Simplicity 1692986, 1692992, 1692991, 1692985, 1692980 User Manual

...
SiipmiHg
OPERATOR’S
MANUAL
Snow Tackler Series
Mfg. No. Description
1692977 Green Bay Packers 1692978 Minnesota Vikings Snowthrower 1692979 Chicago Bears Snowthrower 1692980 Detroit Lions Snowthrower 1692981 1692984 New England Patriots 1692985 1692986 St. Loius Rams Snowthrower 1692991 1692992 New York Giants Snowthrower
Pittsburgh Steelers Snowthrower
New York Jets Snowthrower
Cleveland Browns Snowthrower
Snowthrower
Snowthrower
TP L00-2077-00-sw-s(s)
L7178b2
Rev
-J/77
Table of
-Contents
Safety Rules & Information
General
Preparation
Operation ................................................................
Maintenance & Storage Safety Decals..
International
Assembling Controls & Operation
Snowthrower Controls
Engine & Starting Controls General Operation Checks Before Each Start-Up
Mixing Starting Stopping Operating the Snowthrower..
Snowthrowing Tips.. After Off-Season
Starting After Storage
..................................................................
.............................................................2
.......................................... 3
.......................................................
the
Fuel..
the
the
Each
Symbols
Snowthrower..
............................................................9
Engine ............................................... 10
Engine..
Use..
Storage
............................................
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......................................
..................................................
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................................
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.I0
11
.I1 .li .I1
11
Regular Maintenance
,2
3
.4 .4
.5
6 7 8 8
Removing Belt Cover.. Lubrication
Troubleshooting & Service
Troubleshooting
Removing
Auger Control Cable Adjustment
Carburetor Adjustment (Ref. only) Replacing the
Replacing the
Servicing
Appendices
Specifications.. Parts & Accessories..
Technical Manuals
...........................................................
Engine
the
.........................................
....................................................
Cover..
Drive Belt Scraper Blade
Spark Plug..
.....................................................
...............................................
....................................
..........................14
........................14
.......................................15
...............................
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.I2 .12
13
.I3
.15 .I5
.I6
16
.I6
A
WARNING
You must read, understand and comply with all safe­ty and operating instructions in this manual before attempting to set-up and operate your snowthrower.
Failure to comply with all safety and operating
instructions can result in loss of machine control, serious personal injury to you and /or bystanders, and risk of equipment and property damage. The tri­angle in the text signifies important cautions or warn-
ings which must be followed.
.
A WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
For easy reference, please record the infor-
mation on the chart below.
The Equipment Reference Data can be found on the
identification tag located on the unit’s rear frame. (Refer
to the Engine Owner’s Manual for location of engine information serial number.)
Safety Rules
&
Information
A WARNING
This unit is a “single-stage” snowthrower. The auger feeds the snow back into the housing and
throws the snow out the discharge chute. If bodily
contact is made with the auger or impeller when they are rotating, severe personal injury will occur.
To avoid injury, keep others and yourself away from the auger and the discharge chute whenever the
engine is running. Read and follow all of the safety rules and warnings in this manual.
GENERAL
l Read the Operator’s Manual carefully. Be thoroughly
familiar with all controls and proper equipment use.
l Never allow children to operate the machine. Do not
allow adults to operate it without proper instruction.
l Keep the area of operation clear of all persons, par-
ticularly small children and pets.
l Never discharge material toward any person or pet. l Make sure:
a. snowthrower is in good operating condition; b. all safety devices and shields are in place and
working;
c.
all adjustments are correct.
A WARNING
To avoid serious injury, do not put your hands into the auger housing or discharge chute. If auger stalls or chute becomes plugged, use the following proce-
dure to remove objects or clear the chute:
1.
Release the Auger Control.
2.
Shut off the engine.
3.
Remove the Engine Key.
4.
Wait for moving parts to stop.
5.
Use a narrow board to remove foreign objects
and clear the chute or auger. Never put your
hands into the auger or discharge chute.
6.
If servicing is needed, remove cover and dis-
connect spark plug wire.
