Simplicity 500 User Manual

Parts Manual
Rev. 2/1995
TP 400-1399-02-RG-SMA
(Includes TP-1401 & TP-1402)
REGENT / 500 / 2500
SERIES LAWN TRACTORS & MOWER DECKS
12.5HP GEAR TRACTORS
1692401 Regent 12.5HP Gear 1692405 Regent 12.5HP Gear (Export) 1692409 512G, 12.5HP Gear 1692493 2513G, 12.5HP Gear
12.5HP HYDRO TRACTORS
1692403 Regent 12.5HP Hydro 1692407 Regent 12HP Hydro (Export) 1692412 512H, 12HP Hydro 1692495 2512H, 12HP Hydro
36” MOWER DECKS
1692366 36” Mower Deck 1692410 36” Mower Deck
© Copyright 1995 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed In USA.
MANUFACTURING, INC. 500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997 USA
FRAME................................................................................................................................................................2
FRONT AXLE .....................................................................................................................................................4
STEERING..........................................................................................................................................................6
ENGINE...............................................................................................................................................................8
GEAR TRANSAXLE - Peerless Model 930-039 .............................................................................................10
HYDRO TRANSAXLE - Hydro Gear Model 318-0500
Group 1..........................................................................................................................................................12
Group 2..........................................................................................................................................................14
BRAKE & CLUTCH
Gear ...............................................................................................................................................................16
Hydro.............................................................................................................................................................18
ELECTRICAL
Gear ...............................................................................................................................................................20
Hydro.............................................................................................................................................................22
HOOD, DASH & FUEL TANK ..........................................................................................................................24
SEAT & DECK..................................................................................................................................................26
FRONT WHEELS & TIRES ..............................................................................................................................28
REAR WHEELS & TIRES.................................................................................................................................30
DECALS
Simplicity.......................................................................................................................................................32
AGCO Allis....................................................................................................................................................34
Massey Ferguson.........................................................................................................................................36
36" MOWER DECK
Deck, Arbor & Blades...................................................................................................................................38
Clutch & Roller Support...............................................................................................................................42
Rollers & Miscellaneous..............................................................................................................................46
GEAR TRANSAXLE SERVICE PARTS - Peerless Model 930-039 ...............................................................48
