual is a reprint of a manual no longer in production, but
contains the same information as the Operator’s Manual furnished with the original tractor.
MANUFACTURING, INC.
500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 1998, Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
TRACTOR & MOWER IDENTIFICATION.....................2
SAFETY RULES............................................................3
SAFETY DECALS .........................................................5
FEATURES & CONTROLS...........................................6
Tractor Controls....................................................................6
Safety Interlock System........................................................7
OPERATION..................................................................8
General.................................................................................8
Mower Installation & Removal.............................................8
Checks Before Starting.......................................................10
Starting The Engine............................................................10
Selecting Axle Speed Range (20 HP Models Only) ...........10
Operation............................................................................11
Stopping the Tractor...........................................................11
Pushing the Tractor by Hand .............................................11
MOWING PATTERN & TIPS.......................................12
NORMAL CARE ..........................................................13
Schedule.............................................................................13
Raising the Hood ...............................................................13
Checking/Adding Gasoline .................................................13
Checking Tire Pressure......................................................13
Checking the Fuel Filter......................................................13
Lubrication..........................................................................14
Checking Transmission Fluid..............................................15
Changing Transmission Fluid & Filter.................................16
Battery Maintenance...........................................................16
Servicing the Mower Blades...............................................17
STORAGE ...................................................................18
Temporary Storage.............................................................18
Long Term Storage.............................................................18
Starting After Long Term Storage.......................................19
TROUBLESHOOTING & REPAIR...............................20
General...............................................................................20
Troubleshooting The Tractor ..............................................20
Troubleshooting The Mower...............................................21
Checking the Battery ..........................................................21
Charging A Completely
Discharged Battery..........................................................22
Jump Starting with
Auxiliary (Booster) Battery...............................................22
Bulb Replacement ..............................................................23
ADJUSTMENTS ..........................................................24
Seat Adjustment .................................................................24
Brake Adjustments .............................................................24
Front Clutch Adjustment.....................................................25
Leveling the Mower ............................................................25
Adjustments for the 60” Mower...........................................26
Blade Brake Adjustment.....................................................26
BELT REPLACEMENT................................................27
Tractor PTO Belt.................................................................27
Mower Belt..........................................................................27
SPECIFICATIONS.......................................................28
PARTS & ACCESSORIES ..........................................30
Common Replacement Parts..............................................30
Maintenance Items .............................................................30
Optional Accessories..........................................................31
Technical Literature............................................................31
INTERNATIONAL SYMBOLS.....................................32
1
Table Of Contents
NOTE: In this manual, “left” and “right” are referred to as seen
from the operating position.
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive
harm.
2
Tractor & Mower Identification
Record your model number, manufacturer number and
engine serial number in the space provided for easy reference. The models and manufacturer numbers covered
in this manual are listed on the front cover.
The tractor I.D. tag is located on the left-side, front of the
frame, as shown below. The mower deck I.D. tag is also
on the left side, on top of the mower deck, towards the
rear.
Refer to the engine Owner’s Manual for location of
engine serial number.
Be sure to fill out and return the Warranty Registration
Card supplied with your tractor.
MODEL REFERENCE
Model Number:
Manufacturer Number:
Engine I.D. Number:
Dealer Name/Date Purchased:
Figure 1. Tractor & Mower Identification Tags
Tractor
Identification Tag
Mower
Identification Tag
GENERAL OPERATION
• Read, understand, and follow all instructions in the
manual and on the unit before starting.
• Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
• Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade(s).
• Be sure the area is clear of other people before mowing. Stop unit if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while travelling in reverse.
• Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower
without either the entire grass catcher or the deflector
in place.
• Slow down before turning.
• Never leave a running unit unattended. Always
disengage the PTO, set parking brake, stop engine,
and remove keys before dismounting.
• Turn off the PTO switch to disengage the blades
when not mowing.
• Stop engine before removing grass catcher or
unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the unit while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the unit
into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
Do
• See your authorized dealer for recommendations of
wheel weights or counterweights to improve stability.
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
• Use extra care with grass catchers or other attachments. These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Do Not
•
Do not
start or stop on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight
down the slope.
•
Do not
turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
•
Do not
mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an edge
caves in.
•
Do not
mow on wet grass. Reduced traction could
cause sliding.
•
Do not
try to stabilize the unit by putting your foot on
the ground.
•
Do not
use grass catcher on steep slopes.
3
Safety Rules
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of
rider, severe personal injury or death to you, or bystanders, or damage to property or equipment. This
mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text
signifies important cautions or warnings which must be followed.
WARNING - SLOPE OPERATION
Never operate on slopes greater than 30 percent
(16.7°) which is a rise of three feet vertically in 10 feet
horizontally. When operating on slopes that are
greater than 15 percent (8.5°) but less than 30 percent
use front counterweights and rear wheel weights (see
your dealer). Select slow ground speed before driving
onto slope. In addition to front and rear weights, use
extra caution when operating on slopes with rearmounted grass catcher. Mow UP and DOWN the slope,
never across the face, use caution when changing
directions and DO NOT START OR STOP ON SLOPE.
4
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the unit and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and when backing, look behind and down for
small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe unit operation.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
TRANSPORTING AND STORAGE
• Always observe safe refueling and fuel handling practices when refueling the tractor after transportation or
storage.