PREPARATION
l Never attempt to make any adjustment while engine
is running.
l Thoroughly inspect the area where the snowthrower
is to be used and remove all objects such as door mats, sleds, boards, wires and sticks.
l Disengage all clutches (release Auger Control lever)
before starting engine.
l Do not operate snowthrower without wearing proper
winter clothing. Wear footwear which improves foot­ing on slippery surfaces.
l Handle gasoline with care
a. use
b. Never remove the fuel tank cap or add gasoline to
c. Never fill the fuel tank indoors. d. Wipe up spilled gasoline.
l Do not run engine indoors. Exhaust fumes are deadly.
approvea gasolrne
a running or hot engine.
-
it is highly flammable.
container.
.-
2
Safety Rules & Information
OPERATION
l Keep hands and feet away from rotating parts. Keep
clear of discharge opening at all times.
l Always clear snow up and down the face of slopes,
never across the face. Use extreme caution when changing direction on slopes. Do not attempt to clear slopes over 17.7%
l Use extreme caution when operating on or crossing
drives, walks or roads. Stay alert for hidden hazards and traffic.
l Be especially careful not to touch snowthrower parts
which might be hot from operation. Allow such parts to cool before attempting to maintain, adjust or ser­vice.
l If unit starts to vibrate abnormally, disengage drives
and stop the engine. Check immediately for the cause. Vibration is generally a warning of trouble.
l Before leaving operator’s position for any reason:
-
shut off engine,
-
remove the Engine Key and
-
wait for all moving parts to stop.
l Before cleaning, repairing or inspecting the unit,
make certain all moving parts have stopped. Remove
the key to prevent accidental starting.
l Always use a grounded, 3-wire plug receptacle for
electric starting.
(100).
MAINTENANCE
l Keep all nuts, bolts and screws tight to ensure that
&
STORAGE
the equipment is in safe operating condition.
l Never store equipment with gasoline in the tank in a
building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
l Always refer to the Operator’s Manual for important
details if snowthrower is to be stored for an extended
period.
l Run auger drive a few seconds after completion of
throwing snow to help clear out snow and prevent
icing and freeze-up on unit.
l Adjust snow discharge angle for safe flow when oper-
ating near glass enclosures, automobiles, window wells, dropoffs, etc.
l Do not overload machine capacity by clearing snow
at too fast a ground speed.
l Never operate machine at high transport speeds on
slippery surfaces. Use care when backing up.
l Disengage Auger Control when transporting or not in
use.
l Never operate the snowthrower without good
vrsibrlrty
or light. Always be sure of your footing.
l Do not change the engine governor settings or
over-
speed the engine.
l Never direct the discharge chute &bystanders; nor
allow anyone in front of the unit while it is operational.
l Never operate this machine without all of the proper
guards or other safety protective devices in place.
Safety Rules & Information
SAFETYDECALS
Safety warning decals are placed at strategic locations on the snowthrower as a constant reminder to the opera­tor of the most important safety precautions. All warning, caution and instructional messages on your snowthrow-
er should be carefully read and obeyed. If can be purchased from your local dealer.
Part
No. 1716672
Auger Control Decal
anv
of these decals are lost or damaaed.
Part No. 1716669
Main Dash Decal (Electric Start Models)
reolace
them at once. They
Part No. 1716671
Warning Decal
Part
Discharge Chute Danger Decal Auger Danger Decal
International Symbols
FAST
e
SLOW
No. 1716533
PI
b
-PRIMER 6
Part No. 1716670
Main Dash Decal (Manual Start Models)
Pari
No. 1716532
CHOKE
mro
IGNITION KEY
-~
STOP
ELECTRICSTART
f
4
Assembling
Figure 1. Assemblv of Discharae Chute
A. Discharge
B. Carriage Bolts
C. Washers
Chute
b. Nuts
E. Rotating Ring
the
Snokhrower
TOOLS REQUIRED
l Socket or Wrench Sat
l Pair of Pliers
ASSEMBLY PROCEDURE
If your unit was not previously assembled, see Figures and 2, and follow the steps below to assemble the unit:
1.
Install the discharge chute on to the rotating ring
located on the auger housing. Secure with the three
5/16
inch carriage bolts, flat washers and nylok nuts found in the parts bag (the bolt heads go to inside of of the rotating ring, with washers and nuts on the out­side). Note, install the rear bolt first for easier align­ment.
