Simplicity TP 400-2169-01-ZT-SMA User Manual

Parts Manual

ZEROTURN

ZT SERIESRIDERS& MOWERDECKS

14HPRIDERS

Mfg. No.Description

1692905 14HP, ZTRider 1692907 14HP, ZTRider 1692910 14HP, ZTRider 1693140 14HP, ZTRider (Export) 1693286 14HP, ZTRider 1693290 14HP, ZTRider (Export) 1693296 14HP, ZTRider 1693300 14HP, ZTRider

MOWERDECKS

1692912 38” Mower Deck 1692913 38” Mower Deck 1692914 44” Mower Deck 1692915 44” Mower Deck

16HPRIDERS

Mfg. No.Description

1692906 16HP, ZTRider 1692908 16HP, ZTRider 1692911 16HP, ZTRider 1693143 16HP, ZTRider (Export) 1693288 16HP, ZTRider 1693292 16HP, ZTRider (Export) 1693298 16HP, ZTRider 1693302 16HP, ZTRider

Rev. 6/1999

TP 400-2169-01-ZT-SMA

MANUFACTURING, INC. 500 N Spring Street / PO Box 997

Port Washington, WI 53074-0997 USA

TP 400-2169-01-ZT-SMA

Table of Contents

This Manual Covers The Following Products:

14HP RIDERS PAGES

Mfg. No. Description 1692905 14HP, ZT Rider 2, 6, 8, 10, 14, 18, 1692907 14HP, ZT Rider 20, 22, 24 1692910 14HP, ZT Rider 1693140 14HP, ZT Rider (Export)

1693286 14HP, ZT Rider 2, 6, 8, 12, 14, 18 1693290 14HP, ZT Rider (Export) 20, 22, 24 1693296 14HP, ZT Rider 1693300 14HP, ZT Rider

16HP RIDERS PAGES

Mfg. No. Description 1692906 16HP, ZT Rider 2, 6, 8, 10, 14, 18, 1692908 16HP, ZT Rider 20, 22, 24 1692911 16HP, ZT Rider 1693143 16HP, ZT Rider (Export)

1693288 16HP, ZT Rider 2, 6, 8, 12, 14, 18, 1693292 16HP, ZT Rider (Export) 20, 22, 24 1693298 16HP, ZT Rider 1693302 16HP, ZT Rider

38” MOWER DECKS PAGES

Mfg. No. Description 1692912 38” Mower Deck 22, 24, 26, 28, 30 1692913 38” Mower Deck

44” MOWER DECKS PAGES

Mfg. No. Description 1692914 44” Mower Deck 22, 24, 32, 34, 36 1692915 44” Mower Deck

TRACTOR COMPONENTS

Frame, Body & Fuel System Group . . . . . . . . . . . . . . .2

Front Column & Dash Group . . . . . . . . . . . . . . . . . . . .6

Engine Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Electrical Group With Module . . . . . . . . . . . . . . . . . .10

Electrical Group Without Module . . . . . . . . . . . . . . . .12

Transaxle & Carrier Group . . . . . . . . . . . . . . . . . . . . .14

Transaxle SERVICE PARTS - (Eaton 778-010) . . . . . .18

Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . .20

Decals — Safety & Common . . . . . . . . . . . . . . . . . . .22

Decals — Brand & Model . . . . . . . . . . . . . . . . . . . . .24

Drive System Update Kit — 1686752 . . . . . . . . . . . .26

MOWER DECK COMPONENTS

38” Mower Deck - Deck, Arbors & Blades . . . . . . . . .28

38” Mower Deck - Belt, Clutch & Support . . . . . . . . .30

38” Mower Deck - Height Adjustment Rollers . . . . . .32

44” Mower Deck - Housing, Arbors & Blades . . . . . .34

44” Mower Deck - Belt, Clutch & Support . . . . . . . . .36

44” Mower Deck - Height Adjustment & Rollers . . . .38

REFERENCE INFORMATION:

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . .40

Torque Specification Chart . . . . . . . . .Inside Back Cover

2

TP 400-2169-01-ZT-SMA

Frame, Body & Fuel System Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

A-ZT42501C

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

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TP 400-2169-01-ZT-SMA

Frame, Body & Fuel System Group

1 1718851 1 SEAT, High Back, Replacement (**See Footnote) 2 1703900 1 SPACER 3 1718945 1 SUPPORT, Seat 4 1930642 9 NUT, Hex Flange Lock, 1/4-20 5 1919381 4 WASHER, Plain 6 1930591 2 CAPSCREW, Hex Lock, 5/16-18 x 3/4 7 1917356 1 LOCKWASHER, 5/16 8 1921977 2 CAPSCREW, Hex, 5/16-18 x 1-1/4

9 1917372 1 NUT, hex, 5/16-18 10 1708881 1 CAP, Vinyl 11 1708509 1 ADJUSTER, Seat 12 1667286 1 SPRING 13 1708511 4 SPACER, Seat Slide 14 1686638 1 DECK, Seat (Orange) 14 1714625 1 DECK, Seat (Red) 15 1673320 3 POP-RIVET 16 1708504 1 SCREEN 17 1960295 8 CAPSCREW, Hex Flange Lock, 1/4-20 x 5/8 18 1715961 1 SUPPORT, Reservoirs 19 1931277 9 NUT, Hex Flange Lock, 5/16-18 20 1716027 1 PLATE, Battery 21 1925003 6 CAPSCREW, Taptite, 1/4-20 x 1/2 22 1925205 2 CAPSCREW, Hex Hd, 5/16-18 x 5/8 23 1673796 1 SPACER 24 1922127 1 CAPSCREW, Hex Hd, 5/16-18 x 1-3/4 25 1715962 1 SHROUD, Rear 26 1714078 1 DUCT, Air Inlet 27 173206 1 FILTER, Fuel 28 1717666 1 SUPPORT, Seat Deck 29 1923341 1 CAPSCREW, Hex Hd, 1/4-20 x 3/4 30 1715970 2 BUMPER 31 1921333 1 CAPSCREW, Hex Hd, 5/16-18 x 1 32 1708363 1 SUPPORT, Fuel Tank 33 1931333 1 CARRIAGE BOLT, 5/16-18 x 1 34 1708362 1 STRAP, Fuel Tank, Brace 35 1714020 1 CAP, Fuel Tank 36 1685483 1 TANK, Fuel 37 1710437 1 SPACER 38 1924940 1 WASHER 39 1931202 1 CAPSCREW, Taptite Washer Head, 5/16-18 x 1-1/4 40 1654930 1 BUSHING, Rubber 41 1674231 1 FITTING, Elbow 42 1960112 2 CLAMP, Hose 43 1717551 1 HOSE 44 1933988 2 NUT, Push Pal, 5/16 45 1930591 2 CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 3/4 46 1708525 1 FOOTREST PAD, LH 47 1715999 1 SPINDLE ASSEMBLY, LH 48 1920328 1 CAPSCREW, Hex Hd, 1/2-13 x 1-1/2 49 1716064 1 HOOK, Mower 50 1709235 1 BUSHING 51 1930644 1 NUT, Flange Lock, 1/2-13 52 1715997 1 SPINDLE ASSEMBLY, RH 53 1919394 4 WASHER 54 934712 2 E-RING Retainer

REF NO. PART NO. QTY. DESCRIPTION

Footnotes:

Ref Nos 55 and above on following page.

** Original Seat and Arm Rests no longer available. Order replacement seat as shown.

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

4

TP 400-2169-01-ZT-SMA

Frame, Body & Fuel System Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

A-ZT42501C

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

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TP 400-2169-01-ZT-SMA

Frame, Body & Fuel System Group

55 1708524 1 FOOTREST PAD, RH 56 1704351 14 FASTENER, Panel 57 1660347 1 FRAME ASSEMBLY 58 1718376 1 PANEL, Front 59 960208 2 WASHER, Plain 60 1704626 2 SPACER, Hood, Plastic 61 1705249 2 SPACER 62 1705248 2 PIVOT, Hood 63 1960373 2 CAPSCREW, Taptite, 5/16-18 x 1 64 1704628 2 CLIP 65 1935255 4 NUT, Pal, 5/16-18 66 1930591 4 CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 3/4 67 1716038 2 BUSHING, Upper 68 1704867 2 BEARING, Lower 69 921133 2 FITTING, Grease

REF NO. PART NO. QTY. DESCRIPTION

Footnotes:

Ref Nos 1-54 on previous page.

