Simplicity 5101604, 543777-0113-E1 User Manual

Cobalt Series
30HP Zero-Turn Riders Mfg. No. Description
5900763 Simplicity 30HP Cobalt Zero-Turn Rider with 61” Mower
5101604
Revision A
Rev. Date: 07/2008
TP 100-7391-A-CB-S
Thank you for purchasing this quality-built Simplicity product. We’re pleased that you’ve placed your
confidence in the Simplicity brand. When operated and maintained according to the instructions in this manual, your Simplicity product will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with
this machine and how to avoid them. This machine is designed and intended to be used and maintained according to the manual for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment.
PRODUCT REFERENCE DATA
Unit MODEL Number Unit SERIAL Number
Mower Deck MODEL Number Mower Deck SERIAL Number
Dealer Name Date Purchased
ENGINE REFERENCE DATA
Engine Make Engine Model
Engine Type/Spec. Engine Code/Serial Number
See Features & Controls for the location of Identification Numbers
DATE PURCHASED
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Battery posts, terminals, and related accessories contain
lead and lead compounds – chemicals known to the State Briggs & Stratton Power Products Group, LLC. Copyright © 2008 Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved.
The Simplicity logo is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA.
Contact Information: Simplicity Manufacturing, Inc.
P.O. Box 997 500 N. Spring St. Port Washington, WI 53074-0997 www.simplicitymfg.com
of California to cause cancer and reproductive harm.
Wash hands after handling.
WARNING
WARNING
Table of Contents
Operator Safety ..............................................2
Safety Rules & Information ..............................................2
Safety Decals ..................................................................11
Safety Icons & Interlock System ....................................12
Features & Controls ....................................... 13
Identification Numbers ...................................................13
Control Functions ...........................................................14
Operation.................................................... 16
General Operating Safety ................................................16
Checks Before Starting ...................................................16
Check Tire Pressures ......................................................17
Seat Adjustment .............................................................17
Pushing the Rider by Hand .............................................17
Mowing Height Adjustment ............................................18
Foot Pedal Adjustment ....................................................18
Starting the Engine .........................................................19
Stopping the Rider ..........................................................19
Zero Turn Driving Practice ..............................................20
Raise & Lower the Roll Bar ............................................22
Storage ...........................................................................22
Mowing ...........................................................................23
Mowing Recommendations ............................................23
Mowing Methods ............................................................24
Attaching a Trailer ..........................................................25
Regular Maintenance ..................................... 26
Maintenance Schedule ....................................................26
Checking/Adding Fuel .....................................................27
Fuel Filter ........................................................................27
Change Oil & Filter .........................................................27
Check Hydraulic Oil Level ...............................................28
Change Hydraulic Oil Filter ............................................28
Lubrication ......................................................................29
Servicing the Mower Blades ...........................................30
Battery Charging .............................................................32
Battery Maintenance .......................................................32
Ground Speed Control Lever Adjustment .......................33
Speed Balancing Adjustment ..........................................33
Neutral Adjustment .........................................................34
Return-to-Neutral Adjustment ........................................34
Parking Brake Adjustment ..............................................35
Hydraulic Pump Drive Belt Replacement ........................35
Suspension Adjustment ..................................................36
Deck Lift Rod Timing Adjustment ...................................37
Deck Leveling Adjustment ..............................................38
Deck Lift Spring ..............................................................38
Mower Belt Replacement ................................................39
Troubleshooting ............................................ 40
Troubleshooting the Tractor ...........................................40
Troubleshooting the Mower ............................................41
Troubleshooting Common Cutting Problems .................42
Specifications .............................................. 43
Technical Manuals ........................................ 43
Slope Identification Guide................................ 44
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
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Operator Safety
Operator Safety
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself. Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you. Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
Read the Manual
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation. Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment. Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.
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Thrown Objects
Operator Safety
Slope Operation
Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a
5.4 foot rise over a 20 foot length (15 degrees).
Always mow across slopes, not up and down (to maintain traction on the wheels) and avoid sudden turns or rapid speed changes. Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can greatly impact your ability to safely operate this machine. Operating on wet or slippery slopes can cause sliding and loss of steering and control. Do not operate on slopes that are slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope, don’t do it. It’s not worth the risk.
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave
This equipment has many moving parts that can injure you or someone else. However, if you stay in the operator zone (stay seated in the seat), and follow the safety rules in this operator’s manual, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit while it is running! Keep safety devices (guards, shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
Moving Parts
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Operator Safety
Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.)
Lower the roll bar only when necessary (such as to temporarily clear a low overhanging obstacle) and NEVER remove it. Do NOT use the seat belt when the roll bar is down. Raise the roll bar as soon as clearance permits.
Retaining Walls, Drop-offs, and Water
Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels dropping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
Roll Bar Use
Overhead Obstacles
Check for overhead clearances before driving under any objects. Do not allow the roll bar to contact low overhanging obstacles such as tree branches and guide wires.
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Operator Safety
Fuel and Maintenance
Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.
Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.
Gasoline should be stored only in sealed containers approved for fuel.
Proper maintenance is critical to the safety and performance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.