2. Tighten bolts securely with a wrench.
3. Lift up folding handle to align it with lower handle and tighten the wing knobs securely as shown in Figure 3.
The snow thrower is now ready for operation once the fuel tank has been filled with the properly mixed gasoline
and two cycle oil.
1
Figure 2. Handles
A. Handle
Figure 3. Lifl Handles and Lock Wing Knobs
B. Wing Knobs
5
Controls
&
Operation
SNOWTHROWER CONTROLS Auger Control
A. Auger Control -This control engages and disen-
gages the auger. Pull the control back against handle to engage the auger, (this will pull snowthrower for­ward if auger is in contact with the ground). Release the Auger Control to stop rotation of auger.
Deflector Controls
B. Chute Direction Control -The Chute Direction
Control (B, Figure 4) allows the discharge chute to be rotated to throw snow in the desired direction. Snow may be thrown at any angle from straight left to straight forward, to straight right.
C. Chute Deflector
thrown. Tilting the Chute Deflector (C, Figure 4) UP
provides a higher stream and greater distance, while tilting the deflector DOWN provides a lower stream and less distance.
-
Controls the distance snow is
Figure 4. Snowthrower Controls
A Auger
Control
B Chute
Direction
Control
C Chute
Deflector
Engages auger when pulled back, and disengages auger
when released.
Rotates discharge chute to desired direction
Controls vertical angle snow is thrown.
6
ENGINE & STARTING CONTROLS
NOTE: Throttle - This snow thrower does NOT have a throttle for controlling operating speed of engine. The
engine governor maintains operating speed for vary-
ing snow removal conditions.
Electric Start Units Only
A. Electric Start Button -The Electric Start Button (A,
Figure 5) activates an electric starter mounted to the engine, eliminating the need to pull the starter han­dle. The Electric Start Button operates on 120 Volts AC, which is provided by connection to the extension cord provided with units equipped with this feature.
Connect this extension cord ONLY to a properly grounded 3 prong electrical out/et.
All Models
Controls & Operation
B. Fuel Tank Cap
ability to prevent vapor lock.
C. Starter Handle -The starter handle (C, Figure 5)
connects to a starter cord to manually start the engine. Pulling starter handle rapidly spins the engine crankshaft, cycles the engine, and generates the spark
necessary for starting the engine.
D. Primer Button -When pressed, the Primer Button
(D, Figure 5) provides initial fuel to help start a cold engine. Normally, pressing the primer button twice will provide enough fuel to start a cold engine.
E. Engine Key - Insert key in switch and turn key to ON
position when starting engine. To stop engine, turn key to OFF position.
F. Choke Control -The is control (F, Figure 5) adjusts
the fuel/air mixture, and is used to help start a cold
engine by providing a richer is warm and running smoothly, the Choke Control should be set to the off position to provide a normal air/fuel mix.
-
Cover fuel tank & provides venting
mixture.Once the engine
Figure 5. Engine Controls
A Electric Start Activates electric starter
Button (Optional)
B FuelTank Covers fuels tank and provides
Cap
C Starter Handle Used to start engine
D Primer Button Primes carburetor for faster cold
E Engine Key
venting to prevent vapor lock
starting.
Prevents starting of engine with­out key. Stops engine when removed.
~
Controls & Operation
GENERAL OPERATION
CHECKS BEFORE EACH START-UP
1. Make sure all safety guards are in place and all nuts, bolts and clips are secure.
2. Check the fuel supply. Fill the tank no closer than to
112
inch of top of tank to provide space for expan­sion. See your engine Owners Manual for fuel rec­ommendations.
3. Check the Auger Control (see A, Figure 4) for proper operation. If adjustment is required, see the Service section (pages
4. Check the Chute Direction Control (B, Figure 4) for
proper operation. The discharge chute should rotate freely in both directions. See the Service section for adjustment procedures and troubleshooting.
5. Check the Chute Deflector (C, Figure 4) for proper operation. The deflector should pivot freely up and
down. See the Service Section for procedures.
6. Position the chute at the desired starting direction and set the deflector at the desired angle.
13-15)
for procedures.
