Simplicity 85668, 85632, 85903 User Manual

Parts Manual

Turf & Trail Cruiser

Series Utility Vehicle

16HP Product

Mfg. No. Description

85632 UVG1621BV, Turf Cruiser 16HP B&S 2WD

w/Generator
85668 UV1621BV, Turf Cruiser 16HP B&S 2WD
85903 UVGT1621BV, Trail Cruiser 16HP B&S 2WD

w/Generator ATV Tires

12/2004

Rev.

TP 400-4168-00-UT-S

Table Of Content

s

PRODUCT COMPONENTS PAGES

Bumper Group ......................................................................................................................................................

Hood Group ..........................................................................................................................................................

Front Clip Group ...................................................................................................................................................

Front Suspension Group ......................................................................................................................................

Front Frame Group ..............................................................................................................................................

Rear Frame Group - LH .......................................................................................................................................

Rear Frame Group - RH ......................................................................................................................................

Steering Group .....................................................................................................................................................

Seat Pedestal Group - Controls ...........................................................................................................................

Seat Pedestal Group - Frame ..............................................................................................................................

Seat Group ...........................................................................................................................................................

Differential Lock Group ........................................................................................................................................

Brake Assembly ...................................................................................................................................................

Drive Base Group .................................................................................................................................................

CVT Axle Group ...................................................................................................................................................

Bed Assembly - Latch ..........................................................................................................................................

Bed Assembly - Tail Gate ....................................................................................................................................

Decal Group .........................................................................................................................................................

R.O.P.S. Group ....................................................................................................................................................

Toolbox Group .....................................................................................................................................................

Wheel & Tire Group - Turf Tires ..........................................................................................................................

Electrical Group ....................................................................................................................................................

Wiring Harness .....................................................................................................................................................

Wiring Schematic .................................................................................................................................................

12
14
16
18
20
22
24
26
28
30
32
36
38
40
42
44
46
48
50
52
54

Torque Specification Chart ..................................................................... Inside Back Cover

4
6
8

Bumper Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179bump

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

4

TP 400-4168-00-UT-S

Bumper Group

PART NO. DESCRIPTIONREF NO QTY.

1 7028009 1 SUPPORT, Bumper LH
2 7028022 1 SUPPORT, Bumper RH
3 7028029 1 PLATE, Winch
4 7028072 1 BUMPER
5 7091299 4 NUT, Hex Nyloc, 3/8-16
6 7090659 4 BOLT, Hex Flange Lock, 3/8-16 x 1-1/4
7 7091298 4 NUT, Hex Nyloc, 5/16-18
8 7091681 4 BOLT, Hex Flange Lock, 5/16-18 x 1
9 7091619 4 NUT, Hex Flange Lock, 3/8-16

Footnotes

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

5

TP 400-4168-00-UT-S

Hood Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179hood

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

6

TP 400-4168-00-UT-S

Hood Group

PART NO. DESCRIPTIONREF NO QTY.

1 7027495 1 HOOD, Utility Vehicle
2 7035270 5 PAD, Hood
3 7043211 1 PLATE WASHER
4 7091833 4 SCREW, Cross Recessed Pan Head, 5/16-18 x 5/8
5 7043208 1 PROP, Hood
6 7043209 1 BRACKET, Hood Prop
7 7090188 1 WASHER, .34 x .69 x .08 Flat
8 7091597 1 COTTER PIN, 3/32 x 3/4

9 7043210 1 HOLDER, Hood Prop
10 7092074 1 SCREW, Pan Head Self-Tap, #6-20 x .34
11 7091942 2 SCREW, Pan Head Machine, #10-24 x 1/2
12 7033795 2 BUMPER, Recess Style
13 7091216 4 SCREW, Hex Washer Self-Tap, #10 x 1-1/4, HI-LO
14 7029051 2 ASSEMBLY, Hood Latch (Includes Ref. Nos. 15 & 16)
15 7028017 1 KEEPER, Hood Handle
16 7028035 1 ASSEMBLY, Hood Handle
17 7091317 1 CAPSSCREW, Hex Head 1/4-20 x 3 GR5

Footnotes

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

7

TP 400-4168-00-UT-S

Front Clip Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179frcg

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

8

TP 400-4168-00-UT-S

Front Clip Group

PART NO. DESCRIPTIONREF NO QTY.

1 7012306 1 BUSHING, Flange .381 x .625 x .62

2 7012709 2 RING, 1.00 Dia. External Retaining

3 7014432 1 SPRING

4 7016561 2 BUSHING, 14 Gage Machine

5 7072988 1 ROD, Upper CVT Brake

6 7073012 2 ROD END, Female 1/2-20 thread

7 7034648 1 KICK PLATE, RH

8 7034741 1 KICK PLATE, LH

9 7035496 2 BEARING, .750 I.D.
10 7041967 1 SUPPORT ASSEMBLY, Column
11 7058125 1 PEDAL ASSEMBLY, Brake CVT
12 7058556 1 ASSEMBLY, Upper Brake Rod (Includes Ref. Nos. 5, 6 & 44)
13 7058748 1 PEDAL ASSEMBLY, Throttle Pedal
14 7058753 1 ROD ASSEMBLY, Brake Switch
15 7063343 1 SUPPORT ASSEMBLY, Steering
16 7072502 2 PEDAL GRIP
17 7072518 2 BRACKET, Brake Support, Used on Turf Cruiser Models 85632 & 85668
17 7035752 2 BRACKET, Brake Support, Used on Trail Cruiser Model 85903
18 7072588 1 PEDAL SHIELD, Used on Turf Cruiser Models 85632 & 85668
18 7035753 1 PEDAL SHIELD, Used on Trail Cruiser Model 85903
19 7072600 1 SPRING, Throttle Pedal Return
20 7072602 1 SPRING, Inner Throttle Return
21 7072645 2 BEARING, 1 I.D.
22 7078031 2 GASKET, Closed Cell, Adhesive Back
23 7073163 1 PIVOT BRACKET, Throttle
24 7073876 1 SWIVEL, Brake Rod
25 7075818 1 FENDER, UV-2
26 7075870 1 FIREWALL, LH, Used on Turf Cruiser Models 85632 & 85668
26 7035754 1 FIREWALL, LH, Used on Trail Cruiser Model 85903
27 7075871 1 FIREWALL, RH, Used on Turf Cruiser Models 85632 & 85668
27 7035755 1 FIREWALL, RH, Used on Trail Cruiser Model 85903
28 7078813 1 DASH, UV-2
29 7090122 1 WASHER, 3/8 SAE Flat
30 7090543 2 CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5
31 7091148 4 SCREW, Pan Head Machine 1/4-20 x 1/2
32 7091253 6 WASHER, .281 x .750 x .051 Flat
33 7091317 6 CAPSCREW, Hex Head, G1/4-20 x 3 Hex Head, GR 5
34 7091508 8 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5
35 7091579 13 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5
36 7091584 23 NUT, Hex Flange Lock, 1/4-20 GR 5
37 7091598 2 COTTER PIN, 1/8 x 3/4
38 7091601 12 NUT, Hex Flange Lock, 5/16-18 GR 5

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

9

TP 400-4168-00-UT-S

Front Clip Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179frcg

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

10

TP 400-4168-00-UT-S

Front Clip Group

PART NO. DESCRIPTIONREF NO QTY.

