Simplicity 885193 User Manual

Operator’s Manual

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Premium Rider (CE)

15.5 HP Hydro Tractors 17.5 HP Hydro Tractors Mfg. No. Brand Mfg. No. Brand

7800352 Snapper LT75 7800356 Snapper LT75 7800353 Snapper LT75 (FR) 7800357 Snapper LT75 (FR) 7800354 Simplicity Coronet 7800358 Simplicity Coronet 7800355 Simplicity Coronet (FR) 7800359 Simplicity Coronet (FR)

885193

Revision C

Original Instructions

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3/8

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12 13

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16 17

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18 19

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Table of Contents

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Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operator Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-1

Operator Safety

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KNOW YOUR PRODUCT

If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Save these original instructions for future reference.

It is the responsibility of the owner to follow the instructions contained in this manual.

WARNING

Look for this symbol to indicate important safety precautions. This symbol indicates:

“Attention! Be Alert! Your Safety Is At Risk.”

WARNING

This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death to the operator

or bystanders.

FOR RIDE-ON (RIDING) ROTARY MOWER MACHINES

Training

1. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.

3. Never mow while people, especially children, or pets are nearby.

4. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize: a. the need for care and concentration when

working with ride-on machines;

b. control of a ride-on machine sliding on a slope

will not be regained by the application of the brake. The main reasons for loss of control are:

• insufficient wheel grip;

• being driven too fast;

• inadequate braking;

• the type of machine is unsuitable for its task;

• lack of awareness of the effect of ground conditions, especially slopes;

• incorrect hitching and load distribution.

Preparation

1. While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment will be used and remove all objects which may be thrown by the machine.

3. WARNING-Fuel is highly flammable. a. Store fuel in containers specifically

designed for this purpose.

b. Refuel outdoors only and do not smoke

while refuelling.

c. Add fuel before starting the engine. Never

remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot.

d. If fuel is spilled, do not attempt to start the

engine but move the machine away from the area of spillage and avoid creating any source of ignition until the fuel vapors have dissipated.

e. Replace all fuel tanks and container

caps securely.

4. Replace faulty silencers.

5. Before using, always visually inspect to see that the blades, blade bolts, and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

6. On multi-blade machines, take care as rotating one blade can cause other blades to rotate.

Operator Safety

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Operation

1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage all blade attachment clutches and shift into neutral.

4. Do not use on slopes of more than 10 degrees.

5. Remember there is no such thing as a “safe” slope. Travel on grass slopes requires particular care. To guard against overturning: a. do not stop or start suddenly when going up

or downhill;

b. engage clutch slowly, always keep machine in

gear, especially when travelling downhill;

c. machine speeds should be kept low on slopes

and during tight turns;

d. stay alert for humps and hollows and other

hidden hazards;

e. never mow across the face of the slope, unless

the mower is designed for this purpose.

6. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points. b. Limit loads to those you can safely control. c. Do not turn sharply. Use care when driving

in reverse.

d. Use counterweight(s) or wheel weights when

suggested in the Operator’s Manual.

7. Watch out for traffic when crossing or near roadways.

8. Stop the blades rotating before crossing surfaces other than grass.

9. When using any attachments, never direct the discharge of material toward bystanders nor allow anyone near the machine while in operation.

10. Never operate the mower with defective guards or shields, or without safety protective devices in place.

11. Do not change the engine governor settings or overspeed the engine. Operating an engine at excessive speed may increase the hazard of personal injury.

12. Before leaving the operator’s position a. disengage the power take-off and lower

the attachments; b. change into neutral and set the parking brake; c. stop the engine and remove the key.

13. Disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key a. before cleaning blockages or

unclogging chute;

b. before checking, cleaning, or working on

the mower;

c. after striking a foreign object. Inspect the

mower for damage and make repairs before restarting and operating the equipment;

d. if the machine starts to vibrate abnormally

(check immediately).

14. Disengage drive to attachments when transporting or not in use.

15. Stop the engine and disengage drive to the attachment a. before refuelling; b. before removing the grass bagger; c. before making height adjustment unless

adjustment can be made from the operator’s position.

16. Reduce the throttle setting during engine run-out and, if the engine is provided with a shut-off valve, turn the fuel off at the conclusion of mowing.

17. Before and when backing, look behind and down for small children.

18. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

Maintenance and Storage

1. On multi-blade machines, take care as rotating one blade can cause other blades to rotate.

2. When machine will be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.

3. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

4. Never store the equipment with fuel in the tank inside a building where fumes may reach an open flame or spark.

5. Allow the engine to cool before storing in any enclosure.

6. To reduce the fire hazard, keep the engine, silencer, battery compartment and fuel storage area free of grass, leaves, or excessive grease.

7. Check the grass bagger frequently for wear or deterioration.

8. Replace worn or damaged parts for safety.

9. If the fuel tank has to be drained, this should be done outdoors.

Operator Safety

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All safety and operation decals should be carefully read and followed. Serious personal injury and/or equipment damage can result when these decals are not followed.

Decal - Parking Brake (48x726)

Decal - Operating Instructions (CE) (48x4032)

Decal - Noise Level (48x5911)

NOTE: If any of these safety or operation decals are lost or damaged, replace them at once. See your local dealer for replacements.

