Simplicity 7800354, 7800352, 7800355, 7800353, 7800356 User Manual

...

Premium Rider (CE)

OPERATOR’S MANUAL

Manual Part No. 885193

CAUTION: Read and

follow all instructions.

15,5 HP Hydro Tractors 17,5 HP Hydro Tractors

Mfg. No. Brand Mfg. No. Brand

7800352 Snapper LT75 7800356 Snapper LT75 7800353 Snapper LT75 7800357 Snapper LT75 7800354 Simplicity Coronet 7800358 Simplicity Coronet 7800355 Simplicity Coronet 7800359 Simplicity Coronet

Revision A

Rev. Date 01/2009

Owner’s Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safe Operation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety and Operation Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . 22

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Troubleshooting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . 37

Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-1

Table of Contents

Owner’s Information

WARNING

Look for this symbol to indicate important safety precautions. This symbol indicates: “Attention! Be

ert! Your Safety Is At Risk.”

Know Your Product

Responsibility of the Owner

WARNING

This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death to the operator or

bystanders.

It is the responsibility of the owner to follow the instructions contained in this manual.

If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.

Safe Operation Practices

Training

For Ride-On (Riding) Rotary Mower Machines

Preparation

WARNING-Fuel is highly flammable.

Operation

1. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.

3. Never mow while people, especially children, or pets are nearby.

4. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:

a. the need for care and concentration when

working with ride-on machines;

b. control of a ride-on machine sliding on a slope

will not be regained by the application of the brake. The main reasons for loss of control are:

• insufficient wheel grip;

• being driven too fast;

• inadequate braking;

• the type of machine is unsuitable for its task;

• lack of awareness of the effect of ground conditions, especially slopes;

• incorrect hitching and load distribution.

1. While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment will be used and remove all objects which may be thrown by the machine.

3. W

a. Store fuel in containers specifically

designed for this purpose.

b. Refuel outdoors only and do not smoke while

refuelling.

c. Add fuel before starting the engine. Never

remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot.

d. If fuel is spilled, do not attempt to start the

engine but move the machine away from the area of spillage and avoid creating any source of ignition until the fuel vapors have dissipated.

e. Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

5. Before using, always visually inspect to see that the blades, blade bolts, and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

6. On multi-blade machines, take care as rotating one blade can cause other blades to rotate.

1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage all blade attachment clutches and shift into neutral.

4. Do not use on slopes of more than 10 degrees.

5. Remember there is no such thing as a “safe” slope. Travel on grass slopes requires particular care. To guard against overturning:

a. do not stop or start suddenly when going up or

downhill;

b. engage clutch slowly, always keep machine in

gear, especially when travelling downhill;

c. machine speeds should be kept low on slopes

and during tight turns;

d. stay alert for humps and hollows and other

hidden hazards;

e. never mow across the face of the slope, un-

less the mower is designed for this purpose.

6. Use care when pulling loads or using heavy equipment.

a. Use only approved drawbar hitch points.

b. Limit loads to those you can safely control.

c. Do not turn sharply. Use care when driving in

reverse.

d. Use counterweight(s) or wheel weights when

suggested in the Operator’s Manual.

7. Watch out for traffic when crossing or near roadways.

8. Stop the blades rotating before crossing surfaces other than grass.

Safe Operation Practices

Maintenance and Storage

9. When using any attachments, never direct the discharge of material toward bystanders nor allow anyone near the machine while in operation.

10. Never operate the mower with defective guards or shields, or without safety protective devices in place.

11. Do not change the engine governor settings or overspeed the engine. Operating an engine at excessive speed may increase the hazard of personal injury.

12. Before leaving the operator’s position

a. disengage the power take-off and lower the

attachments;

b. change into neutral and set the parking brake;

c. stop the engine and remove the key.

13. Disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key

a. before cleaning blockages or unclogging

chute;

b. before checking, cleaning, or working on the

mower;

c. after striking a foreign object. Inspect the

mower for damage and make repairs before restarting and operating the equipment;

d. if the machine starts to vibrate abnormally

(check immediately).

14. Disengage drive to attachments when transporting or not in use.

15. Stop the engine and disengage drive to the attachment

a. before refuelling;

b. before removing the grass bagger;

c. before making height adjustment unless

adjustment can be made from the operator’s position.

16. Reduce the throttle setting during engine run-out and, if the engine is provided with a shut-off valve, turn the fuel off at the conclusion of mowing.

17. Before and when backing, look behind and down for small children.

18. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

1. On multi-blade machines, take care as rotating one blade can cause other blades to rotate.

2. When machine will be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.

3. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

4. Never store the equipment with fuel in the tank inside a building where fumes may reach an open flame or spark.

5. Allow the engine to cool before storing in any enclosure.

6. To reduce the fire hazard, keep the engine, silencer, battery compartment and fuel storage area free of grass, leaves, or excessive grease.