39 7091602 4 BOLT, Hex Flange Lock, 5/16-18 x 1-1/2 GR 5
40 7091776 2 CARRIAGE BOLT, 1/4-20 x 3/4
41 7091819 2 SCREW, Hex Washer Self-Tap, 1/4-20 x 5/8
42 7091922 2 NUT, Hex Nyloc, 1/2-13
43 7092106 6 SCREW, #10 x 5/8, HiLo Nail Point
44 7090559 2 NUT, Hex Jam, 1/2-20 GR 5 or B

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

11

TP 400-4168-00-UT-S

Front Suspension Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179fsg

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

12

TP 400-4168-00-UT-S

Front Suspension Group

PART NO. DESCRIPTIONREF NO QTY.

1 7029258 8 BUSHING, Suspension

2 7072614 2 ASSEMBLY, Shock/Spring

3 7029263 4 SLEEVE, Suspension

4 7029355 4 BOLT, Hex Head, 1/2-13 x 3-3/4 GR 5

5 7091703 4 CAPSCREW, Hex Head, (Special) 7/16-20 x 2-1/2 GR 5

6 7090970 4 NUT, Hex Top Lock, 7/16-20

7 7019572 4 BALL BEARING, 6205-2RS

8 7092038 2 NUT, Slotted Hex, 3/4-16 GR 5

9 7090297 2 COTTER PIN, 1/8 x 1-1/2
10 7072615 2 WHEEL HUB, Front
11 7072618 2 SPACER, Front Wheel
12 7091922 4 NUT, Hex Nyloc, 1/2-13
13 7058539 1 A-ARM & SPINDLE ASSEMBLY, RH (Includes Ref. Nos. 14 thru 20)
14 7013864 1 FITTING, Lube 3/16 Serrated
15 7023556 2 BUSHING, Caster
16 7058432 1 A-ARM ASSEMBLY, RH
17 7058485 1 SPINDLE ASSEMBLY, RH
18 7072679 1 ROD, Spindle Pivot
19 7090505 1 CAPSCREW, Hex Head, G1/4-20 x 2 R 5
20 7091603 1 NUT, Hex Nyloc, 1/4-20
21 7058596 1 A-ARM & SPINDLE ASSEMBLY, LH (Includes Ref. Nos. 14, 15, 18, 19, 20, 22 & 23)
22 7058419 1 SPINDLE ASSEMBLY, LH
23 7058484 1 A-ARM ASSEMBLY, LH
24 7016561 2 BUSHING, 14 Gage Machine
25 7031965 2 THRUST WASHER, 3/4 I.D.
26 7027192 10 LUG NUT, 1/2-20 Hex

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

13

TP 400-4168-00-UT-S

Front Frame Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179ffg

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

14

TP 400-4168-00-UT-S

Front Frame Group

PART NO. DESCRIPTIONREF NO QTY.

1 7058505 1 FRAME RAIL ASSEMBLY, Inner LH

2 7058551 1 FRAME RAIL ASSEMBLY, Inner RH

3 7058694 2 FRAME ASSEMBLY, Outer CVT

4 7058739 1 BRACKET ASSEMBLY, Steering

5 7072464 1 END, Frame

6 7072473 1 SUSPENSION PIVOT, RH

7 7072516 1 STIFFENER, Frame

8 7072619 1 SUSPENSION PIVOT, LH

9 7091601 18 NUT, Hex Flange Lock, 5/16-18 GR 5
10 7091714 18 CARRIAGE BOLT, 5/16-18 x 1 GR5
11 7091811 18 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5
12 7027198 6 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5
13 7012709 2 RING, 1.00 Dia. External Retaining
14 7013847 4 RETAINER, 3/8 Bolt
15 7016561 2 BUSHING, 14 Ga Machine
16 7027181 4 CARRIAGE BOLT, 3/8-16 x 1-1/4 GR 5
17 7044680 1 GRILL SUPPORT
18 7058667 1 FRONT FRAME ASSEMBLY, Assembled (Includes Ref. Nos. 1 thru 12)
19 7058648 1 BRAKE ASSEMBLY, Lower CVT
20 7072645 2 BEARING, 1 I.D.
21 7072989 1 ROD, Lower CVT Brake, 1/2-20 Thread, Both Ends
22 7073012 1 ROD END, Female 1/2-20
23 7073091 1 SUSPENSION GUSSET, LH
24 7073092 1 SUSPENSION GUSSET, RH
25 7073162 1 THROTTLE ANCHOR, Front, Used on Turf Cruiser Models 85632 & 85668
25 7074326 1 THROTTLE ANCHOR, Front, Used on Trail Cruiser Model 85903
26 7079295 1 NUT, Hex Nyloc, 1/2-20
27 7090543 1 CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5
28 7090559 2 NUT, Hex Jam, 1/2-20 GR 5 or B
29 7091922 1 NUT, Hex Nyloc, 1/2-13
30 7091541 8 SCREW, Hex Washer Self-Tap, 5/16-18 x 3/4
31 7091588 16 BOLT, Hex Flange Lock, 3/8-16 x 3/4 GR 5
32 7091619 20 NUT, Hex Flange Lock, 3/8-16
33 7041033 6 NUT, Tinnerman, 1/4

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

15

TP 400-4168-00-UT-S

Rear Frame Group - LH

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179rfgl

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

16

TP 400-4168-00-UT-S

Rear Frame Group - LH

PART NO. DESCRIPTIONREF NO QTY.