Enclosed Areas
Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death.
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Operator Safety
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
General Operation
1. Read, understand, and follow all instructions in the
manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the
instructions, to operate the unit (local regulations can restrict operator age).
4. Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade(s).
5. Be sure the area is clear of other people before mowing.
Stop the unit if anyone enters the area.
6. Never carry passengers.
7. Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while travelling in reverse.
8. Never direct discharge material toward anyone. Avoid
discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
9. Do not operate the machine without the entire grass
catcher, discharge guard (deflector), or other safety devices in place and operational.
10. Slow down before turning.
11. Never leave a running unit unattended. Always
disengage the blades (PTO), set parking brake, stop engine, and remove keys before dismounting.
12. Disengage blades (PTO) when not mowing. Shut off
engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
13. Operate the machine only in daylight or good artificial
light.
14. Do not operate the unit while under the influence of
alcohol or drugs.
15 Watch for traffic when operating near or crossing
roadways.
16. Use extra care when loading or unloading the unit into a
trailer or truck.
17. Always wear eye protection when operating this unit.
18. Data indicates that operators, age 60 years and above,
are involved in a large percentage of power equipment­related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury.
19. Follow the manufacturer’s recommendations for wheel
weights or counterweights.
20. Keep in mind the operator is responsible for accidents occurring to other people or property.
21. All drivers should seek and obtain professional and practical instruction.
22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.
23. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts.
24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).
25. When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used.
26. Before leaving the operator’s position for any reason, engage the parking brake (if equipped), disengage the blades (PTO), stop the engine, and remove the key.
27. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.
28. OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period.
WARNING
It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
WARNING
Extended exposure to excessively high sound levels can result in hearing loss.
This machine produces sound levels in excess of 85 dBA • at the operator’s ear and can cause hearing loss through extended periods of exposure.
Wear hearing protection when operating this machine.
Transporting and Storage
1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit.
2. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
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4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
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Slope Operation
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution.
1. Mow across slopes, not up and down.
2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4. Do not mow on wet grass. Tires may loose traction.
5. Avoid starting, stopping, or turning on a slope. If tires lose traction (i.e. machine stops forward motion on a slope), disengage the blade(s) (PTO) and drive slow off the slope.
6. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to rollover.
7. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes.
8. Do not try to stabilize the machine by putting your foot on the ground (ride-on units).
9. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
10. Do not use grass catchers on steep slopes.
11. Do not mow slopes if you cannot back up them.
12. See your authorized dealer/retailer for recommendations of wheel weights or counterweights to improve stability.
13. Remove obstacles such as rocks, tree limbs, etc.
14. Use slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.
15. Do not turn on slopes unless necessary, and then, turn slowly and gradually uphill, if possible. Never mow down slopes.
WARNING
Operator Safety
Towed Equipment (Ride-On Units)
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes. See attaching a trailer under OPERATION.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and down for small children.
4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Emissions
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
Ignition System
1. This spark ignition system complies with Canadian ICES-002.
Operating on steep slopes can be dangerous.
Never operate on slopes greater than 15°.• Select slow ground speed before driving onto a slope.
Use extra caution when operating on slopes with a rear­mounted grass catcher.
Mow across the face of slopes, not up and down, use • caution when changing directions and DO NOT START OR STOP ON A SLOPE.
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Operator Safety
Service and Maintenance
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps securely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. and remove any fuel-soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine running.
7. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service as required.
10. Maintain or replace safety and instructions labels, as necessary.
11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, or white gas because engine/fuel system damage could result.
13. If the fuel tank must be drained, it should be drained outdoors.
14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as necessary.
16. Use only factory authorized replacement parts when making repairs.
17. Always comply with factory specifications on all settings and adjustments.
18. Only authorized service locations should be utilized for major service and repair requirements.
19. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
21. Do not change engine governor settings or over-speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle).
24. Units with hydraulic pumps, hoses, or motors: WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized dealer.
25. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician.
26. Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap
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Operator Safety
Roll Bar Instructions
For models equipped with factory-installed Roll Over Protection System (ROPS).
WARNING
In order to avoid serious injury or death from roll over, it is important to follow the warnings listed below.
Operational Warnings
• Always use the seat belt when the roll bar is in the raised position.
• Never use the seat belt when the roll bar is in the down position.
• Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible.
• Lower the roll bar to the down position only when it is absolutely necessary.
• Check for overhead clearances before driving under any objects. Do not allow roll bar to contact low overhanging obstacles such as tree branches and guide wires.
• Never remove the roll bar from the vehicle.
• Do not exceed the machine weight rating of the roll bar.
• Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt.
Inspection of the Roll Bar Protective Structure
WARNING
Failure to properly inspect and maintain the Roll Bar protective structure can cause serious injury or death.
A ROLL BAR, like any other safety device, needs to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over.
To maintain operator roll over protection and roll bar effectiveness:
• If a ROLL BAR becomes damaged for any reason, such as a collision, roll over or impact, the ROLL BAR must be replaced. Small undetectable cracks can reduce the effectiveness of the ROLL BAR. Never weld, straighten, or repair the ROLL BAR.