7. Check the grass bagger frequently for wear or deterioration.

8. Replace worn or damaged parts for safety.

9. If the fuel tank has to be drained, this should be done outdoors.

Safety and Operation Decals

Decal - Operating Instructions (CE) (48x4032)

Decal - Parking Brake (48x726)

Decal - Ignition Switch (1722

806)

Decal - Cutting Height (885253)

Decal - Roll Release (1723425)

Decal - Hot Surface (885216)

Decal - Thr

ottle

Control (885171)

Decal - Discharge Tube (1721107)

Decal - Fire Hazard (885218)

Decal - Brake/Clutch Co

ntrol (48x736)

Decal - Speed Control Pedal (885169)

Decal - Draw Bar Load (48x511)

Decal - Noise Level (48x

5911)

ID Tag

Decal - Sever Hazard (885217)

All safety and operation decals should be carefully read and followed. Serious personal injury and/or equipment damage can result when these decals are not followed.

48x4032

NOTE: If any of these safety or operation decals are lost or damaged, replace them at once. See your local dealer for replacements.

(

)

(

)

Safety and Operation Decals

IMPORTANT: The following symbols are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each symbol.

Safety Warning Symbols

Control and Operating Symbols

WARNING.

IMPORTANT: Read Owner’s Manual Before Operating This Machine.

WARNING: Thrown Objects. Keep Bystanders Away. Read User Instructions Before Operating This Machine.

WARNING: Do Not Use This Machine On Slopes Greater Than 10 Degrees.

DANGER: Keep People, Especially Children, Away From Unit.

DANGER: Stay Clear Of Mower Blade As Long As Engine Is Running.

DANGER: Keep Feet And Hands Away From Rotating Blade.

DANGER: Disconnect Spark Plug Wire Before Servicing Unit.

WARNING: Hot Surface.

WARNING: Use Caution When Connecting Or Disconnecting Accessories.

WARNING: Crushed Fingers.

IMPORTANT: Follow Instructions In Owner’s Manual To Level The Deck.

DANGER: Stay Clear Of Mower Blade As Long As Engine Is Running.

WARNING: Discharge Tube. Do not operate as a bagger unless discharge chute is in place.

WARNING: Fire Hazard. Yard debris is combustible. Keep unit cleaned of debris.

Engine Start

Engine Stop

Engine Run

Brake

Parking Brake

Clutch

Slow

Fast

Choke

Oil

Blade Rotation Control

Fuel

Assembly

NOTES: All fasteners are in the parts bag. Do not discard any parts or material until the unit is as

sembled.

Before doing any assembly or maintenance to the mower, remove the wire from the spark plug.

Install the Seat

Figure 2

NOTE: Install the washers on the left side only.

Figure 2

Install the Front Wheels

Figure 1

1. Make sure the valve stem (1) is to the outside (see

2. Slide the front wheel (2) onto the spindle (3).

3. Faster the front wheel (2) with washers (4 and 5), and cotter pin (6) Bend the ends of the cotter pin

apart to keep the front wheel on the spindle.

4. If your model has hub caps (7), install the hub

caps. Make sure the washers hold the hub caps in place.

5. Repeat for opposite side.

1. Carefully remove the plastic bag from the seat.

2. Raise the seat support (1) (see F

3. Align the holes in the seat (2) to the slots in the seat support.

4. Install the seat (2) to the seat support (1) and adjustment lever (3) with washers (4) and bolts (5).

5. Connect the wiring harness (6) to the seat switch (7) under the seat.

6. Lower the seat to the normal operating position.

7. Check the operation of the seat adjustment.

a. If the seat needs adjustment, raise the adjust-

ment lever (3) toward the seat and move the seat to the desired position.

b. Release the adjustment lever to lock the seat

in place.

Assembly

Figure 4

Figure 3

Assemble the Grass Bag

Figure 4

Assemble the Steering Wheel

Figure 3

1. Make sure the front wheels point forward as shown

3/8

) over the console.

in F

2. Slide the bellows (1, F

3. Slide the steering post (2) into the console.

1. Slide the bottom tube (1) onto the bagger frame (2) (see F

2. Align the holes in bottom tube the with hole in the bagger frame.

3. Install the cotter pins (3) into holes and bend the ends to secure to the frame.

4. Slide the frame assembly onto the grass bag (4).

5. Attach the bag clips to the frame assembly.

6. Align the bagger cover (5) to holes in frame.

7. Use screws (6) and (7) to assemble the side and top of the cover to the bagger frame.

8. Assemble the bagger handle (8) thru hole in cover and frame.

9. Secure the bagger handle with washer (9), screw (10), and nut (11).

10. Install rear bagger handle (12) to cover using two screws (13).

4. Attach the steering wheel (3) to the steering post (2) with screw (4) and washer (5). Tighten screw but be careful not to over-tighten.

a. Push on the steering wheel. The steering post

will lock onto the pinion gear (6).

b. Pull on the steering wheel. Make sure that the

steering post is locked in place.

