Simplicity 1694562, 5900846, 5901182, H8S-2338 User Manual

OPERATOR’S MANUAL
13HP Walk-Behind Mower
Mfg. No. Description
1694562 Hydro Cut 1332, 13HP 32” Cut Walk-Behind Mower (CE) 5901182 HC32KAV13ECE, 13HP 32” Cut Walk-Behind Mower (CE)(2006) 5900846 HC32RDKAV13ECE, 13hp 32” Rear Discharge Cut Walk Behind Mower (CE)
Hydro Cut Series
Revision
J
Rev. Date 03/2009
TP 100-4024-J-HC-S
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Table of Contents
Safety Rules & Information ................................2
Identification Numbers .......................................5
Safety Decals & Icons.........................................6
Features & Controls............................................8
Control Functions....................................................8
Safety Interlock System ..........................................9
Operation ...........................................................12
General Operating Safety .....................................12
Checks Before Starting.........................................12
Starting the Engine ...............................................12
Driving the Mower.................................................13
Operating On A Slope...........................................13
Stopping the Mower..............................................13
Mowing..................................................................13
Pushing the Mower by Hand.................................13
Storage..................................................................14
Starting After Long Term Storage .........................14
Regular Maintenance ........................................15
Maintenance Schedule .........................................15
Checking Tire Pressure.........................................15
Checking/Adding Fuel...........................................16
Fuel Filter ..............................................................16
Oil & Filter Change ...............................................16
Check / Change Air Filter......................................16
Replace Spark Plug ..............................................16
Transmission Maintenance ...................................16
Lubrication ............................................................17
Servicing the Mower Blades .................................18
Troubleshooting, Adjustments & Service .......19
Troubleshooting the Mower...................................19
Troubleshooting the Mower Deck..........................20
Cutting Height Adjustment ....................................21
Deck Leveling Adjustment.....................................22
Belt Removal and Replacement ...........................23
Ground Speed Control Lever Adjustment.............24
PTO Clutch Adjustment ........................................25
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your machine.
Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and / or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.
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GENERAL OPERATION
1. Read, understand, and follow all instructions on the machine and in the manual(s) before starting.
2. Do not put hands or feet near or under the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate this machine.
4. Clear the area of objects such as rocks,wire, toys, etc., which could be thrown by the blade. Stay behind the handle when the engine (motor) is running.
5. Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
6. Do not operate machine barefooted or while wearing sandals. Always wear substantial footwear.
7. Do not pull machine backward unless absolutely necessary. Always look down and behind before and while moving backward.
8. Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade when crossing gravel surfaces.
9. Do not operate machine without the entire grass catcher, discharge guard, rear guard, or other safety protective devices in place and working.
10. Never leave a running machine unattended.
11. Stop the engine (motor) and wait until the blade comes to a complete stop before cleaning the machine, removing grass catcher, or unclogging the discharge guard.
12. Operate machine only in daylight or good artificial light.
13. Do not operate machine while under the influence of alcohol or drugs.
14. Never operate mower in wet grass. Always be sure of your footing; walk; never run.
15. Disengage the drive system, if so equipped, before starting the engine (motor).
16. If the machine should start to vibrate abnormally, stop the engine (motor) and check for the cause immediately. Vibration is generally a warning of
trouble.
17. Always wear eye protection when operating machine.
18. See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.
19 Watch for traffic when operating near or crossing
roadways.
20. Use extra care when loading or unloading the unit into a trailer or truck.
21. Always wear eye protection when operating this unit.
22. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury.
23. Keep in mind the operator is responsible for accidents occurring to other people or property.
24. All drivers should seek and obtain professional and practical instruction.
25. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts.
26. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).
27. Before leaving the operator’s position for any reason, engage the parking brake (if equipped), disengage the blades (PTO), stop the engine, and remove the key.
28. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.
29. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal areas may have similar laws.
TRANSPORTING AND STORAGE
1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit.
2. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mo
wing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
Safety Rules & Information
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Safety Rules and Information
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.
2. Be alert and turn mower off if a child enters the area.
3. Never allow children to operate the machine.
4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution.
1. Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause a slip and fall accident. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4. Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall accident.
5. Never mow down slopes.
6. Avoid starting, stopping, or turning on a slope. If tires lose traction (i.e. machine stops forward motion on a slope), disengage the blade(s) (PTO) and drive slow off the slope.
7. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause a slip and fall accident.
8. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes.