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

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Spacer & First Washer

On Top Side Of Plate

Locate Pad

At End Of

Slots On

Back

Control Links

To Be Mounted

At Lower End

Of Slot

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19 25

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35

Surface

6

TP 400-2169-01-ZT-SMA

Front Column & Dash Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

A-ZT42503B

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

7

TP 400-2169-01-ZT-SMA

Front Column & Dash Group

1 1716002 2 GRIP, Control Handle

2 1717155 1 CONTROL LEVER ASSEMBLY, RH

3 1717154 1 CONTROL LEVER ASSEMBLY, LH

4 1717158 1 ENCLOSURE, Handrail, Front

5 1717157 1 ENCLOSURE, Handrail, Rear

6 1717167 4 SCREW, Self Tapping #10-24 x 1/2

7 1716073 1 HANDRAIL ASSEMBLY

8 1917372 6 NUT, Hex Hd. 5/16-18

9 1917356 6 LOCKWASHER, 5/16 10 1716079 2 KNOB, 5/16-18 x 4-3/8 11 1931333 4 BOLT, Carriage Sh. Nk. 5/16-18 x 3/4 12 1719376 1 DASH SUPPORT ASSEMBLY 13 1716004 1 SHAFT, Control Handles 14 928197 2 RING, “E” External #37 15 1933988 2 NUT, Push, 5/16 16 1930591 6 SCREW, Hex, Wz. Lk., 5/16-18 x 3/4 17 1931277 2 NUT, Hex, Wz. Fl., 5/16-18 18 8191045 2 SPRING 19 1919326 5 WASHER, Plain, 5/16 20 1716036 1 BAR, Stop 21 1919438 2 NUT, Hex Lock ESNA 5/16-18 22 1920470 2 NUT, Retainer Speed 5/16-18 23 1921719 2 CAPSCREW, Hex Hd. 5/16-18 x 2-1./2 24 1713588 2 SPACER 25 1717165 1 SPRING, Torsion, RH 25 1718272 1 SPRING, Torsion, LH 26 1935255 4 NUT, Pal, 5/16-18 27 1686750 1 HEADLIGHT KIT, Optional (with orange shroud - not shown) 27 1686751 1 HEADLIGHT KIT, Optional (with red shroud - not shown) 27 1715998 1 SHROUD, Front (without headlight) 28 1925003 3 SCREW, Hex Wash. Hd. Taptite, 1/4-20 x 1/2 29 1922611 1 WASHER 30 1665819 4 BUSHING 31 1713855 1 KNOB 32 1921319 1 WASHER, Plain 1/4 33 1715977 1 ROD, Parking Brake 34 1930642 1 NUT, Hex Flange Center Lock 35 1718758 1 PAD, Neoprene

REF NO. PART NO. QTY. DESCRIPTION

Footnotes:

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

Right Rear Engine Bolt

Torque Bolt to 45-55 Ft. Lbs.