• Never alter the ROLL BAR by welding anything to it or by drilling additional holes.
Before First Time Use - Inspect the ROLL BAR structure
and mounting hardware for:
1) Check to make sure the machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, is not in excess of the maximum weight specified on the ROLL BAR label.
2) Make sure there isn’t any missing, damaged, or loose mounting hardware.
3) Make sure the ROLL BAR has been correctly and completely installed.
Every 100 Hours - Inspect the ROLL BAR structure and
mounting hardware for:
1) Any cracks in the structure (structural members and/ or welds).
2) Significant corrosion on any part of the ROLL BAR structure or hardware.
3) Missing, damaged, or loose mounting hardware.
4) Mounting hardware that is of a grade lesser than specified.
5) Machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, in excess of the maximum weight specified on the ROLL BAR label.
6) Any modifications that have been made, such as unauthorized welds and holes.
7) Any permanent deformation or twisting of the ROLL BAR structure.
8) That the ROLL BAR label is still in place and is readable.
9) That the ROLL BAR on-product warning labels are still on the ROLL BAR and are readable.
• If there is any doubt as to the condition of the ROLL BAR, remove the machine from service and contact your dealer for assistance.
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Operator Safety
Inspection and Maintenance of the Roll Bar Seat Belt
WARNING
Failure to properly inspect and maintain the seat belt can cause serious injury or death.
• The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over. If the seat belt does not pass all of the following tests, it should be replaced.
Before Each Use – Conduct the following inspections/ maintenance of the seat belt and retraction mechanism:
1) Check for dirt or debris in the retraction mechanism. If dirt or debris is found, it should be removed.
2) Check to make sure the retraction mechanism retracts easily and completely.
3) Check for damage to any part of the seat belt such as nicks, cuts, loose stitching, or fraying.
4) Check that the buckle and latch operate properly and that the latch plate is not excessively worn, deformed, or the buckle is damaged or cracked. The seat belt should latch and release easily.
INSPECT BUCKLE & LATCH
INSPECT WEBBING
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Safety Decals
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
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2
AMPUTATION AND THROWN
To avoid injury from rotating blades, stay clear of deck edge and keep others away. Do not mow without discharge chute or entire grass catcher in place.
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OBJECTS HAZARD
Operator Safety
A 7
013
510
5
4
8
7
4
6
1
5
9

2
6
7
8
9
3
9
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Operator Safety
Safety Interlock System
This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Safety Icons
The alert symbol ( ) is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of the injury. In addition, a hazard icon may be used to represent the type of hazard. An explanation of hazard levels and icons are as follows:
Operational SAFETY Checks
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Motion control handles are not in the NEUTRAL position.
Test 2 — Engine SHOULD crank if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Motion control handles are locked in the NEUTRAL position.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake disengaged.
• Operator moves motion control handles out of their neutral positions before disengaging parking brake.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within five (5) seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within five (5) seconds, see your dealer.
DANGER
This indicates a hazard which, if not avoided, will result in serious injury or death.
WARNING
This indicates a hazard which, if not avoided, could result in serious injury or death.
CAUTION
This indicates a hazard which, if not avoided, might result in serious injury or death.
NOTICE
This message presented without the alert symbol indicates a situation where the unit or property could be damaged.
North American Safety Icons
Alert Toxic Fumes
Read the
Manual
Open Flame
Hazard
NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do NOT operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
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Fire Hazard
Thrown Objects
Rollover
Hazard
Slippery
Slopes
Amputation -
Rotating Parts
Hot Surface
Overhead Obstacles
Keep Children
Away
Amputation -
Hand In Blade
Wear
Protective Gear
Tipover Dropoffs
Kickback
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Amputation -
Foot In Blade
Pinch Point
Remove
Key Before
Servicing
SAMPLE
SAMPLE
Features and Controls
Identification Numbers
SAMPLE
North American Models
SAMPLE
Mfg. No.: 169XXXX
Serial No.: XXXXX kW: XX Engine RPM XXXX LpA: XXX dB(A) Vibration @ Wheel: XXX m/s² Vibration @ Seat: XXX m/s²
Simplicity Mfg. Inc. Port Washington, WI USA 53074-0997
When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
XXXX
dB(A)
XXXXXXX
CE Models
Features and Controls
Identification Tag
CE Identification Tag Markings
A. Manufacturer’s Identification Number B. Product Description C. Serial Number D. Manufacturer’s Address E. CE Compliance Logo F. Year of Manufacture G. Maximum Engine Speed in Rotations per Minute H. Power Rating in Kilowatts I. Mass of Unit in Kilograms J. Sound Power in Decibels *
This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 2004/108/EEC
* Tested according to 2000/14/EC
A
B
C
Model xxxxxxx
xxxxxxxxxxxxxxxxxxxx
Serial xxxxxxxxxx
BRIGGS & STRATTON CORP. POWER PRODUCTS GROUP, LLC MILWAUKEE, WI 53201 USA
D
J
XXX
20xx
kg:
xxx
kW:
x.xx
xxxx
max
I
H
E
F
G
13
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