Simplicity 2003 Rapid User Manual

Parts Manual

2003 Rapid

Series Lawn Tractor & Mower Deck

18HP Tractors

Mfg. No. Description

1694375 2003 Rapid, 18HP Hydro (CE)

Mower Decks

Mfg. No. Description

1694338 40" Mower Deck

02/2003

Rev.

TP 400-3823-00-BR-UV

Table Of Content

s

TRACTOR / MOWER DECK COMPONENTS PAGES

Frame & Front Axle Group ....................................................................................................

Steering Group ......................................................................................................................

Engine Group - 18HP Briggs & Stratton ................................................................................

Transmission Group - Tuff Torq K46Q ..................................................................................

Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle ..............................................

Lift Group ...............................................................................................................................

Controls Group ......................................................................................................................

Cruise Control Group ............................................................................................................

Electrical Group .....................................................................................................................

Seat Deck & Fuel Tank Group ...............................................................................................

Hopper Group ........................................................................................................................

Mulching Group .....................................................................................................................

Wheels & Tires Group ...........................................................................................................

Decals Group ........................................................................................................................

40" Mower Deck - Belt Idle Arm & Hitch ................................................................................

40" Mower Deck - Height Adjustment & Roller Bar ...............................................................

40" Mower Deck - Housing, Arbors & Blade ..........................................................................

2 4 6

8 12 18 20 22 24 28 30 34 36 38 40 42 46

Torque Specification Chart ..................................................................... Inside Back Cover

Frame & Front Axle Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

5

4

Torque to

150 ft. lbs.

(202 Nm)

3

2

1

985880

8

7

6

9

Torque to

150 ft. lbs.

(202 Nm)

22-40 ft. lbs.

(30-54 Nm)

12

27

26

Torque to

50-57 ft. lbs.

(48-56 Nm)

32

25

29

24

31

30

28

11

2 18

20

33

29

10

19

1

Torque to

22-40 ft. lbs.

(30-54 Nm)

15

23

15

33

1

29

22

21

14

16

17

13

18

20

33

1

Torque to 13 ft. lbs.

Torque to

55-60 ft. lbs.

(74-81 Nm)

Service Kit 1686943

34

35

36

29

38

37

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

2

TP 400-3823-00-BR-UV

Frame & Front Axle Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1930645 7 NUT, Hex Flange Lock, 3/8-16 2 1960035 2 WASHER 3 960646 1 NUT, Hex Flange, 5/8-11 4 1722212 1 PL A T E , A x le 5 1724081 1 TOWER & SUPPORT ASSEMBLY 6 1923683 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 7 1723528 1 SUPPORT 8 1664847 4 CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4

9 1721572 1 FRAME ASSEMBLY 10 960645 1 CAPSCREW, 5/8-11 x 3-1/2 11 1933260 4 CAPSCREW, Hex Head, Flange Lock, 3/8-16 x 3/4 12 1722541 1 LINK, Drag 13 1919262 1 NUT, Hex Jam, 1/2-20 14 1922755 1 WASHER 15 1960103 2 WASHER 16 1702779 1 JOINT, Ball 17 1708236 1 SPACER 18 1931350 2 CARRIAGE BOLT, 3/8-16 x 1 19 1722626 1 ROD, Tie 20 1611705 2 SPACER 21 1722200 1 AXEL ASSEMBLY, w/ LH Spindle (Includes Ref. Nos. 21, 35, 36 & 43) 22 1930650 2 NUT, Hex Flange Lock, 7/16-14 23 1931352 1 CARRIAGE BOLT, 3/8-16 x 1-1/2 24 1721918 1 HOOK, "J" 25 1927531 2 CAPSCREW, Hex Head, 7/16-14 x 2, GR8 26 1721805 1 BUMPER, Black, Steel, Standard 26 1723502 1 BUMPER, Chrome, Optional 27 1960086 4 SCREW, Torx Head, 5/16-18 x 7/8 28 1721752 1 SPACER 29 1721682 6 BUSHING 30 1919394 1 WASHER 31 932577 1 REAINING RING 32 1722199 1 SPINDLE, RH 33 1704314 1 FITTING, Lube 34 923485 1 CAPSCREW, 3/8-16 x 7/8, GR8 35 1663151 1 LOCKWASHER, 3/8 36 1725113 1 HUB & ARM ASSEMBLY 37 1724264 1 SPINDLE, RH 38 930671 1 KEY, Woodruff

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

3

TP 400-3823-00-BR-UV

Steering Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

17

1

18

21

19

986091

2

Steering cap snaps over steering wheel.

3

7

5

6

8

4

20

16

Torque to 11 ft/lbs (15 Nm.)

15

9

5

Torque to 36-44 ft/lbs (49-59 Nm.)

7

12

13

Torque to

19.5 ft/lbs (26 Nm.)

14

7

10

11

Bearing mounts below frame. Slide pinion into gear before tightening nuts.

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

4

TP 400-3823-00-BR-UV

Steering Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1722318 1 STEERING WHEEL, Straight Shaft

2 1722319 1 CAP-STEERING WHEEL

3 1960540 1 PI N , S pr i n g

4 1722749 1 COVER, Black Rubber

5 176440 2 BUSHING

6 1721736 1 PLATE, Mounting Steering

7 1960114 6 WASHER

8 1933260 2 CAPSCREW, Hex Head Flange Lock, 3/8-16 x 3/4

9 1931211 2 NUT, Hex Whiz Lock, 3/8-16 10 1722459 1 BEARING 11 1722461 1 SPACER 12 1724470 1 GEAR & SHAFT ASSEMBLY 13 1960032 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/4 14 1930645 1 NUT, Hex Flange Lock, 3/8-16 15 1664847 2 CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4 16 1723604 1 SHAFT ASSEMBLY 17 1919314 1 PIN, Cotter 18 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4 19 928372 2 NUT, Hex,1/4-2 0 20 1611710 1 RING, Clipring Extension 21 1960518 2 NUT, Push

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

5

TP 400-3823-00-BR-UV

Engine Group - 18HP Briggs & Stratton

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

4

2

1

Torque to

18 ft/lbs.

986012

7

6

5

3

8

10

9

11

13

14

12

32

27

28

16

29

27

30

31

30

RH Rear

26

Tie clutch wire

to spring away

from pulley.

23

15

25

24

Torque to

19-23 ft/lbs.

20

15

16

Note: Orentation

22

21

of All Keys

17

18

19

Torque to

45-50 ft/lbs.