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1111

1212

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TP 400-2169-01-ZT-SMA

Engine Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

A-ZT42504B

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

9

TP 400-2169-01-ZT-SMA

Engine Group

1 1714065 1 THROTTLE CONTROL ASSEMBLY

2 * 1 ENGINE ASSEMBLY, 14 HP Kohler

2 * 1 ENGINE ASSEMBLY, 16 HP Kohler

3 1713846 1 KNOB, Throttle

4 1960536 2 SCREW, Plastite, 1/4-10 x 1/2

5 1709055 1 SEAL, Air Inlet

6 1708725 1 AIR DUCT

7 1708405 1 VALVE, Shut Off

8 1919381 3 WASHER, Plain, 5/16

9 1917356 5 LOCKWASHER, 5/16 10 1960405 2 SCREW, Hex, M08 - 1.25 x 30mm 11 1933263 2 WASHER, Plain 12 1950021 2 CAPSCREW, Hex Hd., M08 - 1.25 x 40mm 13 1717664 1 CLUTCH, Electric 14 1918199 1 LOCKWASHER, 7/16 15 1960351 1 CAPSCREW, Hex, 7/16-20 x 3-1/4 16 1713502 1 PIPE, Exhaust 17 1676183 1 CLAMP, Muffler 18 1960483 1 CARRIAGE BOLT, 5/16-18 x 3-1/4 19 1919326 4 WASHER, 5/16 20 1917372 2 NUT, Hex, 5/16-18 21 1935255 1 NUT, Speed, 5/16-18 22 1708416 1 MUFFLER ASSEM. 23 1713557 1 SUPPORT, Muffler 24 1924856 3 SCREW, Hex, Taptite, 5/16-18 x 1/2 25 1716080 1 AIR DUCT, Bottom 26 1716024 1 SHIELD, Muffler 27 1923735 4 SCREW, Hex, Thd. Form, #10-16 x 3/8 28 1924874 1 WASHER, Plain, 5/16 29 1923300 1 LOCKWASHER, Internal Tooth, 5/16 30 1708264 1 WASHER, Hex 31 1921333 1 CAPSCREW, Hex, 5/16-18

REF NO. PART NO. QTY. DESCRIPTION

Footnotes:

* See your local Kohler distributor for Service Parts.

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

10

TP 400-2169-01-ZT-SMA

Electrical Group With Module

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

A-ZT42505A

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

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TP 400-2169-01-ZT-SMA

Electrical Group With Module

1 1714320 1 SWITCH, Seat

2 1701580 1 SWITCH, Neutral Start

3 1675043 2 POP-RIVET

4 1715976 1 WIRE ASSEMBLY, Neutral

5 1715955 1 HARNESS, Wiring

6 1701011 3 TIE, Self-Locking

7 1716332 1 SWITCH, PTO, Electric Clutch

8 1716061 1 SWITCH, Ignition (6 pole)

9 1717549 1 NUT, Hex 10 1717550 1 COVER, Keyswitch 11 1717163 1 KEYS (Set of 2 Keys) 12 1931211 1 NUT, Hex Flange Whiz Lock, 3/8-16 13 920427 1 WASHER, Lock, External Tooth, 3/8 14 1707056 1 CABLE, Battery Ground 15 1922586 1 CAPSCREW, Hex Head, 3/8-16 x 5/8 16 1916622 2 NUT, Hex, 1/4-20 17 1916964 2 WASHER, Lock, 1/4 18 1921319 2 WASHER 19 1923341 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 20 1612103 1 TUBE, Vent 21 1685215 1 BATTERY 22 1667805 1 BRACE, Battery 23 1665872 1 STRAP, Battery 24 1703851 1 CABLE, Battery to Solenoid 25 1709086 1 BOOT, Insulator 26 1708882 1 WIRE ASSEMBLY, Clutch 27 1713642 1 MODULE, Interlock 28 1665238 1 CIRCUIT BREAKER 29 1925003 2 CAPSCREW, Hex Washer Head, Taptite, 1/4-20 x 1/2 30 1665237 1 WIRE ASSEMBLY 31 1685290 1 SOLENOID 32 1709088 1 CABLE, Solenoid to Starter 33 122023 3 COVER, Terminal 34 1920263 2 NUT, Hex, 5/16-24 35 1917356 2 WASHER, Lock, 5/16 36 1715956 1 CLIP

REF NO. PART NO. QTY. DESCRIPTION

Footnotes:

The above parts group applies to the following Mfg. Nos.:

1692905 14HP, ZT Rider 1692906 16HP, ZT Rider 1692907 14HP, ZT Rider 1692908 16HP, ZT Rider

1692910 14HP, ZT Rider 1692911 16HP, ZT Rider 1693140 14HP, ZT Rider (Export) 1693143 16HP, ZT Rider (Export)

12

TP 400-2169-01-ZT-SMA

Electrical Group without Module

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

A-ZT42505B

The above parts group applies to the following Mfg. Nos.:

1693286 14HP, ZT Rider 1693288 16HP, ZT Rider 1693290 14HP, ZT Rider (Export) 1693292 16HP, ZT Rider (Export)

1693296 14HP, ZT Rider 1693298 16HP, ZT Rider 1693300 14HP, ZT Rider 1693302 16HP, ZT Rider

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