HYDRO TRANSAXLE SERVICE PARTS - Hydro Gear Model 318-0500......................................................52
PART NUMBER INDEX ...................................................................................................................................A1
TORQUE SPECIFICATION CHART................................................................................................LAST PAGE
1
Table of Contents
2
Frame
NOTE: Unless noted other­wise, use the standard hard­ware torque specification chart. See the Table of Contents
**2405
3
20
6
31
30
40
36
31
30
30
42
31
42
16
19
18
13
17
37 29
4
29
25
26
38
38
8
30
36
7
38
23
43
1
15
27
34
41
34
44
12
35
38
10
5
33
11
45
24
26
28
9
42
11
2
21
13
14
44
Assemble screw in this location with head to the inside.
22
Hydro Models Only
39
1 158399 2 RING, Retaining 2 960171 1 WASHER 3 1654707 1 BRACE, Seat 4 1654783 1 SUPPORT, Clutch 5 1655076 2 BRACE, Axle Support 6 1655591 1 BAR, Draw 7 1656754 1 BAR, Support 8 1656755 1 ARM, Support
9 1656791 1 SUPPORT, Hood (Gear models only) 10 1664034 1 SUPPORT, Axle 11 1664847 2 SCREW, Taptite, 5/16-18 x 3/4 (Qty. 6 used on hydro models) 12 1665803 1 SUPPORT 13 1665812 1 STOP, Belt 14 1672118 1 STOP, Belt 15 1673911 1 SPRING, Extension 16 1678388 2 CLIP 17 1700670 1 BRACKET, Seat Latch 18 1701268 1 ROD, Latch (Hydro Models) 19 1701314 1 SPRING, Torsion 20 1702627 1 SUPPORT, Axle Wrapper 21 1703805 1 KLIPRING, 1/2 22 1704505 1 BUSHING 23 1705873 1 BRACKET, Spring (Hydro models only) 24 1708723 1 FRAME 25 1709280 2 FOOTREST 26 1713843 2 KNOB, Handle 27 1713853 1 HANDLE ASSY., PTO Clutch 28 1713856 1 HANDLE, Lift 29 1916622 3 NUT, Hex, 1/4-20 30 1916950 10 NUT, Hex, 3/8-16 31 1916965 9 LOCKWASHER, 3/8 32 1917356 8 LOCKWASHER, 5/16 (Qty. 9 used on hydro models 33 1917372 14 NUT, Hex, Full, 5/16-18 (Qty. 18 on hydro models) 34 1919326 2 WASHER, 11/32 35 1919381 1 WASHER, Plain, 11/32-1 x 10 Ga. 36 1921210 10 CAPSCREW, Hex, 3/8-16 x 1 (Qty. 9 used on hydro models) 37 1921319 1 WASHER 38 1921332 14 CAPSCREW, Hex, 5/16-18 x 3/4 39 1921959 3 CAPSCREW, Hex, 1/4-20 x 5/8 40 1921965 3 CAPSCREW, Hex, 3/8-16 x 3/4 41 1923325 2 CAPSCREW, Hex, 5/16-18 x 7/8 42 1924856 6 SCREW, Taptite, 5/16-18 x 1/2
(Qty. 8 on hydro models) 43 1925003 2 SCREW 44 1927557 3 LOCKNUT, Hex, Flange Whiz, 5/16-18 45 1930595 1 CAPSCREW, Hex Flange Hd., 5/16-18 x 1-1/4
3
REF. PART NO. NO. QTY. DESCRIPTION
All Models Frame
4
Front Axle
16
17
11
8
3
28
18
23
4
8
3
3
27
22
23
14
20
3
27
25
24
9
6
5
4
20
6
24
25
15
13
19
21
7
2
11
10
26
1
12
Ref. No. 7 includes Ref. Nos. 2 & 3
Torque to
45-62 ft. lbs.
Lube spindle thru fittings with grease (2 places)
Gear Models
See Steering & Front Wheel Group
Torque to 15-25 ft. lbs.
Grease
Hydro Models
See Steering & Front Wheel Group
**1513
1 1 SUPPORT ASSY., Axle, Rear (See Ref. No. 12) 2 1 AXLE SUB ASSY. (See Ref. No. 7) 3 176440 4 BUSHING 4 921133 2 FITTING, Lube, Drive Type 5 1611703 1 SPINDLE ASSY., RH 6 1611705 2 SPACER 7 1611708 1 AXLE ASSY., Front (Incl. Ref. Nos. 2 & 3) 8 1611710 2 KLIPRING, Ext., 3/4
9 1611715 1 TIE ROD ASSY. 10 1663114 1 BUSHING 11 1664847 5 SCREW, Taptite, 5/16-18 x 3/4 12 1665601 1 SUPPORT ASSY., Rear (Incl. Ref. No. 10) 13 1668147 1 GUIDE, Drag Link 14 1671260 1 SPACER 15 1705918 1 SPINDLE ASSY., LH 16 1709305 1 LEVER ASSY., Brake (Gear models) 17 1709785 1 LEVER ASSY., Brake (Hydro models) 18 1917372 1 NUT, Hex, 5/16-18 19 1919326 1 WASHER 20 1921210 2 CAPSCREW, 3/8-16 x 1 21 1921333 1 CAPSCREW, Hex Hd., 5/16-18 x 1 22 1921525 1 CAPSCREW, Hex, 1/2-13 x 1-3/4 (Gr. 8) 23 1924361 2 WASHER 24 1924940 2 WASHER, 3/8 25 1930651 2 LOCKNUT, Hex, 3/8-16 26 1960020 1 WASHER 27 1960114 2 WASHER 28 1960362 1 LOCKNUT, Hex, Flange Lock, 1/2-13
5
REF. PART NO. NO. QTY. DESCRIPTION
All Models Front Axle
6
Steering
NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See the Table of Contents.
**51
13
9
2
19
18
3
6
7
12
11
17
1
2
10
2
15
4
5
16 8
2
16
Coat gear teeth with grease.
Torque to 13-19 ft. lbs.
Torque to 17-23 ft. lbs.
See Front Wheels & Tires for assy. parts & mounting hardware
Torque to 50-55 ft. lbs.
NOTE NO. 1 loosen jam nut (Ref. No. 14) and index drag link (Ref. No. 1) to correct angle; torque jam nut to 13 ft. lbs.