1 7072943 1 FRAME, Rear, LH, Used on Turf Cruiser Models 85632 & 85668

1 7069499 1 FRAME, Rear, LH, Used on Trail Cruiser Model 85903

2 7058635 1 BRACE ASSEMBLY, Tube, Used on Turf Cruiser Models 85632 & 85668

2 7063350 1 BRACE ASSEMBLY, Tube, Used on Trail Cruiser Model 85903

3 7073062 1 CHANNEL, Frame Stiffener, Used on Turf Cruiser Models 85632 & 85668

3 7074318 1 CHANNEL, Frame Stiffener, Used on Trail Cruiser Model 85903

4 7058738 1 PROP ASSEMBLY, Bed

5 7015446 1 BOLT, Hex Head Shoulder, 3/8-24 x .760 GR 5

6 7028354 1 BRACKET, Bed Latch

7 7073190 1 PIN, Bed Latch Striker (7/16-14 thread)

8 7072962 4 BUMPER, Rubber

9 7058686 2 PIVOT ASSEMBLY, Dump Bed, Used on Turf Cruiser Models 85632 & 85668

9 7063351 2 PIVOT ASSEMBLY, Dump Bed, Used on Trail Cruiser Model 85903
10 7029258 4 BUSHING, Suspension
11 7072945 2 STIFFENER, CVT Frame, Used on Turf Cruiser Models 85632 & 85668
11 7035762 2 STIFFENER, CVT Frame, Used on Trail Cruiser Model 85903
12 7091518 1 NUT, Hex Nyloc, 3/8-24
13 7091917 1 NUT, Hex Nyloc, 7/16-14
14 7091681 6 BOLT, Hex Flange Lock, 5/16-18 x 1
15 7090815 24 SCREW, Hex Washer Self-Tap, 3/8-16 x 3/4
16 7091905 26 BOLT, Hex Flange Lock, 5/16-18 x 7/8
17 7091811 22 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5
18 7091299 21 NUT, Hex Nyloc, 3/8-16
19 7027198 12 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5
20 7091601 53 NUT, Hex Flange Lock, 5/16-18 GR 5
21 7029263 2 SLEEVE, Suspension
22 7046206 1 DRIVE BASE ASSEMBLY
23 7091922 3 NUT, Hex Nyloc, 1/2-13
24 7091821 1 CAPSCREW, Hex Head, 1/2-13 x 3
25 7029355 2 BOLT, Hex Head, 1/2-13 x 3-3/4 GR 5

Footnotes

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

17

TP 400-4168-00-UT-S

Rear Frame Group - RH

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179rfgr

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

18

TP 400-4168-00-UT-S

Rear Frame Group - RH

PART NO. DESCRIPTIONREF NO QTY.

1 7072571 1 FRAME, Rear, RH, Used on Turf Cruiser Models 85632 & 85668

1 7068000 1 FRAME, Rear, RH, Used on Trail Cruiser Model 85903

2 7027967 1 BRACKET, Speed Sensor (weldment)

3 7026570 1 SENSOR, Speed

4 7034054 1 BRACKET, Air Filter

5 7072563 2 BRACKET, Transmission Shift

6 7028354 1 BRACKET, Bed Latch

7 7073190 1 PIN, Bed Latch Striker

8 7072962 4 BUMPER, Rubber

9 7058686 2 PIVOT ASSEMBLY, Dump Bed, Used on Turf Cruiser Models 85632 & 85668

9 7063351 2 PIVOT ASSEMBLY, Dump Bed, Used on Trail Cruiser Model 85903
10 7029258 4 BUSHING, Suspension
11 7072945 2 STIFFENER, CVT Frame, Used on Turf Cruiser Models 85632 & 85668
11 7035762 2 STIFFENER, CVT Frame, Used on Trail Cruiser Model 85903
12 7058636 1 SHAFT ASSEMBLY, Shifter
13 7091917 1 NUT, Hex Nyloc, 7/16-14
14 7091681 6 BOLT, Hex Flange Lock, 5/16-18 x 1
15 7090815 24 SCREW, Hex Washer Self-Tap, 3/8-16 x 3/4
16 7091905 26 BOLT, Hex Flange Lock, 5/16-18 x 7/8
17 7091811 22 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5
18 7091299 21 NUT, Hex Nyloc, 3/8-16
19 7027198 12 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5
20 7091601 53 NUT, Hex Flange Lock, 5/16-18 GR 5
21 7029263 2 SLEEVE, Suspension
22 7090721 2 BOLT, Hex Flange Lock, 5/16-18 x 1/2
23 7035496 2 BEARING, .750 I.D.
24 7012068 1 RING, Blue
25 7026737 1 FLEX TUBE, 1.75 x 1.75 x 12
26 7058912 1 ASSEMBLY, Air Filter (Includes Ref. Nos. 27 thru 34)
27 7073435 1 RESTRICTER, Air Cleaner
28 7073436 1 PRECLEANER, Air Filter
29 7073437 1 HOUSING, Air Filter
30 7073438 1 BRACKET, Air Filter Mounting
31 7073439 1 ELEMENT, Air Filter
32 7073440 1 VALVE, Air Filter Drain
33 7073443 1 CAP, Air Filter
34 7073488 4 CLAMP, Hose
35 7073002 1 ROD, Transmission Shift (3/8-16 thread)
36 7024159 2 COTTER PIN, 3/8 Self Lock
37 7072495 1 SWIVEL, 3/8 w/thru hole
38 7028036 2 SPRING, Friction Pack
39 7090122 7 WASHER, 3/8 SAE Flat

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

19

TP 400-4168-00-UT-S

Steering Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179stgp

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

20

TP 400-4168-00-UT-S

Steering Group

PART NO. DESCRIPTIONREF NO QTY.

1 7028075 1 RACK & PINION ASSEMBLY, Steering

2 7036465 2 BALL JOINT, 1/2-20

3 7072637 4 SPACER, 1/2 I.D., 5/8 O.D. x .375

4 7027496 1 STEERING COLUMN

5 1722318 1 STEERING WHEEL

6 7072638 1 COVER, Steering Shaft

7 7091184 1 CAPSCREW, Hex Head, M10-1.50 x 40mm

8 7090544 2 CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5

9 7092036 1 NUT, Hex, M16
10 7092042 1 WASHER, 16mm Split Lock
11 7091905 2 BOLT, Hex Flange Lock, 5/16-18 x 7/8
12 7091187 1 NUT, Hex Nyloc, 10mm-1.50
13 7091058 4 CAPSCREW, Hex Head, 5/16-18 x 3-3/4
14 7090559 2 NUT, Hex Jam, 1/2-20 GR 5 or B
15 7091922 2 NUT, Hex Nyloc, 1/2-13
16 7058739 1 BRACKET ASSEMBLY, Steering
17 7092079 6 INSERT, 5/16-18 Hex Threaded
18 1725024 1 CENTER CAP, Steering Wheel
19 7091315 6 WASHER, .32 x .58 x .08 Split Lock
20 7090188 6 WASHER, .34 x .69 x .08 Flat
21 7090845 1 ROLL PIN, 5/16 x 1-1/2

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

21

TP 400-4168-00-UT-S

Seat Pedestal Group - Controls

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179spgc

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

22

TP 400-4168-00-UT-S

Seat Pedestal Group - Controls

PART NO. DESCRIPTIONREF NO QTY.