5. Install the plate (7) and cover (8) to the steering wheel.

5/16

7/16

Mount the Grass Bag

Figure 5

Maintenance Free Battery

IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery da

tells if the battery must be charged.

see Figure 2

Figure 6

Assembly

Figure 6

Figure 5

1. Mount the grass bag assembly onto the rear bagger brackets as shown (see F

a. Use one hand to grab onto the handle at the

rear of the bag frame assembly.

b. Use the other hand to hold the top bagger han-

dle and guide the bag frame assembly onto the rear bagger brackets.

1. Raise the seat support (s

2. Remove two screws (1) and battery cover (2) (see

3. Check the side of the battery (3) for the location of the battery date.

a. If the battery is put into service before this

b. If the battery is put into service after this date,

date, the battery cables can be attached without charging the battery. See “Install the Battery Cables.”

the battery must be charged. See “Charge the Battery.”

2. When mounting the bagger frame assembly, hold the bottom of the grass bagger assembly slightly away from the rear plate.

3. Rotate the grass bagger assembly until it locks in place.

Assembly

Figure 6

Charge the Battery

WARNING

When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from

the battery acid can cause an explosion.

Install the Battery Cables

WARNING

To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the negative (-) black cable.

Figure 6

Prepare the Engine

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

WARNING

Follow the engine manufacturer’s instructions for the type of fuel and oil to use. Always use a safety fuel container. Do not smoke when adding fuel to the engine. When inside an enclosure, do not fill with fuel. Before you add fuel, stop the engine. Let the engine cool for several minutes.

Check the Tires

Check the Level of the Mower Deck

Assemble the Fuel Cap

1. To disconnect the battery retainer (4), push in on the lower end of the battery retainer (see F

2. Remove the battery (3) from the opening between the engine and the seat support.

3. Remove the protective cap from the battery terminals.

4. Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amps for one hour. If you do not have a battery charger, have an authorized service center charge the battery.

5. Install the battery. Make sure the positive (+) terminal is on the right side.

6. Connect the battery retainer.

Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower deck from cutting level. The correct air pressure is: Front Tires 0,97 BAR (14 PSI), Rear Tires 0,69 BAR (10 PSI). The tires were over inflated for shipment.

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions to “Level the Mower Deck” in the Maintenance section of this manual.

See the engine manufacturer’s instructions for the type of fuel and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.

1. Remove the protective caps from the battery terminals (see F

2. Slide the terminal boot (5) onto the red cable (6).

3. Connect the red cable to the positive (+) terminal with the fasteners (7).

4. Connect the black cable (8) to the negative (-) terminal with the fasteners (7).

5. Install the battery cover (2) with the two screws (1).

The fuel cap will be shipped in the Parts Bag and tape will be placed over the fuel tank opening during shipment. Before operation, remove tape from opening on fuel tank and install fuel cap.

Operation

Location of Controls

Throttle Control Lever (1):

Figure 7

Clutch/Brake Pedal (2):

Ignition Switch (3):

Parking Brake Knob (4):

Forward Speed Control Pedal (5):

Figure 7

Reverse Speed Control Pedal (6):

Lift Lever (7):

Blade Rotation Control (8):

Fuel Tank (9):

Grass Bagger Handle (10):

Seat Adjustment Lever (11):

to increase or decrease engine speed (see F Move the throttle up to increase engine speed and down to decrease engine speed. Always operate at FULL throttle.

The first function is a clutch. The second function is a brake.

stop the engine. Never leave the ignition switch in the RUN position with the engine stopped. This drains the battery.

used to lock the parking brake when the tractor is stopped. Fully depress the brake pedal and pull up on the knob to engage the parking brake.

ground speed is controlled by the forward speed control pedal. Depress the pedal to increase forward ground speed.

Use the ignition switch to start and

Use the throttle control lever

The pedal has two functions.

The parking brake knob is

The tractor’s forward

ground speed pedal to control the reverse ground speed of the tractor.

height. There are six cutting height levels available (1 - Lowest Cut, 6 - Highest Cut).

trol to start and stop the rotation of the blade. Pull up on the switch to engage the blade rotation control and push down to disengage.

to leave room for heat expansion.

opens the bagger so that it can be emptied and closed for mowing.

just the location of the seat. Release lever to lock seat in place.

The lift lever controls the mower cutting

Use the blade rotation con-

To add fuel, remove the filler cap. Be sure

Use the reverse

The grass bagger handle

Pull up on the lever to ad-

Operation

Use the Throttle Control

Figure 8

Important! Before You Start Mowing

Use the Blade Rotation Control

Figure 9

WARNING

Always keep your hands and feet away from the blade, deflector opening, and the mower deck when the eng

ine runs.

Figure 8

Figure 9

NOTE: This model is equipped with a bag full indicator. With the blade rotation control engaged, a buzzer will sound when the bag is full.