14
1 1 LINK, Drag (Not Serviced Separately. See Ref. No. 14)
2 176440 5 BUSHING
3 1652743 1 BASE PLATE, Steering
4 1667513 1 TOP PLATE, Steering
5 1667622 1 KEY
6 1668927 1 LOCKNUT, Center, 3/8-24
7 1674076 1 ROD, Steering
8 1675388 1 GEAR, Steering
9 1686651 1 STEERING WHEEL, 13-1/2" (Incl. Ref. Nos. 13 & 19) 10 1701266 1 SHAFT ASSY., Steering 11 1705437 1 BALL JOINT ASSY., 1/2-20 Thrd. Stud. 12 1705914 1 LINK ASSY., Drag (Incl. Ref. Nos. 1, 13 & 16) 13 1714097 1 CAP, Steering Wheel 14 1919262 1 NUT, Jam, 1/2-20 15 1921332 4 CAPSCREW, 5/16-18 x 3/4 16 1928721 2 SETSCREW, 5/16-18 x 1/2 17 1930245 1 LOCKNUT, Center, 1/2-20 18 1935048 4 LOCKNUT, Flange, Whiz, 5/16-18 19 1960540 1 PIN, Spring, 5/16 x 2
7
REF. PART NO. NO. QTY. DESCRIPTION
All Models Steering
8
Engine
NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See the Table of Contents.
**271
Apply sealant to threads. Locknut to engine.
8
1
28
4
15
16
5
27
12
22
25
22
23
1 1, 13
19 24
18
17
18
17
14
20
26
17
21
10
7
22
25
22
25
23
2, 3
9
6, 25
2, 3
RH Rear on Gear Models (Zinc pltd. for grounding); RH Front on Hydro Models.
RH Rear on Gear Models (Zinc pltd. for grounding); RH Front on Hydro Models.
RH Front on Gear Models; RH Rear on Hydro Models.
Torque to 7-11 ft. lbs. (2 places) Coat with grease before assembly
LH Rear
Torque to 20-30 ft. lbs. (4 places).
LH Front
Apply anti­seize lubricant to crankshaft.
1 * 1 ENGINE, 12.5 HP
2 158499 2 STOP, Belt (Hydro models)
3 172844 2 STOP, Belt (Gear models)
4 920427 1 LOCKWASHER, Ext., 3/8, Zinc Pltd.
5 960241 2 RIVET, Pop, 1/4
6 960361 1 SCREW, Taptite, 3/8-16 x 2, Zinc Pltd. (Gear models)
7 1650670 1 GASKET, Muffler
8 1655405 1 PIPE, Oil Drain
9 1655848 1 MUFFLER 10 1655860 1 PIPE, Exhaust 11 1657118 1 PULLEY ASSY., Engine (Hydro models) 12 1667346 1 CAP, Pipe 13 1674163 1 PULLEY ASSY., Engine (Gear models) 14 1676183 1 CLAMP 15 1707388 1 CONTROL ASSY., Throttle 16 1713846 1 KNOB, Throttle 17 1917356 5 LOCKWASHER, 5/16 18 1917372 3 NUT, Hex, 5/16-18 19 1918199 1 LOCKWASHER, 7/16 20 1919326 1 WASHER 21 1921332 2 SCREW, Whizlock, 5/16-18 x 3/4 22 1924356 6 WASHER, Plain, 3/8 23 1924940 2 WASHER, 13/32 24 1928038 1 CAPSCREW, Hex, 7/16-20 x 1-1/4 25 1930598 3 SCREW, Taptite, 3/8-16 x 1-1/2 26 1931342 1 BOLT, Carriage, 5/16-18 x 2-3/4 Gr. 5 27 1932849 1 LOCKNUT 28 1960251 1 NUT, Hex Jam Lock, 3/8-16
* See your local Briggs & Stratton dealer for service parts.
NOTE: Use Simplicity engine oil as follows (check inside front cover for part number):
• SAE 30W SG/CC for temperature operating range of 32O F. and above.
• 5W30 SF/CD for temperature operating range of below 32O F.
9
REF. PART NO. NO. QTY. DESCRIPTION
All Models Engine
10
NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See the Table of Contents.
**2370
Gear Transaxle
16
31
24
30
9
28
33
41
35
37
42
15, 39
Attach to inside of rear wrapper
31
18
37
17
37
23
21
23
21
34
8
34
44
6
6
49
4
47
12
46
27
26
20
19
14
45
46
24
25
36 22
2
32
7
13
33
40
41
5
31
48
49
38
31
3
1
21
33
28
31
43
Lubricate every 25 hours.
