O
PERATOR
’
S
M
S
PECIAL
R
EDIT
EGENT
ANUAL
ION
“TEAM”
Vikings Regent Tractor
Mfg. No. 1692957 Mfg. No. 1692967
Steelers Regent Tractor Hawkeyes Regent Tractor
Mfg. No. 1692959 Mfg. No. 1692969
Panthers Regent Tractor Wolverines Regent Tractor
Mfg. No. 1692961 Mfg. No. 1692971
Chiefs Regent Tractor Spartans Regent Tractor
Mfg. No. 1692963 Mfg. No. 1692973
Colts Regent Tractor Nittany Lions Regent Tractor
Mfg. No. 1692965 Mfg. No. 1692975
With 38” Mower Decks
T
RACTORS
Badgers Regent Tractor
Mfg. No. 1692358
Trim Installation
Face Mask installation:
1.
Position the face mask onto
the unit with the hook in the
middle grille slot, and line
up with the holes on the
outside of the side panels
(note that the front of the
face mask must be in the
“V” position for proper fit.)
2.
Insert one Carriage Bolt
through each of the two
mounting holes at the rear
of the face mask, and into
the side panels.
3.
Place one washer onto
each Carriage Bolt from the
inside of the panel.
4.
Thread one Nut onto each
Carriage Bolt.
5.
Check that the Face Mask
is in the proper position and
orientation.
6.
Tighten the Nuts securely.
Hook from Face
Mask goes into
middle
NOTE: “V” positioning
gri//e
s/o’\
-I\\-
1
Carriage Bolt
b
Decal 81 Paint Information
Tractor Description Mfg. No.
Vikings Regent Tractor 1692957
Steelers Regent Tractor 1692959
Panthers Regent Tractor
Chiefs Regent Tractor
Colts Regent Tractor 1692965
Badgers Regent Tractor
Hawkeyes Regent Tractor
Wolverines Regent Tractor 1692971
Spartans Regent Tractor
Nittany Lions Regent Tractor
NOTE ON PAINT COLORS: Standardized paint coding schemes are not given because the paint colors used on
your Special Edition Regent “Team” Tractor were matched directly (via a sophisticated color analysis system) to the
exact colors on team helmets. If it becomes necessary to repaint a scratched or damaged portion of your unit, your
local paint service
NOTE ON DECALS: For a limited time, replacement decal sets may be ordered from your local Simplicity dealer.
will need to do a similar color analysis from a clean portion of a body panel or hood.
1692961
1692963
1692967
1692969
1692973
1692975
Base Color Accent Color Mask Color
Viking Purple
Gloss Black
Panthers Silver Pro Blue Black
Chiefs Red Chiefs White Chiefs White
Colts White Colts Blue Colts Blue
Badger White Badger Red Badger Red
Gloss Black
Wolverine Blue Wolverine Yellow Wolverine Blue
Spartan Green Spartan White
Lions Blue Lions White
Viking White
Viking Purple
Steelers Yellow Black
Hawkeye
Yellow Gloss Black
Spartan White
Lions Blue
FormNo.
0 Copylight ,996 simplici~ Man"f?.ti"ring,
AU Rights
TP LOO-20L3-03-RG-S
msened.
FIB". 3/w
Printed I" USA.
Inc.
(SM)
Table Of Contents
TRACTOR&MOWER IDENTIFICATION..
SAFETY RULES
DECALS.. ......................................................................
FEATURES & CONTROLS
Controls-Hydro Models.. .................................................... .6
Controls -Gear Models.. ....................................................... 6
OPERATION..
General.. .............................................................................. .7
Safety Interlock System.. ...................................................... 7
Mower Installation & Removal.. .......................................... .8
Adjusting Mower Height ......................................................
Checks Before Starting ........................................................
Clutch/Brake Pedal-Gear Models.. ....................................
Parking Brake.. ....................................................................
Starting The Engine..
Driving The Tractor
Stopping the Tractor.. ........................................................
Pushing the Tractor by Hand
............................................................3
...........................................
...............................................................
...........................................................
...............................................................
............................................
..................
.2
.5
.7
.lO
.10
TROUBLESHOOTING&REPAIR..
General.. ............................................................................
Troubleshooting The Tractor ............................................. .18
Troubleshooting The Mower.. ............................................ .lQ
Checking the Battery .......................................................... 19
6
.8
Q
.Q
.Q
.Q
9
Charging A Completely
Discharged Battery.. .......................................................
Jump Starting with
Auxiliary (Booster) Battery.. ............................................ .20
ADJUSTMENTS21...........................................................
Seat Adjustment ................................................................ ,21
Brake Adjustment ............................................................. .21
-
Neutral Adjustment
Forward Speed Adjustment -Hydro .................................. .22
Neutral Adjustment-Gear.. ............................................... .23
Steering Gear Adjustment ................................................. .23
Mower Adjustments ...........................................................
Leveling The Mower........................................................ .23
Blade Brake Check........................................................... 24
Hydro ............................................... ,22
............................ .18
.I8
.l
.23
9
MOWING PATTERN & TIPS
NORMAL CARE
Schedule.. .......................................................................... .13
Raising the Hood
Checking/Adding Gasoline ................................................
Checking Tire Pressure.. ................................................... .14
Checking the Fuel Filter.. ...................................................
Lubrication ......................................................................... .14
Transaxle-Hydro Models.. ................................................
Battery Maintenance.. ........................................................
Checking Battery Fluid.................................................... .15
Cleaning the Battery and Cables.. ................................... 15
Servicing the Mower Blades............................................... 16
STORAGE
Temporary Storage.. .......................................................... .17
Long TenStorage.. ..........................................................
Starting After Storage.. ........................ :..‘:.
......................................................... .13
& Seat ..................................................
..................................................................
.......................................
.......................
.I3
.I3
.I4
.I5
.I5
.I7
.I7
.I7
11
BELT REPLACEMENT.. .............................................
Tractor Drive Belt ...................................................25
Mower Deck Belt.. ..................................................25
SPECIFICATIONS.. .....................................................
PARTS&ACCESSORIES..
Replacement Pads ............................................................ .27
Maintenance Items ............................................................
Optional Accessories.. ....................................................... .27
Technical Literature ........................................................... .27
INTERNATIONAL SYMBOLS..
NOTE: In this manual,
seen from the operating position.
Engine exhaust from this product contains chemi-
birth defects, or other reproductive harm.
........................................
....................................
“/eW
and “right” are referred to as
.25
.26
.27
.27
28
0
1996 Simplicity Mfg, Inc. All Rights Reserved. Printed in USA.
TP L00-20L3-03-RG-SnA
1
Tractor & Mower Identification
IDENTIFICATION NUMBERS
Record your model name/number, tractor and mower
deck manufacturer numbers and engine serial number in
the space provided for easy reference.
l
The Tractor I.D. tag is located on the left-side, of the
frame, as shown below.
l
The Mower Deck I.D. tag is also on the left side, on
top of the mower deck.
l
For location of
Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration
Card supplied with your tractor.
r
Engine Serial Number,
refer to the
Tractor M/N (Manufactureh
Mower Deck M/N (Man”m”rels N”nlW
Dealer Name
Number)
SIN
(Serial Number)
S/N
(Serial Number)
oaw Purchased
il~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Engine
Make/Model Engine Iwserial Number
Tractor
Identification Ta
Figure 1. Identification Tags Location
.
..-..-. -““..
Identification Tag
-
03
2
A
Safety Rules
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of
unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mow-
ina deck is caDable of amoutatina hands and feet and throwina obiects. The triangle a in text signi-
fies important cautions or warnings which must be followed.
GENERAL OPERATION
l Read, understand, and follow all instructions in the
manual and on the unit before starting.
l Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
l Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade(s).
l Be sure the area is clear of other people before mow-
ing. Stop unit if anyone enters the area.
l Never carty passengers.
l Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
elling in reverse.
l Be aware of the mower discharge direction and do
not
point it at anyone. Do not operate the mower
without either the entire grass catcher or the deflector
in place.
l Slow down before turning.
l Never leave a running unit unattended. Always
disengage the PTO, set parking brake, stop engine,
and remove keys before dismounting.
l Turn off the PTO switch to disengage the blades
when not mowing.
l Stop engine before removing grass catcher or
unclogging chute.
l Mow only in daylight or good artificial light.
l Do not operate the unit while under the influence of
alcohol or drugs.
l Watch for traffic when operating near or crossing
roadways.
l Use extra care when loading or unloading the unit
into a trailer or truck.
trav-
-
WARNING
Never operate on slopes greater than 30 percent
A
SLOPE OPERATION
(16.7”) which is a rise of three feet vertically in 10 feet
horizontally. When operating on slopes that are
greater than 15 percent (6.5”) but less than 30 percent
use front counterweights and rear wheel weights (see
your dealer). Select slow ground speed before driving
onto slope. In addition to front and rear weights, use
extra caution when operating on slopes with
mounted
never
orass
a&ss
catcher. Mow UP and DOWN the
the face, use caution when changing
rear-
slooe.
directions and DO NOT START OR STOP ON SLOPE.
Do
l See your authorized dealer for recommendations of
wheel weights or counterweights to improve stability.
l Mow up and down slopes, not across.
l Remove obstacles such as rocks, tree limbs, etc.
l Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
l Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
l Use extra care with grass catchers or other attach-
ments. These can change the stability of the unit.
l Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Do Not
l Do notstart or stop on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight
down the slope.
l Do
notturn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
l Do not mow near drop-offs, ditches, or embank-
ments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an edge
caves in.
SLOPE OPERATION
,.
l Do not mow on wet grass.-Redmed traction could
cause sliding.
Slopes are a major factor related to loss-of-con&l and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
l Do nottty to stabilize the unit by putting your foot on
the ground.
l Do not use grass catcher on steep slopes.
3
Safety Rules
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the unit and the mowing activity. Never assume that chil-
dren will remain where you last saw them.
l Keep children out of the mowing area and under the
l Never run a unit in an enclosed area.
l Keep nuts and bolts, especially blade attachment
watchful care of another responsible adult.
l Be alert and turn unit off if children enter the area.
l Before and during reverse operation, look behind and
down for small children.
l Never carry children. They may fall off and be seri-
ously injured or interfere with safe unit operation.
l Never allow children to operate the unit.
l Use extra care when approaching blind corners, shrubs,
l Never tamper with safety devices. Check their proper
l Keep unit free of grass, leaves, or other debris build-
l Stop and inspect the equipment if you strike an
l Never make adjustments or repairs with the engine
trees, or other objects that may obscure vision.
TRANSPORTING AND STORAGE
l Grass catcher components are subject to wear, dam-
A WARNING
When transporting this tractor on an open trailer,
make sure unit is facing forward, toward the
direction of travel. If tractor is facing backward,
wind lift could cause damage to the hood.
l Always observe safe refueling and fuel handling prac-
tices when refueling the tractor after transportation or
storage.
l Always follow the engine manual instructions for
storage preparations before storing the tractor for
both short and long term periods.
l Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
l Never store the unit or fuel container inside where
there is an open flame or pilot light, such as in a
water heater. Allow unit to cool before storing.
SERVICE AND MAINTENANCE
l Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
l Mower blades are sharp and can cut. Wrap the
l Check brake operation frequently. Adjust and service
l Use only factory authorized replacement parts when
l Always comply with factory specifications on all
l Only authorized service locations should be utilized
l Never attempt to make major repairs on this unit
b) Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
c) Never refuel the unit indoors.
bolts, tight and keep equipment in good condition.
operation regularly.
up. Clean up oil or fuel spillage.
object. Repair, if necessary, before restarting.
running unless specified otherwise in the engine
manufacturer’s manual.
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom-
mended pans, when necessary.
blade(s) or wear gloves, and use extra caution when
servicing them.
as required.
making repairs.
settings and adjustments.
for major service and repair requirements.
unless you have been properly trained. Improper ser-
vice procedures can result in hazardous operation,
equipment damage and voiding of manufacturers
warranty.
Never place hands near the hydro-pump cooling
fan when the tractor is running. Cooling fan is
located on top of transaxle on hydro models.
A
Safety Decals
GENERAL
This unit has been designed and manufactured to provide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effec-
tively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your tractor.
All WARNING, CAUTION and instructional messages on
your tractor and mower should be carefully read and
obeyed. Personal bodily injury can result when these
instructions are not followed. The information is for your
safety and it is important! The safety decals below are on
your tractor and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective operation.
Decal - Danger
Part No. 1704276 (top decal)
Part No. 1704277 (bottom decal)
Decal - Hydro Release Valve
Part No. 1706916
03
‘,
Decal - Operating Instructions
Part No. 1716530
5
Features & Controls
CONTROLS
4.
Steering Wheel
3. Engine Throttle Control
:.
Parking Brake Knob
I.
Ignition Key/Switch
3.
Headlight Switch
r.
PTO (Electric Clutch) Switch
3.
Mower Height Adjustment Lever
i.
Brake Pedal
Forward Direction Pedal
I.
I.
Rear Direction Pedal
-
HYDRO MODEL
Figure 2. Tractor & Mower Controls -
Hydra
CONTROLS - GEAR MODEL
A. Steering Wheel
B. Engine Throttle Control
C. Parking Brake Knob
D. Ignition Key/Switch
E. Headlight Switch
F. PTO (Electric Clutch) Switch
G. Mower Height Adjustment Lever
H. Clutch/Brake Pedal
I.
Gear Selector
Model
Figure 3. Tractor & Mower Controls
-
Gear Model
6
Operation
GENERAL SAFETY INTERLOCK SYSTEM
Before first time operation, drive in an open area without
mowing, to become accustomed to the unit. Be sure to
read all information in the Safety and Operation sections
before attempting to operate this tractor and mower.
WARNING - SLOPE OPERATION
A
Never operate on slopes greater than 30 percent
(16.7”) which is a rise of three feet vertically in 10 feet
horizontally. When operating on slopes that are
greater than 16 percent (6.5”) but less than 30 percent
use front counterweights and rear wheel weights (see
your dealer). Select slow ground speed before driving
onto slope. In addition to front and rear weights, use
extra caution when operating on slopes with
mounted grass catcher. Mow UP and DOWN the slops,
never across the face, use caution when changing
directions and DO NOT START OR STOP ON SLOPE.
rear-
Your tractor is equipped with a seat switch safety
tern. Check the seat switch operation every fall and
spring with the following three tests.
Test 1 - Engine should NOT crank if any of
the following conditions exist:
l Transmission is out of neutral.
l PTO switch is engaged.
l Clutch/brake pedal is not fully depressed.
Test 2 - Engine should crank if ALL of the
following conditions are met:
l Transmission is in neutral.
l PTO switch is disengaged.
l Clutch/brake pedal is fully depressed.
sys-
A
Never allow passengers to ride on the unit.
I
A
Towing the tractor will cause transmission dam-
age. Do not use another vehicle to push or pull
tractor.
WARNING
WARNING
AWARNING
To reduce fire hazard, keep the engine and
mower free of grass, leaves and excess arease.
Test 3 - Engine should shut off if any of the
following conditions exist:
l Operator rises off seat with transmission in gear and
the clutch/brake pedal not fully depressed, and/or the
oarkina brake is not set.
’
l Operator rises off seat with clutch/brake pedal not
l Operator rises off seat with PTO engaged.
NOTE: Once the engine has stopped, the PTO switch
figures 2 & 3) must be turned off after operator returns to
the seat in order to start the engine.
-
depressed;
(F,
Operation
II I.
/
-
Figure 4. Mower Deck - Right Side
A. Clip C. Height Adjustment Lever
B. Pin 84 Clip
MOWER INSTALLATION & REMOVAL
WARNING
A
Engage parking brake, disengage PTO, stop
engine and remove key before attempting to
install or remove the mower.
NOTE: Perform mower removal and installation on a
hard, level surface such as a concrete floor.
1. Turn the front wheels of the tractor full left.
2. Place the mower in lowest cutting position.
3. Remove clip (A, figure 4) from right side of rod. Pull
rod (A, figure 5) out from left side.
4. Move lever (C, figure 5) towards the right side of trac-
tor to release belt tension, then slide belt off of PTO
pulley.
5. Disconnect the front hitch by pulling out on the
release rod (A, figure 6) and lifting the mower hitch
off the tractor hitch. Slide the mower deck out from
under the right side of the tractor.
6. Install the mower in the reverse order.
NOTE: When installing rod (A, figure
wheels
slight/y left or right helps to align the holes.
5),
turning the front
I
Figure 5. Mower Deck - Left Side
A. Rod 6. Pin & Clip
Figure 6. Front Hitch
A. Release Rod 6. Hitch
C. Lever
ADJUSTING MOWER
NOTE: Perform adjustment on a hard,
as a concrete floor.
1. Set the mower height adjustment lever (A, figure &)
to the desired cutting height.
2. Remove the pin &clip (B, figures 7) from each mower
deck front gauge wheel.
3. Adjust the gauge wheels to achieve the appropriate
mower deck-to-ground clearance, as shown in figure
7. Reinstall pin & clip to each wheel.
CUlTlNG HEIGHT
leve,l.surface
such
3/4”- 1”with Height Adjuster Lever in lower 3 slots
2” with Height Adjuster Lever in upper 3 slots
Figure 7. Adjusting Mower Deck Gauge Wheels
A. Mower Height Adjustment Lever
B. Pin & Clip
6
-I
CHECKS BEFORE STARTING
1. Make sure you have proper wheel or counterweights
installed if required. See Slope Operation in the
Safety Rules section. Make sure any slopes are with-
in required limits.
2. Check that crankcase is filled to full mark on dipstick.
See the engine Operator’s Manual for instructions
and oil recommendations.
3. Make sure all nuts, bolts, screws and pins are in
place and tight.
4. Make sure you can reach all controls from operator’s
positions. If not, see SEAT ADJUSTMENT.
5. Fill the gasoline tank with fresh gasoline. Fill to bot-
tom of filler neck to avoid spillage and overflow. DO
NOT mix oil with gasoline. Refer to engine manual for
gasoline recommendations.
WARNING
A
Gasoline is highly flammable and must be
dled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid overfilling and wipe up any spills.
han-
CLUTCH/BRAKE PEDAL OPERATION
On gear model, depressing the pedal (A, figure 8)
halfway disengages the transmission drive. Depressing
pedal further applies the tractor brake.
Operation
Figure 8. Clutch/Brake Pedal Operation
A. Clutch/Brake Pedal - Gear Model
-
Brake Pedal
B. Parking Brake Knob
6. Move the engine throttle control (B, figures 2 & 3) to
SLOW. Warm up the engine by running it for at least
a minute before engaging the PTO switch or driving
the tractor
DRIVING THE TRACTOR
Hydro Model
On hydro model, depressing the pedal applies the
tor brake.
trac-
PARKING BRAKE
Parking brake can be applied by fully depressing the
brake pedal (A, figures
brake knob (B, figure 8).
8) then pulling up on the parking
STARTING THE ENGINE
1. While sitting in the operator seat, set the parking
brake.
2. Set engine throttle control
way up to CHOKE. A warm engine may not require
choking.
3. Disengage the PTO by pushing the
down (F, figures 2
4. On hydro models, with your foot off the pedals
J, figure 2) the tractor is in the neutral position.
On gear models, put the gear selector
neutral.
5. Insert the key into the ignition switch (D, figure 2 & 3)
and turn it to START.
&
3)
(6,
figures 2 & 3) all the
‘.
s\h;itc,h
all the way
(I,
figure 3) in
(I &
On hydro model, ground speed is infinitely variable
according to how far the pedals
moved in the forward or reverse position.
On gear model, ground speed is selected by fully
depressing the clutch/brake pedal, then moving the gear
selector
mowing is done in 3rd or 4th gear with engine speed
between
sloping, use first or second gear. If the grass is wet or
over three inches (76mm) high, use full engine speed
(with low gear) so the mower will have enough power to
cut the grass. Shift gears
clutch/brake pedal fully depressed.
1. If you are ready to mow, set the mower to the desired
2. Set engine throttle control (B, figures 2 & 3) for
3. Engage the mower PTO by pulling up on the switch
9
(I,
figure 3) to the appropriate position. Most
3/4
and full speed. If the terrain is rough, hilly or
cutting height. See Adjusting Mower Cutting Height,
page 8.
desired speed. Between
mended for mowing.
(F, figures 2 & 3).
(I &
J, figure 2) are
onlywith Tractor stopped and
3/4
and full speed is recom-
Operation
4. On hydro model, release the parking brake by
depressing the brake pedal (A, figure
down on either pedal (I or J, figure 2) for the desired
direction and speed of travel.
On gear model, fully depress clutch/brake pedal (A,
figure 8) to release the parking brake and disengage
the clutch. Use the gear selector
the gear best suited for conditions, then slowly
release clutch/brake pedal to engage clutch and start
tractor in motion.
Et),
then press
(I,
figure 3) to select
STOPPING THE TRACTOR
1. On hydro model, gradually take your foot off the ped-
als (I
&
J, figure 2) to make a smooth stop. To make a
more rapid stop, depress the brake pedal (H, figure 2).
On gear model, press the clutch/brake pedal (A, fig-
ure 8) down only far enough to disengage the clutch
to make a gradual stop. For a more rapid stop, press
pedal down fully to apply the brake.
2. Engage the parking brake by pulling up on the knob
(B, figure 8) with the brake pedal fully depressed.
3. Disengage the PTO by pushing down on the switch
(F, figures 2
4. Set engine throttle control to SLOW. Stopping a hot
engine too fast may cause engine damage. Let
engine idle for about a minute.
5.Turn key to OFF and remove it.
&
3).
PUSHING THE TRACTOR-BY HAND
Hydro Model
1. With engine off and key removed, disengage the
PTO by pushing the switch
way down.
2. See figure 9. The release lever is located under the
rear tractor frame, above the transmission. Release
lever must be in the rearward position to push the
tractor by hand.
To drive the tractor, release lever must be moved
completely forward to engage the DRIVE position.
Gear Model
1. With engine off and key removed, disengage the
PTO by pushing the switch (F, figures 2 & 3) all the
way down.
2. Place the gear selector in the NEUTRAL position.
3. Unlock parking brake.
I
II
(F,
figures 2 8 3) all the
,
1
Before leaving the operator’s position for any
reason, engage the parking brake, disengage the
PTO, stop the engine and remove the key.
A
WARNING
To reduce fire hazard, keep the engine, tractor
and mower free of grass, leaves and excess
grease. Do not stop or park tractor over dry
leaves, grass or combustible materials.
Figure 9. Release Lever - Hydro Models
‘.
10
Mowing Patterns & lips
GENERAL
For the first use of the mower, choose a smooth level
area. Cut long straight strips overlapping slightly.
The size and type of area to be mowed determines the
best mowing pattern to use. Obstructions such as trees,
fences and buildings must also be considered. Where
possible, make one or two passes in a counterclockwise
direction around the outside of the area to keep the cut
grass off fences and walks. The remainder of the mowing should be done in a clockwise direction so the clippings are dispersed on the cut area.
Keep in mind the following lawn care and mowing tips:
l Too much maintenance is as detrimental to your lawn
as neglect.
l Mow when grass is 3-5 inches tall. Don’t cut shorter
than 2 to
grass blade. Cutting below this level can lead to thatch
problems. Your mower has a cutting height adjustment
that can help you maintain a proper length.
l For extremely tall grass, set the cutting height at
maximum for the first pass, and then reset to the
desired height and mow again.
l Mow often.
pose more quickly than longer blades.
l Keep the blades on your mower sharp for finer clip-
pings.
l Let grass grow a bit longer when it is hot to reduce
heat build-up and protect grass from heat damage.
l Use slow-release fertilizer for slow, even growth.
l Don’t cover grass surface with a heavy layer of clip-
pings. Consider using a grass collection system and
starting a compost pile.
l Aerate lawn in spring, consider renting an aerator
which removes cores of soil from the lawn. This
increases the speed of clipping decomposition and
deep root growth by opening up the soil and permitting
greater movement of water, fertilizer and air.
l Don’t over-water. Too much water can encourage
disease development.
l Mow when the grass is dry, preferably in the late
afternoon when the temperatures are cooler.
l Where possible, change patterns occasionally to
eliminate matting, graining or a corrugated appearance.
l For wet grasses, grasses prone to wheel tracking and
for collecting clippings:
a. Use sharp blades.
b. Adjust deck
c. Run at maximum engine speed but slow ground
speed.
d. Clean deck of built-up material/caked-on grass.
e. Check for free movement of mower idler pulley.
2-i/2
inches. Cut only the top one-third of the
Short
clippings of an inch or less decom-
l/4”
higher in front than in rear.
l For dry conditions where grass blow-out is a problem:
a. Use sharp blades.
b. Adjust deck flat to
c. Use
3/4
engine speed.
l/8”
maximum lower in front.
d. Clean deck of built-up material/caked-on grass.
MULCHING MOWER OPERATION
(OPTIONAL KIT ATTACHMENT)
Mulching
Mulching consists of actually cutting and recutting clip
pings into tiny particles and blowing them into the lawn.
These tiny particles decompose rapidly into by-products
your lawn can use. Under proper conditions, your
mulching mower will virtually eliminate noticeable clippings on the lawn surface.
Keep in mind these mulching tips:
l Use mulching mower or muicher kit without shred-
ders for grass mulching.
l Install shredders for leaf shredding.
l Use maximum engine speed.
l Raise height of cut if excessive power is used.
l Must use sharp blades. Do not
blade when mulching.
l Adjust to lower ground speeds in heavy grass or if
wind rowing is present.
l Clean deck of built-up material/caked-on grass.
l Check for free movement of mower idler pulley.
Mowing Conditions
The best mulching results from mowing when lawn is dry
and grass blades are not ovec5’:long. Follow these
guidelines for best results:
l Do not use the mower as a mulching mower during
the first two or three mowings in the spring. The long
grass blades, quick growth, and often wetter condi-
tions are more suitable for side-discharge (broadcast-
ing) or grass bagging operation.
l Avoid mulching after rain or heavy dew. It may be
better to mow later in the day or early evening when
lawn is drier.
use
lift tabs or high lift
11
Mowing Patterns & lips
l Change the mowing pattern each time.
l If mulching baffles are removed, the original deflector
must be in operating position for safe side-discharge
mowing.
How Much Grass To Cut Off
Removing too much grass height in one cutting may
result in an unsatisfactory cut: wind rowing, clumping, or
uneven dispersal of clippings may result. It is best to
mow when the grass is between
will depend on your personal preference for lawn appearance. A good rule to follow is to cut only the top
third of the grass blade at a time (maximum of l-1/2”).
Cutting more off the grass blade, particularly in wet
spring conditions, can lead to thatch problems.
Optimal cutting point
This area can contribute
to thatch
3”-
5” tall, although this
one-
The Best Combination
We recommend that you experiment with the height of
cut position and tractor ground speed that will give you
the best cut. Start with a higher cutting height and try
increasing lower settings until you find a cutting height
that is matched to your mowing conditions and preferences. Since mulching requires more horsepower than
side-discharging, using a slower ground speed is important for proper mulching operation.
Clippings Are Beneficial
A common misconception about clippings is that they
automatically lead to thatch. However, clippings produced by mulching methods actually contribute to a
healthy lawn because they:
l Act as a safe, non-polluting and inexpensive fertilizer
that nourishes your lawn. Fresh cut blades are a rich
source of nitrogen which is essential to lush growth.
And one garbage bag of clippings contains about
lb. of usable organic nitrogen.
l Reduce the evaporation of water from your lawn.
l Provide a cushioning layer to reduce lawn wear.
l Moderate soil temperature.
l Save money normally spent on trash bags.
l/4
Engine Speed & Ground Speed
Use full engine throttle matched with a slower ground
speed so that clippings will be finely cut. A better cut
may result from cutting the same area in two passes,
each time cutting only
3/4”
of grass blade. Short clippings of 1” or less decompose more quickly than longer
blades.
NOTE: When mulching under heavy cutting conditions, a
rumbling sound may be present and is normal.
The Proper Equipment
Always keep the mower blades sharp and balanced.
Blades should be sharpened at the beginning of every
mowing season. If the tips of grass blades brown after
cutting, this may be a sign of dull blades tearing, rather
than cutting, the grass blades.
Keep the underside of the mower deck and baffles clean
so that clippings are properly circulated, chopped, and
discharged back into the lawn.
Leaf Shredding
(For use with Mulcher Kit Only)
Patented Shredder Blades virtually eliminate raking
leaves. Up to 512 cutting edges pulverize leaves into tiny
particles, which quickly and naturally decompose into
1
food for your lawn. Shredder Blades must be removed
when you choose to mulch grass clippings,
12
Normal Care
SCHEDULE
The following schedule should be followed for normal care of your tractor and mower. You will need to keep a record
of your operating time. Determining operating time is easily accomplished by multiplying the time it takes to do one
job by the number of times you’ve done the job, or you can install the optional hour meter.
*
See the engine manufacturer’s owner’s manual.
* *
Change original engine oil after first 5 hours of operation.
***
More often in hot (over 55’ F: 30” C) weather or dusty operating conditions.
*** * Transaxle
is a sealed unit and requires no regular interval fluid changes.
RAISING THE HOOD & SEAT
1. To raise the hood, grasp the hood recess (figure 10)
on top, then pivot the hood up and forward.
2. To raise the seat for battery access, tilt seat forward.
CHECKING/ADDING GASOLINE
Do not run the engine with the hood raised
Engine heat will cause damage to the headlight
CAUTION
A
Never use gasoline containing METHANOL, gaso-
hol containing more than 10% ethanol, gasoline
additives, premium gasoline, or white gas because
enginelfuel system damage could result.-
, Hood recess
Raise the hood and check the fuel tank to be sure there
is enough gasoline to complete the job. To add gasoline,
remove the gas cap. Do not overfill. Leave room in the
tank for fuel expansion. Refer to your engine manual for
gasoline recommendations. Install and hand tighten the
gas cap.
_.
Figure 10. Gas Tank Located Under Hood
13
NormalCare
CHECKING TIRE PRESSURE
Front tire pressure should be 12 - 15 psi (82 - 103 kPa).
Rear tire pressure should be 10 - 12 psi (56 - 82 kPa).
CHECKING FUEL FILTER
The fuel filter is located in fuel line between fuel tank and
carburetor. If filter is dirty or clogged, replace as follows.
Place a container below filter to catch spilled gasoline.
WARNING
A
Do not remove fuel filter when engine is hot, as
spilled gasoline may ignite. DO NOT spread hose
clamps further than necessary. Ensure clamps
grip hoses firmly over filter after installation.
1. Using a pliers, open and slide hose clamps from fuel
filter.
2. Remove hoses from filter.
3. Install new filter in proper flow direction in fuel line.
Secure with hose clamps. See warning at beginning
of procedure.
LUBRICATION
Lubricate the tractor as shown in figures 11 & 12. When
a grease gun is shown, wipe the fitting clean, apply two
or three shots of lithium base automotive grease
(Simplicity part no.
When an oil can is shown, wipe the area clean, apply a
few drops of oil (SAE
103077),
and wipe off excess grease.
30),
then wipe up drips or spills.
‘.
I-
Figure 11. Lubricating Tractor
Figure 12. Lubricating Mower Deck
14
TRANSAXLE - HYDRO MODELS
The hydro transaxle is a sealed unit. The transaxle is
filled with oil and does not require any further lubrication
unless a service overhaul is performed
BATTERY MAINTENANCE
Checking the Battery Fluid
1. Raise the seat by tilting it forward to gain access to
the battery.
WARNING
A
Be careful when handling the battery. Avoid
spilling electrolyte. Keep flames and sparks
awav from the batterv.
2. Remove
even with split ring full mark. If not, add distilled water.
3. Reinstall filler cap.
Cleaning the Battery and Cables
1. Disconnect the cables from the battery, negative
cable first (B, figure 13).
battery filler cap (C, figure 13). Fluid must be
Normal Care
Figure 13. Battery
A. Positive Battery Terminal
B. Negative Battery Terminal
2. Remove the
remove the battey.
3. Scrub the battey, cables and battery compartment
with baking soda and water.
4. Clean the battery terminals and cable clamps with a
wire brush and battery post terminal cleaner.
5. Reinstall battery and clamp.
6. Connect cables, positive cable first. Position positive
cable over seat switch harness to
from becoming pinched in seat
7. Coat cable clamps and terminals with grease or
petroleum jelly.
battety
clamp (D, figure 13) then
C. Battery Cap
D. Battery Clamp
orevent
pivot.
harness
15
NormalCare
SERVICING THE MOWER BLADES
WARNING
A
For your personal safety, do not handle the
sharp mower blades with bare hands. Careless
or improper handling of blades may result in
serious injury.
1. Remove mower from the tractor. Sea Mower
&
Installation
2. Blades should be sharp and free of nicks and dents.
If not, sharpen blades as described in following steps.
3. To remove blade for sharpening, use wooden block
to hold blade while removing the blade mounting
screw (figure 14).
4. Use a file to sharpen blade to fine edge. Remove all
nicks and dents in blade edge. If blade is severely
damaged, it should be replaced.
5. Balance the blade as shown in figure 15. Center the
blades’ hole on a nail lubricated with a drop of oil. A
balanced blade will remain level.
6. Reinstall each blade with the tabs pointing up toward
deck as shown in figure 16. Secure with a capscrew,
spring washer and hex washer. Use a wooden block
to prevent blade rotation and torque capscrews to 50-
70
ftlbs. (67-95 N.m.).
Removal.
cap-
Figure 14. Removing the Blade
-Workbench
WARNING
A
For your personal safety, blade mounting
screws must each be installed with a hex washer
and spring washer, then securely tightened.
Torque blade mounting
ft. Ibs. (67
-
95 N.m.)
capscrew
to 50 - 70
cap-
Figure 15. Balancing The Blade
Figure 16. Installing The Blade
16
Storage
WARNING
A
Never store the tractor, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, poorly ventilated
enclosures. Gasoline fumes may reach an open flame, spark or pilot light (such as a furnace, water heater, clothes
dryer, etc.) and cause an explosion.
Handle gasoline carefully. It is highly flammable and careless use could result in serious fire damage to your person
or property.
Drain fuel into an approved container outdoors away from
ooen flame or
SDSrkS.
TEMPORARY STORAGE
(30 DAYS OR LESS)
Remember, the fuel tank will still contain some gasoline, so
never store the tractor indoors or in any other area where
fuel vapor could travel to any ignition source. Fuel vapor is
also toxic if inhaled, so never store the tractor in any structure used for human or animal habitation.
Here is a checklist of things to do when storing your tractor
temporarily or in between uses:
l Keep the tractor in an area away from where children
may come into contact with it. If there’s any chance of
unauthorized use, remove the spark plug (s) and put in
a safe place. Be sure the
ed from foreign objects with a suitable cover.
l If the tractor can’t be stored on a reasonable level sur-
face, chock the wheels.
l Clean all grass and dirt from the mower.
NOTE: If storing your tractor between winter snow removal
jobs in a co/d area, we suggest that you fill the fuel tank at
the completion of each job to prevent water condensation in
the fuel tank. Wait for engine to cool before filling tank.
Spark
plug opening is protect-
LONG TERM STORAGE
or other waterproof material to keep out moisture, dirt
and insects.
7. Completely grease and oil tractor as outlined in the
Normal Care section.
8. Clean up tractor and apply paint or rust preventative to
any areas where paint is chipped or damaged.
9. Be sure the battery is filled to the proper level with water
and is fully charged. Battery life will
removed, put in a cool, dry place and fully charged
about once a month. If battery is left in tractor, disconnect the negative cable.
10. Drain fuel system completely or add a gasoline stabilizer
to the fuel system. If you have chosen to use a fuel sta-
bilizer and have not drained the fuel system, follow all
safety instructions and storage precautions in this man-
ual to prevent the possibility of fire from the ignition of
gasoline fumes. Remember, gasoline fumes can travel
to distant sources of ignition and ignite, causing risk of
explosion and fire.
NOTE: Gasoline, if permitted to stand unused for extended
periods (30 days or more), may develop gummy deposits
which can adverse/y affect the engine carburetor and cause
engine malfunction. To avoid this condition, add a gasoline
stabilizer to the fuel tank or drain
before placing unit in storage.
(LONGER THAN 30 DAYS)
Before you store your tractor for the off-season, read the
Maintenance and Storage instructions in the Safety Rules
section, then perform the following steps:
1.
Drain crankcase oil while engine is hot and refill with a
grade of oil that will be required when tractor is used
again.
2. Prepare the mower deck for storage as follows:
a. Remove mower deck from the tractor.
b. Clean underside of mower deck.
c. Coat all bare metal surfaces with’paint or light coat of
oil to prevent rusting.
3. Clean external surfaces and engine.
4. Prepare engine for storage. See engine owner’s
manual.
5. Clean any dirt or grass from cylinder head cooling fins,
engine housing and air cleaner element.
6. Cover air cleaner and exhaust outlet tightly with plastic
STARTING AFTER
LONG TERM STORAGE
Before starting the tractor after it has been stored for a long
period of time, perform the following steps.
1. Remove any blocks from under the tractor.
2. Install the battery if it was removed.
3. Unplug the exhaust outlet and air cleaner.
4. Fill the fuel tank with fresh gasoline. See engine
manual for recommendations..
5. See engine owner’s manual and follow all instructions
for preparing engine after storage.
6. Check crankcase oil level and add proper oil if
necessary.
7. Inflate tires to proper pressure. Check fluid levels.
8. Start the engine and let it run slowly. DO NOT run at
high speed immediately after starting. Be sure to run
engine only outdoors or in well ventilated area.
be
increased if it is
a// fuel from the system
-
17
Troubleshooting & Repair
GENERAL
This section of the manual provides troubleshooting and
repair instructions for the more common and easily corrected problems. For other problems, it is recommended
that you contact your dealer.
WARNING
A
To avoid serious injury, perform maintenance on
the tractor or mower only when the engine is
stopped and the parking brake engaged. Always
remove the ignition key, disconnect spark plug
wire and fasten away from the plug before beginning the maintenance, to prevent accidental
starting of the engine.
Locate the problem that best describes the trouble that
you have encountered. Check the possible causes one
at a time, in the order that they are listed.
2. Carburetor adjusted incorrectly. See engine manual.
3. Spark plug faulty, fouled, or incorrectly gapped.
Engine knocks.
1.
Low oil level. Check/add oil as required.
2. Using wrong grade oil. See engine manual.
Excessive oil consumption.
1. Engine running too hot. Clean engine fins, blower
2. Using wrong weight oil. See engine manual.
3. Too much oil in crankcase. Drain excessive oil.
Engine exhaust is black.
1. Dirty air filter. Clean air filter. See engine manual.
2. Choke not fully open. Move control out of choke and
TROUBLESHOOTING THE TRACTOR
Engine will not turnover or start.
1. Transmission not in neutral-start position. Place transmission in neutral.
2. PTO switch in up position (engaged). Place switch in
down position to disengage PTO.
3.
Out of fuel. Allow engine to cool then refill the fuel tank.
4. Engine flooded. Move throttle control out of CHOKE
position
5.
Circuit breaker tripped. Wait one minute for automatic
reset. Replace if defective (see your dealer).
6. Battery terminals require cleaning. See Normal Care
section.
7.
Batlety
discharged or dead. Recharge or replace.
6. Wiring loose or broken. Visually check wiring & replace
broken or frayed wires. Tighten loose connections.
9.
Solenoid or starter motor faulty. Repair or replace.
10. Safety interlock switch or module faulty. Replace if
needed (see your dealer).
il.
Spark plug faulty, fouled or incorrectly gapped. Clean
and gap or replace. See engine
12. Water in fuel. Drain fuel & refill with fresh
13. Old stale gas. Drain fuel & replace with fresh ftiel.
14. Brake pedal not fully depressed (Gear model).
manuat.,
&I.
Engine runs, but tractor will not drive.
1. Transmission in neutral. Shift in forward or reverse.
2. (Hydro models only) Transmission release lever in
3. Belt is broken. See Drive Belt Replacement.
4. Drive belt slips. See problem and cause below.
5. Brake not fully released.
Tractor drive belt slips.
1. Pulleys or belt greasy or oily. Clean as required.
2. Belt stretched or worn. Replace with correct belt.
3. Clutch rod binding in guide. Oil clutch rod.
Brake will not hold.
1. Brake is incorrectly adjusted. See Brake Adjustment.
2. Internal brake disc on transaxle worn. See your
Tractor steers hard or handlespoorly.
1. Steering linkage is loose. Check and tighten any
2. Improper tire inflation. Check and correct.
3. Spindle bearings dry. Grease spindles.
Clean and gap or replace. See engine manual.
screen and air cleaner.
be sure choke opens fully. If problem still exists,
check carburetor adjustments. See engine manual.
“push” position. Move into drive position.
dealer.
loose connections. See Steering Gear Adjustment.
Engine starts hard or runs poorly.
1. Fuel mixture too rich. Move control out of the choke
position. If problem still exists, clean the air filter.
Drive belt does not stop when clutch/brake
pedal depressed.
1. Belt has shrunk. Replace belt.
18
Troubleshootina
& Repair
Tractor will not move with transmission in
forward or reverse position.
1.
Brake is not fully released. See Brake Adjustments.
2. Transmission release lever (hydro models) not fully in
drive position. See Pushing The Tractor By Hand.
TROUBLESHOOTING THE MOWER
Mower cut is uneven.
1. Tractor tires not inflated equally or properly. See
Normal Care.
2. Mower not leveled properly. See Mower Adjustment.
Mower cut is rough looking.
1. Engine speed too slow. Set to full speed.
2. Ground speed too fast.
3. Blades dull and require sharpening. See Servicing
the Mower Blades.
4. Mower drive belt slipping. Belt oily or worn. Clean or
replace belt as necessary.
5. Blades not properly fastened to arbors. See Servicing
the Mower Blades.
Mower drive belt slips or fails to drive.
1. Mower drive belt broken. Replace.
CHECKING THE BATTERY
A voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery
voltage, which should be 12 volts. When engine is run-
ning, the voltmeter shows voltage of charging circuit
which normally is 13 to 14 volts.
A dead battery or one too weak to start the engine may
not mean the battery needs to be replaced. It may, as an
example, mean that the alternator is not charging the
battery properly. If there is any doubt about the cause of
the problem, see your dealer. If you need to replace the
battery, follow the steps under Cleaning the Battery
Cables in the Normal Care Section.
&
CHARGING A COMPLETELY
DISCHARGED
BAlTERY
Engine stalls easily with mower engaged.
1.
Engine speed too slow. Set for
2. Ground speed too fast.
3. Carburetor not adjusted properly.
4. Cutting height set too low when mowing tall grass.
Cut tall grass at maximum cutting height during first
pass.
5. Discharge chute jamming with cut grass. Cut grass
with discharge pointing toward previously cut area.
3/4
to full throttle.
Excessive mower vibration.
1. Blade mounting screws are loose. Torque to 50-70 ft.
Ibs. (74 Nm).
2. Mower blades, arbors, or pulleys are bent. Check and
replace as necessary.
3. Mower blades are out of balance..Remove, sharpen
and balance blades. See Servicingthe Mower
Blades.
4. Belt installed incorrectly. See Belt Replacement.
Excessive belt breakage.
1. Bent or rough pulleys. Repair or replace.
2. Using incorrect belt. See your dealer.
3. Mower not leveled properly.
Keep open flames and sparks away from the bat-
tery; the gasses coming from it are highly explo-
sive. Ventilate the battery well during charging.
1. Be aware of all the safety precautions you should
observe during the charging operation. If you are
unfamiliar with the use of a battery charger and
hydrometer, have the battery serviced by your dealer.
2. Add water sufficient to cover the plate (fill to the proper level near the end of the charge). If the battery is
extremely cold, allow it to warm before adding water
because the water level will rise as it warms. Also, an
extremely cold battery will not accept a normal
charge until it becomes warm.
3. Always unplug or turn the charger off before attaching or removing the clamphonnections.
4. Carefully attach the clamps to the battery in proper
polarity (usually red to [+] positive and black to
negative).
5. While charging, periodically measure the temperature
of the electrolyte. If the temperature exceeds
(51.6” C), or if violent gassing or spewing of elec-
trolyte occurs, the charging rate must be reduced or
temporarily halted to prevent battery damage.
[-]
125”
F
19
Troubleshooting & Repair
6. Charae the
specific gravity
and the electrolyte temperature is at least 60” F). The
best method of making certain a battery is fully
charged, but not over charged, is to measure the
specific gravity of a cell once per hour. The battery is
fully charged when the cells are gassing freely at low
charging rate and less than 0.003 change in specific
gravity occurs over a three hour period.
For your personal safety, use extreme care when
jump starting. Never expose battery to open
flame or electric spark - battery action generates
hydrogen gas which is flammable and explosive.
Do not allow battery acid to contact skin, eyes,
fabrics, or painted surfaces. Batteries contain a
sulfuric acid solution which can cause serious
personal injury or property damage.
batten/
until fullv
ofihe electrolyte is 1.250 or higher
WARNING
A
charoed
(i.e. until the
JUMP STARTING WITH AUXILIARY
(BOOSTER) BATTERY
Jump starting is not recommended. However, if it must
be done, follow these directions. Both booster and discharged batteries should be treated carefully when using
jumper cables. Follow the steps below EXACTLY, being
careful not to cause sparks. Refer to figure 17.
6. Connect the second cable negative (-) to other post
of booster battery.
7. Make final connection on engine block of stalled vehi-
cle away from battery. Do not lean over batteries.
8. Start the engine of the vehicle with the booster battery. Wait a few minutes, then attempt to start the
engine of the vehicle with the discharged battery.
9. If the vehicle does not start after cranking for thirty
seconds, STOP PROCEDURE. More than thirty seconds seldom starts the engine unless some mechanical adjustment is made.
10. After starting, allow the engine to return to idle speed.
Remove the cable connection at the engine or frame.
Then remove the other end of the same cable from
the booster battery.
11. Remove the other cable by disconnecting at the dis-
charged battery first and then disconnect the opposite end from the booster battery.
12. Discard the damp cloths that were placed over the
battery vent caps.
WARNING
A
To avoid engine damage, do not disconnect battery while engine is running. Be sure terminal
connections are tight before starting.
1. Both batteries must be of the same voltage (6, 12,
etc.).
2. Position the vehicle with the booster battery adjacent
to the vehicle with the discharged battery so that
booster cables can be connected easily to the
ies in both vehicles. Make certain vehicles do not
touch each other.
3. Wear safety glasses and shield eyes and face from
batteries at all times. Be sure vent caps are tight.
Place damp cloth over vent caps on both batteries.
4. Connect positive (+) cable to positive post of
charged battery (wired to starter or solenoid).
5. Connect the other end of same cable to same post
marked positive (+) on booster battery.,,
batter-
dis-
WARNING
A
Any procedure other than the preceding could
result in: (1) personal injury caused by
trolyte squirting out the battery vents, (2) per-
sonal injury or property damage due to battery
explosion, (3) damage to the charging system of
the booster vehicle or of the immobilized vehicle.
Do not attempt to jump start a vehicle having a
frozen battery because the battery may rupture
or exolode. If a frozen battery is suspected,
examine all fill vents on the battery. If ice can be
seen or if the electrolyte fluid cannot be seen, do
not attempt to start with
as the battery remains froien:’
jumper
cables as long
_
elec-
20
Troubleshooting & Repair
THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES
TO
MAKE CERTAIN VEHICLES DO NOT TOUCH
Figure 17. Battery Jump Starting Diagram
TO
Adjustments
s
L
I
‘igure 18. Seat Adjustment
A. Seat Adjustment Lever
F
b
/.
Nut B. Spring
BRAKE ADJUSTMENT
1. Fully depress brake pedal and lock parking brake.
SEAT ADJUSTMENT
The seat can be moved forward and back bv moving the
lever (A, figure 18) underneath the front of the seat,then
positioning the seat as desired.
3. See figure 19. Adjust the brake rod nut (A) until
21
spring (B) is compressed to 2-7/W - 3” length.
Adjustments
View is from right side of tractor
with rear wheel removed.
Figure 20. Neutral Adjustment - Hydro Model
A. Nut
B. Neutral Adjustment Rod
NEUTRAL ADJUSTMENT
If the tractor creeps forward or backward with the engine
running and both travel pedals released, perform the following adjustment:
1. Raise the rear of the tractor off the ground with suit-
able hoist or floor jack. Install jackstands underneath
the
transaxle and block the front wheels.
2. Start the engine and release the parking brake while
keeping seat switch depressed.
3. See figure 20. Loosen the nut (A) securing the neutral adjustment rod (B). Move the rod until neutral is
found, then retighten the nut.
4. The stop pin (D, figure 20) should be positioned i/8”
3/16”
from the end of the cam slot (C, figure 20) as
shown when the front pedal edge is l/4” above the
frame (pedal fully depressed). If it is not, proceed to
the Forward Speed Adjustment procedure below.
FORWARD SPEED
If the unit does not reach top speed with the forward
direction pedal fully depressed, perform the following
adjustment with the engine off and PTO disengaged.
1. See figures 21 a & 21 b. Loosen the nut (A, figure 21 a)
securing the control rod (B) to the hydro control lever.
NOTE: Hydro control rod (6) should be on the inside of the
hydm control lever(C). If the rod is not in thatbosirion,
remove the hardware, reposition the md as
2. Position the pedal so the distance between the frame
and bottom edge of the pedal is i-3/4” as shown in
figure 21 b.
With pedal in this position, tighten the nut (A, figure 21a).
3.
4. The stop pin (D, figure 20) should be positioned
306’from
the end of the cam slot (C, figure 20) as shown
AtWSTMENT-
C. Cam Slot
D. Stop Pin
-
HYDRO
HYDRO
shotin.
l/3”
-
to
Figure 21a. Forward Speed Adjustment
A. Bolt
B. Control Rod
Figure 21 b. Forward Speed Adjustment
Figure 22. Neutral Adjustment - Gear Model
A. Hardware B. Shaft
C.Hydro Control Lever
-
Hydro
-
Hydro
22
Adjustments
when the front pedal edge is
fully depressed). If it is not, loosen nut (A, figure
just pedal as necessary, then retighten nut.
i/4”
above the frame (pedal
21), read-
NEUTRAL ADJUSTMENT - GEAR
If the tractor creeps forward or backward with the gear
selector in the neutral gate and the engine running, perform the following adjustment:
1. Release the parking brake. Move the gear selector
until neutral is found and the tractor can be wheeled
freely back and forth.
2. See figure 22. Raise the seat and loosen the hardware (A) securing the gear selector shaft (B).
3. Place the gear selector shaft in the neutral gate and
retighten the hardware securing shaft.
STEERING GEAR ADJUSTMENT
If there is excessive slack in the steering system, the
steering gear back lash can be eliminated with the following adjustment.
1. See figure 23. Loosen the two capscraws and adjust
the bracket so the gear teeth are closely meshed.
2. Tighten capscrews after adjustment.
I
Figure 23. Steering Gear Adjustment
A. Capscrews
I
MOWER ADJUSTMENTS
Leveling The Mower
If the cut is uneven, the mower may need leveling.
Unequal or improper tire pressure may also cause an
uneven cut. Tire pressure should be as follows:
l Front: 12
l Rear: 10
1. With the mower installed, place the tractor on a
smooth, level surface such as a concrete floor. Turn
the front wheels straight forward.
2. Check for bent blades and replace if necessary.
3. Place the mower in high-cut position. Arrange the
mower blades so that they are both
side-to-side (figure 24).
4. See figure 24. Measure the distance between the
outside tips of each blade and the ground. If there is
more than
surements on each side, proceed to step 5. If the dif-
ference is
- 15
psi (62-l 03
-
12 psi (56-62
i/8” (3mm) difference between the mea-
l/6”
(3mm) or less, proceed to step 6.
kPa)
kPa)
pojnttng
from
Figure 24. Leveling the Mower Deck Side-to-Side
/
Fiaure 25. Side-to-Side Adiustment
A.- Outside Nut
B. Eccentric Nut
C. Taptite Screw
23
Adjustments
Measurement should be equal
within l/g” higher at front tips
Figure 26. Leveling the Mower Deck Front-to-Back
or
Figure 27. Front-to-Back Adjustment Nut
A. Outside Nut
B. Eccentric Nut
5. See figure 25. Loosen the outside nut (A) and taptite
screw (C), then turn the eccentric nut (B) to raise or
lower the left side of the deck. When the mower deck
is level, hold the eccentric nut while tightening the
outside nut. Tighten the taptite screw
NOTE: When using a turbo collection system, front
gauge wheels should be adjusted so they rest on the
ground.
(C).
6. Arrange the blades so they face front-to-back (figure
26).
NOTE: If mower handle drops out of cutting height quad-
rant, turn adjustment nut
increase spring tension. DO NOT tighten nut
so that spring is solid.
Blade Brake Check
Mower blades and mower drive belt should come to a
complete stop within five seconds after electric PTO
switch is turned off.
7. See figure 26. Measure the distance from the ground
to the front and rear tips of each blade. The measure-
2. Look over the left-hand footrest at the mower drive
ment should be equal for both blades. Front tips
should be equal to rear tips or within i/8” higher. If
not, proceed to step
8. See figure 27. Loosen the outside nut (A) and turn
6.
3. If mower drive belt does not stop within five seconds,
the eccentric nut (B) to raise or lower the rear of the
C. Adjustment Nut
deck. When the mower deck is level, hold the eccen-
tric nut while tightening the outside nut.
(C,
figure 27) clockwise to
a//
the way
1.
With tractor in neutral, PTO disengaged and operator
in seat, start the engine.
belt. Engage the PTO and wait several seconds.
Disengage the PTO and check the amount of
takes
for the mower drive belt to stop.
timeit
see your dealer.
24
Figure 28. PTO (Electric Clutch) Assembly
A. PTO C. Washer
B. Sleeve D.
A
CAUTION
To avoid damaging belts, do not pry belts over
pulleys.
Capscrew
Belt Replacement
Figure 29. Drive Belt Routing - Hydro Models
A. Engine Pulley C. Idler Pulley
B. Transmission Pulley
TRACTOR DRNE BELT
1. Park the tractor on a level surface. Disengage the
PTO, turn off the engine and set the parking brake.
-
Remove tne key.
2. Remove the mower deck from the tractor. See Mower
Installation & Removal on page 8.
3. Unplug the wiring harness from the PTO. Remove
the PTO as shown in figure 28.
4. Remove the drag link rear hardware. When reassem-
bling, apply Loctite to nut before tightening.
5. On gear models, disconnect the wires from the neutral switch on the transmission.
On hydro models, loosen the belt stop on the transmission pulley. Belt stop hardware is located on the
inside of RH frame. Move belt stop out of the way.
Belt stop should be positioned
new belt is installed and hardware is tightened.
6. Carefully slide belt over transmission pulley and
remove from other pulleys.
7. Install new belt as shown in figures49 & 30.
8. Reverse steps i-7..
~.
I/8” from belt when
Figure 30. Drive Belt Routing - Gear Model
A. Engine Pulley C. Idler Pulley
B.
Transmissioin Pulley
Figure 31. Mower Deck Belt Routing
MOWER DECK BELT
1. Park the tractor on a level surface. Disengage the
PTO, turn off the engine and set the parking brake.
Remove the key.
2. Remove the mower deck from the tractor. See Mower
Installation
3. Remove the old belt and install the new belt over the
pulleys as shown in figure 31.
4. Reinstall the mower deck on the tractor.
25
&
Removal in the Operation section.
Specifications
ENGINE
14 HP Briggs
Make:
Model &Type:
Horsepcwer:
Cylinder:
Bore
&
Stroke:
Displacement:
Construction:
Electrical:
Governor:
Oil Capacity:
Ignition:
Charging:
Air Cleaner:
Fuel Tank:
Muffler
Starter:
15.5 HP Briggs & Stratton
Make:
Model
&
Type:
Horsepower:
Cylinder:
Bore&Stroke:
Displacement:
Construction:
Electrical:
Governor:
Oil Capacity:
Ignition:
Charging:
Air Cleaner:
Fuel Tank:
Muffler:
Starter:
16 HP Briggs & Stratton
Make:
Model &Type:
Horsepower:
& Stratton
Briggs & Stratton - 4 cycle air cooled
See engine I.D. plate
14
HP 0 3800 rpm (Eng. Mfg’s. Rating)
1 horizontal
3.44 x 3.08 inches (87.3 x 77.7 mm)
28.4
cu. in. (485 cc)
Overhead valve, cast iron sleeves, aluminum
crankcase
Hydrc - 12 volt 9 amp. alternator regulated bat-
tery, 12 volt, 340 cranking amps, 41 minute
reserve capacity.
Gear
-
unregulated 3 amp. DC charging circuit.
Mechanical full throttle
no load setting B 3400 I 100 rpm;
idle speed B 1750 * 200 rpm
4.0 pints w/filter (1.9 L)
Magnetron electronic
Unregulated
Ductsd paper
High density polyurethane construction; 2 gal-
Ions (7.57 liters) of “regular” grade leaded or
nonleaded gasoline.
Large, low back pressure, remote canister type
12 volt electric gear drive
Briggs
Daimond
15.5 HP
Dura Bore
3.44in.(87.3)mm
26.4cu.in.(485cc)
Overhead valve, Dura Bore Sleeves,
Aluminum Crankcase.
Hydrc
regulated battery, 12 volt, 340 cranking
amps, 41 minute reserve capacity.
Mechanical
3 Pints w/Filter (1.4 L)
Magnetron Electronic
Unregulated 3 amp DC charging circuit
Tri-Clean
High Density polyurethane construction;
2 gallons (7.57 liters) of “regular” grade
leaded
Square
Electric
Brlggs B
Vanguard
18HP
3-amp DC charging circuit
c&ridge
& Stratton - 4 cycle air-cooled
I/C
-
12 volt 9 amp, alternator
or non-leaded gasoline.
Lo-Tone
Stratton - 4
_
and foam pm-cleaner
cycle air cooled
Cylinder:
Bore&Stroke:
Displacement:
Construction:
Governor:
Oil Capacity:
Ignition:
Charging:
Air Cleaner:
Fuel
Tanlc:
Muffler:
Starter:
1
3.44 in.lE7.3 MM (3.06 inJ77.7 MM)
26.4 cu.in.(468cc)
Overhead valve, Cast Iron Sleeves,
Aluminum Crankcase.
Hydrc
-
12 volt 9 amp, alternator regulated
battery, 12 volt, 340 cranking amps, 41
minute reserve capacity.
Mechanical
3.5 Pints w/Filter (1.7 L)
Magnetron Electronic
Unregulated 3 amp DC charging circuit
Dual Element
High Density polyurethane construction;
2 gallons (7.57 liters) of “regular” grade
leaded
or non-leaded gasoline.
Super
LoTone
12 volt electric gear drive
TRANSMISSION - GEAR
Type:
Material:
Lubrication:
Ground speeds
B
3400 mm:
Spur gear
Shaft hardened
Oil
1st gear :
2nd
asar
:
3rd
&ar
: 2.9
4th gear :
5th gear :
Reverse :
TRANSMISSION - HYDRO
Type:
Pump:
Motor:
Control:
Ground speeds
B 3400 rpm:
Hydrostatic
Variable displacement axial piston
Fixed displacement axial piston
Foot pedal, free-wheeling lever for manual trac-
tor movement
Forward:
Reverse: O-2.8 mph (4.1 km/h)
O-4.7 mph (7.5 km/h)
DIMENSIONS
Height :
Width:
Length:
Wheel Bass:
Weight:
Cutting Width:
Cutting Height:
Front Tires:
Rear Tires:
Turning radius:
26
41.25 in. (105 cm) -at steering wheel
35
in. (69 cm)
87.75
in. (172.1 cm)
45.5
in. (118 cm)
90
Ibs.
(40.1
kg)
38
in. (9.85 cm)
Variable between 1’ - 3.9
(215 - 9.9 cm)
15 x 8.00 x 8 pneumatic
12-15 psi (82-103 kPa)
18 x 8.50 x 8 pneumatic,
lo-12
psi (58-82 kPa)
Inside rear tire 14” (35.8 cm)
1
.O mph (1.8 km/h)
2.0
mob 13.2 km/h1
mbh i4.7
3.9 mph (8.3 km/h)
4.3 mph (8.9 km/h)
1.3 mph (2.1
--with
Mower
km/hj
kmih)
03
Parts & Accessories
Replacement Parts
Tractor Drive Belt-Hydro Models
Tractor Drive Belt-Gear Models
Drive Belt - Mower
Ignition Key
Headlight Bulb
Mower Blade
Mower Blade
Battery
Fuel Filter
Interlock Switch
Interlock Switch - Seat
Interlock Switch - Foot pedals
-
Switch, Black (normally open)
-
Switch, Gray (normally closed)
(22-l/4”)
(16-l/8”)
-
PTO
Maintenance Items
Engine Oil
Case of 12 qts. (Your dealer has 1 qt. cans)
SAE 5Vl-30 SF/CD (Cold Weather 30° & under)
SAE 30W SG/CC (Warm weather 32” & up)
Touch-Up Paint
Deep Orange, 13 oz. spray can
Deep Orange, 1 quart can
Deep Orange,
Gloss Black, 13 oz. spray can
Gloss Black,
Metallic Grey, 13 oz. spray can
Red, 13 oz. spray can
Grease Gun Kit w/8 oz. Grease Tube
Replacement 8 oz. Grease Tube for above
Tire Sealant
11 oz. Tube
Cleaner, Polish, Sealant
8 oz. Bottle
Degrimer/Degreaser
32 oz. Bottle
1 gallon
Gas Stabilizer
8 oz. Bottle
Case of 12
i/2
oz. bottle w/brush cap
1
quart can
&
Protectant
wiTrigger Spray
-
8 oz. Bottles
1672135
1657044
1666698
1714054
1677371
1704101
1704856
1685215
173206
1714772
1714771
1704379
1714770
1685576
1885859
1685611
1685612
1685615
1685639
1685641
1885718
1685722
1885510
103077
1685523
1685698
1685619
1685621
1885748
1685747
Dump Cart
Rear Wheel Weights
Turbo Twin Bag Grass Catcher
36” Snowthrower Hitch
Front Counterweight
Rear Weight
Rear Weight Hitch
38” Turbo Blower
Snowthrower Cab
Designer Seat Cover
Gas Can
1
gallon
2-l/2 gallon
5-114
gallon
Hour Meter Kit
1800236
1690555
1692621
1892622
1691837
1892625
1892636
1692626
1692629
1885540
1685587
1685555
1685556
1685535
Technical Literature
Manuals are fully illustrated. All of the assemblies are
shown in exploded views which show the relationship of
the parts and how they go together. Important assembly
notes and special torque values are included in the illus-
trations. Standard hardware and torque specification
charts are also included.
For the manual applicable for your model, contact the
Customer Publications Department at 414-284-8519.
Have the following information available when phoning in
your request.
Model:
Mfg. No.:
Your Name:
Address:
City, State, Zip:
Visa/Mastercard No.:
Card Expiration Date:
Optional Accessories
42” Dozer/Snow Blade
-
Requires Hitch
-
Requires Lift Lever
36” Snowthrower
Twin Bag Grass Catcher
-.
1691520
1692624
1692623
1692521
1692820
27
INTERNATIONAL SYMBOLS
28
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