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

6

TP 400-3823-00-BR-UV

Engine Group - 18HP Briggs & Stratton

PART NO. DESCRIPTIONREF NO. QTY.

1 1721706 1 MUFFLER

2 * 2 GASKET

3 * 4 CAPSCREW

4 1723165 1 H OSE, Oil Drain

5 1722779 1 DECAL, 18HP

6 * 1 ENGINE, 18 HP Briggs & Stratton INTEK TWIN, Model 406777, Type

0162E1 7 1719847 1 SEAL, Circle 8 1722388 1 BULKHEAD 9 1925003 2 CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2

10 1721950 1 CONTROL, Throttle Double 39" Long w/Knobs 11 1701011 1 TIE 12 934683 2 CLIP, Wire 13 960112 2 CLAMP, Hose Type E 14 1718678 1 HOSE, 58" Long 15 1722392 2 SHIELD 16 1929000 8 SCREW, Hex Head Taptite, 1/4-20 x 3/8 17 1708264 1 NUT, Speci a l 18 1918199 1 LOCKWASHER, 7/16 19 1960648 1 CAPSCREW, Hex Head, 7/16-20 x 2-3/4 20 1720532 1 CLUTCH, Electric, OGURA 21 1722288 1 PULLEY & HUB ASSEMBLY, 4-1/2 OD 22 1720463 1 KEY 23 932747 1 TIE 24 930598 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 1-1/2 25 920427 1 LOCKWASHER, External Tooth, 3/8 26 1722414 1 SHIELD, Muffler Bottom 27 1960368 8 NUT, Speed,1/4-20 28 1722389 1 DUCT, Muffler Top 29 1935255 2 NUT, Speed, 5/16-18 30 1960295 8 CAPSCREW, Hex Head Flange Lock1/4-20 x 5/8 31 1924856 2 CAPSCREW, Hex Head Taptite, 5/16-18 x 1/2 32 1722390 1 DUCT, Muffler Extension

Footnotes

* See your local Briggs & Stratton distributor for parts and service.

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

7

TP 400-3823-00-BR-UV

Transmission Group - Tuff Torq K46Q

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

4, 5

3

2

1

986231

14

9

10

8

7

6

11

13

12

Rear frame hitch

31

46

13

15

18

10

20

16

17

19

21

22

6

15

9

7

26

10

See Control Group

10

26

40

Spring to be compressed to 2.50" - 2.62" (6.4cm -

6.7 cm)when brake is locked.

44

43

41

39

32

38

32

37

36

32

35

42

21

45

9

24

26

30

32

26

34

32

33

23

25

27

28

29

27

21

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

8

TP 400-3823-00-BR-UV

Transmission Group - Tuff Torq K46Q

PART NO. DESCRIPTIONREF NO. QTY.

1 1920397 2 NUT, Hex Lock ESNA, 1/4-20 2 1960654 2 SCREW, Phillips Head, 1/4-20 x 1-1/4 3 1704351 15 FASTENER, Panel 4 1722173 1 PAD, Footrest, RH 5 1722174 1 PAD, Footrest, LH 6 176440 2 BUSHING 7 1667812 2 SPACER 8 174561 1 PULLEY, 3" OD 9 1919439 3 NUT, Hex Lock ESNA, 3/8-16

10 1924940 3 WASHER 11 1723035 1 SUPPORT, Transmission, RH 12 1723037 1 BRACKET, Chute 13 1931355 2 CARRIAGE BOLT, 3/8-16 x 2-1/4 14 1921176 1 CAPSCREW, Hex Head, 1/2-13 x 1-1/4 15 1960170 2 WASHER 16 1724578 1 DRAWBAR 17 1916966 1 LOCKWASHER, 1/2 18 1916951 1 NUT, Hex 1/2- 1 3 19 174497 1 PULLEY, 4" OD 20 1931350 4 CARRIAGE BOLT, 3/8-16 x 1 21 1919438 6 NUT, Hex Lock ESNA, 5/16-18 22 1723036 1 SUPPORT, Transmisson, LH 23 927794 2 RING, “E” 24 1723234 1 ROD, Free Wheel 25 1922127 1 CAPSCREW, Hex Head, 5/16-18 x 1-3/4 26 1722460 5 PIN, Quick 27 1960141 2 WASHER 28 1723042 1 STRAP, Torque 29 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 30 1721022 1 TRANSMISSION ASSEMBLY, K46Q 31 1960636 1 NUT, Hex KEPS, 5/16-18 32 1919326 9 WASHER 33 1923141 4 CAPSCREW, Hex Head, 5/16-18 x 2-3/4 34 1723045 1 ROD 35 1723038 1 SHAFT ASSEMBLY 36 1666697 1 SPACER 37 1723268 1 V-BELT, Drive 38 1723043 1 ARM & PIN ASSEMBLY 39 1921333 1 CAPSCREW, Hex Head, 5/16-18 x 1 40 1723090 1 ROD

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

9

TP 400-3823-00-BR-UV

Transmission Group - Tuff Torq K46Q

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

4, 5

3

2

1

986231

14

9

10

8

7

6

11

13

12

Rear frame hitch

31

46

13

15

18

10

20

16

17

19

21

22

6

15

9

7

26

10

See Control Group

10

26

40

Spring to be compressed to 2.50" - 2.62" (6.4cm -

6.7 cm)when brake is locked.

44

43

41

39

32

38

32

37

36

32

35

42

21

45

9

24

26

30

32

26

34

32

33

23

25

27

28

29

27

21

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

10

TP 400-3823-00-BR-UV

Transmission Group - Tuff Torq K46Q

PART NO. DESCRIPTIONREF NO. QTY.

41 1918447 1 PIN, Cotter 42 1922755 1 WASHER 43 1723267 1 BRACKET & PIN ASSEMBLY 44 8191045 1 SPRING, Compression 45 1960103 1 WASHER 46 1960637 4 NUT, Hex KEPS, 3/8-16

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

11

TP 400-3823-00-BR-UV

Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

THICKER PLATE

68

1721022

1

2

5

85

84

86

87

25

24

80

6

74

81

79

78

73

72 71 70 69

66

67

65

77

76

75

64

62

61

59

63

60

58

3

4

6

7

83

82

8

11 12

9

13

10

20

24

14

15

16

17

18

16

19

20

21

22

23

25

26

1

27

28

29

31

52

47

48

57

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

33

PLATE OF SMALLER INNER DIA.