114
A WARNING
To avoid serious injury, do not put your hands into the auger housing or discharge chute. If auger stalls or chute becomes plugged, use the following proce­dure to remove objects or clear the chute:
I.
Release the Auger Control.
2.
Shut off the engine.
3.
Remove the Engine Key.
4.
Wait for moving parts to stop.
5.
Use a narrow board to remove foreign objects and clear the chute or auger. Never put your hands into the auger or discharge chute.
6.
If servicing is needed, remove cover and dis-
connect spark plug wire.
A WARNING
For your safety, operation on slopes should be in an
up and down direction only. If it becomes necessary to move across the face of a slope, use caution and do not blow snow. Be very careful when changing direction on a slope.
Proper winter footwear is recommended for the operator to help prevent slipping. Never attempt to clean snow from excessively steep slopes. The maximum slope for any operation is 17.7%
(IO”).
A
WARNING
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is hot or
running. Always move outdoors to fill the tank. Keep snowthrower and gasoline away from open flame or spark.
8
FUEL AND OIL MIXTURE
The snowthrower uses a two cycle engine that requires a
mixture of fuel (gasoline) and oil for lubrication of engine
bearings and other moving parts. The correct fuel/oil mixture ratio for the five horsepower
engine is 50 to
NOTE: To prevent damage to engine, carefully
observe recommended fuel to oil mixing ratio and
procedures.
l Gasoline and oil must be premixed in a clean fuel
container.
l Always use fresh, unleaded, winter grade fuel l Never put plain, unmixed fuel into fuel tank. Shake
fuel container each time before filling fuel tank.
l Never use “stale” fuel left over from last season or
stored for long periods.
. DO NOT USE MULTI VISCOSITY OILS, SUCH AS
1
OW-30 or 1 OW-40.
1.
Use fuel/oil mixture chart shown.
Controls &Operation
H
ART
FUEL TO OIL MIXTURE C
U.S.
I
:rial
lmpe
! Cycle Oil
Ounces
2.6
5.6
14.1
T
15O:l)
Metric
3asoline
Liters
4
a
20
2 Cycle Oil
Milliliters
80 ml
160ml
400 ml
A WARNING
Gasoline is highly flammable and must be handled
with care. Never fill the tank when the engine is hot or
running. Always move outdoors to fill the tank. Keep snowthrower and gasoline away from open flame or spark.
1
PROPER FUEL MIXING PROCEDURE
1. Fill approved clean fuel container one quarter full with fresh unleaded fuel -one quart (one liter) in a one
gallon (4 liter) container.
2. Pour recommended amount of high quality two cycle oil one gallon (4 liters) of fuel. (NOTE: DO NOT USE
MULTI VISCOSITY OILS, SUCH AS low-30 or 1 ow-40.)
3. Reinstall cap on the fuel container and shake con­tainer vigorously so oil mixes with gasoline.
4. Unscrew cap and fill container with fuel. Shake con­tainer again.
5. Remove fuel tank cap and carefully pour mixed fuel into the fuel tank, filling to
filler neck to allow room for expansion. Never put
plain, unmixed fuel into fuel tank. Shake fuel con-
tainer each time before filling fuel tank.
-
2.5 ounces (80 ml) into fuel container for
l/2
inch (1.5 cm) below
‘.
Figure 6. Proper Fuel Mixing Procedure
A.
Fill Container with 1 Quart
8.
2.5 Ounces (80 ml) of two-cycle oil
C.
Combine in container, therrshake container
D.
Additional fuel brings total to 1 Gallon (4 liters)
(1’Liter)
of fuel
Controls %I Operation
STARTING THE ENGINE
NOTE: The snow thrower engine is designed to operate at co/d temperatures. Avoid operating the snow thrower if air temperature is 40” C or warmer since engine may
vapor lock and stop running after a
will be difficult to start in warm weather.
short time. Engine
Electric Starting Steps
Note: The electric starter is designed to operate on AC household current, using power cord supplied with
electric start snow thrower. When using power cord,
match wide blade ofplug to wide slot of receptacle.
1. Insert engine key in switch and turn key to the ON position.
2. If engine is cold, move choke control lever to the ON position. (Do not choke a warm engine).
3. Push the Primer Button two times if engine is cold. (Do not prime a warm engine.)
4. Plug power cord for starter into receptacle on starter switch, then plug other end into a hold receptacle. DO NOT use an extension cord with the electric start power cord supplied.
receptacles when plugging cord into receptacle.