Use washers as req'd to adjust shift lever to neutral slot.
.25 ± .03 clearance between pulley hub & snap ring on trans.
Slide each bracket (Ref. No. 6) towards center of transaxle.
Torque to 14-21 ft. lbs.
Apply anti-seize lubri­cant to axles before assembling wheels.
Torque to 11-17 ft. lbs. (4 places).
10
23
1 * 1 TRANSAXLE, 5 Speed, Peerless Model 930-039
2 158499 2 BELT STOP
3 905123 1 KEY, Woodruff, #9
4 1663180 1 SPACER
5 1666631 1 SUPPORT, Transmission, Front
6 1666632 2 SUPPORT, Transmission, Rear
7 1666638 1 LINK, Shift, Lower
8 1666693 1 PULLEY ASSY., Transmission
9 1666709 1 STOP, Belt 10 1676375 1 SPACER 12 1701555 1 QUADRANT, Shift 13 1705590 1 SPACER, Special 14 1708022 1 SHIFT LINK ASSY., Upper 15 1708029 1 PULLEY, Idler, "V" 16 1708114 1 “V” BELT 17 1708221 1 BELT STOP 18 1709864 1 BRACKET, Pulley 19 1713843 1 KNOB, Ball, Shift 20 1713850 1 ROD, Shift 21 1916950 5 NUT, Hex, 3/8-16 22 1916964 1 LOCKWASHER, 1/4 23 1916965 3 LOCKWASHER, 3/8 24 1917356 3 LOCKWASHER, 5/16 25 1917372 3 NUT, Hex, 5/16-18 26 1918196 1 PIN, Quick 27 1918447 1 PIN, Cotter 28 1919326 3 WASHER, 11/32 29 1920415 1 CAPSCREW, Hex, 3/8-16 x 1-1/4 30 1920427 1 LOCKWASHER, Ext. 31 1921210 9 CAPSCREW, Hex 3/8-16 x 1 32 1921319 1 WASHER, Plain 33 1921333 4 CAPSCREW, Hex, 5/16-18 x 1 34 1921719 4 CAPSCREW, Hex, 5/16-18 x 2-1/2 35 1921973 1 CAPSCREW, 3/8-16 x 2-3/4 36 1922234 1 CAPSCREW, Hex, 1/4-28 x 5/8 37 1922755 3 WASHER 38 1923362 4 LOCKNUT, 5/16-18 39 1924940 1 WASHER, 13/32 40 1925003 6 SCREW, Taptite, 1/4-20 x 3/8 41 1928352 6 LOCKNUT, Hex, Flange, 3/8-16 42 1930540 2 SETSCREW, 5/16-18 x 5/8 43 1930601 2 SCREW, Taptite, 5/16-18 x 5/8 44 1930651 1 LOCKNUT, Hex, 3/8-16 45 1935048 1 NUT, Hex, Flange Hd., 5/16-18 46 1960027 4 WASHER, Rev. Pinion 47 1960160 A/R WASHER 48 1960202 1 WASHER, 1/4 49 8221042 2 KEY, 3/16 x 3/16 x 1-1/2
* See your local Tecumseh/Peerless distributor for service parts. See Table of Contents for service
parts listing.
11
REF. PART NO. NO. QTY. DESCRIPTION
Mfg. Nos. 1692401, 1692405, 1692409, 1692493 Gear Transaxle
12
Hydro Transaxle - Group 1
NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See the Table of Contents.