SHOULD CONTACT PISTONS.

48

34

36

37

38

SEAL SIDE; OUTER

42

39

40

41

35

45

41

44

43

47

30

31

32

49

51

50

49

46

56

53

54

55

56

54

55

2003

12

TP 400-3823-00-BR-UV

Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle

PART NO. DESCRIPTIONREF NO. QTY.

1 1724316 2 SNAP RING 2 1724313 1 PULLEY 3 1724315 1 LOCK WASHER 4 1724314 1 FAN 5 1724312 2 SPLINE COLLAR 6 1718076 3 R IN G , "E " 7 1724291 1 PUMP SHAFT 8 1724283 1 SEAL 9 1708650 1 RING, Snap

10 1718083 1 BEARING 11 1724282 1 SEALING CAP 12 1724279 2 MAGNET 13 1724337 1 HOLDER, MAGNET 14 1718052 1 VENT VALVE 15 1724334 1 RESERVOIR TANK 16 1724336 2 MINIATURE CLAMP 17 1724339 1 SUPPORT 18 1724335 1 TUBE 19 1724310 1 PIN 20 1720421 1 PIN 21 1724306 1 ARM, Brake 22 1724308 1 RETURN SPRING 23 1708690 2 "O" RING 24 1720814 2 BUSHING 25 1718111 2 SEAL 26 1724307 1 SHAFT, BRAKE 27 1724309 1 ACTUATOR, Brake 28 1724305 1 SHOE, BRAKE 29 1724340 1 CENTER CASE, Complete 30 1718070 1 PIN 31 1720805 3 BOLT 32 1724341 1 FILTER K55 33 1718084 1 WASHER 34 1724292 1 CYLINDER BLOCK 35 1718078 1 BEARING 36 1718077 1 HOUSING 37 1724293 1 SHAFT MOTOR 38 1708672 1 RING, Snap 39 1718083 1 BEARING 40 1724294 1 MOTOR GEAR

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

13

TP 400-3823-00-BR-UV

Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

THICKER PLATE

68

1721022

1

2

5

85

84

86

87

25

24

80

6

74

81

79

78

73

72 71 70 69

66

67

65

77

76

75

64

62

61

59

63

60

58

3

4

6

7

83

82

8

11 12

9

13

10

20

24

14

15

16

17

18

16

19

20

21

22

23

25

26

1

27

28

29

31

52

47

48

57

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

33

PLATE OF SMALLER INNER DIA.

SHOULD CONTACT PISTONS.

48

34

36

37

38

SEAL SIDE; OUTER

42

39

40

41

35

45

41

44

43

47

30

31

32

49

51

50

49

46

56

53

54

55

56

54

55

2003

14

TP 400-3823-00-BR-UV

Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle

PART NO. DESCRIPTIONREF NO. QTY.

41 1720439 2 WASHER 42 1724301 1 REDUCTION GEAR 43 1724299 1 COLLAR, Final 44 1724302 1 FINAL PINION 45 1724300 1 REDUCTION SHAFT 46 1724303 1 AXLE SHAFT 47 1718110 2 BUSHING 48 1718112 2 THRUST WASHER 49 1718113 2 RING 50 1724297 2 DIFF PINION 51 1724298 1 FINAL GEAR 52 1724304 1 AXLE SHAFT 53 1707789 14 SCREW, Tapp i ng 54 1724323 2 WASHER, Seal 55 1724324 2 SCREW, Cap 56 1724284 2 TAPPING SCREW 57 1724278 1 LOWER HOUSING 58 1724287 2 IDS SPRING 59 1724288 2 BALL 60 1724286 2 IDS VALVE 61 1724345 1 SPRING, Torsion 62 1724346 1 CONTROL ARM E 63 1724348 1 JERKY PLATE 64 1724349 1 COTTER PIN 65 1724311 2 PIN, SPRING 66 1724343 1 CONTROL SHAFT 67 1724344 1 FULCRUM, Eccentric 68 1724289 1 CYLINDER BLOCK 69 1724290 1 SPRING, Pump 70 1718088 1 THRUST PLATE 71 1718086 1 BEARING 72 1718087 1 THRUST PLATE 73 1720426 1 SWASH PLATE COMPLETE 74 1724342 2 THRUST METAL 75 1718061 1 RING 76 1708684 1 SPRING 77 1724350 1 UPPER HOUSING 78 1724318 1 OIL SEAL 79 1701879 2 "O" RING 80 1708689 1 WASHER 81 1708692 1 NUT

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

15

TP 400-3823-00-BR-UV

Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

THICKER PLATE

68

1721022

1

2

5

85

84

86

87

25

24

80

6

74

81

79

78

73

72 71 70 69

66

67

65

77

76

75

64

62

61

59

63

60

58

3

4

6

7

83

82

8

11 12

9

13

10

20

24

14

15

16

17

18

16

19

20

21

22

23

25

26

1

27

28

29

31

52

47

48

57

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

33

PLATE OF SMALLER INNER DIA.

SHOULD CONTACT PISTONS.

48

34

36

37

38

SEAL SIDE; OUTER

42

39

40

41

35

45

41

44

43

47

30

31

32

49

51

50

49

46

56

53

54

55

56

54

55

2003

16

TP 400-3823-00-BR-UV

Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle

PART NO. DESCRIPTIONREF NO. QTY.

82 1724338 1 SHAFT, Bypass 83 1708691 2 "O" RING 84 1707839 1 SPRING PIN 85 1720418 1 LEVER, Bypass 86 1724347 1 CONTROL LEVER 87 1718100 1 PIN, Roll

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

17

TP 400-3823-00-BR-UV

Lift Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Note: Models

With out Cruise

5

4

986290

8

7

6

12

9

2

10

11

12

13

15

3

14

16

1

18

2

19

Install into left hand

side of lower dash.