• Check the engine oil.

• Fill the fuel tank with fuel.

• Check the air pressure of the tires.

• Check the level of the mower housing.

• Attach the battery cables.

Use the throttle control to increase or decrease the speed of the engine.

1. Move the throttle/choke control completely forward to the CHOKE position to start a cold engine (see F

Use the blade rotation control to engage the blade(s).

1. Before you start the engine, make sure the blade rotation control is in the DISENGAGE position (see

2. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine, operate the engine in the FAST position.

3. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the engine.

2. To engage the blade, pull the blade rotation control upward to the ENGAGE position.

3. To stop the blade, move the blade rotation control to the DISENGAGE position. Before you leave the operator’s position, make sure the blade(s) has stopped rotating.

4. Before you ride the unit across a sidewalk or a road, move the blade rotation control to the DISENGAGE position.

Attachments

Operation

Install the Mulcher Cover

Figure 10

Figure 11

Figure 21

DO NOT

remove

Figure 11

For installation

Figure 10

This unit can use attachments like a dump cart and a dethatcherizer. This unit cannot use attachments that engage the ground like a plough, a disk harrow, or a cultivator.

For the dump cart, the maximum weight is 90 kg (200 lbs).

The mulcher cover lets you mulch the grass for a clean, fine cut. Install as follows.

1. Follow the steps shown in F rear discharge chute and chute extension.

2. Mount the mulcher cover (1) to the mower deck with the bolts (4), washers (2), and flange nuts (3) (see F

3. For mulching operation, install mulch blade provided as an accessory part. Refer to "Remove and Install the Blade" to assemble (see F

to remove the

Operation

Use the Speed Control Pedals

NOTE: Do not use the left brake pedal in normal operation. Only use the left brake pedal to quickly stop in an emergency.

Drive Forward

A, Figure 12

Figure 13

Figure 8

Figure 14

Drive In Reverse

Figure 14

Figure 12

Figure 13

The drive system uses a Hydrostatic Automatic Drive Transmission. The hydrostatic transmission is very easy to operate. This type of drive system does not require a shift lever or a clutch pedal.

The speed and direction of travel is controlled by a forward speed control pedal and reverse speed control pedal operated with your right foot.

1. The automatic drive disconnect must be in the DRIVE position (see A

2. Slowly release your left foot from the brake pedal (see F

3. Move the throttle control to the FAST position (see

4. Slowly push the forward speed control pedal (1) to enable forward ground speed (see F

5. To increase forward speed, slowly push down on the forward speed control pedal. To reduce forward speed, slowly release the forward speed control pedal until the unit slows to the desired speed.

1. Before driving in reverse, look to the rear. Look behind and down for small children to ensure safety.

2. Remove your foot from the forward speed control pedal (1) (see F

3. Slowly push the reverse speed control pedal (2) to enable reverse ground speed.

4. To increase reverse speed, slowly push down on the reverse speed control pedal. To reduce reverse speed, release the reverse control pedal until the unit slows to the desired speed.

Operation

Disconnect the Transmission

B, Figure 12

NOTE: In cold weather, the heavy viscosity oil in the transmission will make the unit difficult to pus

WARNING

Before you leave the operator’s position, release the speed control pedal. Set the parking brake. Move the blade rotation control to the DISENGAGE position. Stop the engine and remove the ignition

key.

Use the Parking Brake

Figure 13

Figure 15

Change the Cutting Height

Figure 16

Figure 9

Change Directions

CAUTION: To change directions, do not use the left brake pedal. Use only the speed co

ntrol pedals.

Figure 14

1. Slowly remove your foot from the forward speed control pedal (1) or reverse speed control pedal (2) (see F or reverse speed control pedal will automatically return to the NEUTRAL position.

2. When the unit stops, slowly move the forward speed control pedal or reverse speed control pedal to the desired direction.

). The forward speed control pedal

1. Fully depress the clutch/brake pedal (see

2. Pull up the parking brake knob (F

3. Remove your foot from the clutch/brake pedal and then release the parking brake knob. Make sure the parking brake will hold the unit.

4. To release the parking brake, fully depress the clutch/brake pedal. The parking brake will automatically release.

To push the unit, use the automatic drive disconnect to release the transmission. The automatic drive disconnect is located near the right rear tire.

1. The engine must be off.

2. Move and latch the automatic drive disconnect in the PUSH position (see B mission is now released and the unit can be pushed.

3. To engage the transmission, unlatch and push-in the automatic drive disconnect. The transmission is now connected and ready to operate.

). The trans-

To change the cutting height, raise or lower the lift lever as follows.

1. Move the lift lever forward to lower the mower deck and back to raise the mower deck (see

2. When you ride on a sidewalk or road, move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position (see

WARNING

Make sure the parking brake will hold the unit.