Decal - Ignition Switch (1722806)

Decal - Cutting Height (885253)

Decal - Draw Bar Load (48x511)

Decal - Speed Control Pedal (885169)

Decal - Roll Release (1723425)

ID Tag

Decal - Discharge Tube (1721107)

Decal - Hot Surface (885216)

Decal - Throttle

Control (885171) Decal - Brake/Clutch Control (48x736)

Decal - Fire Hazard (885218)

Decal - Sever Hazard (885217)

Operator Safety

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IMPORTANT: The following symbols are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each symbol.

Safety Warning Symbols

1 WARNING. 2 IMPORTANT: Read Owner’s

Manual Before Operating This Machine.

3 WARNING: Thrown Objects.

Keep Bystanders Away. Read User Instructions Before Operating This Machine.

4 WARNING: Do Not Use This

Machine On Slopes Greater Than 10 Degrees.

5 DANGER: Keep People,

Especially Children, Away From Unit.

6 DANGER: Stay Clear Of Mower

Blade As Long As Engine Is Running.

7 DANGER: Keep Feet And

Hands Away From Rotating Blade.

8 DANGER: Disconnect Spark

Plug Wire Before Servicing Unit.

9 WARNING: Hot Surface. 10 WARNING: Use Caution When

Connecting Or Disconnecting Accessories.

11 WARNING: Crushed Fingers. 12 IMPORTANT: Follow

Instructions In Owner’s Manual To Level The Deck.

13 DANGER: Stay Clear Of Mower

Blade As Long As Engine Is Running.

14 WARNING: Discharge Tube. Do

not operate as a bagger unless

discharge chute is in place.

15 WARNING: Fire Hazard. Yard

debris is combustible. Keep unit cleaned of debris.

Control and Operating Symbols

1 Engine Start 2 Engine Stop 3 Engine Run 4 Brake 5 Parking Brake 6 Clutch 7 Slow 8 Fast 9 Choke 10 Oil 11 Blade Rotation Control 12 Fuel

Assembly

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NOTES: All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled.

Before doing any assembly or maintenance to the mower, remove the wire from the spark plug.

Install the Front Wheels

1. Make sure the valve stem (1) is to the outside (see Figure 1).

2. Slide the front wheel (2) onto the spindle (3).

3. Faster the front wheel (2) with washers (4 and 5), and cotter pin (6) Bend the ends of the cotter pin apart to keep the front wheel on the spindle.

4. If your model has hub caps (7), install the hubcaps. Make sure the washers hold the hubcaps in place.

5. Repeat for opposite side.

Install the Seat

1. Carefully remove the plastic bag from the seat.

2. Raise the seat support (1) (see Figure 2).

3. Align the holes in the seat (2) to the slots in the seat support.

4. Install the seat (2) to the seat support (1) and adjustment lever (3) with washers (4) and bolts (5).

NOTE: Install the washers on the left side only.

5. Connect the wiring harness (6) to the seat switch (7) under the seat.

6. Lower the seat to the normal operating position.

7. Check the operation of the seat adjustment.

a. If the seat needs adjustment, raise the

adjustment lever (3) toward the seat and move the seat to the desired position.

b. Release the adjustment lever to lock the seat

in place.

Assemble the Steering Wheel

1. Make sure the front wheels point forward as shown in Figure 3.

2. Slide the bellows (1) over the console.

3. Slide the steering post (2) into the console.

4. Attach the steering wheel (3) to the steering post (2) with screw (4) and washer (5). Tighten screw but be careful not to over-tighten.

a. Push on the steering wheel. The steering post

will lock onto the pinion gear (6).

b. Pull on the steering wheel. Make sure that the

steering post is locked in place.

5. Install the plate (7) and cover (8) to the steering wheel.

Assemble the Grass Bag

1. Slide the bottom tube (1) onto the bagger frame (2) (see Figure 4).

2. Align the holes in bottom tube with hole in the bagger frame.

3. Install the cotter pins (3) into holes and bend the ends to secure to the frame.

4. Slide the frame assembly onto the grass bag (4).

5. Attach the bag clips to the frame assembly.

6. Align the bagger cover (5) to holes in frame.

7. Use screws (6) and (7) to assemble the side and top of the cover to the bagger frame.

8. Assemble the bagger handle (8) thru hole in cover and frame.

9. Secure the bagger handle with washer (9), screw (10), and nut (11).

10. Install rear bagger handle (12) to cover using two screws (13).

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Mount the Grass Bag

1. Mount the grass bag assembly onto the rear bagger brackets as shown (see Figure 5).

a. Use one hand to grab onto the handle at the

rear of the bag frame assembly.

b. Use the other hand to hold the top bagger

handle and guide the bag frame assembly onto the rear bagger brackets.

2. When mounting the bagger frame assembly, hold the bottom of the grass bagger assembly slightly away from the rear plate.

3. Rotate the grass bagger assembly until it locks in place.

Maintenance Free Battery

IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged.