17

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

18

TP 400-3823-00-BR-UV

Lift Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 2 1924940 2 WASHER 3 1725037 1 ROD 4 1722024 1 ROD, Lift 5 1722302 1 GRIP, Black Vinyl 6 1923341 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 7 1722108 1 PO D , RH 8 1722313 1 COVER, W/Lift Icon, Models with out Cruise 9 1722284 1 QUADRANT

10 1920397 2 NUT, Hex Lock ESNA, 1/4-20 11 1930645 1 NUT, Hex Flange Lock, 3/8-16 12 1722460 2 PIN, Quick 13 162085 1 SPRING, Compression 14 1923701 1 CAPSCREW, Hex Head, 3/8-16 x 2 15 1921977 1 CAPSCREW, Hex Head, 5/16-18 x 1-1/4 16 1960636 4 NUT, KEPS Lock, 5/16-18 17 1722607 1 SCREW, Torx Head, # 8-16 x 1/2 18 1722285 1 COVER, Dash 19 1725039 1 LIFT SHAFT ASSEMBY

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

19

TP 400-3823-00-BR-UV

Controls Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

986014

2

3

7

6

8

11

10

34

38

35

33

36

40

26

39

37

32

5

31

32

28

30

26

29

28

25

27

24

22

18

23

9

12

13

11

14

9

19

20

15

16

17

1

4

7

14

6

21

16

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

20

TP 400-3823-00-BR-UV

Controls Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1721353 1 ROD, Brake 2 1721891 1 KNOB, Push On, Red 3 1930591 1 CAPSCREW, Hex Head Flange Lock, 5/16-18 x 3/4 4 1722084 1 PEDAL ASSEMBLY 5 1722071 1 PEDAL, Reverse 6 1723094 1 ROD, Brake (Flat Ends) 7 1919326 2 WASHER 8 1723242 1 SPACER 9 1663114 2 BUSHING

10 921133 1 FITTING, Lube 11 1931353 2 CARRIAGE BOLT, 3/8-16 x 1-3/4 12 1723278 1 SPRING, Extension 13 1724036 1 ARM & HUB ASSEMBLY 14 1722460 2 PIN, Quick 15 1721134 1 PULLEY ASSEMBLY, 3" OD, W/Bearing 16 1924940 3 WASHER 17 1919439 2 NUT, Hex Lock ESNA, 3/8-16 18 1721133 1 PULLEY,Idler, 2-3/4 OD 19 1960020 1 WASHER 20 1704420 1 RING, Clipring 21 1918447 1 PIN, Cotter 22 1721354 1 LATCH, Brake 23 1721995 1 SPRING, Extension 24 1686612 1 CAM, Rolle r 25 1920397 1 NUT, Hex Lock ESNA, 1/4-20 26 1960636 4 NUT, Hex KEPS, 5/16-18 27 1931320 1 CARRIAGE BOLT, 1/4-20 x 1-1/4 28 1960541 3 CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4 29 1919381 1 WASHER 30 1919438 1 NUT, Hex Lock ESNA, 5/16-18 31 1927557 2 NUT, Hex Flange Lock, 5/16-18 32 1931334 4 CARRIAGE BOLT, 5/16-18 x 7/8 33 1722535 1 PEDAL, Brake 34 1721577 1 PAD, Brake Pedal 35 1923683 1 CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 36 1722083 1 ACTUATOR, Switch 37 1921333 2 CAPSCREW, Hex Head, 5/16-18 x 1 38 1722070 1 PEDAL, Forward 39 1721675 1 PAD, Foot Pedal Forwa r d 40 1721674 1 PAD, Foot Pedal Reverse

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

21

TP 400-3823-00-BR-UV

Cruise Control Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

2

1

986045

3

Lubricate both

5

6

17

12

sides of slot with grease.

7

8

10

Round corner

of washer to

inside.

11

9

13

14

Round corner

of washer to

inside.

15

19

4

20

18

7

16

11

5

See T r ansmission Group

See Controls Group

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

See T r ansmission Group

22

18

22

2121

TP 400-3823-00-BR-UV

Cruise Control Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1722293 1 CAPSCREW, Hex Head, 1/4-20 x 7/8 2 1722303 1 K N OB, Cruise 3 1920397 1 NUT, Hex ESNA Lock, 1/4-20 4 1723258 1 LEVER & BRACKET ASSEMBLY 5 1924940 3 WASHER 6 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 7 1924361 2 WASHER 8 1709043 1 SPACER 9 1931342 1 CARRIAGE BOLT, 5/16-18 x 2-3/4

10 1960273 1 CARRIAGE BOLT, 5/16-18 x 2-1/4 11 1918447 2 PIN, Cotter 12 1723098 1 ROD, Cruise 13 1960636 2 NUT, Hex KEPS, 5/16-18 14 1960001 2 CAPSCREW, Hex Head Plastite, 10-14 x 5/8 15 1717050 1 SWITCH, Push, Nuetral Start, Gray 16 1722080 1 SPACER 17 1919326 1 WASHER 18 1919381 2 WASHER 19 1919438 1 NUT, Hex ESNA Lock, 5/16-18 20 1677746 1 SPRING, Compression 21 1722460 2 PIN, Quick 22 1723099 1 ROD, Return

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

23

TP 400-3823-00-BR-UV

Electrical Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

HOOD MOUNTED

1

See Hood, Grill & Dash Group

UNDER HOOD

To Electric

Clutch

986230

DASH MOUNTED

2

3

UNDER FRAME

32

6

5

7

17

14

15

To Engine

Starter

13

22

12

23

11

4

10

16

20

19

18

Headlight

8

20

Switch

9

21

To Engine

45

UNDER SEAT DECK

44

Seat Switch (NC)

43

46

To Engine

Ground

40

41

39

38

Cruise Switch

See Controls Group

for Mounting Hardware

33

Pedal Switch

Under RH Foot Rest

36

35

34

42

37

31

UNDER COLLECTOR

27

28

24

47

15

24

25

30

25

26

29

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

24

TP 400-3823-00-BR-UV

Electrical Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1721810 1 HEADLIGHT ASSEMBLY 2 1722669 1 HARNESS, Headlight Assembly 3 1722887 1 SWITCH, PTO, Push/Pull 4 1722611 1 PLUG, Hole 5 1921959 2 CAPSCREW, Hex Head, 1/4 x 5/8 6 1665238 1 BREAKER, Circuit 12Volt, 20Amps 7 1665237 1 WIRE, 12GA, 5.9" Long, Red 8 1722418 1 PLUG, Hole, 18HP Only 9 1720117 1 BUZZER, Pulse, Bag Full