Figure 8

Figure 18

Stop the Unit

Figure 13

Figure 9

Figure 14

Figure 15

Operation

Empty the Grass Bagger

Figure 17

Figure 18

Figure 16

1. Completely push the clutch/brake pedal forward to stop the unit (see F pedal.

2. Push the blade rotation control down to the DISENGAGE position (see F

3. Release the speed control pedal to the NEUTRAL position (see F

4. Set the parking brake (see F

). Keep your foot on the

5. Move the throttle control to the SLOW position (see F

6. Turn the ignition key to the OFF position to stop the engine (see F

1. Extend the grass bagger handle and rotate forward until the grass bagger assembly is completely open at the bottom (see F

2. Empty the grass from the bagger.

3. Rotate the grass bagger assembly back to the closed position for mowing.

Operation

Operate the Mower Deck

WARNING

The mulcher cover is a safety device. Do not remove the mulcher cover. The deflector forces the discharged material toward the ground. Always keep the deflector in the down position. If the deflector is dam

aged, replace the deflector with an original equipment part from an authorized service center.

IMPORTANT: When you operate with the mower deck, always operate with the throttle control in the FAST

po-

sition.

Figure 18

Figure 16

Figure 8

Figure 9

Figure 14

NOTE: When you mow in heavy grass or mow with a bagger, operate the speed control pedals in the lowest speed.

Before Starting the Engine

Check the Oil

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufacturer’s instructions for the type of fuel and oil to use.

NOTE: Do not check the level of the oil while the engine runs.

Figure 8

WARNING

For better control of the unit, select a safe speed.

Add Fuel

WARNING

Always use a safety fuel container. Do not smoke when adding fuel to the fuel tank. Do not add fuel when you are inside an enclosure. Before you add fuel, stop the engine and let the engine cool for several minutes.

Figure 20

NOTE: Do not use premium unleaded fuel. Make sure the fuel is fresh and clean. Leaded fuel will increa

deposits and shorten the life of the valves.

Transport the Unit

Figure 9

Figure 16

Figure 8

Figure 14

To transport the unit, follow the steps below.

1. Push the blade rotation control down to the DISENGAGE position (see F

2. Raise the lift lever to the highest position (see

3. Move the throttle control to a position between SLOW and FAST (see F

4. To go faster, move the speed control pedal to a faster speed (see F

1. Turn the ignition switch to the ON position to start the engine (see F

2. Move the lift lever to a height of cut position (see

the highest position first and then lower the mower deck to a lower position.

3. Move the throttle control to the SLOW position (see F

4. Slowly move the blade rotation control to the ENGAGE position (see F

5. Move the speed control pedal to the desired speed settings (see F

). In high or thick grass, cut the grass in

6. Move the throttle control to the FAST position (see

the unit and move the speed control pedal to another speed setting.

7. Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions to “Level The Mower Deck” in the Maintenance section.

). If you need to go faster or slower, stop

1. Make sure the unit is level.

2. Check the oil. Follow the procedure in the engine manufacturer’s instructions.

3. If necessary, add oil until the oil reaches the FULL mark on the dipstick. Do not add too much oil.

1. Remove the filler cap (1) (see F

2. Fill the fuel tank (2) to the FULL (3) position with regular unleaded fuel.

Start the Engine

WARNING

The electrical system has an operator presence system that includes a sensor switch for the seat. These

components tell the electrical system if the operator is sitting on the seat. This system will stop the engine when the operator leaves the seat. For your protection, always make sure this system operates

correctly.

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as

needed. See the engine manufacturer’s instructions for the type of fuel and oil to use.

Operation

Figure 20

Operate on Hills

WARNING

Do not ride up or down slopes that are too steep to back straight up. Never ride the unit across a slope.

Figure 18

NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST pos

ition. Again try to start the engine. If the engine will not start, see the TROUBLESHOOTING CHART.

5. Turn the ignition key to the START position (see

6. Slowly move the throttle control to the SLOW

position.

7. To start a hot engine, move the throttle control to a

position between FAST and SLOW.

1. Push the clutch/brake pedal completely forward. Keep your foot on the pedal.

2. Make sure the speed control pedal is in the NEUTRAL position.

3. Make sure the blade rotation control is in the DISENGAGE position.

4. Move the throttle control completely forward to the CHOKE or FAST position.

1. Before you ride up or down a hill, move the speed control pedal lever to the slowest speed.

2. Do not stop or change speed settings on a hill. If you must stop, quickly push the clutch/brake pedal forward and set the parking brake.

3. To start again, make sure the speed control is in the slowest speed.

a. Move the throttle control to the SLOW position.

b. Slowly engage the speed control pedal.

4. If you must stop or start on a hill, always have enough space for the unit to roll when you release the brake and engage the clutch.

5. Be very careful when you change directions on a hill. When on a slope or in a turn on a hill, move the throttle control to the SLOW position to help prevent an accident.

Mulching Tips

Operation

Mowing and Bagging Tips

1. For a lawn to look better, check the cutting level of the mower deck. See “Level the Mower Deck” in the Maintenance section.

2. For the mower deck to cut level, make sure the tires have the correct amount of air pressure.

3. Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight.

4. Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown.

5. Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.

6. Use the left side of the mower deck to trim near an object.

7. Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass.

8. When you mow large areas, start by turning to the right so that the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left turns until finished.

9. If the grass is very high, cut two times to decrease the load on the engine. First cut with the mower deck in the highest position and then lower the mower deck for the second cut.

10. For better engine performance and an even discharge of the cut grass, always operate the engine with the throttle in FAST position.

11. When you use a bagger, operate the engine with the throttle in FAST position and the speed control pedal at a slow ground speed.

12. For better cutting performance and a quality cut, mow with the speed control pedal in one of the slower speeds.

13. After each use, clean the bottom and top of the mower deck for better performance. Also, a clean mower deck will help prevent a fire.

When you use a mulcher attachment, the grass is cut into very small pieces. These small pieces will quickly break down. Because the nutrients are returned to the soil, the lawn will need less fertilizer. To correctly mulch the grass, follow the steps below.

1. Set the throttle in the FAST position. Operate the mower at a slower ground speed. If ground speed is too fast, the grass will not have an even cut.

2. Keep a sharp edge on the blade. A blade that is not sharp will cause the ends of the grass to become brown.

3. Make sure the grass is dry. Wet grass is difficult to cut.

4. Set the height of the mower deck so that only the top third of the grass is cut. If the grass is too high, set the height of the mower deck to the maximum height. Then, lower the mower deck for the second cut. Also, instead of using the full width of the mower deck, mulch at half the width.

5. Clean the bottom of the mower deck. Grass and other debris can keep the mower from working correctly.

6. If the grass grows fast, mulch more often.

7. If an area needs improvement, mulch a second time.

Maintenance Chart

Frequency Maintenance Required Comments

Daily or before each use Maintenance engine. Refer to the Engine Owner’s

Manual.

Examine blade(s). Check for cracks, wear, and exces-

sive damage.

Remove debris from unit and moving parts.

Examine all rotating and sliding parts.

Check tire inflation. Refer to the Maintenance section.

Verify that the mower housing is level. Refer to the Maintenance section.

Examine V-belts. Check for cracks, wear, and exces-

sive damage.

Check brake operation. Refer to the Engine Owner’s Manual.

After completion of first 5 hours

After 25 hours Maintenance engine. Refer to the Maintenance section.

Before storage of 30 days or more

Change oil. Refer to the Engine Owner’s Manual.

Remove, examine, sharpen, and balance blade(s).

Check adjustments: a. Blade Rotation Control b. Brake c. Clutch d. Steering.

Lubricate chassis and mower housing.

Check the muffler:

a. Torque

b. For wear or burn out

c. Condition of spark arrester

(if applicable).

Prepare engine for storage. Refer to the Engine Owner’s

Drain fuel system. Refer to Warnings in Owner’s

Refer to the Maintenance section.

Refer to Where to Lubricate instructions.

Refer to the Maintenance section.

Manual.

Add fuel stabilizer. Refer to the Engine Owner’s

Manual.

Prepare battery for storage: a. Remove from unit. b. Fully charge. c. Move to cool dry place.

Maintenance

General Recommendations

WARNING

Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

NOTE: Torque is measured in foot pounds (metric Nm). This measurement describes how tight a nut or bolt

must be.The torque is measured with a torque wrench.

Inspect the Blade

WARNING

Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade hits an obj

ect, stop the engine. Check the unit for damage.

The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands.

Figure 21

Engine Power Rating

Figure 21

1. The owner’s responsibility is to maintain this product. This will extend the life of the product and is also necessary to maintain warranty coverage.

2. Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year.

3. Check the fasteners. Make sure all fasteners are tight.

4. Follow the Maintenance section to keep the unit in good operating condition.

The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.

If you keep the blade sharp and inspect the blade for damage, the blade will cut better and be more safe to operate.

• Frequently check the blade (1) for excessive wear, cracks, or other damage (see F

• Frequently check the nuts (2) that hold the blade. Keep the nuts tight.

• If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. See if the blade is bent or damaged.

Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service center in your area. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment part.

Maintenance

Remove and Install the Blade

WARNING

Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade hits an obj

ect, stop the engine. Check the unit for damage. The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands.

Check the Blade Rotation Control

WARNING

To prevent an injury, the blade rotation control must operate correctly.

Figure 8

Figure 9

Figure 18

Check and Adjust the Clutch

WARNING

Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

Figure 22

Figure 21

1. Remove the mower deck. See the instructions to “Remove and Install the Mower Deck”.

2. Use a piece of wood to keep the blade from rotating.

3. Remove the nuts (2), washers (3), and bolts (4) that hold the blade (1) (see F

4. Check the blade according to the instructions for “Inspect Blade”. Replace a badly worn or damaged blade with an original equipment blade. See an authorized service center in your area.

5. Clean the top and bottom of the mower deck. Remove all the grass and debris.

6. Mount the blade on the mandrel (5).

7. Mount the blade so that the hi-lift edges are up. If the blade is upside down, the blade will not cut correctly and can cause an accident.

8. Fasten the blade with the original bolts (4), washers (3), and nuts (2).

9. Tighten the nuts that hold the blade to 30 ft-lbs (41,5 Nm).

10. Install the mower deck. See “Remove and Install the Mower Deck”.

5. Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become brown.

6. If the quality of cut has not improved, replace the mower drive belt. See “Remove and Install the Mower Drive Belt”. If replacing the belt does not correct the problem, take the unit to an authorized service center.

7. When you move the blade rotation control to the DISENGAGE position, all movement will stop within five seconds. If there is movement of the belt or the blades continue to rotate, engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt. If you need assistance, take the unit to an authorized service center.

If the motion drive belt is loose, the clutch will slip when going up a hill, pulling a heavy load, or the unit will not move forward. Adjust the clutch as follows.

1. Check the routing of the motion drive belt. Make sure the belt is installed correctly and is inside all the belt guides.

2. Remove the cotter pin (1) and washer (2) from the adjustable nut (3) (see F

In normal usage, the blade rotation control will not require an adjustment. However, if the cutting performance decreases or the quality of cut is poor, make the following changes.

1. When you mow, make sure the throttle control is in the FAST position (see F

2. Move the blade rotation control to the DISENGAGE position (see F

3. Turn the ignition switch to the OFF positon to stop the engine (see F

4. Disconnect the wire from the spark plug.

WARNING

If you cannot correctly adjust the drive brake, replace the brake pads. Correct replacement parts and assistance are available from an authorized service center.

Maintenance

Check and Adjust the Drive Brake

Figure 23

Figure 15

B, Figure 12

Figure 23

Figure 6

Remove the Battery

WARNING

To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the negative (-) black cable.

WARNING

The battery contains surphuric acid which is harmful to the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water.

3. Disconnect the adjustable nut (3) from the brake lever (4).

4. Align the hole in the brake lever to be 1/4 inch from the rear of the slot in the frame.

5. Push the clutch rod (5) toward the rear. Turn the adjustable nut until the nut will fit through the hole in the brake lever.

6. Assemble the adjustable nut to the brake lever.

7. If the belt still slips after the clutch has been adjusted, then the motion drive belt is worn or damaged and must be replaced. See “Remove and Install the Motion Drive Belt”.

1. The location of the drive brake is on the right side of the gear box (see F

2. Make sure the parking brake is set (F and the automatic drive disconnect is in the PUSH position (see B

)

c. Insert a 0.020 in. feeler gauge between the

brake rotor and top brake puck, then set the brake by finger tightening or loosening the castle nut.

d. Install a new cotter pin to secure the castle

nut and then install the brake arm spring.

e. Engage the parking brake.

f. Push the unit. If the rear wheels do not turn,

the drive brake is correctly adjusted.

g. Release the parking brake.

To charge or clean the battery, remove the battery from the unit as follows.

3. Push the unit. If the rear wheels rotate, adjust the brake pads as follows:

a. Release the parking brake.

b. Remove the brake arm spring (1) and cotter

pin (2) that secures the castle nut (3).

9/16

1. Remove the two screws (1) and battery cover (2) (see F

2. Disconnect the black cable (8) from the negative (-) terminal.

3. Disconnect the red cable (6) from the positive (+) terminal.

4. To disconnect the battery retainer (4), push in on the lower end of the battery retainer.

5. Remove the battery (3) from the opening between the engine and the seat support.

Maintenance

WARNING

To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the negative (-

) black cable.

Level the Mower Deck

WARNING

Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent the engine from starting by accident.

Figure 25

Figure 6

WARNING

When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from the ba

ttery acid can cause an explosion.

Charge the Battery

Figure 24

Figure 25

Figure 26

Figure 24

1. Before you charge the battery (3), remove the battery (see F

2. To charge the battery, use a 12 volt battery charger. Charge at a rate of 6 amps for 1 hour. If you do not have a battery charger, have an authorized service center charge the battery.

3. Install the battery.

4. Connect the red cable (6) to the positive (+) termnal using the fasteners (7).

5. Connect the black cable (8) to the negative (-) terminal with the fasteners (7).

6. Connect the battery retainer (4).

7. Install the battery cover (2) using two screws (1).

14 PSI

(0,97 BAR)

10 PSI

(0,69 BAR)

If the mower deck is level, the blade will cut easier and the lawn will look better.

1. Make sure the unit is on a hard flat surface (1) (see

2. Check the air pressure in the tires (2). If the air pressure is incorrect, the mower deck will not cut level. Make sure the tires are inflated to: Front Tires 0,97 BAR (14 PSI), Rear Tires 0,69 BAR (10 PSI).

3. Remove the one gauge wheel from the front of the mower deck (F in the rear of the mower deck (F

) and the two gauge wheels

Maintenance

Figure 16

A and B

Figure 27

C, Figure 27

Figure 27

D and E, Figure 27

4. Move the lift lever to the low cut position (see

5. Disconnect the lift links from the rear of the mower deck (see A

6. Lower the mower deck to rest on the hard flat surface.

7. Remove the hair pin and adjusting nut from the front bracket assembly (see C

, F

8. Adjust link until the adjusting nut fits into the hole on the front bracket assembly.

9. Assemble washer and hair pin.

10. Reattach rear lift links (see D

Maintenance

Adjust the Gauge Wheels

IMPORTANT: Before you adjust the gauge wheels, you must do the following. Make sure the mower deck is l

evel. Make sure the height of cut is set at the height you want for your lawn. Mow a short distance on a flat level area and look at the area that was cut. If the mower deck does not cut level, see the ins

tructions

“Level the Mower Deck.”

WARNING

Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the spark plug

. Remove the spark plug wire to prevent the

engine from starting by accident.

Figure 25 and 26

Figure 16

Figure 29 and Table below

Figure 28

B, Figure 28

Figure 25 and 26

< 1/4˝ < 6 mm

A A

B B

< 1/4˝ < 6 mm

Figure 29

10. Measure the distance from the surface to the bottom of the mower deck in the front and rear. The measurements should be within 1/4 in. (see A

11. Measure from the surface to the bottom of the mower deck on the left and right.

a. The measurements should be within 1/4 in.

b. If not, remove the left lift link and adjust until

12. Reassemble the gauge wheels to the mower deck brackets (see F

). If not, repeat Steps 4 through 10.

(see B

the measurements are within 1/4 in.

1. Remove the nut (1), bolt (2), sleeve (3), and gauge wheel (4) from bracket (see F

2. Place lift lever in the desired height of cut setting (see F

3. Mow a short distance on a flat area to check the level of cut.

4. Assemble gauge wheels in the hole on the gauge wheel bracket that positions the gauge wheel closest to the ground without touching the ground (see

5. Secure the gauge wheel (4), sleeve (3), and bolt (2) on bracket with nut (1).

Front Wheel Bracket

Rear Wheel Bracket

Front Wheel Rear Wheels

Bracket Hole

Number

1 1,2,3 1 1

2 4,5,6 2 2

Lift Lever

Position

Bracket Hole

Number

3 4,5,6

Lift Lever

Position

Maintenance

Lubrication

Figure 32. Arbor Lubrication Points

Figure 31. Mower Deck Lubrication Points

Figures 30

to 32

Figure 30. Tractor Lubrication Points

Models with grease fittings: Lubricate with grease gun.

Lubricate the areas shown with engine oil.

Apply grease with a brush to areas shown.

Lubricate the unit at the locations shown in F

as well as the lubrication points listed.

• Generally, all moving metal parts should be oiled where contact is made with other parts.

• Keep oil and grease off belts and pulleys.

• Wipe surfaces clean before and after lubrication.

NOTE: Use grease fittings when present. Automotive lithium grease is recommended.

Maintenance

Remove and Install the Motion Drive Belt

Figure 33

Figure 34

Figure 33

Remove and Install the Mower Drive Belt

Figure 34

NOTE: Replace the mower drive belt with an original equipment belt from an authorized service center.

1/2

1. Remove the mower deck. See the instructions to “Remove and Install the Mower Deck”.

2. Completely push the pedal forward and engage

the parking brake.

3. Remove the nuts (1) and idler pulleys (2) (see

4. Loosen the belt guides (3) and (4) from the stack

pulley.

5. Remove the motion drive belt (5) from the drive

pulley and stack pulley.

1. Remove the mower deck. See the instructions to “Remove and Install the Mower Deck”.

2. Disconnect the extension spring (1) from the mower deck post.

3. Loosen the belt guide (2) from the drive pulley (see F

4. Remove the flange nut (3) from the top of the idler pulley (4) and remove the idler pulley.

5. Remove the mower drive belt (5).

6. A correct replacement part or assistance is available from an authorized service center.

7. Reverse the above steps to install the motion drive belt.

8. Check the routing of the motion drive belt. Make sure the motion drive belt is installed correctly on the idler pulley. Make sure the motion drive belt is inside all the belt guides.

9. Before you use the unit, check the adjustment of the clutch. See the instructions to “Check and Adjust the Clutch”.

10. Install the mower deck. See the instructions to ”Remove and Install the Mower Deck”.

7. Reverse the above steps to install the mower drive belt.

8. Install the mower deck. See the instructions to “Remove and Install the Mower Deck”.

9. Before you mow, check the blade rotation control.

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