7 7091579 2 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5

8 7091584 3 NUT, Hex Flange Lock, 1/4-20 GR 5
25 7091240 2 SCREW, Hex Washer Head Machine, #10-32 x 5/8
26 7090376 3 NUT, Hex Nyloc, #10-32
32 7090721 4 BOLT, Hex Flange Lock, 5/16-18 x 1/2
33 7010745 2 BALL JOINT, 3/8-24 Thread
34 7090390 4 WASHER, 3/8 Internal Tooth Lock
35 7091630 5 NUT, Hex, 3/8-24 GR B
36 7034583 1 ROD, CVT Shift, 21-5/8 Long (3/8-24 thread, both ends)
37 7034610 1 HEX BLOCK, Shift Adj. (3/8-24 thread, LH & RH)
38 7034584 1 ROD, CVT Shift, 12-1/8 Long (3/8-24 thread, LH & RH)
39 7041808 1 ROD ASSEMBLY, Shift
40 7011021 1 CLEVIS PIN, 1/4 x 1-1/4
41 7091597 1 COTTER PIN, 3/32 x 3/4
42 7027230 1 CAPSCREW, Hex Head, 1/4-20 x 1 GR 5
43 7047084 1 DIFFERENTIAL LOCK ASSEMBLY, Used on Turf Cruiser Models 85632 & 85668

(See Differential Lock Group for component parts.)

43 7063166 1 DIFFERENTIAL LOCK ASSEMBLY, Used on Trail Cruiser Model 85903 (See

Differential Lock Group for component parts.)
44 1722303 1 HANDLE, Shift
45 7072718 1 CONSOLE, UV-2
46 7046805 1 CONTACT PLATE, Differential Lock
47 7041011 1 SHIFTER, Transmission (weldment)
48 1725277 1 KNOB, Park Brake, Red, Used on Turf Cruiser Models 85632 & 85668
48 1715946 1 KNOB, Parking, Used on Trail Cruiser Model 85903
49 960604 1 SCREW, Hex Washer Head Slot, #10 x 1
50 7043859 1 SPRING, Transmission Extension (Short)
51 1725337 1 KNOB, Throttle (Red)
52 7035496 2 BEARING, .750 I.D.
53 7012068 1 RING, Rear Lift Arm, Blue
54 7027908 1 CABLE, Choke, B&S 16HP Vanguard

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

23

TP 400-4168-00-UT-S

Seat Pedestal Group - Frame

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179spgf

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

24

TP 400-4168-00-UT-S

Seat Pedestal Group - Frame

PART NO. DESCRIPTIONREF NO QTY.

1 7075874 1 FLOORPAN, U.V., Used on Turf Cruiser Models 85632 & 85668
1 7063300 1 FLOORPAN, U.V., Used on Trail Cruiser Model 85903
2 7075869 1 PEDESTAL, Seat, U.V., Used on Turf Cruiser Models 85632 & 85668
2 7063290 1 PEDESTAL, Seat, U.V., Used on Trail Cruiser Model 85903
3 7024538 1 BRACKET, Seat Pedestal Support, Used on Turf Cruiser Models 85632 & 85668
3 7063288 1 BRACKET, Seat Pedestal Support, Used on Trail Cruiser Model 85903
4 7091811 6 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5
5 7091601 14 NUT, Hex Flange Lock, 5/16-18 GR 5
6 7092048 24 SCREW, Cross Recessed Round Head Machine, 5/16-18 x 1 GR 5
7 7091579 22 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5
8 7091584 12 NUT, Hex Flange Lock, 1/4-20 GR 5

9 7017853 1 TRAY, Battery, Used on Turf Cruiser Models 85632 & 85668
10 7072629 1 RETAINER, Battery, Used on Trail Cruiser Model 85903
11 7072586 2 HANDLE, Seat Pedestal
12 7091592 8 BOLT, Hex Flange Lock, 5/16-18 x 2 GR 5
13 7091528 8 WASHER, .375 x .875 x .083 Flat
14 7091298 8 NUT, Hex Nyloc, 5/16-18

15A 7029276 2 END CAP ASSEMBLY, Qty 1 Used on Model 85632
15A 7061329 1 END CAP ASSEMBLY, RH, Used on Trail Cruiser Model 85903
15B 7029164 1 END CAP ASSEMBLY, Power Generator, LH, Used on Model 85632
15C 7074319 1 END CAP ASSEMBLY, Power Generator, LH, Used on Trail Cruiser Model 85903

16 7046974 1 GAS TANK, UV
17 7046975 1 SENDING UNIT, UV Gastank
18 7091942 5 SCREW, Pan Head Machine, #10-24 x 1/2
19 7026190 1 FOOTPAD, RH UV-2
20 7026290 1 FOOTPAD, LH, UV-2
21 7026405 1 FOOTPAD, Center, UV-2
22 7077345 8 PAD, Gas Tank
23 7092079 4 INSERT, 5/16-18 Hex Threaded
24 7034101 1 GAS TANK STRAP, Used on Turf Cruiser Models 85632 & 85668
24 7063158 1 GAS TANK STRAP, Used on Trail Cruiser Model 85903
25 7091240 6 SCREW, Hex Washer Head Machine, #10-32 x 5/8
26 7090376 6 NUT, Hex Nyloc, #10-32
27 7090799 3 CARRIAGE BOLT, 5/16-18 x 5/8 GR 5
28 7022229 1 PIVOT ASSEMBLY, Hi-Lo Cam
29 7075135 1 GAS CAP
30 7011791 3 RETAINER, 5/16 Bolt
31 7034358 1 BRACKET, Battery Hold Down
32 7090721 5 BOLT, Hex Flange Lock, 5/16-18 x 1/2
33 7027498 1 THROTTLE, Remote, Powerlink, Used on Model 85632 & 85903

Footnotes

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

25

TP 400-4168-00-UT-S

Seat Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179seat

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

26

TP 400-4168-00-UT-S

Seat Group

PART NO. DESCRIPTIONREF NO QTY.

