Simplicity 1694242, 1694435, 1694439, 1693984, 1693985 User Manual
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Operator’s Manuals
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• BACK COVER is the page immediately after the front cover.
• The part number for this manual (typically a 172_____ number) is
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• This file may contain several manual which differ only by their covers.
See the part number at the bottom of the cover page. .
Body: • The body for all manuals is identical regardless of the cover.
• Odd number pages are always right hand pages, even number pages
are always left hand pages.
General: • This instruction sheet is NOT part of the manual and must not be
printed.
• Pages labeled “THIS PAGE INTENSIONALLY BLANK” are placement
pages and should NOT be printed.
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(FOR PLACEMENT ONLY - DO NOT PRINT)
OPERATOR’S
MANUAL
Large Frame
Snowthrower
860 Series Large Frame Snowthrower
Mfg. No. Description
1693984 860M, 8HP Snowthrower
1693985 860M, 8HP Snowthrower (Export)
1694242 860E, 8HP Snowthrower
960 Series Large Frame Snowthrower
Mfg. No. Description
1694435 960M, 9HP Snowthrower (Export)
1694439 960E, 9HP Snowthrower
1722659-04
Rev 4/2003
TP 100-2491-04-LW-S
MANUFACTURING, INC.
500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 2003, Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
1
Table of Contents
WARNING
You must read, understand and comply with all safety
and operating instructions in this manual before
attempting to set-up and operate your snowthrower.
Failure to comply with all safety and operating
instructions can result in loss of machine control,
serious personal injury to you and /or bystanders,
and risk of equipment and property damage. The
triangle in the text signifies important cautions or
warnings which must be followed.
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
Safety Rules & Information
General Operation...........................................2
Slope Operation...............................................2
Children ...........................................................3
Emissions ........................................................3
Service & Maintenance ...................................3
ANSI B71.3-1995 Warnings ............................4
Identification Tags............................................5
Decals..............................................................6
Safety Icons.....................................................7
Features, Controls, & Operation
Control Locations.............................................8
Starting Controls............................................10
Ground Speed Controls.................................11
Auger Control ................................................11
Deflector Controls..........................................11
Scraper Height...............................................11
Traction Lock Control.....................................11
General Operation
Checks Before Each Start-Up .......................12
Starting The Engine.......................................13
Operating The Snowthrower..........................14
Ground Speed Selector.................................14
Engine Speed................................................14
Deflector ........................................................15
Scraper Bar & Skid Shoes.............................15
Free Wheeling and Traction Drive Lock.........16
After Each Use ..............................................16
Regular Maintenance
Schedule........................................................17
Checking Tire Pressure.................................17
Checking Auger Gear Case Lubrication........17
Lubrication.....................................................18
Check / Lube Free-Hand Linkage..................19
Storage..........................................................19
Troubleshooting, Adjustment, & Service
Troubleshooting .............................................20
Speed Selector Pivot Adjustment..................22
Traction Drive System Adjustment.................22
Auger Drive System Adjustment....................23
Discharge Chute Pinion Adjustment..............24
Discharge Chute Gear Bracket Adj................24
Belt Replacement ..........................................25
Shear Pin Replacement.................................26
Specifications ....................................................27
Replacement Parts & Maintenance Items ...... 28
Technical Manuals.............................................28
2
GENERAL OPERATION
• Read, understand, and follow all instructions in the
manual and on the unit before starting.
• Only allow responsible adults, who are familiar with
the instructions, to operate the unit (local regulations
can restrict operator age).
• Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown.
• Be sure the area is clear of other people. Stop unit if
anyone enters the area.
• Always look down and behind before and while travelling in reverse.
• Be aware of the discharge direction and do not point
it at anyone. Do not point the discharge at glass
enclosures, automobiles, or windows.
• Disengage all clutches (release drive and auger control levers) before starting the engine.
• Never leave a running unit unattended. Always disengage the auger and traction controls, stop engine,
and remove keys.
• Stop engine before unclogging chute.
• Operate only in daylight or good artificial light.
• Do not operate the unit while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the unit
into a trailer or truck.
• Keep in mind the operator is responsible for accidents occurring to other people or property.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control
of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
The triangle in text signifies important cautions or warnings which must be followed.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not operate on it.
Do
• See your authorized dealer for recommendations
counterweights to improve stability.
• Travel up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Snow can hide obstacles.
• Use slow speed. Tires may lose traction on slopes.
Choose a low gear so that you will not have to stop or
shift while on the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
• Always keep unit in gear especially when traveling
downhill.
Do Not
• Do not start or stop on a slope. If tires lose traction,
disengage the auger and proceed slowly straight
down the slope.
• Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
• Do not operate near drop-offs, ditches, or embankments. The unit could suddenly turn over if a wheel is
over the edge of a cliff or ditch, or if an edge caves in.
• Do not operate on wet surfaces. Reduced traction
could cause sliding.
• Do not shift to neutral and coast down hills.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which
is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm)
horizontally.
When operating on slopes use additional wheel weights or
counterweights. See your dealer to determine which weights
are available and appropriate for your unit.
Select slow ground speed before driving onto slope. Travel UP
and DOWN the slope, never across the face, use caution when
changing directions and DO NOT START OR STOP ON
SLOPE.
• Data indicates that operators, age 60 years and
above, are involved in a large percentage of power
equipment-related injuries. These operators should
evaluate their ability to operate the unit safely enough
to protect themselves and others from injury.
• All operators should seek and obtain professional
and practical instruction.
• Always wear substantial footwear and appropriate
winter clothing. Wear foot-ware that improves traction on slippery slopes. DO NOT wear long scarves
or loose clothing that could become entangled in
moving parts.
• Before using, always visually check that all hardware
is present, in-tact, and secure. Replace worn or
damaged parts.
• Never operate the machine with defective guards, or
without safety protective devises in place.
• Stop engine before: refuelling, removing an attachment, making adjustments (unless the adjustment
can be made from the operator’s position).
• Follow the manufacturer’s recommendation for wheel
weights or counterweights.
• Adjust skid shoe height to clear gravel or crushed
rock surfaces.
• Do not touch snowthrower parts which may be hot
from operation. Allow such parts to cool before
attempting to service the unit.
Safety Rules & Information
TP-600-3606-00-LW-UV
3
Safety Rules
CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
unit and the operating activity. Never assume that children
will remain where you last saw them.
• Keep children out of the area and under the watchful
care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and
down for small children.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
EMISSIONS
• Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth
defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and
Air Index information on the engine emissions label.
SERVICE AND MAINTENANCE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool
before refueling. Do not smoke.
c) Never refuel the unit indoors.
• If fuel is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and
avoid creating any source of ignition until fuel vapors
have dissipated.
• Replace all fuel tank caps and fuel container caps
securely.
• Never fill containers inside a vehicle or on a truck bed
with a plastic bed liner. Always place containers on
the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser nozzle.
• Keep nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Maintain or replace safety and instruction labels as
necessary.
• Never run a unit in an enclosed area.
• Keep nuts and bolts tight and keep equipment in
good condition.
• Never tamper with safety devices. Check their proper
operation regularly and make necessary repairs if
they are not functioning properly.
• Keep unit free of debris build-up. Clean up oil or fuel
spillage.
• Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running unless specified otherwise in the engine
manufacturer’s manual.
• Components are subject to wear, damage, and deterioration. Frequently check components and replace
with manufacturer’s recommended parts, when necessary.
• Check control operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when
making repairs.
• Always comply with factory specifications on all settings and adjustments.
• Only authorized service locations should be utilized
for major service and repair requirements.
• Never attempt to make major repairs on this unit
unless you have been properly trained. Improper service procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.
• Do not change engine governor settings or overspeed the engine. Operating the engine at excessive
speed can increase the hazard of personal injury.
• Disengage auger and traction, stop the engine,
remove the key, and disconnect the spark plug
wire(s) before: clearing blockages and chutes, performing service work, striking an object, or if the unit
vibrates abnormally. After striking an object, inspect
the machine for damage and make repairs before
restarting and operating the equipment.
4
Safety Rules
ANSI B71.3-1995 WARNINGS
Training
1. Read the operating and service instruction manual
carefully. Be thoroughly familiar with the controls and
the proper use of the equipment. Know how to stop
the unit and disengage the controls quickly.
2. Never allow children to operate the equipment.
Never allow adults to operate the equipment without
proper instruction.
3. Keep the area of operation clear of all persons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling especially
when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is
to be used and remove all doormat, sleds, boards,
wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before
starting engine (motor).
3. Do not operate the equipment without wearing adequate winter outer garments. Wear footwear that will
improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable.
(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care. Never
fill fuel tank indoors.
(d) Replace fuel cap securely and wipe up spilled
fuel.
5. Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive
motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or
crushed rock surfaces.
7. Never attempt to make any adjustments while the
engine (motor) is running (except when specifically
recommended by the manufacturer).
8. Let engine (motor) and machine adjust to outdoor
temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during
operation or while performing an adjustment or repair
to protect eye from foreign objects that may be
thrown from the machine.
Operation
1. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads. Stay alert for
hidden hazards or traffic.
3. After striking a foreign object, stop the engine
(motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect
the snowthrower for any damage, and repair the
damage before restarting and operating the
snowthrower.