10 1722739 1 SOLENOID 11 1717163 2 KEY, Ignition 12 1717550 1 COVER 13 1717549 1 NUT, Hex Flange, 5/8-32 14 1960547 1 LOCKWASHER, Internal Tooth, 5/8 15 101025 1 WASHER 16 1686734 1 SWITCH ASMY, Ignition, 6 Pin, (Includes Ref. Nos. 11, 12, 13, 14, & 15) 17 1722715 1 HARNESS, Wiring Upper 18 1716951 1 SWITCH, Headlights , 2 Terminal 19 1920263 2 NUT, Hex, 5/16 -2 4 20 920426 3 LOCKWASHER, External Tooth, 5/16 21 1722227 1 METER, Hour 22 1713535 1 BOOT, Insulator 23 1721830 1 CABLE, # 6, 25" Long, Red 24 1704379 2 SWITCH, Push, Black 25 1723613 2 O RING 26 1723612 1 PAD 27 1723954 1 HARNESS, Rear 28 1960252 2 CARRIAGE BOLT1/4-20 x 5/8 29 1925003 4 CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 30 1724548 1 BRACKET, Switch 31 1720118 1 BRACKET, Hopper Switch 32 1717050 1 SWITCH, Cruise, Grey 33 1723507 1 SWITCH, Push Button Foot, Black 34 1603618 1 CABLE, # 6, 9" Long 35 1677296 1 BOOT, Insulator Battery Terminal 36 916622 24 NUT, Hex, 1/ 4-20 37 916964 2 LOCKWASHER 38 921319 2 WASHER 39 923341 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 40 1713163 1 CABLE, # 6, 26" Long

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

25

TP 400-3823-00-BR-UV

Electrical Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

HOOD MOUNTED

1

See Hood, Grill & Dash Group

UNDER HOOD

To Electric

Clutch

986230

DASH MOUNTED

2

3

UNDER FRAME

32

6

5

7

17

14

15

To Engine

Starter

13

22

12

23

11

4

10

16

20

19

18

Headlight

8

20

Switch

9

21

To Engine

45

UNDER SEAT DECK

44

Seat Switch (NC)

43

46

To Engine

Ground

40

41

39

38

Cruise Switch

See Controls Group

for Mounting Hardware

33

Pedal Switch

Under RH Foot Rest

36

35

34

42

37

31

UNDER COLLECTOR

27

28

24

47

15

24

25

30

25

26

29

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

26

TP 400-3823-00-BR-UV

Electrical Group

PART NO. DESCRIPTIONREF NO. QTY.

41 1722009 1 STRAP, Battery 42 1685215 1 BATTERY, 12 Volt 43 1960536 2 SCREW, Hex Washer Head Plastite, 1/4-20 44 1716368 1 SWITCH, Operator Present, NC, Grey 45 1701011 4 TIE, Wire 46 1723953 1 HARNESS, Wiring Lower 47 1723610 1 ROD & WASHER ASSEMBLY, Hopper

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

27

TP 400-3823-00-BR-UV

Seat Deck & Fuel Tank Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

2

1

34

33

985932

4

3

35

29

6

5

7

8

9

10

11

12

13

14

15

16

14

32

9

31

30

28

17

5

27

23

24

21

9

25

18

19

26

20

22

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

28

TP 400-3823-00-BR-UV

Seat Deck & Fuel Tank Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1722129 1 BRACKET 2 1722306 1 SEAT, 15" Back 3 1722128 1 SUPPORT 4 172434 1 CLIP, Wire 5 1709256 6 WASHER 6 1714263 2 S P R I N G , Co m p r e s s io n 7 1919438 2 NUT, Hex Lock ESNA, 5/16-18 8 1717051 2 S P R I N G , Co m p r e s s io n 9 1930591 12 CAPSCREW, Hex Head Flange Lock, 5/16-18 x 3/4

10 1931339 2 CARRIAGE BOLT, 5/16-18 x 2 11 1931350 2 CARRIAGE BOLT, 3/8-16 x 1 12 1722356 1 SLIDE, Seat, (2 Piece Set) 13 1935255 4 NUT, Speed, 5/16-18 14 1930601 4 CAPSCREW, Hex Head Taptite, 5/16-18 x 5/8 15 1722309 1 PLUG, Hole Black 16 1722109 1 POD, LH, W/Cup holder 17 1921319 8 WASHER 18 1916964 8 LOCKWASHER, 1/4 19 1921959 8 CAPSCREW, Hex Head, 1/4-20 x 5/8 20 1722300 1 GAS GAUGE 21 1722337 1 GROMMET 22 1715917 1 CAP, Gas 23 1722340 1 TUBE & ELBOW ASSEMBLY 24 1654930 1 BUSHING 25 1722652 1 TANK, Fuel 26 1931277 4 NUT, Hex Whiz Lock, 5/16-18 27 1960636 4 NUT, Hex KEPS, 5/16-18 28 1722671 1 DECK, Seat 28 41722671 1 DECK, Seat, Red 29 1722108 1 POD, RH, W/2 Slots 30 1930591 1 CAPSCREW, Hex Head Flange Lock, 5/16-18 x 5/8 31 1722105 1 TUNNEL, Footrest 32 1663752 2 SPACER 33 1930645 2 NUT, Hex Flange Lock, 3/8-16 34 1924940 2 WASHER 35 1722313 1 COVER, Cruise, w/Symbols

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

29

TP 400-3823-00-BR-UV

Hopper Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

10

9

6

7

2

1

986224

11

12

8

5

4

3

5

27

28

6

4

3

44

25

26

28

24

13

15

16

18

19

20

14

17

16

21

22

39

19

5

28

63

54

59

58

57

54

55

53

62

61

19

55

56

54

55

54

24

49

52

51

4

64

60

18

37

38

42

24

36

43

24

50

49

46

18

40

41

45

48

47

29

35

36

46

34

623

30

31

32

33

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

30

TP 400-3823-00-BR-UV

Hopper Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1722590 1 ANGLE & BAR ASSEMBLY 2 1724411 1 FRAME ASMY-HOPPER NEW BARON 3 1925003 10 CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 4 1924009 8 CAPSCREW, Hex Head, 1//4-20 x 7/8 5 1921319 6 WASHER, 1/4 6 1916964 6 LOCKWASHER, 1/4 7 1916622 4 NUT, 1/4-20 8 1724690 1 LID, Hopper, Red 9 1724684 2 WASHER, Rubber