1 7017875 4 KNOB, 3 Prong, 5/16-18 x 2 Stud

2 7033318 2 SUPPORT, Seat, Upper

3 7091525 6 BOLT, Hex Flange Lock, 5/16-18 x 1/2 GR 5

4 7019109 4 COVER, Spring (Rubber)

5 7090188 4 WASHER, .34 x .69 x .08 Flat

6 7035271 2 SEAT, Milsco XB-150, No Logo

7 7063295 2 ASSEMBLY, Seat Support, UV2 (Includes Ref. Nos. 8 thru 11)

8 7015707 1 SWITCH, Seat (NO)

9 7028580 1 HOLDER, Seat Cushion E.C.
10 7073266 2 SPRING, Cushion Holder
11 7074204 1 SUPPORT, Seat E.C.
12 7074452 2 ROD, Seat Hinge
13 7091503 2 HAIR PIN, 3/32 x 1-1/2
14 7073532 2 SEAT BELT
15 7090991 4 WASHER, 7/16 Flat (Type A, Wide)
16 * 4 CAPSCREW, Hex Head, 7/16-20 x 2 GR 5
17 * 4 WASHER, 1/2 I.D. x 2-1/2 O.D. Flat
18 * 4 NUT, Hex Nyloc, 7/16-20

Footnotes

* Fastener parts are supplied by Femco with seat belt.

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

27

TP 400-4168-00-UT-S

Differential Lock Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179dlg

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85668 - UV1621BV
85632 - UVG1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

28

TP 400-4168-00-UT-S

Differential Lock Group

PART NO. DESCRIPTIONREF NO QTY.

1 7046802 1 PLATE, Differential Lock Mounting

2 7091579 2 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5

3 7091584 2 NUT, Hex Flange Lock, 1/4-20 GR 5

4 7041788 1 LOCK, Differential (Includes Ref. Nos. 5 thru 10)

5 7028036 1 SPRING, Friction Pack

6 7046803 1 BRACKET, Differential Lock

7 7074677 1 LEVER, Differential Lock

8 7090517 2 WASHER, 3/8 SAE Flat

9 7091299 1 NUT, Hex Nyloc, 3/8-16
10 7091497 1 CAPSCREW, Hex Washer Head, 3/8-16 x 1-1/2 GR 5
11 7072939 1 CABLE, Differential Lock

Footnotes

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85668 - UV1621BV
85632 - UVG1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

29

TP 400-4168-00-UT-S

Brake Assembly

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179braa

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85903 - UVGT1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

30

TP 400-4168-00-UT-S

Brake Assembly

PART NO. DESCRIPTIONREF NO QTY.

1 7058683 1 BRAKE SHAFT ASSEMBLY, Rear CVT

2 7072986 2 SPRING, CVT Brake

3 7073015 2 BRAKE SWIVEL, w/.531 Thru Hole

4 7091299 2 NUT, Hex Nyloc, 3/8-16

5 7073116 2 BRACKET, Swivel Retainer, Used on Model 85668

5 7063361 2 BRACKET, Swivel Retainer, Used on Model 85632 & 85903

6 7092055 2 CAPSCREW, Hex Head, 3/8-16 x 3-1/4 GR 5

7 7091293 4 SCREW, Hex Washer Self-Tap, 1/4-20 x 3/8

8 7072645 2 BEARING, 1 I.D.

9 7012709 2 RING, 1.00 Dia. External Retaining
10 7016561 2 BUSHING, 14 Ga Machine
11 7079295 3 NUT, Hex Nyloc, 1/2-20
12 7091508 4 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5
13 7091601 4 NUT, Hex Flange Lock, 5/16-18 GR 5
14 7027230 6 CAPSCREW, Hex Head, 1/4-20 x 1 GR 5
15 7091603 2 NUT, Hex Nyloc, 1/4-20
16 7073097 1 PAWL, Park Brake
17 7073098 1 BRACKET, LH Park Brake Pawl Pivot, Used on Model 85668
17 7063362 1 BRACKET, LH Park Brake Pawl Pivot, Used on Model 85632 & 85903
18 7073099 1 BRACKET, RH Park Brake Pawl Pivot, Used on Model 85668
18 7063363 1 BRACKET, RH Park Brake Pawl Pivot, Used on Model 85632 & 85903
19 7073100 2 SPACER, Park Brake
20 7072550 1 SPRING, Pawl Return
21 7090299 1 SCREW, Hex Washer Self-Tap, #10-32 x 1
22 7091801 1 NUT, Hex Center Lock, #10-32
23 7073013 2 PIN, Brake Anchor
24 7071953 2 RETAINING RING, 5/8 Shaft
25 7090559 1 NUT, Hex Jam, 1/2-20 GR 5 or B
26 7072985 2 BRAKE ROD, Rear CVT
27 7027941 1 CABLE, Parking Brake
28 7072989 1 ROD, Lower CVT Brake, 1/2-20 Thread, Both Ends
29 7058751 1 BRAKE ASSEMBLY, Utility Vehicle (Includes Ref. Nos. 1 thru 7), Used on Model

85668

29 7063360 1 BRAKE ASSEMBLY, Utility Vehicle (Includes Ref. Nos. 1 thru 7), Used on Model

85632 & 85903

Footnotes

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85903 - UVGT1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

31

TP 400-4168-00-UT-S

Drive Base Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179dbg

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

32

TP 400-4168-00-UT-S

Drive Base Group

PART NO. DESCRIPTIONREF NO QTY.

