Simplicity 960 User Manual

Parts Manual
9
960 Large Frame
Two-Stage Snowthrowers
HP Snowthrowers
Mfg. No. Description
1694435 960M, 9HP Snowthrower (CE) 1694439 960E, 9HP Snowthrower
11/2003
Rev.
TP 400-3890-01-LW-S
Table Of Content
s
PRODUCT COMPONENTS PAGES
Handles and Controls Group .................................................................................................
Engine and Frame Group - 9HP Electric Start ......................................................................
Engine and Frame Group - 9HP Manual Start ......................................................................
Auger and Impeller Group - 24" .............................................................................................
Auger Housing and Chute Group - 24" ..................................................................................
Traction Drive Group .............................................................................................................
Wheels & Tires Group ..........................................................................................................
Decals Group - 960 ...............................................................................................................
Torque Specification Chart ..................................................................... Inside Back Cover
12 16 18 20 24 26
4 8
Handles and Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Insert shift rod (Ref. 55) into outter hole of Ref. 61.
4
33
2
1
54
986366
Must slide freely in
7
6
10
5
Apply adhesive to secure grips.
62
61
51
58
50
54
53
35
60
8
9
63
51
38
59
58
55
40
57
54
56
38
12
11
12
22
23
53
1624
40
Shift rod assembly (Ref. 57)
53
must pivot freely on pivot blocks, (Ref. 58).
36
52
29
dash assembly (Ref 8). Apply lubricant as required.
14
13
18
19
18
25
2028
Must pivot freely on capscrew (Ref 22). Apply lubricant as required.
4
15
16
Ref. 13 required on slotted holes only.
17
20
7
21
64
65
26
27
51
9
50
49
Mount bushings (Ref. 9) with flange on inside of brackets, 3 places.
46
49
9
46
48
47
41
9
42
Slot towards rear of unit.
43
38 39
40
44 31 45
The above parts group applies to the following Mfg. Nos.:
1694439 - 960E 1694435 - 960M
30
31
31
37
The holes in the frame for Ref. 40 are slotted so the gear support (Ref. 37) can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear (Ref. 49).
33
32
33
34
35
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2003
4
TP 400-3890-01-LW-S
Handles and Controls Group
PART NO. DESCRIPTIONREF NO. QTY.
1 1668525 1 ROD, Auger, 3 7/16 Long 10-24 2 1669323 1 SPRING, Extension, 3 7/16 Long 3 1916621 4 NUT, Hex Machine Screw, 10-24 4 1715659 2 ROD, Clutch/Traction, 23 1/8 Long 5 1725434 1 HANDLE, RH 6 1722638 1 HANDLE, Clutch, RH 7 1725245 2 GRIP, Black Vinyl 8 1722627 1 DASHBOARD & SUPPORT ASSEMBLY
9 1667588 3 BUSHING, 3/8 10 1714084 1 KNOB, Spinner, 2 1/2 Long 11 1960093 1 PUSH NUT, Pal, 3/8 12 1919438 4 NUT, Hex Lock ESNA Light, 5/16-18 13 1919326 2 WASHER, 5/16 14 1722633 1 ROD & SPRING ASSEMBLY, with Pin 15 1722690 1 SPRING, Compression, 1 7/8 Long 16 1960519 1 PUSH NUT, Stud Cap, 1/2 17 1722667 1 HANDL E , Clutch, LH 18 1923358 2 NUT, Hex Centerlock, 1/4-20 19 1715655 2 SPACER 20 1922837 2 CAPSCREW, Hex Head, 1/4-20 x 1 1/2 21 1725433 1 HANDLE, LH 22 1960662 1 CAPSCREW Hex Head, 1/4-20 x 2 23 1722630 1 ROD, 5 3/4 Lo n g 24 1921319 2 WASHER, 1/4 25 1722631 1 LEVER, Pivot 26 1715654 2 SPACER 27 1960671 2 SCREW, Taptite, Pan Head, Torx, 1/4-20 x 3/4 28 1921221 4 CAPSCREW, Hex Head, 5/16 x 1 1/2 29 1920397 2 NUT, Hex Lock ESNA Light, 1/4-20 30 1720452 2 CLAMP, Tube Saddle 31 1917356 3 LOCKWASHER, Spring, 5/16 32 1922127 2 CAPSCREW, Hex Head, 5/16-18 x 1 3/4 33 1921332 2 CAPSCREW, Hex Head, 5/16-18 x 3/4 34 1707452 1 SPRING, Extension, Clutch Rod 35 1668526 1 ROD, Clutch, 6 5/16 Long 36 1715658 1 ROD, Chute Control, 27 Long 37 1718793 1 SUPPORT, Gear 38 1921319 3 WASHER, 1/4 39 1960518 2 PUSH NUT, 1/4 40 1960252 2 CARRIAGE BOLT, 1/4-20 x 5/8 G5
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694439 - 960E 1694435 - 960M
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2003
5
TP 400-3890-01-LW-S
Handles and Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Insert shift rod (Ref. 55) into outter hole of Ref. 61.
4
33
2
1
54
986366
Must slide freely in
7
6
10
5
Apply adhesive to secure grips.
62
61
51
58
50
54
53
35
60
8
9
63
51
38
59
58
55
40
57
54
56
38
12
11
12
22
23
53
1624
40
Shift rod assembly (Ref. 57)
53
must pivot freely on pivot blocks, (Ref. 58).
36
52
29
dash assembly (Ref 8). Apply lubricant as required.
14
13
18
19
18
25
2028
Must pivot freely on capscrew (Ref 22). Apply lubricant as required.
4
15
16
Ref. 13 required on slotted holes only.
17
20
7
21
64
65
26
27
51
9
50
49
Mount bushings (Ref. 9) with flange on inside of brackets, 3 places.
46
49
9
46
48
47
41
9
42
Slot towards rear of unit.
43
38 39
40
44 31 45
The above parts group applies to the following Mfg. Nos.:
1694439 - 960E 1694435 - 960M
30
31
31
37
The holes in the frame for Ref. 40 are slotted so the gear support (Ref. 37) can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear (Ref. 49).
33
32
33
34
35
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2003
6
TP 400-3890-01-LW-S
Handles and Controls Group
PART NO. DESCRIPTIONREF NO. QTY.
41 1960294 1 NUT, Hex Whiz Lock Flange, Small, 1/4-20 42 1611911 1 SUPPORT, Worm 43 1931333 1 CARRIAGE BOLT, 5/16 x 3/4 G5 44 1919326 1 WASHER, 5/16 45 1917372 1 NUT, Hex, 5/16 -18 46 916168 2 PIN, Spring 1/8 x 3/4 47 1668186 1 WORM , Chute, LH 48 1725283 1 ROD, Chute, 18 Long 49 1718593 2 GEAR, Powder Metal 50 1918452 2 PIN, Cotter 51 1918447 3 PIN, Cotter 52 1666255 1 ROD, Shift, 3/8 15 5/16 53 1916964 3 LOCKWASHER, Spring, 1/4 54 1916622 3 NUT, Hex, 1/2-20 55 1720238 1 ROD, Upper Shift, 12 1/2 Long 56 1921159 1 CAPSCREW, Hex Head, 1/4-20 x 2 1/4 G5 57 1668523 1 ROD & CLEVIS ASSEMBLY, Shift 58 1668524 2 BLOCK, Pivot, 3/4 x 3/4 59 1924361 1 WASHER, 1/2 60 1668185 2 BUSHIN G, 1/2 61 1720240 1 ROD & ARM ASSEMBLY, Pivot 62 1715123 1 SPRING, Torsion, 1/2 Long 63 172038 1 KNOB 64 1718791 1 CABLE & HANDLE ASSEMBLY 65 1725702 1 SCREW, Pan Head, Torx, #10 x 1/2
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694439 - 960E 1694435 - 960M
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2003
7
TP 400-3890-01-LW-S
Engine and Frame Group - 9HP Electric Start
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
2
Position idler pulley (Ref. 25) at center of slot in clutch arm (Ref. 22).
1
Use 0-2 washers between Ref. 40 & 22 to assure a centered belt and no interference between pulleys Ref. 19 & 25.
39
18
18
23
22
19
20
39
40
25
3
24
39
21
27
26
986367
5
6
4
Hook one end of spring (Ref. 27) over clutch rod assembly (Ref. 22) between tabs and other end into slot in frame.
7
44
45
50
46
47
Long hub of idler pulley (Ref. 19) to be toward idler arm (Ref. 16).
Torque to
10-14 ft. lbs. or
14-20 N m
36
35
37
34
18
48
38
33
32
Position belt stop (Ref. 33) 1/16 to 1/8 inch from belt when auger clutch is engaged.
31
49
17
16
15
51
29
Right rear bolt.
21
30
29
14
28
43
13
41
42
8
9
10
8
11
Hook one end of spring (Ref. 15) into top hole of roller arm (Ref. 16) and other end into top hole of the idler arm assembly in the Traction Drive Group.
12
The above parts group applies to the following Mfg. Nos.:
1694439 - 960E
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2003
8
TP 400-3890-01-LW-S
Engine and Frame Group - 9HP Electric Start
PART NO. DESCRIPTIONREF NO. QTY.
1 1725416 1 BE L T , Tr action
2 1700415 1 BELT, Drive Auger
3 1725287 1 GUARD, Belt
4 1935255 2 NUT, Speed, 5/16-18
5 920426 2 L OCKWASHER , Ext. Tooth, 5/16
6 1918249 2 SCREW, Truss Head, 5/16-18 x 3/4
7 1725438 1 FR AME, Main
8 1930591 4 CAPSCREW, Whizlock, 5/16-18 x 3/4
9 1664847 4 CAPSCREW, Taptite, 5/16-18 x 3/8 10 1666374 1 COVER, Bot to m 11 1926018 6 NUT, Speed, 1/4-20 12 1925003 6 CAPSCREW, Taptite,1/4-20 x 1/2 13 1669198 1 SUPPORT, Tie Bar 14 1927557 4 NUT, Hex, Whizlo ck, 5/1 6 - 1 8 15 1672735 1 SPRING, Idler 16 1703046 1 ARM, Idler, Tra cti o n 17 1665994 1 PIN 18 1928731 2 LOCKNUT, Jam, 3/8-16 19 1668477 1 PULLEY, Idler 20 1960647 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/2 21 1918451 2 PlN, Cotter , 1/8 x 3/4 22 1612200 1 CLUTCH ROD & BRAKE ASSEMBLY 23 1669313 1 PAD, Brake 24 925160 2 RIVET, Pop 25 154534 1 PULLEY 26 1921971 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 27 1724503 1 SPRING, Extension 28 * 1 ENGINE, Briggs & Stratton, 9 H.P. Electric Start - Engine Model #
20G4140111E1 29 1931277 4 NUT, Hex, 5/16 -18 30 1935159 3 CAPSCREW, Hex Head, 5/16-18 x 1 3/4 31 960551 1 CAPSCREW, Hex Head, 5/16-18 x 2-1/2 32 1668174 1 GUIDE, Belt 33 1919326 6 WASHER,11/32 x 3/4 34 1917356 2 LOCKWASHER, 5/16 35 1921515 2 CAPSCREW, Hex Head, 5/16-24 x 3/4 36 1666109 1 PULLEY, Traction 37 1930540 1 SETSCREW, 5/8 38 8221042 1 KEY, Parallel, 3/16 x 13/16 x 7/8 39 1924940 3 WASHER, Flat, 13/ 3 2 40 157081 1 SPACER
Footnotes
* See your local Briggs & Stratton distributor for Parts & Service. ** Not a Servic e P ar t.
The above parts group applies to the following Mfg. Nos.:
1694439 - 960E
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2003
9
TP 400-3890-01-LW-S
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