10 1724399 1 HANDLE, Hopper 11 1723359 1 GRIP 12 1724398 1 TUBE, Handle 13 1666969 1 PIN, Click 14 1724553 1 CAP PLUG, Rubber 15 1921978 1 CAPSCREW, Hex Head, 5/16-18 x 2 16 1960044 2 WASHER, 5/16 17 1724651 1 LATCH, Pivot 18 1921333 8 CAPSCREW, Hex Head, 5/16-18 x 1 19 1919326 3 WASHER 20 1666697 1 SPACER 21 1724413 1 PIVOT ASSEMBLY 22 1714263 1 SPRING, Compression 23 1919438 3 NUT, Hex Lock, 5/16-18 24 1928352 7 NUT, Hex Flange Lock, 3/8-16 25 1724598 1 SCREEN, 1/4 Mesh, Top 26 1723744 2 SCREEN, Top Side, 5-1/2" x 7-3/4" 27 1723642 2 SCREEN, Main, 7" x 9" 28 1704351 30 FASTNER, Panel 29 1921965 4 CAPSCREW, Hex Head, 3/8-16 x 3/4 30 1724652 1 ROD, Latch 31 1723644 2 SCREEN, Side, 5" x 6-1/4" 32 1724048 1 BACKPLATE ASSEMBLY 33 1934654 6 CAPSCREW, Hex Head Whiz Lock, 3/8-16 x 1 34 1724458 1 ROD LATCH 35 1723182 1 BRACKET, Latch LH 36 1931277 4 NUT, Hex Flange Lock, 5/16-18 37 1723181 1 BRACKET, Latch, RH 38 1724540 1 SHAFT & ARMS ASSEMBLY 39 1923360 1 PIN, Cotter, 5/8 x 3.4

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

31

TP 400-3823-00-BR-UV

Hopper Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

10

9

6

7

2

1

986224

11

12

8

5

4

3

5

27

28

6

4

3

44

25

26

28

24

13

15

16

18

19

20

14

17

16

21

22

39

19

5

28

63

54

59

58

57

54

55

53

62

61

19

55

56

54

55

54

24

49

52

51

4

64

60

18

37

38

42

24

36

43

24

50

49

46

18

40

41

45

48

47

29

35

36

46

34

623

30

31

32

33

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

32

TP 400-3823-00-BR-UV

Hopper Group

PART NO. DESCRIPTIONREF NO. QTY.

40 1724566 2 SUPPORT, Back Plate 41 1923114 2 CAPSCREW, Hex Head, 1/2-13 x 1 42 1916951 2 NUT, Hex, 1/2-1 3 43 1916966 2 LOCKWASHER, 1/2 44 1724559 1 HOPPER & SCREEN ASSEMBLY 45 1718016 1 SPRING, Extension 46 1960074 2 PIN, Hair 47 1922130 1 CAPSCREW, Hex Head, 3/8-16 x 2-1/2 48 1924940 1 WASHER 49 1676148 2 BUSHING 50 1669105 1 SPACER 51 1725036 1 ROD & TUBE ASSEMBLY 52 1719940 1 KNOB 53 1722881 1 RETAINER 54 1920397 11 NUT, Hex Lock ESNA, 1/4-20 55 1718741 5 SCREW, Torx Head, 1/4-20 x 5/8 56 1723650 1 DEFLECTOR, Grass 57 1722578 1 CHUTE 58 1933988 1 NUT, Push 59 1723363 1 BRACKET, Chute 60 1723683 1 PIN 61 1722460 2 PIN, Quick 62 1713855 1 KNOB 63 1724542 1 TRANSITION 64 1960353 4 WASHER, 1/4

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

33

TP 400-3823-00-BR-UV

Mulching Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

10

986261

3

2

1

4

1

2

7

6

5

11

Center & position 2" (76 cm) below cutout.

8

9

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

34

TP 400-3823-00-BR-UV

Mulching Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1923341 3 CAPSCREW, Hex Head, 1/4-20 x 3/4 2 1916964 3 LOCKWASHER, 1/4 3 1723652 1 BRACKET, Mulching Plug 4 1723651 1 PLUG, Mulching 5 171600 1 STRAP, Hood, Black Rubber 6 1921319 1 WASHER, 1/4 7 1723683 2 PI N , Clevis 8 1919381 2 WASHER, 5/16 9 1960074 2 CLIP, Hair Pin

10 1724638 1 GUARD & DEFLECTOR ASSEMBLY 11 1720391 1 DECAL, Danger

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

35

TP 400-3823-00-BR-UV

Wheels & Tires Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

W986263

3

2

7

1

8

9

4

55

10

6

4

Front Wheels

11

12

13

Rear Wheels

12

15

14

16

20

17

18

5

19

9

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

36

TP 400-3823-00-BR-UV

Wheels & Tires Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1919394 2 WASHER 2 1722838 1 TIRE, 15 X 6.00, Super Turf 3 1664090 1 T UBE, 4.10/3.50 - 6 4 1717056 2 BEARING 5 172353 4 VALVE STEM & CAP ASSEMBLY 6 1722837 1 WHEEL, 4.50 X 6.00, (Includes Ref. No. 4) 7 1722726 2 WASHER, Special 8 932577 2 RIN G , Re ta i ni ng 9 1722676 4 CAP, Hub

10 1722065 2 WHEEL & TIRE ASSEMBLY, (Includes Ref. Nos. 2, 4, 5 & 6) 11 8221042 2 KEY 12 960202 4 WASHER 13 1709527 2 SPACER 14 1722826 1 TIRE, 20 X 10.00 Super Turf 15 173477 1 TUBE, 20 X 8.00 - 10 16 1722835 1 WHEEL, 7.00 x 7.96 17 1722717 2 WASHER, Special 18 1960114 2 WASHER 19 927794 2 RING, E Retaining 20 1721694 2 WHEEL & TIRE ASSEMBLY, (Includes Ref. Nos. 5, 14 & 16)

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

37

TP 400-3823-00-BR-UV

Decals Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

22

986263A

3

2

1

20

4

10, 11

5, 6

7

8

9

Back plate shown

12

with munching kit.

12

13

15

16

14

19

21

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

17

8

18

19

2003

38

TP 400-3823-00-BR-UV

Decals Group

PART NO. DESCRIPTIONREF NO. QTY.