1 7046206 1 DRIVE BASE ASSEMBLY

2 7073106 2 CHANNEL, Subframe Connect

3 7091811 12 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5

4 7091601 18 NUT, Hex Flange Lock, 5/16-18 GR 5

5 7074227 4 BRACKET, Transmission Mount w/Sq. Holes, Used on Model 85668

5 7067000 4 BRACKET, Transmission Mount w/Sq. Holes, Used on Model 85632 & 85903

6 7091508 12 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5

7 7092041 4 CAPSCREW, Hex Head, M16 x 2 x 35MM

8 7092042 4 WASHER, 16MM Split Lock

9 7073470 2 SPRING, Brake Return
10 7091602 2 BOLT, Hex Flange Lock, 5/16-18 x 1-1/2 GR 5
11 7091528 6 WASHER, .375 x .875 x .083 Flat
12 7091298 2 NUT, Hex Nyloc, 5/16-18
13 7072673 1 *ENGINE, B&S 16 HP Vanguard, Used on Model 85668, Model # 305447, Type #

0110, Trim # E1

13 7075877 1 *ENGINE, B&S 16 HP w/Generator, Used on Model 85632 & 85903, Model # 30544A,

Type # 0111, Trim # E1
14 7091609 2 CAPSCREW, Hex Head, 5/16-24 x 1-1/2 GR 5
15 7090187 8 WASHER, 5/16 Split Lock
16 7091297 4 NUT, Hex, 5/16-24 GR 5 or B
17 7072970 1 CLUTCH, CVT Drive
18 7092130 1 CAPSCREW, Hex Head, 7/16-20 x 4-1/2 GR 5
19 7091301 1 WASHER, 7/16 Split Lock
20 7072935 1 BELT, CVT (Cogged; 58.15 effective length)
21 7071764 1 TORQUE BRACKET, Utility Vehicle
22 7091497 1 CAPSCREW, Hex Washer Head, 3/8-16 x 1-1/2 GR 5
23 7091299 1 NUT, Hex Nyloc, 3/8-16
24 7035651 1 ANCHOR, Throttle
25 7092050 1 SCREW, Pan Head, Phillips, #10-32 x 1/2
26 7090601 1 WASHER, #10 External Tooth Lock
27 7029378 1 THROTTLE PLATE, B&S Vanguard
28 7092121 1 SCREW, Hex Head Shoulder, #10-32 x 1/2, Used on Model 85632 & 85903
29 7072812 1 TRANSAXLE, Turf Torq KT35C
30 7027959 1 SPROCKET, # 35-3/8 Pitch
31 7072971 1 PULLEY, CVT Drive
32 7091029 1 CAPSCREW, Hex Head, M10-1.5 x 60 (w/nyloc patch)
33 7012063 2 WASHER, Cone
34 7072982 1 SHIFT ARM, CVT
35 7091028 1 CAPSCREW, Hex Head, 7/16-20 x 2-1/4 GR 5
36 7090991 3 WASHER, 7/16 Flat (Type A, Wide)
37 7090970 1 NUT, Hex Top Lock, 7/16-20
38 7050498 1 MUFFLER, 16 HP B&S Vanguard
39 7036511 1 TAILPIPE, UV-2
40 3039123 1 MUFFLER CLAMP, 1-5/8

Footnotes

* See your local Briggs & Stratton distributor for parts & service.

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

33

TP 400-4168-00-UT-S

Drive Base Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179dbg

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

34

TP 400-4168-00-UT-S

Drive Base Group

PART NO. DESCRIPTIONREF NO QTY.

41 7046898 1 THROTTLE LINK, B&S Vanguard, Used on Model 85632 & 85903
42 7046972 1 BRACKET, Throttle Adjustment, Used on Model 85632 & 85903
43 7029377 1 CABLE, Throttle, 16 HP Vanguard, Used on Model 85668
44 7027497 1 CABLE, Throttle, Pedal, Powerlink, Used on Model 85632 & 85903
45 7027498 1 THROTTLE, Remote, Powerlink, Used on Model 85632 & 85903
46 7091925 1 CAPSCREW, Hex Head, M8-1.25 x 16

Footnotes

* See your local Briggs & Stratton distributor for parts & service.

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

35

TP 400-4168-00-UT-S

CVT Axle Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179cvta

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85903 - UVGT1621BV
85632 - UVG1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

36

TP 400-4168-00-UT-S

CVT Axle Group

PART NO. DESCRIPTIONREF NO QTY.

1 7027192 5 LUG NUT, 1/2-20 Hex
2 7032027 2 WASHER, .77 x 1.5 x .06 Flat
3 7035602 2 BEARING, 30mm x 62mm
4 7058642 2 ASSEMBLY, Coupling w/Lube Fitting (Includes Ref. Nos. 16)
5 7058650 1 ASSEMBLY, Plate/Seal (Includes Ref. Nos. 17)
6 7072960 1 WHEEL HUB, Rear
7 7072965 1 AXLE SUPPORT, CVT, Aluminum
8 7072975 1 AXLE, CVT

9 7090297 1 COTTER PIN, 1/8 x 1-1/2
10 7091299 4 NUT, Hex Nyloc, 3/8-16
11 7091778 1 WOODRUFF KEY, #808
12 7092052 4 CAPSCREW, Hex Head, 3/8-16 x 5-1/2 GR 5
13 7092038 1 NUT, Slotted Hex, 3/4-16
14 7092045 2 SNAP RING, 30mm
15 7092046 2 WASHER, 1-3/16 x 1-5/8 x .06 Flat
16 7013864 2 FITTING, Lube 3/16
17 7073008 2 SEAL, 1.181 ID 1.850 OD

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85903 - UVGT1621BV
85632 - UVG1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

37

TP 400-4168-00-UT-S

Bed Assembly - Latch

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179bedl

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85903 - UVGT1621BV
85632 - UVG1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

38

TP 400-4168-00-UT-S

Bed Assembly - Latch

PART NO. DESCRIPTIONREF NO QTY.

19 7091733 1 WASHER, .5 x 1.0 x .03 Flat
20 7091518 1 NUT, Hex Nyloc, 3/8-24
21 7028206 1 HANDLE, Bed Latch
22 7034564 1 ASSEMBLY, Rod-Link (Includes Ref. Nos. 41, 42 & 43)
23 7091314 1 WASHER, 1/4 Internal Tooth Lock
24 7090095 1 NUT, Hex, 1/4-28 GR 5 or B
25 7034437 1 ROD, Link
26 7091294 3 WASHER, .28 x .63 x .06 Flat
27 7091629 3 COTTER PIN, .06 x .50
28 7029360 1 SPRING, Extension
29 7092052 2 CAPSCREW, Hex Head, 3/8-16 x 5-1/2 GR 5
30 7091299 2 NUT, Hex Nyloc, 3/8-16
31 7028262 1 HOOKASSEMBLY, Bed (weldment)
32 7034428 1 HOOKASSEMBLY, Bed (weldment)
33 7022241 1 BED FRAME ASSEMBLY
34 7091811 5 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5
35 7091501 15 CAPSCREW, Hex Washer Head, 3/8-16 x 2-1/2 GR 5
36 7090122 19 WASHER, 3/8 SAE Flat
37 7090118 19 WASHER, 3/8 Split Lock
38 7091302 19 NUT, Hex, 3/8-16 GR 5 or B
39 7091044 4 CAPSCREW, Hex Head, 3/8-16 x 3-1/4, GR 5
40 7014981 1 BOLT, Hex Flange, 3/8-24 GR 8
41 7015753 1 BALL JOINT, 1/4-28
42 7034524 1 ROD-LINK (1/4-28 thread)
43 7090095 1 NUT, Hex, 1/4-28 GR 5 or B

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85903 - UVGT1621BV
85632 - UVG1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

39

TP 400-4168-00-UT-S

Bed Assembly - Tail Gate

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179bedt

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

40

TP 400-4168-00-UT-S

Bed Assembly - Tail Gate

PART NO. DESCRIPTIONREF NO QTY.