4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the
operating position, before unclogging the
collector/impeller housing or discharge guide, and
when making any repairs, adjustments, or inspections.
6. When cleaning, repairing, or inspecting make certain
the collector/impeller and all moving parts have
stopped. Disconnect the spark plug wire and keep
the wire away from the plug to prevent accidental
starting.
7. Do not run the engine indoors except for starting the
engine or for transporting the snowthrower in or out
of the building. Open the outside doors; exhaust
fumes are dangerous.
8. Do not clear snow across the face of slopes.
Exercise extreme caution when changing direction on
slopes. Do not attempt to clear steep slopes.
9. Never operate the snowthrower without proper
guards plates, or other safety protective devises in
place.
10. Never operate the snowthrower near glass enclosures, automobiles, window wells, drop-offs, and the
like without proper adjustment of the discharge angle.
Keep children and pets away.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care
when backing.
13. Never direct discharge at bystanders or allow anyone
in front of the unit.
14. Disengage power to the collector/impeller when
snowthrower is transported or not in use.
15. Use only attachments and accessories approved by
the manufacturer of the snowthrower (such as wheel
weights, counterweights, cabs, and the like).
16. Never operate the snowthrower without good visibility
or light. Always be sure of your footing, and keep a
firm hold on the handles. Walk, never run.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is
in safe working condition.
2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water and spacer heaters, clothes dryers,
and the like. Allow the engine to cool before storing
in any enclosure.
3. Always refer to the operator’s guide instructions for
important details if the snowthrower is to be stored for
an extended period.
4. Maintain or replace safety and instruction labels as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
• Always observe safe refueling and fuel handling practices when refueling the unit after transportation or
storage.
• Always follow the engine manual instructions for storage preparations before storing the unit for both short
and long term periods.
• Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
5
Identification Tags
When contacting your authorized dealer for replacement parts, service, or information you MUST have
these numbers.
Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the
space provided for easy access. These numbers can be
found in the locations shown.
NOTE: For location of engine identification numbers,
refer to the engine owner’s manual.
CE Models: Place the extra copy of the identification tag
in the manual
Mfg. No.: 169XXXX
Serial No.: XXXXX
kW: XXX
Engine RPM XXXX
LpA: XXX dB(A)
Vibration: XXX m/s²
2002
dB(A)
Port Washington, WI USA 53074-0997
Simplicity Mfg. Inc.
SSAAMMPPLLEE
SSAAMMPPLLEE
North American
Models
CE Models
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
Mfg. No.: 169XXXX
Serial No.: XXXXX
kW: XXX
Engine RPM XXXX
LpA: XXX dB(A)
Vibration: XXX m/s²
2002
dB(A)
Port Washington, WI USA 53074-0997
Simplicity Mfg. Inc.
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer’s Identification Number
B. Manufacturer’s Serial Number
C. Power Rating in Kilowatts
D. Maximum Engine Speed in Rotations per Minute
E. Manufacturer’s Address
F. Year of Manufacture
G. CE Compliance Logo
H. Mass of Unit in Kilograms
I. Sound Power in Decibels ***
J. Sound Pressure at Operator’s Position in Decibels **
K. Vibration*
This unit complies with European Harmonized Lawn Mower
Standard EN 836, European Machinery Directive 98/37/EC,
and European EMC Directive 89/336/EC
* Tested according to EN 836:1997/A2:2001, EN 1032:
1996, EN 1033:1995
** Tested according to EN836:1997/A2:2001
*** Tested according to 2000/14/EC
A
B
C
D
J
K
E
F
G
H
I
CE Models:
Place copy of
Identification Tag here.
IDENTIFICATION TAGS
6
Safety Decals
Part No. 1722674
Discharge Chute Danger Decal
Part No. 1722641
Discharge Chute Danger Decal
Part No. 1722642
Auger Danger Decal
Part No. 1722643
WARNING / Main Dash Decal, North American Models
Part No. 1722639
WARNING / Main Dash Decal, CE Models
Part No. 1722640
Auger Control Decal
Part No. 1722640
Auger Control Decal
Part No. 1716532
Auger Danger Decal
GENERAL
This unit has been designed and manufactured to provide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Reading this manual and safety instructions it contains
will provide you with the necessary basic knowledge to
operate this equipment safely and effectively. We have
also placed several safety labels on the unit to remind
you of this important information while you are operating
the unit.
All WARNING, CAUTION, and instructional messages
on your unit should be carefully read and obeyed.
Personal bodily injury can result when these instructions
are not followed. The information is for your safety and it
is important. The safety decals below are on your unit.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective, operation.
NORTH AMERICAN MODEL DECALS
CE MODEL DECALS
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