1. Raise the seat support (see Figure 2).

2. Remove two screws (1) and battery cover (2) (see Figure 6).

3. Check the side of the battery (3) for the location of the battery date.

a. If the battery is put into service before this

date, the battery cables can be attached without charging the battery. See “Install the Battery Cables.”

b. If the battery is put into service after this date,

the battery must be charged. See “Charge the Battery.”

CHARGE THE BATTERY

WARNING

When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an

explosion.

1. To disconnect the battery retainer (4), push in on the lower end of the battery retainer (see Figure 6).

2. Remove the battery (3) from the opening between the engine and the seat support.

3. Remove the protective cap from the battery terminals.

4. Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amps for one hour. If you do not have a battery charger, have an authorized service center charge the battery.

5. Install the battery. Make sure the positive (+) terminal is on the right side.

6. Connect the battery retainer.

INSTALL THE BATTERY CABLES

WARNING

To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the negative (-) black cable.

1. Remove the protective caps from the battery terminals (see Figure 6).

2. Slide the terminal boot (5) onto the red cable (6).

3. Connect the red cable to the positive (+) terminal with the fasteners (7).

4. Connect the black cable (8) to the negative (-) terminal with the fasteners (7).

5. Install the battery cover (2) with the two screws (1).

Assembly

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Check the Tires

Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower deck from cutting level. The correct air pressure is: Front Tires 0,97 BAR (14 PSI), Rear Tires 0,69 BAR (10 PSI). The tires were over inflated for shipment.

Check the Level of the Mower Deck

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower deck does not cut level, see an authorized dealer.

Prepare the Engine

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

See the engine manufacturer’s instructions for the type of fuel and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.

WARNING

Follow the engine manufacturer’s instructions for the type of fuel and oil to use. Always use a safety fuel container. Do not smoke when adding fuel to the engine. When inside an enclosure, do not fill with fuel. Before you add fuel, stop the engine. Let the engine cool for several minutes.

Assemble the Fuel Cap

The fuel cap will be shipped in the Parts Bag and tape will be placed over the fuel tank opening during shipment. Before operation, remove tape from opening on fuel tank and install fuel cap.

Features and Controls

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LOCATION OF CONTROLS

Throttle Control Lever (1): Use the throttle control

lever to increase or decrease engine speed. Move the throttle up to increase engine speed and down to decrease engine speed. Always operate at FULL throttle.

Clutch/Brake Pedal (2): The pedal has two functions. The first function is a clutch. The second function is abrake.

Ignition Switch (3): Use the ignition switch to start and stop the engine. Never leave the ignition switch in the RUN position with the engine stopped. This drains the battery.

Parking Brake Knob (4): The parking brake knob is used to lock the parking brake when the tractor is stopped. Fully depress the brake pedal and pull up on the knob to engage the parking brake.

Forward Speed Control Pedal (5): The tractor’s forward ground speed is controlled by the forward speed control pedal. Depress the pedal to increase forward ground speed.

Reverse Speed Control Pedal (6): Use the reverse ground speed pedal to control the reverse ground speed of the tractor.

Lift Lever (7): The lift lever controls the mower cutting height. There are six cutting height levels available (1 -

Lowest Cut, 6 - Highest Cut).

Blade Rotation Control (8): Use the blade rotation control to start and stop the rotation of the blade. Pull up on the switch to engage the blade rotation control and push down to disengage.

Fuel Tank (9): To add fuel, remove the filler cap. Be sure to leave room for heat expansion.

Grass Bagger Handle (10): The grass bagger handle opens the bagger so that it can be emptied and closed for mowing.

Seat Adjustment Lever (11): Pull up on the lever to adjust the location of the seat. Release lever to lock seat in place.

Operation

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Important! Before You Start Mowing

• Check the engine oil.

• Fill the fuel tank with fuel.

• Check the air pressure of the tires.

• Check the level of the mower housing.

• Attach the battery cables.

Use the Throttle Control

Use the throttle control to increase or decrease the speed of the engine.

1. Move the throttle/choke control completely forward to the CHOKE position to start a cold engine (see Figure 7).

2. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine, operate the engine in the FAST position.

3. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the engine.

Use the Blade Rotation Control

Use the blade rotation control to engage the blade(s).

1. Before you start the engine, make sure the blade rotation control is in the DISENGAGE position (see Figure 8).

WARNING

Always keep your hands and feet away from the blade, deflector opening, and the mower deck when the engine runs.

2. To engage the blade, pull the blade rotation control upward to the ENGAGE position.

NOTE: This model is equipped with a bag full indicator. With the blade rotation control engaged, a buzzer will sound when the bag is full.

3. To stop the blade, move the blade rotation control to the DISENGAGE position. Before you leave the operator’s position, make sure the blade(s) has stopped rotating.

4. Before you ride the unit across a sidewalk or a road, move the blade rotation control to the DISENGAGE position.

Attachments

This unit can use attachments like a dump cart and a dethatcherizer. This unit cannot use attachments that engage the ground like a plough, a disk harrow, or a cultivator.

For the dump cart, the maximum weight is 90 kg (200 lbs).

Install the Mulcher Cover

The mulcher cover lets you mulch the grass for a clean, fine cut. Install as follows.

1. Follow the steps shown in Figure 9 to remove the rear discharge chute and chute extension.

2. Mount the mulcher cover (1) to the mower deck with the bolts (4), washers (2), and flange locknuts (3) (see Figure 10).