1 7075881 1 BED, Plastic

2 7075882 1 TAILGATE, Plastic

3 7043204 1 COVER, Tailgate

4 7043202 2 BRACKET, Latch LH

5 7026456 2 LANYARD, Tailgate

6 7090037 6 COTTER PIN, 3/32 x 3/4

7 7090606 8 BOLT, Hex Flange Lock, 5/16-18 x 5/8

8 7033795 2 BUMPER, Recess Style

9 7092106 6 SCREW, #10 x 5/8, HiLo Nail Point
10 7027803 2 BRACKET, Gate (weldment)
11 7034792 2 LATCH, Tailgate
12 7023682 2 REFLECTOR, Red
13 7091256 8 CAPSCREW, Hex Head, G1/4-20 x 2-1/4 Hex Head, GR 5
14 7091627 8 WASHER, .281 x 1.00 x .125 Flat
15 7091603 8 NUT, Hex Nyloc, 1/4-20
16 7091076 6 WASHER, .34 x .69 x .08 Flat
17 7026779 1 ROD, Tailgate
18 7010776 2 RETAINING RING, 1/2, Heavy Duty
19 7091733 2 WASHER, .5 x 1.0 x .03 Flat

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

41

TP 400-4168-00-UT-S

Decal Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179dclg

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

42

TP 400-4168-00-UT-S

Decal Group

PART NO. DESCRIPTIONREF NO QTY.

1 7028043 1 DECAL, Turf Cruiser, LH

2 7028044 1 DECAL, Turf Cruiser, RH

3 7029364 1 DECAL, Turf, Front

4 7072687 1 DECAL, Bed Lift

5 7073675 1 DECAL, Fuse Box, Utility Vehicle

6 7034810 1 DECAL, Console

7 7024560 1 DECAL, Warning Avoid Injury or Death

8 7075377 1 DECAL. Transport Warning

9 7073473 1 DECAL, Danger ROPS
10 7073504 1 DECAL, Warning, To Prevent Fire
11 7073476 1 DECAL, Warning, Off Road Use Only
12 7029985 1 DECAL, Warning, B&S Powerlink, Used on Model 85632 & 85903
13 7073506 1 DECAL, Warning, Hitch Load
14 7073477 1 DECAL, Warning, Hot Surface
15 7073505 1 DECAL, Specs & Maintenance
16 7022228 1 DECAL, Powerlink, Used on Model 85632
17 * 1 DECAL, Patent Numbers

Footnotes

* Not a service part.

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

43

TP 400-4168-00-UT-S

R.O.P.S. Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179rops

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85903 - UVGT1621BV
85632 - UVG1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

44

TP 400-4168-00-UT-S

R.O.P.S. Group

PART NO. DESCRIPTIONREF NO QTY.

1 7058752 1 ROPS ASSEMBLY

2 7044936 1 HEAT SHIELD, Cab (UV-2)

3 7073024 1 SHIELD, Heat/Debris, Used on Turf Cruiser Models 85632 & 85668

3 7063349 1 SHIELD, Heat/Debris, Used on Trail Cruiser Model 85903

4 7091640 12 CARRIAGE BOLT, 3/8-16 x 1 GR 5

5 7091299 12 NUT, Hex Nyloc, 3/8-16

6 7091541 2 SCREW, Hex Washer Self-Tap, 5/16-18 x 3/4

7 7091905 2 BOLT, Hex Flange Lock, 5/16-18 x 7/8

8 7091298 2 NUT, Hex Nyloc, 5/16-18

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85903 - UVGT1621BV
85632 - UVG1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

45

TP 400-4168-00-UT-S

Toolbox Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179tbxg

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

46

TP 400-4168-00-UT-S

Toolbox Group

PART NO. DESCRIPTIONREF NO QTY.

1 7034880 1 TOOLBOX, Turf/Trail Cruiser

2 7029368 1 BRACKET, Toolbox, LH

3 7029370 1 BRACKET, Toolbox

4 7091811 8 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5

5 7091601 8 NUT, Hex Flange Lock, 5/16-18 GR 5

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

47

TP 400-4168-00-UT-S

Wheel & Tire Group - Turf Tires

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179wgtt

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85903 - UVGT1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

48

TP 400-4168-00-UT-S

Wheel & Tire Group - Turf Tires

PART NO. DESCRIPTIONREF NO QTY.

1 7063254 2 ASSEMBLY, Front Wheel, Turf Tire (Includes Ref. Nos. 2, 3 & 4)

2 7073568 1 RIM, 12 x 7.00 w/ 1.06 Inset

3 7073005 1 TIRE, Titan Multi Trac C/S, 23 x 8.50-12

4 7012234 1 AIR VALVE (Snap-In)

5 7063257 2 ASSEMBLY, Rear Wheel, Turf Tire (Includes Ref. Nos. 4, 6 & 7)

6 7073569 1 RIM, 12 x 8.50 w/ .95 Offset

7 7072888 1 TIRE, Titan Multi Trac C/S, 26 x 12.00-12, 4P

8 7027192 12 LUG NUT, 1/2-20 Tapered Seat

9 7073120 2 DUST CAP

Footnotes

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85903 - UVGT1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

49

TP 400-4168-00-UT-S

Electrical Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179elec

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

50

TP 400-4168-00-UT-S

Electrical Group

PART NO. DESCRIPTIONREF NO QTY.

1 7011217 1 HOUR METER, Inductive

1 7044636 1 HOUR/Tachometer

2 7019326 1 WIRE, Positive 17

3 7022231 1 SWITCH, DP NO/NO, Snap-In

4 7023187 1 SWITCH, Rocker SPST

5 7024649 9 WIRE TIE, 11 Inch Std Black Nylon

6 7026570 1 SENSOR, Speed

7 7028570 2 RELAY, OPC E.C.