5. Push starter button to crank engine. DO NOT crank engine for more than a total of 15 seconds without allowing electric starter to cool for additional cranking is attempted. Electric starter can be severely damaged if recommended starter operat­ing limitations are not observed.
NOTE: Do not push primer button while engine is
L !~. .~ oemg cranlceo.
6. Release starter button when engine starts and ally move choke lever to the OFF position.
NOTE: Always disconnect power cord from
_~.
household receptacle first, then unplug from starter switch.
7. Disconnect power cord from household receptacle and then from starter switch on snow thrower. Store cord in a dry, convenient place.
8. To stop engine, turn Engine Key to the OFF position.
-~~-~-.---.
12OVolt
AC house-
10
minutes before
‘.
IZOV
gradu-
Manual (Recoil) Starting Steps
1.
Insert engine key in switch and turn key to the ON
position.
2. If engine is cold, move choke control lever to the ON position. (Do not choke a warm engine).
3. Push the Primer Button two times if engine is cold. (Do not prime a warm engine.)
4. Grasp starter rope handle and slowly pull out rope until resistance is felt. Allow rope to rewind slowly,
then pull rope out rapidly to start engine. Let rope
return slowly to starter.
NOTE: If engine does not start after three pulls, push primer bulb once and again pull starter rope.
5. After engine starts and gradually warms up, move choke lever to the OFF position. Be prepared to move choke lever to the ON position if engine falters during warm up.
6. Allow engine to warm up before beginning snow
thrower operations. The engine will operate at full throttle when thoroughly warmed up.
7. To stop engine, turn Engine Key to the OFF position.
STOPPING THE ENGINE
1. Release the Auger Control.
2. Turn Engine Key to the OFF position.
3. Remove the key from the switch if you are leaving the
operating position or will be making adjustments or
repairs. (NOTE: Allow the unit to
or’making any adjustments or
If you will be storing the unit for the season, see the STORAGE section for instructions on properly preparing the unit for long-term storage.
caol
repaks.)
before storina
10
Controls & Operation
OPERATING THE SNOWTHROWER
Before operating snowthrower, review the Checks Before Each Use under General Operation on page 8 of this manual.
1.
Rotate the discharge chute to the desired direction.
2. Pull the Auger Control back against the handle to engage the auger.
NOTE: The snow thrower will be pulled forward by the auger when the auger contacts the ground or with
the snow to be thrown.
3. Begin snow removal by clearing a path down the cen­ter of walk or driveway, then gradually widen path, throwing snow off to both sides.
4. Release the Auger Control to stop both the auger and the forward motion of the snowthrower.
Do not use snow thrower on surfaces above ground level, such as the roof of a building.
SNOWTHROWING TIPS
Varying snow conditions will affect performance of
snow thrower. The snow thrower should be allowed to move into the snow at it’s own pace.
Wet, heavy snow-When clearing wet, heavy snow, the forward movement of the snowthrower may have to
be slowed by pushing down on handle while allowing
engine to operate at full throttle.
Do not operate on Avoid picking up this type of material with auger since damage to unit could result and panicles can be dis­charged with considerable force that could cause serious
injury. Always be alert to hidden hazards that might be struck
by the auger. Should a foreign object be struck by the auger, immediately stop the engine and inspect machine for any damage. Repair damage before continuing oper­ation.
gravel or crushed rock surfaces.
OFF-SEASON STORAGE
Before you store your snowthrower for the off-season, read the Maintenance and Storage instructions in the Safety Rules section and take the following precautions:
NOTE: Gasoline, if permitted to stand unused for extend­ed periods (30 days or longer), may develop gummy
deposits which can adversely affect the engine carbure­tor and cause engine malfunction. To avoid this condi­tion, add Simplicity Gasoline Stabilizer to the fuel tank, or drain
all fuel from the system before placing unit in stor-
age.
1. Prepare your snowthrower engine for storage as instructed in the Engine Owner’s Manual.
2. Lubricate the snowthrower as described in the LUBRICATION section of this manual.
3. Clean the snowthrower thoroughly. Coat exposed bare metal pans with a quality paint (available from you dealer) or a light film of grease, oil or automotive
WaX.
4. Store snowthrower in the wheels down, operating position. Note: If the unit is stored in any otherposi-
tion, fluids may
5. Store the unit in a protected area and cover.
leak.
STARTING AFTER STORAGE
1. Remove the spark plug and wipe dry. Then reinstall
plug.
2. Fill fuel tank with fresh gasoline (unless a fuel stabi­lizer was used).
3. Check to be sure engine fins are clean and air flow is unobstructed.
4. Start the engine outdoors. Warm up engine by run­ning at SLOW speed for a a few minutes before run­ning at FAST speed, or blowing snow.
5. Check the operation of all the controls. If necessary, lubricate the snowthrower to improve operation of the chute control.
AFTER EACH USE
Allow snow thrower to run a few minutes after clearing snow to reduce the likelihood of pans freezing while
machine is not is use.
If you
will be storing the unit for the season, see the
STORAGE section for instructions on properly preparing the unit for long-term storage.
.,
Regular Maintenance
Removing Belt Cover
In order to perform proper lubrication, it is necessary to remove the Be/f cover from the lower left of the
snowthrower.
1. Remove the Engine Key from the switch.
2. Remove the fours screws securing the belt cover (see Figure 7).
3. Remove the cover.
4. Perform lubrication (see below).
5. Reinstall belt cover (reverse steps 3 to 1 above.)
LUBRICATION
Note: The drive pu//ey end of auger shaft is supporfed by a sealed ball bearing and requires no lubrication. The ball bearing on other end of auger shaft is also sealed, and
will not require lubrication.
Figure 7. Removing Belt Cover
Lightly Oil
l A few drops of oil should be placed on wheel
hubs occasionally to keep wheels turning
freely.
l Apply oil to pivot points of auger
odically, wiping off any excess oil.
l A couple of drops of light machine oil applied to
upper end of auger control cable will assure free
movement of cable through outside casing. Wipe off
any excess oil.
l Remove belt cover and lightly apply oil to the pivot
point for idler pulley arm. BE CAREFUL NOT TO
GET OIL ON BELT OR PULLEYS.
Grease
l At the beginning of each snow throwing sea-
-- son, remove discharge chute and generously lubricate steel flange at back of
with light grease. Rotate ring with crank to dis- tribute grease.
Engine Lubrication
The two cycle engine used in this snow thrower is lubri­cated by the fuel and oil mixture. Observe recommended fuel to oil mixture ratio shown on page 9.
control
-
rotating’ring
peri-
A
.‘h
I
Figure 8. Lubrication points
Figure 9. Lightly oil pivot point
Figure 10. Grease the Discharge Chute Ring
a
I2
1
Troubleshooting
Iii
Service
TROUBLESHOOT1
Problem
Engine fails to start
Engine starts hard or runs poorly
Unit does not throw snow
Auger does not stop turning when control is released
Excessive vibration
Note: For repairs beyond the minor adjustments listed above, please contact your local Simplicity dealer.
Possible Cause
1.
Key is OFF
2. Failure to prime cold engine
3.
Out of fuel
4. Choke OFF. cold engine
5. Engine flooded
6. Spark Plug not sparking
7.
Water in fuel, or old fuel
1. Fuel mixture too rich
2. Spark plug faulty, fouled, or gapped incorrectly
3.
Water in fuel, or old fuel
4. Gas cap vent hole plugged
1. Loose or broken drive belt
2. Incorrect control cable
adjustment
3.
Discharge chute clogged,
foreign object lodged in auger
4. Broken control cable
1. Incorrect control cable adjustment
1. Loose parts or damaged auger
Remedy
1. Turn Kev to the ON oosition
2.
Press phmsr button twice and restart.
3. Fill fuel tank
4.
Turn Choke to ON.
5.
Turn Choke to OFF; try starting
6. Check Gap. Gap plug, clean electrode, or replace as necessary
7. Drain tank (Dispose of fuel at an authorized waste facility). Fill with fresh fuel mixture.
1. Move choke to OFF position
2.
Clean and gap, or replace
3. Drain tank (Dispose of fuel at an authorized waste facility). Fill with fresh fuel mixture.
4.
Clean vent hble or replace cap
1. Adjust or replace belt
2. Adjust Auger Control cable
3. Stop engine, remove key and
clean out discharge chute
4.
Reolace cable
1.
Adjust Auger Control cable
1.
STOP engine and REMOVE the key,
tighten all hardware. If vibration continues, see your dealer.
REMOVING ENGINE COVER
Note: In many of the following adjustment and service
tasks, it will be necessary to remove and reinstall the
engine cover. To remove the cover, proceed as follows:
1. Remove the Engine Key from the switch.
2. Remove the two rear fasteners securing the back of the cover housing. (Figure
3. Remove the fuel tank cap.
4. Remove the cover (see Figure 12 on page 14).
5. Temporarily reinstall the fuel tank cap.
6. Perform the adjustments or service desired.
7. Reinstall the cover by reversing the’removal steps.
Note: The tabs at the lower front of
positioned correctly.
To avoid the possibility of serious bodily injury when performing adjustments, maintenance or lubrication, stop engine and remove key from switch.
11).
the
cover must be
Remove two
rear fasteners
Figure 11. Remove and/or loosen Cover Screws
13
from Rear of unit
cover
when
A
J Y 2
Figure 12. Cover Removal & Installation
AUGERCONTROL
CABLE ADJUSTMENT
The length of the auger control cable is adjustable.
However, it will seldom be necessary to change the
cable length since the operating tension on the drive belt
is maintained by the spring on the end of the cable.
If
the auger turns too slowly under heavy load or
momentary squealing of drive belt is heard when
ing heavy snow, pressure applied to drive belt by idler
pulley must be increased by reducing the slack in the
cable.
If the auger continues to turn when the auger control is released, the cable is too tight. The oressure
to the drive belt must be eliminated by
amount of slack to the cable adjustment.
r
A
Make certain the cable is NOT placing any tension on
the spring.
the auger may turn when the control has not been
engaged.
If the cable places tension on the spring,
WARNING
kxeasin~ the
enter-
aDDbed
Checking the Adjustment.
J
Remove the Cover. (See page 13.)
2. Measure the spring while the auger control on the handle is disengaged. Record this measurement.
3. Pull the auger control against the handle and’again measure the spring. Record this measurement.
4. Compare the two measurements. The measurement
obtained with the spring extended should be inch (11 mm) greater than with the spring unextended.
7/16
Figure 13. Auger Control Cable
Adjusting the Cable
1. Remove the engine cover.
2. Locate and loosen the lower locknut securing the auger control cable (shown in Figure 13).
3. To change the slack in the cable. turn the
nut
slighiy just until the slack between the’spring
and the exposed cable has been eliminated.
4. Tiahten the lower locknut.
5. Test the units to make certain that the cable has been adjusted properly.
uooer lock-
A WARNING
Use extreme care when making adjustments that require engine to be running. Keep hands, feet, hair
and loose clothing away from any moving parts.
1
Testing the Auger Control Cable
Start the snow thrower engine and pull back on auger control to operate auger. Release auger control and check to be sure auger stops turning.
If auger continues to turn after auger control is
released, cable is too tight and will have to be adjust­ed to make it longer. Cable must be slightly slack when auger control is released (away from handle).
CARBURETOR ADJUSTMENT
The carburetor is properly calibrated and preset at the factory for efficient cold weather operation. There are no adjusting screws on the carburetor.
If it is apparent that the carburetor is not providing satis­factory fuel supply to engine, contact your nearest Authorized Tecumseh Service Outlet for service.
14
REPLACING THE DRIVE BELT
1. Remove Engine Key from switch.
2. Remove belt and engine covers.
3. Move the Auger Control on the handle and slip the belt out from between the brake lever and roller and away from the idler pulley.
4. Remove the belt from the engine and auger pulleys.
5. Install new belt around engine and auger pulleys and under idler pulley. The ribbed side of the belt must be
to the inside, against auger and engine pulleys.
6. Slip the new belt into place between brake lever and roller.
7. Start the engine and engage/disengage the auger control several times. Make certain that auger stops turning within 5 seconds after the control is released.
8. If the auger does not stop turning within 5 second after the control is released, adjust the tension on the control cable by following the Adjusting Control Cable procedure in the adjustments section of this manual.
9. Reinstall the belt and engine covers.
Figure 14. Drive Belt Replacement
REPLACING THE SCRAPER BLADE
1. Remove Engine Key from switch.
2. Remove the two bolts and nuts securing the Scraper
Blade to the auger housing. (Retain the bolts and nuts for attaching the new blade.)
3. Remove the worn Scraper Blade.
4.
Install the new Scraper Blade and secure it with the
three bolts and nuts saved in step 2 above.
SERVICING THE SPARK PLUG
1. Remove Engine Key from switch.
2. Remove the engine cover. (See page 13.)
3. Disconnect the wire from the spark plug.
4. Inspect the Spark Plug and clean. If necessary,
replace the it with a new Spark Plug.as recommend-
ed in the Engine Owners Manual.
5. Adjust the gap on the Spark Plug to .030inches
(.762
mm) using a gauge.
6. Reinstall the plug and tighten firmly.
7. Reconnect Spark Plug wire.
8. Reinstall engine cover.
I
Figure 15. Removing Scraper Blade
Figure 16. Servicing Spark Plug
Specifications
Parts & Accessories
ENGINE
Make 8 Model Tecumseh HSK 850, Two Cycle,
Single cylinder, horizontal crank­shaft, aluminum alloy with cast
iron sleeve Horsepower.. Bore 2.44in(61.9mm) Stroke.. 1.61 in (46.0 mm) Displacement. Ignition . Capacitor Discharge Electronic Choke. Combination primer Fuel Capacity. 2.4 qts. (2.3 L) Mixture Ratio
SNOWTHROWER
Type. Single stage, auger propelled,
Clearing Width Chute Rotation. 220
Auger Diameter Throwing Distance. 30 ft. (9 m) approx.
TireSize
Dimensions (HWL). .42” x 20.25” x 42”
Shipping Weight. 520M - 70 Ibs. (32 kg) approx.
.5HP @
.8.46 cu in (139 cc)
.50 to 1
4000 RPM
&
with ribbon auger and folding
handles.
20”
(51 cm)
9”
(22.9 cm)
7”x1.5”(17.8cmx3.8cm)
(107 cm x51.5 cm x 107cm) 520E - 75 Ibs. (34 kg) approx.
Choke
Listed below are part numbers for more common rep/ace­ment parts, which may be purchased from your
local
authorized dealer or distributor. To assure optimum perfor-
mance and safety, use only Genuine Replacement Parts
Drive Belt. Simplicity Gas Stabilizer
-8 oz. Bottle
-Case of 12 Bottles.
Grease Gun Kit .
-8ozGreaseTube.................
Equipment CleanerlDegreaserlDegrimer
-32 oz Spray Bottle.
-1 Gallon Bottle
CleanerlPolishlProtectant
-8ozBottle.......................
1716645
1885748 1685747
1685510 103077
1685819 1685621
See your local dealer for the purchase and installation of the following accessories.
Electric Starter Kit (120 VAC) 1692956
Technical Manuals
Literature Available
Operators Manuals
Additional copies of this manual are available, (and a of our product
printed operators manuals going back many years!)
Parts Manuals
Fully illustrated parts manuals are also available
these manuals show all of the product’s components in
exploded views (‘YD” illustrations which show the relati
the parts and how they 90 together), as well as giving the replace-
ment part numbers and quantities used. Important assembly notes and
special
toraue values are included in these manuals.
For the applicable manuals current/y available for
your
model, contact our Customer Publications Department at 414-284-8519. Have the informa­tion listed in the box at the right available when
phoning in your request.
Please allow 3
to 4 weeks for delivery.
suppcn commitment, we maintain a sto
-
r
Model:
I
Mfg. No.: Your Name: Address: City, State, Zip: Visa/Mastercard No.:
.,,I,
Card Expiration Date:
16
MANUFACTURING, INC. 500 N Spring Street
Pat Washington, WI 53074-0997
www.simplicitymfg.com
0
Copyright 1997, Simplicity Manufacturing, Inc.
All Rights Resewed. Printed in USA.
I
PO
Box
997
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