9. Do not mow near drop-offs, ditches, or embankments. You could lose your footing or balance.
10. Do not use grass catchers on steep slopes.
11. Do not mow slopes you cannot back up them.
12. Remove obstacles such as rocks, tree limbs, etc.
13. Use slow speed. Tires may lose traction on slopes even through the brakes are functioning properly.
WARNING
Operating on steep slopes can cause sliding and loss of steering, control and rollover.
Select slow ground speed before driving onto slope. Use extra caution when operating on slopes with rear-mounted grass catchers.
Mow across the face of slopes, not up and down,use caution when changing directions and DO NOT START OR STOP ON SLOPE.
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Safety Rules & Information
SERVICE AND MAINTENANCE
To av
oid per
sonal injury or property damage, use
extreme care in handling gasoline.
Gasoline is
extremely flammable and the vapors are explosive.
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps securely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build­up. Clean up oil or fuel spillage. and remove any fuel­soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine running. Disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting.
7. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service as required.
10. Maintain or replace safety and instructions labels, as necessary.
11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, or white gas because engine/fuel system damage could result.
13. If the fuel tank must be drained, it should be drained outdoors.
14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as necessary.
16. Use only factory authorized replacement parts when making repairs.
17. Always comply with factory specifications on all settings and adjustments.
18. Only authorized service locations should be utilized for major service and repair requirements.
19. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
21. Do not change engine governor settings or over­speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle).
24. Units with hydraulic pumps, hoses, or motors: WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized dealer.
25. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician.
26. Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
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ID Tag
Identification Numbers
PRODUCT REFERENCE DATA
Model Description Name/Number
Unit MFG Number Unit SERIAL Number
Dealer Name Date Purchased
ENGINE REFERENCE DATA
Engine Make Engine Model
Engine Type/Spec Engine Code/Serial Number
When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
CE Models: Place the extra copy of the identification tag in the manual.
SSAAMMPPLLEE
5
Identification Numbers
A
B
C
D
E
F
I
J
H
G
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer’s Identification Number B. Product Description C. Serial Number D. Manufacturer’s Address E. CE Compliance Logo
F. Year of Manufacture G. Maximum Engine Speed in Rotations per Minute H. Power Rating in Kilowatts
I. Mass of Unit in Kilograms
J. Sound Power in Decibels *
This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC
* Tested according to 2000/14/EC
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Model xxxxxxx
xxxxxxxxxxxxxxxxxxxx
Serial xxxxxxxxxx
BRIGGS & STRATTON CORP. POWER PRODUCTS GROUP, LLC MILWAUKEE, WI 53201 USA
XXX
20xx
kg:
xxx
kW:
x.xx
xxxx
max
Model xxxxxxx
xxxxxxxxxxxxxxxxxxxx
Serial xxxxxxxxxx
BRIGGS & STRATTON CORP. POWER PRODUCTS GROUP, LLC MILWAUKEE, WI 53201 USA
XXX
kg:
xxx
kW:
x.xx
xxxx
20xx
max
6
Safety Decals
Decal - Main, Dashboard & Controls (Manual Start) Part No. 5049317
Decal - Transmission Release Part No. 5049320
SAFETY DECALS
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your unit should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your unit.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
Decal - Danger, Rotating Blades Part No. 1720389
Decal - Cutting Height Adjustment Part No. 5047778
Decal - Cutting Height / Pulley Spacer Adjustment Part No. 5049318
Decal - Danger, Fire Hazard / Carbon Monoxide Poisoning Part No. 5061217
Decal - Main, Dashboard & Controls (Electric Start) Part No. 5100507
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49320
61217
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Safety Icons
Warning: Read Operator’s Manual.
Read and understand the Operator’s Manual before using this machine.
Danger: Thrown Objects.
This machine is capable of throwing objects and debris. Keep bystanders away.
Warning: Remove Key Before Servicing.
Remove the key and consult technical literature before performing repairs or maintenance.
Danger: Machine Rollover.
Operating on steep slopes can cause sliding and loss of steering, control and rollover.
Danger: Dismemberment.
This machine can amputate limbs. Keep bystanders and children away when engine is running.
Danger: Dismemberment.
This mower deck can amputate limbs. Keep hands and feet away from blades.
SAFETY ICONS
Danger: Carbon Monoxide Poisoning.
Do not operate the engine in an unventilated area.
Danger: Fire Hazard.
Keep unit free of grass, leaves and excess oil. Do not add fuel while engine is hot or running. Stop engine and allow to cool for 5 minutes prior to adding fuel. Do not add fuel indoors, in an enclosed trailer, garage or other enclosed areas. Clean up spilled fuel. Do not smoke while operating this machine.
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