8 7028583 1 INTERLOCK, UV2, B&S

9 7029163 1 WIRING HARNESS, UV2 Generator, Used on Model 85632
10 7033898 1 GAGE PACKAGE, Speed/Gas
11 7035607 1 CABLE, Positive Battery
12 7035659 1 SWITCH, Lights
13 7041595 1 OUTLET, Utility Vehicle, Used on Model 85632
14 7044672 1 ELECTRIC CORD with Plug, Used on Model 85632
15 7072684 1 SWITCH, Ignition
16 7072720 1 INVERTER BOX, 120 VAC, Used on Model 85632
17 7072830 2 HEADLIGHT
18 7073090 1 OUTLET, 12 Volt DC Power
19 7073962 1 CABLE, Battery Ground
20 7075671 1 SOLENOID, RER, Super-Trombetta
21 7075911 1 BATTERY, 11 Plate 375CCA, Wet
22 7090053 2 WASHER, 1/4 Internal Tooth Lock
23 7090376 4 NUT, Hex Nyloc, #10-32
24 7091075 2 SCREW, Hex Washer Flange Self-Tap, #10-24 x 5/8
25 7091240 4 SCREW, Hex Washer Head Machine, #10-32 x 5/8
26 7091286 2 SCREW, Hex Washer Self-Tap, #10-24 x 1/2 SEMS
27 7091576 2 NUT, Hex, 1/4-20
28 7092013 2 SCREW, Thread Rolling Tapping, Used on Model 85632
29 7092014 1 GASKET, Drop Cord/Inverter, Used on Model 85632
30 7092020 1 CLAMP, Drop Cord Tie Down, Used on Model 85632
31 1709188 1 PLUG, Switch
32 7091199 6 NUT, Nylon Non-Threaded, 1/4
33 7073406 1 KEYS, Set of 2, G.C. Ignition
34 7090372 2 NUT, Hex Center Lock, 1/4-20 GR 5 or B
35 7091294 2 WASHER, .28 x .63 x .06 Flat
36 7090072 2 CAPSCREW, Hex Head, 1/4-20 x 5/8 GR 5

Footnotes

The above parts group applies to the following Mfg. Nos.:

85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

51

TP 400-4168-00-UT-S

Wiring Harness

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179harn

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85903 - UVGT1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

52

TP 400-4168-00-UT-S

Wiring Harness

PART NO. DESCRIPTIONREF NO QTY.

1 7073639 1 WIRING HARNESS, Main

2 7073678 1 WIRING HARNESS, Speed/Fuel

3 7073819 1 WIRING HARNESS, Tachometer

Footnotes

The above parts group applies to the following Mfg. Nos.:

85632 - UVG1621BV
85903 - UVGT1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

53

TP 400-4168-00-UT-S

Wiring Schematic

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

179sche

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

54

TP 400-4168-00-UT-S

Wiring Schematic

PART NO. DESCRIPTIONREF NO QTY.

-- -- 1 Wiring Schematic includes harnesses 73639, 73678 & 73819

Footnotes

The above parts group applies to the following Mfg. Nos.:

85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV

© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.

2004

55

TP 400-4168-00-UT-S

Hardware Identification & Torque Specifications

Common Hardware Types

Hex Head Capscrew

Carriage Bolt

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the

Nominal size

second number is present it represent the

When bolt or capscrew is identified as 1/2 - 16 x 2”, this
means the
second number represents the
example, and the final number is the
bolt or screw (in this example 2 inches long).

, meaning the

Nominal size

inside diameter

, or

body diameter

threads per inch

body length

Washer

Lockwasher

Hex Nut

is 1/2 inch; if a

threads per inch

is 1/2 inch; the

(16 in this

of the

The guides and ruler furnished below are designed to
help you select the appropriate hardware and tools.

0

1/4 3/4

1/2

Nut, 1/2”

Inside
Diameter

1

1/4 3/4

1/2

Screw, 1/2 x 2

2

1/4 3/4

1/2

3

1/4 3/4

1/2

4

Body

Diameter

Body

Length

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware
Grade

Size Of
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18 11 15.0 17 23.1 25 34.0
5/16-24 12 16.3 19 25.8 27 34.0
3/8-16 20 27.2 30 40.8 45 61.2
3/8-24 23 31.3 35 47.6 50 68.0
7/16-14 30 40.8 50 68.0 70 95.2
7/16-20 35 47.6 55 74.8 80 108.8
1/2-13 50 68.0 75 102.0 110 149.6
1/2-20 55 74.8 90 122.4 120 163.2
9/16-12 65 88.4 110 149.6 150 204.0
9/16-18 75 102.0 120 163.2 170 231.2
5/8-11 90 122.4 150 204.0 220 299.2
5/8-18 100 136 180 244.8 240 326.4
3/4-10 160 217.6 260 353.6 386 525.0
3/4-16 180 244.8 300 408.0 420 571.2
7/8-9 140 190.4 400 544.0 600 816.0
7/8-14 155 210.8 440 598.4 660 897.6
1-8 220 299.2 580 788.8 900 1,244.0
1-12 240 326.4 640 870.4 1,000 1,360.0

1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. for prevailing torque locknuts - use 65% of grade 5

torques.

b. for flange whizlock nuts and screws - use 135% of

grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.

No

Marks

SAE Grade 2 SAE Grade 5 SAE Grade 8

in/lbs in/lbs

19

2.1

20

2.3

27

3.1

31

3.5

66

7.6 8 10.9 12 16.3

76

8.6 10 13.6 14 19.0

30
31
43
49

NOTES

3.4

3.5

4.9

5.5

in/lbs

41
43
60
68

4.6

4.9

6.8

7.7

Wrench & Fastener Size Guide

1/4

1/4” Bolt or Nut

Wrench—7/16”

5/16

5/16” Bolt or Nut

Wrench—1/2”

3/8

3/8” Bolt or Nut

Wrench—9/16”

7/16
DIA.

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2

DIA.

1/2” Bolt or Nut

Wrench—3/4”

MANUFACTURING, INC.

500 N. Spring Street / PO Box 997
Port Washington, WI 53074-0997 USA

www.simplicitymfg.com

© Copyright Simplicity Manufacturing, Inc.
All Rights Reserved. Printed In USA.

2004