1 1725152 1 DECAL, Belt & Blade 2 1722806 1 DECAL, Ignition Switch 3 1723713 1 DECAL, Crusie / Lift 4 1723310 1 DECAL, Hopper Lever 5 1722549 1 DECAL, 16HP 6 1722779 1 DECAL, 18HP 7 1723317 1 DECAL, Hopper Pedal 8 1723296 2 DECAL, Protective, Clear 9 * 1 DECAL, Patent

10 * 2 DECAL, Decible Power Mass, Export Only, (Not Serviced) 11 * 1 DECAL, Serial Number, Tractor, (Not Serviced) 12 1720391 2 DECAL, Danger Operating W/O Catcher 13 1721141 1 DECAL, Drawbar Max Load 14 1723470 1 DECAL, Height Of Cut 15 1723425 1 DECAL, Transmission Release Valve 16 1720390 1 DECAL, Danger Catcher Open 17 1723175 1 DECAL, Warning/Danger Icons, Tunnel, Export 18 1721107 1 DECAL, Danger, Discharge Tube 19 1720389 1 DECAL, Danger Rotating Blade, Export 20 1724680 1 DECAL, Latch Release 21 * 1 DECAL, Serial Number, Mower Deck, (Not Serviced) 22 1720456 1 DECAL, Touch Up Paint, Red

Footnotes

* Not a Service Part.

The above parts group applies to the following Mfg. Nos.:

1694375 - 2003 Rapid

2003

39

TP 400-3823-00-BR-UV

40" Mower Deck - Belt Idle Arm & Hitch

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

32

15

16

10

17

10

28

31

30

29

10

15

10

17

986251

2

1

3

5

4

6

7

16

8

14

9

10

13

11

12

27

Insert Must Face Out

25

26

5

24

20

23

19

21

22

The above parts group applies to the following Mfg. Nos.:

1694338 - 40" Mower

18

2003

40

TP 400-3823-00-BR-UV

40" Mower Deck - Belt Idle Arm & Hitch

PART NO. DESCRIPTIONREF NO. QTY.

1 1722678 1 V-BELT 2 101096 1 PULLEY, 4-1/2 OD 3 1919439 1 NUT, Hex Lock ESNA, 3/8-16 4 1722175 1 PLATE ASEMBLY 5 1924940 3 WASHER 6 157081 2 SPACER 7 1719965 1 GRIP, Black 8 1720444 1 IDLER ARM ASSEMBLY, W/BUSHINGS 9 1960614 1 CAPSCREW, Hex Head, 3/8-16 x 3, G8

10 1922755 5 WASHER 11 1960615 1 CARRIAGE BOLT, 3/8-16 x 2-1/2 12 1657242 1 SPACER 13 1933263 1 WASHER 14 1715435 1 SPRING, Extension 15 1923701 2 CAPSCREW, Hex Head, 3/8-16 x 2 16 1724802 2 PULLEY, Idler 17 1719221 2 HUB 18 1928352 2 NUT, Hex Flange Lock, 3/8-16 19 1921969 2 CAPSCREW, Hex Head, 3/8-16 1-1/2 20 172329 2 SPACER 21 1713578 1 ROD 22 156302 1 SPRING, Extension 23 1715759 1 ROD 24 1720044 1 HITCH, Mowe r 25 1960519 1 NUT, Push 26 960641 2 NUT, Hex Lock ALUM INSERT, 3/8-16 27 1721425 1 WASHER & LOCK NUT ASSEMBLY, 3/8-16 28 1674671 1 SPRING, Extension 29 1719923 1 ARM, Idle 30 1666697 1 SPACER 31 1930601 1 SCREW, Hex Head Taptite, 5/16-18 x 5/8 32 1724626 1 BELT, Timing

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694338 - 40" Mower

2003

41

TP 400-3823-00-BR-UV

40" Mower Deck - Height Adjustment & Roller Bar

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Note: Apply thread

locking compound

to hole.

1

53

52

51

50

49

45

44

38

13

37

36

43

986291B

2

3

2

3

48

47

46

42

40

5

39

41

39

19

5

6

7

4

7

8

5

9

11

17

5

61

5

18

20

16

13

11

54

10

21

22

23

24

25

60

21

54

59

55

20

13

10

15

31

13

14

27

26

Insert Must Face Out

35

26

34

33

26

56

57

The above parts group applies to the following Mfg. Nos.:

1694338 - 40" Mower

2003

42

13

58

26

12

28

Insert Must Face Out

29

30

31

5

6

5

32

TP 400-3823-00-BR-UV

40" Mower Deck - Height Adjustment & Roller Bar

PART NO. DESCRIPTIONREF NO. QTY.

1 1921977 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4 2 1960044 2 WASHER 3 1960236 2 SPACER 4 1723305 1 SHAFT & BAR ASSEMBLY 5 1924366 7 WASHER 6 1722036 2 ROLLER 7 1668513 6 ROLLER 8 1717675 1 ROLLER 9 1602946 1 SPACER

10 1919381 4 WASHER 11 960643 2 NUT, Hex Flange Lock, 5/16-18 12 1960170 2 WASHER, 3/8 13 1924940 8 WASHER 14 176012 1 RETAINER, Pin 15 1723858 1 LINK & PIN ASSEMBLY 16 1722460 1 PIN, Retaining 17 1931352 1 CARRIAGE BOLT, 3/8-16 x 1-1/2 18 1725043 2 SHAFT & ARM ASSEMBLY 19 1720659 1 STOP, Up 20 1931202 4 CAPSCREW, Hex Head Taptite, 5/16-18 x 1-1/4 21 1665374 3 STRAP 22 1723470 1 DECAL, Height of cut 23 1720931 1 BRACKET, Height of Cut 24 1919438 2 NUT, Hex ESNA, 3/8-16 25 1664847 2 CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4 26 960641 9 NUT, Hex Lock Aluminum Insert, 3/8-16 27 1704082 1 NUT, Hex Adjustin g 28 1704073 1 BAR 29 1677507 1 SLIDE 30 1924361 1 WASHER 31 172622 3 SHOULDER BOLT, 3/8-16 32 1960520 1 NUT, Push 33 1934654 4 CAPSCREW, Hex Head Whiz Lock, 3/8-16 x 1 34 1723525 2 SUPPORT, Hitch 35 1706644 1 SPACER 36 1921332 2 CAPSCREW, Hex Head, 5/16-18 x 3/4 37 1722661 1 ROD 38 1922606 1 CAPSCREW,Hex Head, 3/8-16 x 1-3/4, GR8 39 1915726 2 NUT, Hex, 5/8-1 1 40 118053 1 PIN, Round Head Drilled, 3/8 x 2

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694338 - 40" Mower

2003

43

TP 400-3823-00-BR-UV

40" Mower Deck - Height Adjustment & Roller Bar

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Note: Apply thread

locking compound

to hole.