• Always follow the engine manual instructions for
storage preparations before storing the tractor for
both short and long term periods.
• Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
• Never store the unit or fuel container inside where
there is an open flame or pilot light, such as in a
water heater. Allow unit to cool before storing.
SERVICE AND MAINTENANCE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove gas cap or add fuel with the engine
Safety Rules
running. Allow engine to cool before refueling. Do
not smoke.
c) Never refuel the unit indoors.
• Never run a unit inside an enclosed area.
• Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep unit free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage.
• Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running unless spedified otherwise in the engine
manufacturer’s manual.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Use only factory authorized replacement parts when
making repairs.
• Always comply with factory specifications on all
settings and adjustments.
• Only authorized service locations should be utilized
for major service and repair requirements.
• Never attempt to make major repairs on this unit
unless you have been properly trained. Improper service procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.
5
Safety Decals
This unit has been designed and manufactured to provide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your tractor.
All WARNING, CAUTION and instructional messages on
your tractor and mower should be carefully read and
obeyed. Personal bodily injury can result when these
instructions are not followed. The information is for your
safety and it is important! The safety decals shown below
are on your tractor and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective operation.
Decal - Console (20 HP Model shown)
Part No. 1714633 - 18 HP Model
Part No. 1714160 - 20 HP Model
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
Decal - PTO Shield
Part No. 1679117
Decal - Battery Warning
Part No. 1679675
REF NAME FUNCTION
A Mower Height Control Lever Controls mower cutting height.
B Lift Lever, Hydraulic Lifts and lowers attachments.
C Lift Lever, Dual (Optional) Allows use of second hydraulic function.
D Engine Speed Controls engine speed.
E Choke Engages/disengages engine choke for starting.
F Oil Light (Red) Lights up to indicate low oil pressure.
G Neutral Light (Green) Lights up to indicate when ground speed control lever is in neutral
H Voltmeter With engine stopped, shows voltage of battery. With engine running, shows
voltage of charging system. (20 HP models only.)
I Hourmeter Records running time.
J Fuel Gauge On 20 HP models, dash mounted gauge shows amount of fuel in tank. On 18
HP models, the fuel gauge is built into the fuel tank cap.
K Front PTO Light (Red) Lights up to indicate when front PTO is engaged.
L Seat Light (Green) Lights up to indicate when operator is present in seat.
M Ground Speed Control Lever Controls forward and reverse ground speeds.
N Brake Pedals Stops tractor.
O PTO Switch Engages and disengages power to attachments.
P Ignition Switch & Key Starts and stops engine.
Q Parking Brake Holds tractor in stationary position.
R Two-Speed Axle Shift (20 HP) Selects high, neutral or low gear range. Neutral position used to push tractor
manually with engine off.
S Hood Latch One on each side of hood. Pull down and out to release and raise hood.
T Pedal Lock Locks pedals together.
U Rear PTO Switch (Optional) Engages and disengages power to rear attachment.
V Seat Switch Shuts off engine if operator leaves seat when hydrostatic control lever is in
forward or reverse slot.
W Release Valve (18 HP) Allows tractor to be pushed manually with engine off.
X Headlight Switch Turns headlight on or off.
Y Rear PTO Light (Red) (Optional) Lights to indicate when rear PTO is engaged.
6
TRACTOR CONTROLS
Features & Controls
Figure 2. Tractor Controls
*1322
*1323
Left Side
Right Side
X
Y
7
Features & Controls
*2374
SAFETY INTERLOCK SYSTEM
Your tractor is equipped with a seat switch safety system
that will automatically shut the engine off when the operator leaves the seat with the ground speed control lever
in gear or with the PTO engaged. Once the engine has
stopped, the electric PTO switch must be turned off after
operator returns to the seat in order to start the engine.
Check operation of dash safety lights. With operator in
seat and ignition switch turned to ON (engine not running):
A. Neutral Indicator Light (G, figure 2) should go on with
ground speed control lever in neutral gate and should
go out when lever is moved to either the forward or
reverse gate.
B. Front PTO Indicator Light (K, figure 2) should go on
and off with operation of PTO switch.
C. Oil Pressure Indicator Light (F, figure 2) should be on
and should go out immediately after engine starts.
D. Operator Seated Indicator Light (L, figure 2) should
go on when operator is present in the seat and
should go off as operator rises out of the seat.
Check the seat switch (A, figure 3) every fall and spring
with the following four tests:
Test 1 - Engine should NOT crank if:
A. seat is not occupied or
B. ground speed control lever out of neutral or
C. PTO switch engaged.
Test 2 - Engine should crank if:
A. seat is occupied and
B. ground speed control lever is in neutral and
C. PTO switch is disengaged.
Test 3 - Engine should shut off if:
A. operator rises off seat with ground speed control
lever in gear
.
B. operator rised off seat with PTO engaged.
NOTE: If operator returns to seat before engine stops,
the engine will re-start and PTO clutch will re-engage.
Test 4 - PTO will disengage if:
A. operator rises off seat with engine running.
NOTE: If operator returns to seat before engine stops,
the engine will re-start and PTO clutch will re-engage.
Figure 3. Seat Switch
A. Switch B. Wiring Harness
WARNING
If the tractor does not pass the test, do not operate tractor. See your authorized dealer. Under no
circumstances should you attempt to defeat the
purpose of the safety system.
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