3. For mulching operation, install mulch blade as an accessory part. See authorized dealer.

Use the Speed Control Pedals

The drive system uses a Hydrostatic Automatic Drive Transmission. The hydrostatic transmission is very easy to operate. This type of drive system does not require a shift lever or a clutch pedal.

The speed and direction of travel is controlled by a forward speed control pedal and reverse speed control pedal operated with your right foot.

NOTE: Do not use the brake pedal in normal operation. Only use the brake pedal to quickly stop in an emergency.

DRIVE FORWARD

1. The automatic drive disconnect must be in the DRIVE position (see A, Figure 11).

2. Slowly release your foot from the brake pedal (see Figure 12).

3. Move the throttle control to the FAST position (see Figure 7).

4. Slowly push the forward speed control pedal (1) to enable forward ground speed (see Figure 13).

5. To increase forward speed, slowly push down on the forward speed control pedal. To reduce forward speed, slowly release the forward speed control pedal until the unit slows to the desired speed.

Operation

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DRIVE IN REVERSE

1. Before driving in reverse, look to the rear. Look behind and down for small children to ensure safety.

2. Remove your foot from the forward speed control pedal (1) (see Figure 13).

3. Slowly push the reverse speed control pedal (2) to enable reverse ground speed.

4. To increase reverse speed, slowly push down on the reverse speed control pedal. To reduce reverse speed, release the reverse control pedal until the unit slows to the desired speed.

CHANGE DIRECTIONS

CAUTION: To change directions, do not use the brake pedal. Use only the speed control pedals.

1. Slowly remove your foot from the forward speed control pedal (1) or reverse speed control pedal (2) (see Figure 13). The forward speed control pedal or reverse speed control pedal will automatically return to the NEUTRAL position.

2. When the unit stops, slowly move the forward speed control pedal or reverse speed control pedal to the desired direction.

Disconnect the Transmission

To push the unit, use the automatic drive disconnect to release the transmission. The automatic drive disconnect is located near the right rear tire.

1. The engine must be off.

2. Move and latch the automatic drive disconnect in the PUSH position (see B, Figure 11). The transmission is now released and the unit can be pushed.

NOTE: In cold weather, the heavy viscosity oil in the transmission will make the unit difficult to push.

3. To engage the transmission, unlatch and push-in the automatic drive disconnect. The transmission is now connected and ready to operate.

Use the Parking Brake

1. Fully depress the clutch/brake pedal (see Figure 12).

2. Pull up the parking brake knob (Figure 14).

3. Remove your foot from the clutch/brake pedal and then release the parking brake knob. Make sure the parking brake will hold the unit.

4. To release the parking brake, fully depress the clutch/brake pedal. The parking brake will automatically release.

WARNING

Before you leave the operator’s position, release the speed control pedal. Set the parking brake. Move the blade rotation control to the DISENGAGE position. Stop the engine

and remove the ignition key.

Change the Cutting Height

To change the cutting height, raise or lower the lift lever as follows.

1. Move the lift lever forward to lower the mower deck and back to raise the mower deck (see Figure 15).

2. When you ride on a sidewalk or road, move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position (see Figure 8).

Empty the Grass Bagger

1. Extend the grass bagger handle and rotate forward until the grass bagger assembly is completely open at the bottom (see Figure 16).

2. Empty the grass from the bagger.

3. Rotate the grass bagger assembly back to the closed position for mowing.

Operation

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Stop the Unit

1. Completely push the clutch/brake pedal forward to stop the unit (see Figure 12). Keep your foot on the pedal.

2. Push the blade rotation control down to the DISENGAGE position (see Figure 8).

3. Release the speed control pedal to the NEUTRAL position (see Figure 13).

4. Set the parking brake (see Figure 14).

WARNING

Make sure the parking brake will hold the unit.

5. Move the throttle control to the SLOW position (see Figure 7).

6. Turn the ignition key to the OFF position to stop the engine (see Figure 17).

Transport the Unit

To transport the unit, follow the steps below.

1. Push the blade rotation control down to the DISENGAGE position (see Figure 8).

2. Raise the lift lever to the highest position (see Figure 15).

3. Move the throttle control to a position between SLOW and FAST (see Figure 7).

4. To go faster, move the speed control pedal to a faster speed (see Figure 13).

Operate the Mower Deck

WARNING

The mulcher cover is a safety device. Do not remove the mulcher cover. The deflector forces the discharged material toward the ground. Always keep the deflector in the down position. If the deflector is damaged, replace the deflector with an original equipment part from an authorized dealer.

IMPORTANT: When you operate with the mower deck, always operate with the throttle control in the FAST position.

1. Turn the ignition switch to the ON position to start the engine (see Figure 17).

2. Move the lift lever to a height of cut position (see Figure 15). In high or thick grass, cut the grass in the highest position first and then lower the mower deck to a lower position.

3. Move the throttle control to the SLOW position (see Figure 7).

4. Slowly move the blade rotation control to the ENGAGE position (see Figure 8).

5. Move the speed control pedal to the desired speed settings (see Figure 13).

NOTE: When you mow in heavy grass or mow with a bagger, operate the speed control pedals in the lowest speed.

6. Move the throttle control to the FAST position (see Figure 7). If you need to go faster or slower, stop the unit and move the speed control pedal to another speed setting.

7. Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower deck does not cut level, see an authorized dealer.

WARNING

For better control of the unit, select a safe speed.

Operation

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Before Starting the Engine

CHECK THE OIL

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufacturer’s instructions for the type of fuel and oil to use.

1. Make sure the unit is level.

NOTE: Do not check the level of the oil while the engine runs.

2. Check the oil. Follow the procedure in the engine manufacturer’s instructions.

3. If necessary, add oil until the oil reaches the FULL mark on the dipstick. Do not add too much oil.

ADD FUEL

WARNING

Always use a safety fuel container. Do not smoke when adding fuel to the fuel tank. Do not add fuel when you are inside an enclosure. Before you add fuel, stop the engine and let the engine cool for several minutes.

1. Remove the filler cap (1) (see Figure 18).

2. Fill the fuel tank (2) to the FULL (3) position with regular unleaded fuel.

NOTE: Do not use premium unleaded fuel. Make sure the fuel is fresh and clean. Leaded fuel will increase deposits and shorten the life of the valves.

Start the Engine

WARNING

The electrical system has an operator presence system that includes a sensor switch for the seat. These components tell the electrical system if the operator is sitting on the seat. This system will stop the engine when the operator leaves the seat. For your protection, always make sure this system operates correctly.

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufacturer’s instructions for the type of fuel and oil to use.

1. Push the clutch/brake pedal completely forward. Keep your foot on the pedal.

2. Make sure the speed control pedal is in the NEUTRAL position.

3. Make sure the blade rotation control is in the DISENGAGE position.

4. Move the throttle control completely forward to the CHOKE or FAST position.

5. Turn the ignition key to the START position (see Figure 17).

NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST position. Again try to start the engine. If the engine will not start, see the TROUBLESHOOTING CHART.

6. Slowly move the throttle control to the SLOW position.

7. To start a hot engine, move the throttle control to a position between FAST and SLOW.

Operation

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Operate on Hills

WARNING

Do not ride up or down slopes that are too steep to back straight up. Never ride the unit across a slope.

1. Before you ride up or down a hill, move the speed control pedal lever to the slowest speed.

2. Do not stop or change speed settings on a hill. If you must stop, quickly push the clutch/brake pedal forward and set the parking brake.

3. To start again, make sure the speed control is in the slowest speed.

a. Move the throttle control to the SLOW position.

b. Slowly engage the speed control pedal.

4. If you must stop or start on a hill, always have enough space for the unit to roll when you release the brake and engage the clutch.

5. Be very careful when you change directions on a hill. When on a slope or in a turn on a hill, move the throttle control to the SLOW position to help prevent an accident.

Mowing and Bagging Tips

1. For a lawn to look better, check the cutting level of the mower deck. See authorized dealer.

2. For the mower deck to cut level, make sure the tires have the correct amount of air pressure.

3. Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight.

4. Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown.

5. Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.

6. Use the left side of the mower deck to trim near an object.

7. Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass.

8. When you mow large areas, start by turning to the right so that the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left turns until finished.

9. If the grass is very high, cut two times to decrease the load on the engine. First cut with the mower deck in the highest position and then lower the mower deck for the second cut.

10. For better engine performance and an even discharge of the cut grass, always operate the engine with the throttle in FAST position.

11. When you use a bagger, operate the engine with the throttle in FAST position and the speed control pedal at a slow ground speed.

12. For better cutting performance and a quality cut, mow with the speed control pedal in one of the slower speeds.

13. After each use, clean the bottom and top of the mower deck for better performance. Also, a clean mower deck will help prevent a fire.

Mulching Tips

When you use a mulcher attachment, the grass is cut into very small pieces. These small pieces will quickly break down. Because the nutrients are returned to the soil, the lawn will need less fertilizer. To correctly mulch the grass, follow the steps below.

1. Set the throttle in the FAST position. Operate the mower at a slower ground speed. If ground speed is too fast, the grass will not have an even cut.

2. Keep a sharp edge on the blade. A blade that is not sharp will cause the ends of the grass to become brown.

3. Make sure the grass is dry. Wet grass is difficult to cut.

4. Set the height of the mower deck so that only the top third of the grass is cut. If the grass is too high, set the height of the mower deck to the maximum height. Then, lower the mower deck for the second cut. Also, instead of using the full width of the mower deck, mulch at half the width.

5. Clean the bottom of the mower deck. Grass and other debris can keep the mower from working correctly.

6. If the grass grows fast, mulch more often.

7. If an area needs improvement, mulch a second time.

Maintenance

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Maintenance Chart

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TRACTOR AND MOWER

Every 8 Hours or Daily

Check safety interlock system

Clean debris off tractor and mower deck

Clean debris from engine compartment

Every 25 Hours or Annually *

Check tire pressure

Check mower blade stopping time

Check tractor and mower for loose hardware

Every 50 Hours or Annually *

Clean battery and cables

Check tractor brakes

See Dealer Annually to

Lubricate tractor and mower

Check mower blades **

* Whichever comes first ** Check blades more often in regions with sandy soils

or high dust conditions.

ENGINE

First 5 Hours

Change engine oil

Every 8 Hours or Daily

Check engine oil level

Every 25 Hours or Annually *

Clean engine air filter and pre-cleaner **

Every 50 Hours or Annually *

Change engine oil

Replace oil filter

Annually

Replace air filter

Replace pre-cleaner

See Dealer Annually to

Inspect muffler and spark arrester

Replace spark plug

Replace fuel filter

Clean engine air cooling system

Check and Adjust the Drive Brake

1. The location of the drive brake is on the right side of the gear box (see Figure 19).

2. Make sure the parking brake is set (Figure 14) and the automatic drive disconnect is in the PUSH position (see B, Figure 11).

3. Push the unit. If the rear wheels rotate, adjust the brake pads as follows:

a. Release the parking brake.

b. Remove the brake arm spring (1) and cotter

pin (2) that secures the castle nut (3).

c. Insert a 0.020 in. feeler gauge between the

brake rotor and top brake puck, then set the brake by finger tightening or loosening the castle nut.

* Whichever comes first ** Clean more often in dusty conditions or when

airborne debris is present.

d. Install a new cotter pin to secure the castle nut

and then install the brake arm spring.

e. Engage the parking brake.

f. Push the unit. If the rear wheels do not turn,

the drive brake is correctly adjusted.

g. Release the parking brake.

WARNING

If you cannot correctly adjust the drive brake, replace the brake pads. Correct replacement parts and assistance are available from an authorized dealer.

Maintenance

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Remove the Battery

To charge or clean the battery, remove the battery from the unit as follows.

WARNING

To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the negative (-) black cable.

WARNING

The battery contains sulphuric acid which is harmful to the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water.

1. Remove the two screws (1) and battery cover (2) (see Figure 6).

2. Disconnect the black cable (8) from the negative ( -

) terminal.

3. Disconnect the red cable (6) from the positive (+)terminal.

4. To disconnect the battery retainer (4), push in on the lower end of the battery retainer.

5. Remove the battery (3) from the opening between the engine and the seat support.

Charge the Battery

1. Before you charge the battery (3), remove the battery (see Figure 6).

2. To charge the battery, use a 12 volt battery charger. Charge at a rate of 6 amps for 1 hour. If you do not have a battery charger, have an authorized dealer charge the battery.

3. Install the battery.

WARNING

When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion.

4. Connect the red cable (6) to the positive (+) terminal using the fasteners (7).

WARNING

To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the negative (-) black cable.

5. Connect the black cable (8) to the negative (-) terminal with the fasteners (7).

6. Connect the battery retainer (4).

7. Install the battery cover (2) using two screws (1).

Adjust the Gauge Wheels

IMPORTANT: Before you adjust the gauge wheels, you must do the following. Make sure the mower deck is level. Make sure the height of cut is set at the height you want for your lawn. Mow a short distance on a flat level area and look at the area that was cut. If the mower deck does not cut level, see an authorized dealer.

1. Remove the nut (1), bolt (2), sleeve (3), and gauge wheel (4) from the mower deck bracket.

2. Place lift lever in the desired height of cut setting (see Figure 15).

3. Mow a short distance on a flat area to check the level of cut.

4. Assemble gauge wheels in the hole on the gauge wheel bracket that positions the gauge wheel closest to the ground without touching the ground (see Figure 20 and Table below).

Front Wheel (A, Fig. 20) Rear Wheel (B, Fig. 20)

Bracket Hole

Number

1 1,2,3 1 1

2 4,5,6 2 2

5. Secure the gauge wheel (4), sleeve (3), and bolt (2) on bracket with nut (1).

Lift Lever

Position

Bracket Hole

Number

3 4,5,6

Lift Lever

Position

Maintenance

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Lubrication

See authorized dealer annually to lubricate the tractor and mower.

Bag Full Indicator Adjustment

Sliding the carriage bolt, washer, and nut (1) up decreases the sensitivity in the bagger before the buzzer goes off (see Figure 21). Sliding the carriage bolt, washer, and nut down increases the sensitivity in the bagger before the buzzer goes off.

1. Loosen carriage bolt, washer, and nut (1).

2. Slide carriage bolt, washer, and nut up or down the buzzer lever (2).

3. Tighten carriage bolt, washer, and nut.

NOTE: It may be necessary to change the bag full indicator adjustment as turf conditions change.

Storage

WARNING

Never store the unit (with fuel) in an enclosed, ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters or appliances that have pilot lights or other ignition sources because they can ignite fuel vapors.

EQUIPMENT

Battery life will be increased if it is removed. Put in a cool, dry place and fully charged about once a month. If the battery is left in the unit, disconnect the negative cable.

FUEL SYSTEM

Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton FUEL FIT® fuel stabilizer, available as a liquid additive or a drip concentrate cartridge.

There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system. The engine and fuel can then be stored up to 24 months.

If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.

ENGINE OIL

While the engine is still warm, change the engine oil. See the Engine Manual.

Before starting the unit after it has been stored:

• Check all fluid levels. Check all maintenance items.

• Perform all recommended checks and procedures found in this manual.

• Allow the engine to warm up for several minutes before use.

Order Replacement Parts

Warranty service is available only through Authorized Service Dealers. Locate your nearest dealer in our locator map at www.BRIGGSandSTRATTON.com.

Troubleshooting

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Troubleshooting the Tractor

PROBLEM LOOK FOR REMEDY

Brake pedal not depressed. Fully depress brake pedal.

Engine will not turnover or start.

Engine starts hard or runs poorly.

Engine knocks.

Excessive oil consumption.

Engine exhaust is black.

Engine runs, but tractor will not drive.

PTO (electric clutch) switch is in ON position.

Cruise control engaged (if equipped).

Out of fuel. If engine is hot, allow it to cool, then refill the

Engine flooded. Disengage the choke.

Fuse is blown. See authorized dealer.

Battery terminals require cleaning. See Remove the Battery section.

Battery discharged or dead. Recharge or replace battery.

Wiring loose or broken. Visually check wiring. If wires are frayed or

Solenoid or starter motor faulty. See authorized dealer.

Safety interlock switch faulty. See authorized dealer.

Water in fuel. See authorized dealer.

Gas is old or stale. See authorized dealer.

Fuel mixture too rich. Clean air filter.

Engine has other problem. See authorized dealer.

Low oil level. Check/add oil as required.

Using wrong grade oil. See Engine Manual.

Engine running too hot. See authorized dealer.

Using wrong grade oil. See Engine Manual.

Too much oil in crankcase. Drain excess oil.

Dirty air filter. See Engine Manual.

Choke closed. Open choke.

Ground speed control pedals not depressed.

Transmission release lever in PUSH position.

Mower drive belt is broken. See authorized dealer.

Parking brake is engaged. Disengage parking brake.

Traction drive belt is broken or slipping.

Place in OFF position.

Move knob to NEUTRAL/OFF position.

fuel tank.

broken, see authorized dealer.

Depress pedals.

Move into DRIVE position.

See authorized dealer.

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Troubleshooting

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Troubleshooting the Tractor (Continued)

PROBLEM LOOK FOR REMEDY

Brake will not hold.

Tractor steers hard or handles poorly.

Troubleshooting the Mower

PROBLEM LOOK FOR REMEDY

Mower will not raise.

Mower cut is uneven.

Mower cut is rough looking.

Engine stalls easily with mower engaged.

Excessive mower vibration. Engine runs and tractor

drives, but mower will not drive.

Internal brake worn. See authorized dealer.

Steering linkage is loose. See authorized dealer.

Improper tire inflation. See Check the Tires section.

Front wheel spindle bearings dry. See authorized dealer.

Lift linkage not properly attached or damaged.

Mower not leveled properly. See authorized dealer.

Tractor tires not properly inflated.

Engine speed too slow. Set to full throttle.

Ground speed too fast. Slow down.

Mower has other problem. See authorized dealer.

Engine speed too slow. Set to full throttle.

Ground speed to fast. Slow down.

Dirty or clogged air filter. See Engine Manual.

Cutting height set too low. Cut tall grass at maximum cutting height during first

Discharge chute jamming. Cut grass with discharge pointing toward previously

Engine not up to operating temperature.

Starting mower in tall grass. Start the mower in a cleared area.

Mower has other problem. See authorized dealer.

Blade rotation control not Engage the blade rotation control.

Mower has other problem. See authorized dealer.

See authorized dealer.

See Check the Tires section.

pass.

cut area. Run engine for several minutes to warm-up.

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BRIGGS & STRATTON POWER PRODUCTS GROUP, L.L.C. OWNER WARRANTY POLICY

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LIMITED WARRANTY

Briggs & Stratton Power Products Group, LLC will repair and/or replace, free of charge, any part(s) of the equipment that is defective in material or workmanship or both. Briggs & Stratton Corporation will repair and/or replace, free of charge, any part(s) of the Briggs and Stratton engine* (if equipped) that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer using our dealer locator at www.BriggsandStratton.com.

There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year from purchase or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law.

Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

WARRANTY PERIOD

Item Consumer Use Commercial Use:

Equipment 2 Years 90 Days Engine* 2 Years 90 Days Battery 1 Year 1 Year

The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once product has experienced commercial use, it shall thereafter be considered as commercial use for purposes of this warranty.

No warranty registration is necessary to obtain warranty on Briggs & Stratton products. Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine warranty eligibility.

ABOUT YOUR WARRANTY

We welcome warranty repair and apologize to you for being inconvenienced. Warranty service is available only through servicing dealers authorized by Briggs & Stratton or BSPPG, LLC.

Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty only covers defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, normal wear and tear, or stale or unapproved fuel.

Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in a way not described in the Operator’s Manual or using the product after it has been damaged will void your warranty. Warranty is not allowed if the serial number on the product has been removed or the product has been altered or modified in any way, or if the product has evidence of abuse such as impact damage, or water/chemical corrosion damage.

Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator’s Manual, and serviced or repaired using genuine Briggs & Stratton parts. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty.

Normal Wear - Like all mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not cover repairs when normal use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters, belts, cutting blades, and brake pads (engine brake pads are covered) are not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship.

Stale Fuel - In order to function correctly, this product requires fresh fuel that conforms to the criteria specified in the Operator’s Manual. Damage caused by stale fuel (carburetor leaks, clogged fuel tubes, sticking valves, etc) is not covered by warranty.

* Applies to Briggs and Stratton engines only. Warranty coverage of non-Briggs and Stratton engines is provided by the engine manufacturer.

1737660 Rev B

Inhaltsverzeichnis

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Illustrationen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Betriebssicherheit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Baugruppe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Funktionen und Steuerungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Betrieb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Wartung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Fehlersuchtabelle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Beschränkte Garantie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Technische Daten des Produkts . . . . . . . . . . . . . . . . . . . . . . . SPEC-1

Betriebssicherheit

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MACHEN SIE SICH MIT DEM PRODUKT

VERTRAUT

Wenn Sie die Maschine und deren Funktionsweise verstehen, erhalten Sie die beste Leistung. Vergleichen Sie beim Lesen dieses Handbuchs die Abbildungen mit der Maschine. Machen Sie sich mit der Lage und Funktionsweise der Bedienelemente vertraut. Um Unfälle zu vermeiden, müssen die Bedienungs-anweisungen und Sicherheitsvorschriften befolgt werden. Heben Sie dieses Handbuch zum späteren Nachschlagen auf.

Der Benutzer ist dafür verantwortlich, die Anweisungen in diesem Handbuch zu befolgen.

VORSICHT

Dieses Symbol weist auf wichtige Sicherheitsvorkehrungen hin. Diese Symbol bedeutet: „Achtung! Seien Sie aufmerksam! Es geht um Ihre Sicherheit.“

VORSICHT

Diese Mähmaschine kann Gliedmaßen abtrennen und Objekte auswerfen. Wenn die folgenden Sicherheitsanweisungen nicht beachtet werden, kann es zu schweren oder tödlichen Verletzungen des Benutzers oder von Umstehenden kommen.

FÜR AUFSITZMÄHER MIT DREHMESSER

Einweisung

1. Die Anweisungen sorgfältig lesen. Machen Sie sich mit den Bedienelementen sowie der ordnungsgemäßen Verwendung der Maschine vertraut.

2. Niemals Kinder oder nicht mit diesen Anweisungen vertraute Personen die Benutzung der Maschine erlauben. Örtliche Vorschriften können ein Mindestalter für den Betreiber vorschreiben.

3. Niemals mähen, wenn Personen, besonders Kinder oder Haustiere in der Nähe sind.

4. Der Bediener oder Benutzer ist für Unfälle oder Gefahren verantwortlich, die anderen Personen oder deren Eigentum entstehen.

5. Keine Mitfahrer erlauben.

6. Alle Fahrer müssen sich von einem Fachmann in die Bedienung der Maschine einweisen lassen. Diese Anweisungen müssen Folgendes hervorheben: a. Sorgfalt und Konzentration bei der Arbeit mit

Aufsitzmähern;

b. Die Kontrolle eines Aufsitzmähers, der an einem

Hang ins Rutschen kommt, kann nicht durch Betätigen der Bremse wiedererlangt werden. Hauptgründe für den Verlust der Kontrolle sind:

• unzureichende Radhaftung;

• Fahrgeschwindigkeit ist zu hoch;

• unzureichendes Bremsen;

• Maschine ist für die Aufgabe nicht geeignet;

• unzureichende Kenntnisse über die Bodenverhältnisse, besonders Neigungen;

• unvorschriftsmäßiges Ankuppeln und falsche Verteilung der Last.

Vorbereitung

1. Beim Mähen stets festes Schuhwerk und lange Hosen tragen. Die Maschine nicht barfuß oder mit Sandalen bedienen.

2. Den Arbeitsbereich vor Verwendung der Maschine sorgfältig untersuchen und alle Objekte, die von der Maschine weggeschleudert werden könnten, entfernen.

3. WARNUNG - Kraftstoff ist leicht entzündbar. a. Kraftstoff in speziell dafür vorgesehenen

Behältern aufbewahren.

b. Nur im Freien auftanken und beim Auftanken nicht

rauchen.

c. Kraftstoff vor dem Anlassen des Motors

nachfüllen. Niemals den Kraftstofftankdeckel entfernen oder Kraftstoff nachfüllen, wenn der Motor läuft oder während der Motor heiß ist.

d. Falls Kraftstoff verschüttet wurde, den Motor nicht

anlassen, sondern die Maschine aus der Gefahrenzone bringen und von jeglichen Zündquellen fernhalten, bis sich die Kraftstoffdämpfe verflüchtigt haben.

d. Alle Kraftstofftank- und Behälterdeckel sicher

anbringen.

4. Defekte Schalldämpfer austauschen.

5. Vor dem Betrieb stets visuell prüfen, ob die Mähmesser, Mähmesserschrauben und die Schneidbaugruppe nicht abgenutzt oder beschädigt sind. Abgenutzt oder beschädigte Messer und Schrauben müssen in Sätzen ausgetauscht werden, damit die Auswuchtung erhalten bleibt.

6. Bei Mähern mit mehreren Mähmessern ist besondere Vorsicht geboten, da sich beim Drehen eines Mähmessers die anderen Mähmesser mitdrehen können.

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