1

53

52

51

50

49

45

44

38

13

37

36

43

986291B

2

3

2

3

48

47

46

42

40

5

39

41

39

19

5

6

7

4

7

8

5

9

11

17

5

61

5

18

20

16

13

11

54

10

21

22

23

24

25

60

21

54

59

55

20

13

10

15

31

13

14

27

26

Insert Must Face Out

35

26

34

33

26

56

57

The above parts group applies to the following Mfg. Nos.:

1694338 - 40" Mower

2003

44

13

58

26

12

28

Insert Must Face Out

29

30

31

5

6

5

32

TP 400-3823-00-BR-UV

40" Mower Deck - Height Adjustment & Roller Bar

PART NO. DESCRIPTIONREF NO. QTY.

41 1706645 1 TRUNNION 42 1920397 1 NUT, Hex Lock ESNA, 1/4-20 43 1720599 1 LATCH, "U" 44 1721257 1 ROD 45 1921159 1 CAPSCREW, Hex Head 1/4-20 x 2-1/4 46 1931335 2 CARRIAGE BOLT, 5/16-18 x 1 47 1917372 2 NUT, Hex, 5/16 -1 8 48 1917356 2 LOCKWASHER, 5/16 49 1720695 1 HANDLE ASSEMBLY, Lift 50 1723321 1 SPRING, Compression 51 1960674 1 NUT, Push 52 1713995 1 GRIP, Black 53 1723124 1 BUTTON, Red 54 1933988 4 NUT, Push 55 1719929 1 UPSTOP 56 1669585 4 SPACER 57 1714760 2 WHEEL, Gauge 58 1923903 2 CAPSCREW, Hex Head, 3/8-16 x 3 59 1916965 2 LOCKWASHER, 3/3 60 1916950 2 NUT, Hex, 3/8-1 6 61 1722663 1 ROCKER SHAFT ASSEMBLY

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694338 - 40" Mower

2003

45

TP 400-3823-00-BR-UV

40" Mower Deck - Housing, Arbors & Blade

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Torque screws to

50-70 ft/lbs (68-95 Nm.)

13

2

1

113

15

14

12

16

13

10

9

8

7

6

5

Torque screws to

50-70 ft/lbs (68-95 Nm.)

11

17

18

986247

19

35

20

26

RH

28

31

22

4

21

23

3

24

25

30

29

13

27

34

33

32

29

31

30

13

27

LH

26

28

Torque to 45-55 ft/lbs (61-75 Nm.)

The above parts group applies to the following Mfg. Nos.:

1694338 - 40" Mower

2003

46

TP 400-3823-00-BR-UV

40" Mower Deck - Housing, Arbors & Blade

PART NO. DESCRIPTIONREF NO. QTY.

1 1724600 1 COVER, Arbor, RH 2 1721132 1 GUARD, Extension 3 1675044 4 RIVET, Pop 4 1960096 2 WASHER 5 1703273 2 HOUSING, Arbor, Bottom W/Lube Fitting 6 1722396 2 ARBOR & BEARING ASSEMBLY 7 1707335 2 GASKET 8 1655729 2 HOUSING, Arbor 9 1657969 2 SHIELD, Heat

10 1724453 2 SPROCKET & FLANGE ASSEMBLY, 38 Tooth 11 1719862 1 HUB 12 1713091 1 PULLEY 13 1656916 4 WASHER 14 1933263 1 WASHER 15 1930584 1 CAPSCREW, Hex Head, 7/16-14 x 2-3/4, GR8 16 960644 1 CAPSCREW, Hex Head, 7/16-14 x 4-1/2, GR8 17 1722577 1 CONNECTOR 18 1923341 1 CAPSCREW, Hex Head Phillips, 1/4-20 x 3/4 19 171600 1 STRAP, Black Rubber 20 1920397 1 NUT, Hex Nylock, 1/4-20 21 1721258 1 GUARD & BRACKET ASSEMBLY, LH 22 1664847 6 CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4 23 1724601 1 COVER, Arbor, LH 24 1686979 1 HOUSING ASSEMBLY 24 41686979 1 HOUSING ASSEMBLY, Red 25 1719736 1 BLADE, Mower, LH 26 1722258 2 PIN, Blade 27 1722257 2 WASHER, Spline 28 927120 2 CAPSCREW, Hex Head, 7/16-14 x 2-1/4, GR8 29 1655777 2 ADAPTER, Blade 30 1700229 2 SHIELD, Bearing 31 1700230 2 WASHER, Shim 32 1677274 2 ADAPTER, Arbor 33 1960373 12 CAPSCREW, Hex Head Taptite, 5/16-18 x 1 34 1719737 1 BLADE, Mower, RH 35 1921319 1 WASHER, 1/4

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694338 - 40" Mower

2003

47

TP 400-3823-00-BR-UV

Hardware Identification & Torque Specifications

Common Hardware Types

Hex Head Capscrew

Carriage Bolt

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the

Nominal size

second number is present it represent the When bolt or capscrew is identified as 1/2 - 16 x 2”, this

means the second number represents the example, and the final number is the bolt or screw (in this example 2 inches long).

, meaning the

Nominal size

inside diameter

, or

body diameter

threads per inch

body length

Washer

Lockwasher

Hex Nut

is 1/2 inch; if a

threads per inch

is 1/2 inch; the

(16 in this

of the

The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.

0

1/4 3/4

1/2

Nut, 1/2”

Inside Diameter

1

1/4 3/4

1/2

Screw, 1/2 x 2

2

1/4 3/4

1/2

3

1/4 3/4

1/2

4

Body

Diameter

Body

Length

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware Grade

Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. for prevailing torque locknuts - use 65% of grade 5

torques.

b. for flange whizlock nuts and screws - use 135% of

grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

No

Marks

SAE Grade 2 SAE Grade 5 SAE Grade 8

in/lbs in/lbs

19

2.1

20

2.3

27

3.1

31

3.5

66

7.6 8 10.9 12 16.3

76

8.6 10 13.6 14 19.0

30 31 43 49

NOTES

3.4

3.5

4.9

5.5

in/lbs

41 43 60 68

4.6

4.9

6.8

7.7

Wrench & Fastener Size Guide

1/4

1/4” Bolt or Nut

Wrench—7/16”

5/16

5/16” Bolt or Nut

Wrench—1/2”

3/8

3/8” Bolt or Nut

Wrench—9/16”

7/16 DIA.

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2

DIA.

1/2” Bolt or Nut

Wrench—3/4”

MANUFACTURING, INC.

500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA

www.simplicitymfg.com

2003

Simplicity 2003 Rapid User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual