Simplicity 1692624, 1691620, 1692039 User Manual

ATTACHMENT
OPERATOR’S MANUAL
Snow Plow/Dozer Blade
Mfg. No. Description
1691520 42” Snow Plow/Dozer Blade
Hitch
Mfg. No. Description
& Broadmoor / 1600 / 2600 Series)
1692624 Hitch (for Regent / 500 / 2500 Series)
1715046-02
Rev 10/97
TP 100-2122-02-AT-SMA
Snow/Dozer
Blade & Hitch
1
Recommended Accessories...................................................................................................................................1
Safety Rules.............................................................................................................................................................2
Components.............................................................................................................................................................3
Assembly..................................................................................................................................................................7
Installation..............................................................................................................................................................10
Removal..................................................................................................................................................................13
Operation & Normal Care......................................................................................................................................13
Adjustments...........................................................................................................................................................14
Hardware Identification & Torque Specifications...............................................................................................16
NOTE: In these instructions, “left” and “right” are referred to as seen from the operating position.
Recommended Accessories
For best performance, it is recommended to use tire chains and two (2) rear wheel weights. A rear-mounted weight box can also be added for additional traction. The maximum weight added to the tractor should not exceed 35 lbs./wheel, plus100 additional pounds in the rear weight box.
An Electric Lift Kit is available for the 14 HP Landlord/1700 Series tractors to raise and lower attachments.
Required Accessories
A Lift Lever Kit is required for the following models, and must be installed prior to hitch installation.
- Broadmoor/LT/1600/2600: Lift Kit, mfg. no. 1691832
- Regent/500/2500Series: Lift Kit, mfg. no. 1692623
Table of Contents
TP 100-2122-02-AT-SMA
2
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of vehicle, severe personal injury to yourself or bystanders, or damage to property or equipment. The tri­angle in the text signifies important cautions or warnings which must be followed.
General
•Read the operator’s manual carefully. Be thor­oughly familiar with the controls and proper use of the equipment. Know how to stop the unit and dis­engage the controls quickly.
•Never allow children to operate the machine. Do not allow adults to operate it without proper instruction.
•Keep the area of operation clear of all persons, particularly small children and pets.
•Do not carry passengers.
•Make sure:
a. tractor and attachments are in good operating
condition. b. all safety devices and shields are in place c. and in good working condition, and d. all adjustments (skid shoe height, etc.) have
been made.
Preparation
•Handle gasoline with care — it is highly flamma­ble.
a. Use only an approved gasoline container. b. Never remove the cap of the fuel tank or add
gasoline to a running or hot engine, or fill the fuel tank indoors. Wipe up spilled gasoline.
•Do not run the engine indoors. Exhaust fumes are dangerous.
•Shift into neutral before attempting to start the engine.
•Wear proper footwear. Do not operate tractor when barefoot or when wearing open sandals or canvas shoes.
Operation
•Do not allow anyone to use the snow plow/dozer blade unless they have been instructed on how to operate it safely.
•Never attempt to adjust, repair or service the snow plow/dozer blade while the tractor engine is running.
•Do not allow others near the snow/dozer blade while it is being used.
•Use the snow plow/dozer blade only in daylight, or good artificial light.
•Always lower the snow plow/dozer blade com­pletely to the ground when leaving it unattended to prevent it from being accidentally lowered and causing injury. Make sure blade is locked in “DOWN” position due to spring-assist.
•Always operate the tractor at reasonable speeds to prevent the blade from catching an object and stopping the tractor abruptly.
Safety Rules
WARNING
For operation on slopes greater than 15% (8.5°), weight box, tire chains, and wheel weights are rec­ommended. Never operate on slopes greater than 30% (16.7°)
3
Components
A. Blade Assembly B. I.D. Plate C. Hex Nut, 5/16-18 (4) D. Eyebolt (2) E. Tension Spring (2) F. Pivot Frame Assembly G. Hex Lock Nut, 1/2-13 (2) H. Spacer (2)
I. Hex Capscrew, 1/2-13 x 1 (2) J. Shoe Assembly (2) K. Plain Washer, 3/8 (4) L. Lockwasher, 3/8 (10) M. Hex Head Capscrew, 3/8-16 x 3/4 (4) N. Wear Plate O. Hex Nut, 3/8-16 P. Carriage Bolt, 3/8-16 x 1
Figure 1. Mfg. No. 1691520 42” Snow Plow/Dozer Blade Components
A
B
C
F
G
H
I
E
D
K
L
M
N
L
P
O
J
4
Components
Broadmoor/LT/1600/2600, & Landlord/GT/1700/2700 Series Parts
Figure 2. Mfg. No. 1692039 Push Bar & Lift Rod Components
A. Set Collar (Qty. 2) B. Setscrew, 5/16 x 1/2 (Qty. 2) C. Rod Guide Assembly D. Spring E. Lift Rod, (Manual or Electric Lift) F. Clip, Spring (Qty. 3) G. King Pin H. Push Bar Assembly I. Safety Clip (Qty. 2) J. Pivot Pin K. Latch Rod (Qty. 4) L. Hex Capscrew, 5/16-18 x 1
M. Lockwasher, 5/16 N. Full Hex Nut, 5/16-18 O. Hitch Pin P. Plain Washer, 5/16 (Qty. 2) Q. Chain R. Spring S. Spring Anchor Bracket T. Bar Stop (Qty. 2) U. Taptite Screw, 5/16-18 x 1 V. Lift Extension Lever W. Clevis Pin X. Spring Clip
Manual Lift Rod
Electric Lift Rod
Push Bar Assembly
Spring Assist & Chain Assembly
Lift Rod Assembly
5
Components
Figure 3A. Mfg. No. 1692624 Push Bar & Lift Rod Components
A. Set Collar (Qty. 2) B. Setscrew, 5/16 x 2 (Qty. 2) C. Rod Guide Assembly D. Spring E. Lift Rod F. Spring Clip (Qty. 3) G. Clevis Pin, 3/8 (Qty. 2)
H. Push Bar Assembly I. Hitch Pin J. Plain Washer 5/16 K. Safety Clip L. Chain M. Spring N. Pivot Pin
I
J
K
M
L
N
Regent/500/2500 Series Parts
Push Bar Assembly
Spring Assist & Chain Assembly
Lift Rod Assembly
6
Components
Figure 3B. Mfg. No. 1692624 Hitch Assembly
A. Hitch Assy. B. Rear Support Assy. C. Washers (Qty. 2) D. Hairpin Clip (Qty. 2) E. Pin F. Spring Clip (Qty. 4) G. Clevis Pin, 3/8 (Qty. 2) H. Rod I. Spring Assist Bracket
J. Capscrew, 3/8-16 x 2 K. Spacer, 25/64 x 5/8 x 17/64 L. Spacer, 13/32 x 1 x 13/16 M. Nut, Whizlock, 3/8-16 N. Lockwasher, 1/2 O. Hex Nut, 1/2-13 P. Capscrew, 1/2-13 x 1-1/4 Q. Upstop (Qty. 2)
A
B
C
C
D
D
E
F
F
G
G
H
I
J
K
L
M
N
O
P
Q
Q
Regent/500/2500 Series Parts
7
Assembly
All Models
1.Place the blade on a flat surface.
2.Regent/500/2500 & Broadmoor/LT/1600/2600 Series: See Figure 4. Install one bar stop (A) using the two 5/16-18 x 1 taptite screws (B). Do not install second bar stop.
Landlord/GT/1700/2700 Series: Do not install bar stops.
Figure 4. Bar Stop A. Bar Stop B. Taptite Screw, 5/16-18 x 1
Figure 5. Tension Springs A. Eyebolt D. Pivot Frame B. Nut, 5/16 E. Nut, 5/16 C. Spring
3.See Figure 5. Insert threaded end of eyebolt (A) thru lug on blade, and screw on 5/16 nut (B) just far enough so that it is flush with the end of the eyebolt.
4.See Figure 5. Hook the springs (C) into the pivot frame (D). Using a pliers, stretch the springs to hook the opposite ends to the eyebolts (A).
5.See Figure 5. Tighten the nut (B) on each eyebolt enough to expose about 3/4" (19 mm) of thread.
6.See Figure 5. Holding the first nut (B) with a wrench,add a second nut (E) to each eyebolt, and tighten securely against the first nut to act as a jam nut.
NOTE: On single cylinder tractors, clevis pin (B,
Figure 6) must be installed to bracket before mount­ing bracket on tractor frame.
NOTE: Spring-assist bracket (A, Figure 6) does not need to be installed on units with electric lift.
Broadmoor/LT/1600/2600 Series & Landlord/GT/1700/2700 Series Only:
7. See Figure 6. Install the spring-assist bracket (A) to tractor frame (bracket is mounted underneath frame). Secure with capscrew (from top), lock­washer, and nut. Place clevis pin (B) through bracket and install flat washer, chain (C), flat washer, and safety clip.
8
Assembly
Figure 6. Spring Assist Bracket A. Bracket B. Clevis Pin C. 4-Link Chain
Figure 7. Spring Assist Bracket A. Spring Assist Bracket B. Capscrew, 1/2-13 x 1-1/4 C. Lockwasher, 1/2 D. Hex Nut, 1/2-13 E. Hitch
B
D
C
Regent/500/2500 Series Only:
8.See Figure 7. Assemble the spring-assist bracket (A) to the hitch assembly (E). Secure with cap­screw, lockwasher, and nut.
9.See Figure 7. Insert spring assist clevis pin through inside of spring-assist bracket (A), and secure spring assist chain using flat washers and safety clip in same manner as shown in Figure 6.
A
Regent/500/2500 Series & Broadmoor/LT/1600/2600 Series
NOTE: If your tractor is not equipped with the Large Lift Lever, install it at this time. Follow the instructions supplied with the kit.
- Broadmoor/LT/1600/2600 Series, order Lift Lever Kit, mfg. no. 1691832.
- Regent/500/2500 Series, order Lift Lever Kit, mfg. no. 1692623.
E
9
Regent/500/2500 Series Only:
1. Increase front tire pressure to 20 psi (138 kPa) to compensate for added weight of the hitch, plus bar and blade. Be sure both tires have equal pressure.
2. From the front of tractor, slide the hitch under the tractor so that the hitch bar is positioned at the front of the unit.
3. See Figure 8. Turn the wheels fully left and lift the front hitch bar (A) up onto the tractor brackets (D). Make sure it is fully seated into the tractor brack­ets. Install the long hitch pin (B) through the brack­et (bottom rear holes) and up-stop brackets (E). Secure it with the safety clip (C).
Figure 9. Installing Hitch to Rear Bracket A. Rear Bracket G. Capscrew, 3/8-16 x 2 B. Lift Lever Rod H. Spacer, 25/64 x 5/8 x 17/64 C. Spring Clip I. Spacer, 13/32 x 1 x 13/16 D. Washer J. Nut, Whizlock, 3/8-16 E. Hitch K. Safety Clip F. Clevis Pin
4. See Figure 9. Slide the rear bracket (A), and washers (D), onto the lift lever shaft, and secure with the spring clips (C).
5. See Figure 9. Position the rear plate of the hitch assembly between the hanger tabs on the rear bracket, and secure at the top mounting hole using the clevis pin (F), and safety clip (K).
6. See Figure 9. Install the capscrew (G), spacers (H & I), and whizlock nut (J) in the lower mounting hole as shown, and tighten securely.
7. The hitch assembly is now assembled to the unit, and you may proceed to installation of the push bar and blade.
K
Assembly
Figure 8. Installing Hitch to Front of Tractor A. Hitch Bar D. Tractor Brackets B. Hitch Pin E. Up-Stop Brackets C. Safety Clip
E
D
10
Installation
Figure 10. A. Push Bar Hitch C. Hitch Pin B. Frame Bracket D. Safety Clip
Broadmoor/LT/1600/2600 Series & Landlord/GT/1700/2700 Series
1.Drive the tractor over the push bar until rear of push bar is under front hitch.
2.Stop engine, remove key and set parking brake.
3.See Figure 10. Position the push bar hitch (A) into the tractor frame brackets (B). Secure push bar with pin (C) and safety clip (D).
Regent/500/2500 Series Only:
1.Drive the tractor over the push bar until the rear of the push bar is positioned between the side rail extensions on the front of the hitch.
2.Stop engine, remove key and set parking brake.
3.See Figure 11. Align the mounting holes in the rear corners of the push bar (A) with the mounting holes in the hitch (B), and secure the push bar to the hitch with a clevis pin (C), and spring clip (D) at each corner.
Figure 11. A. Push Bar C. Clevis Pin B. Hitch D. Spring Clip
(Not shown)
D
A
C
B
11
Installation
All Models
4.See Figure 12. Raise the push bar and attach the spring (A) to the push bar bracket and the open end link of the 4-link spring assist chain.
Figure 12. A. Spring
Figure 13. Dozer Blade Assembled and Installed A. Push Bar D. Spring Clip B. Pivot Frame E. Pivot Pin C. King Pin
5.See Figure 13. Insert front of push bar (A) into pivot frame (B) on rear of blade. Then install king pin (C) down thru front holes in hitch and pivot frame. Secure king pin with spring clip (D).
6.See Figure 13. Using the king pin as a pivot, swiv­el the dozer blade to the desired position (angled left, straight, or angled right), and align one of the three rear holes in the pivot frame with the rear hole in the hitch. Install pin (E) downward through the aligned holes to lock the blade in the selected position.
NOTE: Two lift rods are packaged with the Broadmoor/LT/1600/2600 & Landlord/GT/1700/2700 hitch assembly. Use the correct lift rod for manual or electric lift as shown in Figure 2.
7.Assemble lift rod per Figure 2 or 3.
8.See Figure 14. Insert prong of rod guide (A) through hole in upright of push bar (B), and secure with spring clip (C).
9.Electric Lift Units: See Figure 15. If your tractor is equipped with an electric lift, install the lift lever extension assembly (D) to the lift arm (A) as shown. Secure with clevis pin (F) and spring clip (G) provided.
10.Manual Lift Lever Units: See Figure 16. Connect rear of lift rod (A) to manual lift lever (B), and secure with spring clip (C).
11.Perform Lift Rod Adjustment, page 14.
12
Installation
Figure 14. A. Rod Guide B. Push Bar C. Spring Clip
Figure 15. Electric Lift Bracket A. Lift Arm E. Front Attachment B. Clevis Pin Lift Rod C. Safety Clip F. Clevis Pin D. Lift Lever G. Spring Clip
Extension Assy. H. Rear Attachment
Lift Rod (Optional)
Viewed from Right Side of Tractor
Figure 16. Installing Lift Rod to Manual Lift Lever A. Lift Rod C. Spring Clip B. Manual Lift Lever
B
A
C
13
Removal
1.Lower the blade.
2.Remove blade and lift rod from push bar.
3.Raise push bar and unhook the spring from the chain. Remove the chain from the frame bracket. Reinstall safety clip to clevis pin.
4.Disconnect the lift rod from the lift lever on tractor by removing the spring clip.
Set tractor speed to obtain the needed power to move the material. Operate at a safe speed, depending on conditions, so that you have complete control of the tractor. Rear wheel weights and chains are recom­mended for slippery surfaces.
A weight box is recommended for additional traction.
Operation On Slopes
Never operate on slopes greater than 30 percent (16.7°) which is a rise of three feet (91 cm) in ten feet (305 cm) forward. Use two rear wheel weights (one per wheel) when operating on slopes greater than 20 percent (11.3°).
For additional traction, tire chains and a weight box can be added. Maximum weight added to tractor should not exceed 35 lbs. per wheel and 100 addition­al lbs. in weight box.
Always operate up and down the face of slopes, and never across the face. Use a slow ground speed on slopes.
Normal Care
After dozing jobs, hose down the blade to remove excess dirt. Coat bare metal surfaces to prevent rust­ing. Lightly oil all pivot points.
If the wear plate on bottom of the blade is worn excessively, replace it with a new one by removing the six carriage bolts.
Operation & Normal Care
Transporting
For maximum ground clearance, transport the blade to and from work areas fully raised and angled straight ahead.
Dozing and Snow Plowing
When dozing, push the dirt to the desired location, then drag the blade backwards for final leveling. Pack down the dirt or gravel by driving the tractor over the leveled area.
Use the grade of the area being plowed or dozed to your advantage. Plow downhill and set the blade angle so that plowed material (especially snow) is moving downhill as it leaves the blade. To change blade angle, pull out the blade pivot pin. Pivot the blade to one of the other three holes and reinstall the pivot pin.
For large drifts of snow, plow narrower paths instead of attempting to plow a full blade width.
WARNING
Be particularly careful and operate at low tractor speeds in any area where the blade can hook on solid objects. Such objects can cause the tractor to be jarred or come to an abrupt stop.
5.Remove the latch rod and spring clip securing push bar to tractor frame brackets, or clevis pins and spring clips securing push bar to hitch rail extensions. Remove push bar.
6.Reinstall all pins (king pin, pivot pin, hitch pin) and secure with spring clip or safety clip for storage.
Lift Rod
See Figure 17. For initial setting, place front set collar (A) one inch from rod guide with blade fully lowered. Place rear set collar (B) against spring (C). Tighten the setscrews in the two set collars.To adjust, perform the following:
1.Fully raise the blade by pulling back on the tractor lift lever. Measure distance between scraper bar and ground. If it measures approximately six inch­es, it is properly adjusted. If not, proceed to step 2.
2.Lower the blade. Loosen the setscrew in the front set collar. move the set collar back to increase ground clearance, forward to decrease ground clearance. Tighten the setscrew. Recheck the measurement.
NOTE: Different ground contours may require differ­ent adjustments. Moving the rear set collar toward rear will allow the blade to follow a rolling contour. Lower the blade to adjust the rear set collar. The far­ther back the rear set collar is positioned, the more the blade will float. Moving the rear set collar toward the front will increase down pressure.
14
Adjustments
Figure 17. Lift Rod Adjustment A. Front Set Collar B. Rear Set Collar C. Spring
Figure 18. A. Skid Shoes B. Bolts
Skid Shoe Adjustment
Slotted holes are provided to permit adjustment of the shoe assemblies for raising and lowering the blade to various working heights (see Figure 18).
When cleaning snow from gravel or earth drives or walks, the shoe assemblies should be lowered fully to prevent blade contact with gravel or ground. When cleaning smooth hard surfaces like concrete, the shoe assemblies are normally placed fully up to allow the blade to scrape the surface.
To adjust the skid, raise the blade off the ground and block with a piece of wood. Loosen the bolts (B, Figure 18) and move the skid shoes (A) up or down to desired height. Tighten the bolts securely.
15
Adjustments
Spring Tension
See Figure 19. This snow plow/dozer blade is spring loaded so that when the blade strikes a solid object, the springs will allow the blade to release as shown, rather than cause damage. The blade will go back to its original position after object is cleared.
Figure 19. Dozer Blade “Released”
Figure 20. Tension Springs A. Eyebolt D. Pivot Frame B. Nut, 5/16 E. Nut, 5/16 C. Spring
See Figure 20. To adjust spring tension hold rear nut (B) and loosen front nut (E). Tighten rear nut (B) to increase spring tension, or loosen to decrease ten­sion.
For initial adjustment, tighten nut (B) on each eyebolt enough to expose about 3/4" (19mm) of thread. Tighten front nut (E) against rear nut (B) to lock adjustment in place.
16
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware Grade
SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Of
in/lbs in/lbs
in/lbs
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32
19
2.1
30
3.4
41
4.6
8-36
20
2.3
31
3.5
43
4.9
10-24
27
3.1
43
4.9
60
6.8
10-32
31
3.5
49
5.5
68
7.7
1/4-20
66
7.6 8 10.9 12 16.3
1/4-28
76
8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.
Hardware Identification & Torque Specifications
Common Hardware Types
Screw, 1/2 x 2
Body
Diameter
Body
Length
Inside Diameter
Nut, 1/2”
No
Marks
3/8” Bolt or Nut
Wrench—9/16”
3/8
5/16” Bolt or Nut
Wrench—1/2”
5/16
1/4” Bolt or Nut
Wrench—7/16”
1/4
1/2” Bolt or Nut
Wrench—3/4”
1/2
DIA.
7/16 DIA.
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
Wrench & Fastener Size Guide
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
Nominal size
, meaning the
inside diameter
is 1/2 inch; if a
second number is present it represent the
threads per inch
When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the
Nominal size
, or
body diameter
is 1/2 inch; the
second number represents the
threads per inch
(16 in this
example, and the final number is the
body length
of the
bolt or screw (in this example 2 inches long).
The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.
0
1/4 3/4
1/2
1
1/4 3/4
1/2
2
1/4 3/4
1/2
3
1/4 3/4
1/2
4
Hex Head Capscrew
Washer
Carriage Bolt
Lockwasher
Hex Nut
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997
www.simplicitymfg.com © Copyright 1997 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
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