**2566
20
26
29
30
16
8
2
27
21
5
19
23
24
9
12
30
32
31
1
10
5
22
6
4
7
11
28
4
3
17
14
15
20
28
13
See Rear Wheels & Tires for assy. parts & mounting hardware
1 157127 1 SPRING, Conical 2 170164 1 V-BELT 3 172844 1 BELT STOP 4 960202 8 WASHER, Plain, 3/4 x 1-5/8 x 1/8 5 1666632 2 SUPPORT, Transmission, Rear 6 1667191 2 SPACER 7 1686613* 1 TRANSMISSION, Hydro
Hydro Gear Model 318-0500 8 1707933 1 FAN 9 1709271 1 LEVER, Tow Valve
10 1709786 1 PULLEY ASSY. 11 1709790 1 STRAP, Torque 12 1709901 1 SPACER 13 1916966 1 LOCKWASHER, 1/2 14 1917356 1 LOCKWASHER, 5/16 15 1917372 1 NUT, Hex, 5/16-18 16 1919262 1 NUT, Hex, Jam, 1/2-20 17 1919381 1 WASHER, 11/32 X 1 X 3/16 18 1920415 1 CAPSCREW, Hex Hd., 3/8-16 x 1-1/4 19 1921210 3 CAPSCREW, Hex Hd., 3/8-16 x 1 20 1921332 1 CAPSCREW, Hex Hd., 5/16-18 x 3/4 21 1921719 4 CAPSCREW, Hex Hd., 5/16-18 x 2-1/2 22 1921977 1 CAPSCREW, Hex Hd., 5/16-18 x 1-1/4 23 1922611 1 WASHER, Plain 24 1923358 1 NUT, Hex, Full Lock, 1/4-20 25 1928352 4 LOCKNUT, Hex, Flange, 3/8-16 26 1930645 1 NUT, Hex, Flange, 3/8 27 1930651 1 LOCKNUT, Hex, 3/8-16 28 1931277 1 NUT, Hex, Whiz Lock, 5/16-18 29 1931335 1 CARRIAGE BOLT, 5/16-18 x 1 30 1933958 3 SCREW, Taptite, 1/4-20 x 1-1/64 31 1935048 4 NUT, Hex, Flange Lock, 5/8-18 32 1960151 1 WASHER, Plain, 1/4 x 1-11/32 x 1/16 33 1960509 1 SCREW, Taptite, Hex Hd., 10-24 x 1-1/4
* See pages 52 - 53 for service parts.
13
REF. PART NO. NO. QTY. DESCRIPTION
Mfg. Nos. 1692403, 1692407, 1692412, 1692495 Hydro Transaxle - Group 1
14
Hydro Transaxle - Group 2
NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See the Table of Contents.
**2567
10
13
12
13
12
21
19
16
8
22
15
24
12
21
5
21
2
14
2
18
2
7
1
3
6
23
17
14
20
9
4
15
12
13
11
5
2
1 1666697 1 SPACER 2 1704428 4 BUSHING 3 1707424 1 SPRING, Torsion 4 1709227 1 SPACER 5 1709775 2 BRACE, Shift Panel 6 1709776 1 ROD, Shift 7 1709777 1 SHIFT ROD ASSY. 8 1709782 1 ROD, Control
9 1709784 1 CONTROL LEVER 10 1709824 1 PANEL, Shift 11 1713843 1 KNOB, Large 12 1917356 3 LOCKWASHER, Spring, 5/16 13 1917372 3 NUT, Hex, 5/16-18 14 1918447 3 COTTER PIN, 15/16 X 3/4 15 1919326 4 WASHER, Plain, 11/32 x 3/4 x 1/16 16 1919381 1 WASHER, 11/32 x 1 x 1/8 17 1921333 1 CAPSCREW, Hex Hd., 5/16-18 x 1 18 1924361 1 WASHER, Plain, 1/2 x 1-1/4 x 5/64 19 1924856 4 SCREW, Taptite, 1/4-20 x 1/2 20 1924940 1 WASHER, Plain, 13/32 x 7/8 x 5/64 21 1925003 4 SCREW, Taptite, 5/16-18 x 1/2 22 1931335 1 CARRIAGE BOLT, 5/16-18 x 1 23 1931337 1 CARRIAGE BOLT, 5/16-18 x 1-1/2 24 1960170 1 WASHER, Plain, 1/2 x 1 x 3/32
15
REF. PART NO. NO. QTY. DESCRIPTION
Mfg. Nos. 1692403, 1692407, 1692412, 1692495 Hydro Transaxle - Group 2
16
Brake & Clutch - Gear Models
NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See the Table of Contents.
**50
Between frame & head of stud (Ref. No. 2)
21
20
2
22
23
25
26
4
14
22
23
10
28
19
18
13
27
15
12
32
30
1
9
31
16
24
11
17
7
24
3
Idler Assy. must pivot freely with .015" maxi­mum end play.
Clutch Rod
Grease
Grease
Brake Rod
A minimum of two full threads must extend thru nut after assembly
8
5
6
29
Install in uper hole on clutch pedal assy. arm.
Install in lower brake cam lever hole.
Grease pedal shaft and insert damper (Ref. No. 8) into pedal groove before assembling pedal (Ref. No 5).
Small end of spring
Spring
(Ref. No. 12) in frame
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