Simplicity 1692244, 1692243 User Manual

OPERATOR’S
MANUAL
47”
Two-Stage
Commercial Snowthrower
Mfg. No. 1692243
Hitch
Mfg. No. 1692244
TORQUE SPECIFICATIONS FOR
STANDARD MACHINE HARDWARE
SEE
8-32 19 8-38 20
lo-24 27 lo-32
114-20 114-28 5118-18 5118-24
318-18 318-24
7/18-14 7/16-20
l/2-13
l/2-20
9118-12 9118-18 518-I
1 90
518-18
314-I 0
314-I 8 718-9 718-I 4
l-8
l-12
SAE GRADE #2
InJLbs. FtJLbs.
31 3.5
66 78
11
12
20
23.
30.
35 50 55 85 75
100 180 180
140
155 220 240
0
Nm.
2.1
2.3
3.1
7.8
8.8
15.
18.3
27.2
31.3
40.8
47.8
88.
74.8
88.4
102.
122.4
138.
217.8
244.8
190.4
210.8
299.2
328.4
SAE GRADE
Q
In./Lbs.
FtAbs.
Nm.
30 31 3.5 43 49
8
10 17
19 30 35 50 55 75 90
110 120 150
180 280 300 408. 400 544. 440 580 840
#S
3.4
4.9
5.5
10.9
13.8
23.1
25.8
40.8
47.8
88.
74.8
102.
122.4
149.8
183.2
204.
244.8
353.8
598.4
788.8
870.4
SAE GRADE 88
Q
In.1Lb.s. FtJLbs.
41
43 80 68
12
14
25
25
45
50
70
80
110 120 150
170 220 240 388 420 800 880 900
1,000
Nm.
4.8
4.9
8.8
7.7
18.3
19.
34.
34.
81.2
68.
95.2
108.8
149.8
183.2
204.
231.2
299.2
328.4
525.
571.2
818.
897.6
1,224.
1.360.
NOTE:
1. These torque values are to be used for excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2.
Recomended seating torque values for locknuts:
a. For prevailing torqix locknuts - use 65% of grade 5
torques.
b. For flange
of grade 5 torques.
3.
Unless otherwise noted on assembly drawings all torque
values must meet this specification.
whizlock
nuts (and screws) - use 135%
all “araware
BOLT HEAD MARKING
S.A.E. GRADE:
SIMPLICITY MANUFACTURING, INC. 500 N. Spring Street Port Washington, Wi 53074
FORM 1709320
PRINTED IN U.S.A.
l/95
TABLE OF CONTENTS
SECTION Safety Rules
Safe Operation Practices and Precautions .....................................................................................................
Safe Operation of Safe
Maintenance&Storage..
Safely
Transporting the
Safety Decals
Parts Identification installation
Tractor Preparation
Flow Chute Rotator Bracket Lift Rod
Install Discharge Chute .............
Mounting
Install PTO Driveshaft .....................................................................................................................................
.............................................................................................................................................................
....................................................................................................................................................
Reduction
...........................................................................................................................................................
Hitch
Snowthrower..
Snowthrower..
........................................................................................................................................
Washer .................................................................................................................................
....................................................................................................................................
..........
. .../................................................................................................................................
...................................................................................................................
.
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.......................................................................................................... .3
,:.
...................................................................................................................
!, i
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PAGE
3
.3
4
5
6 6
6 7 7 8 8
Mounting Snowthrower..
Checks Prior to Using Snowthrower
.................................................................................................................................
Skid Shoe Adjustment ..................................................................................................................................
Discharge Spout Adjustment ........................................................................................................................
Transport
Snowthrower Removal Hitch Removal Using Snowthrower
Maintenance & Storage Requirements
Maintenance..
Inspecting Cutting Edge ...............................................................................................................................
Reversing Cutting Edge..
Shear Bolts.. .................................................................................................................................................
Storage
Troubleshooting Chart
Drift Cutter Kit, Mfg. No. 1665169..
Height Adjustment
............................................................................................................................................
.........................................................................................................................................................
.................................................................................................................................................
...............................................................................................................................................
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9
10
11
.l 1
12 12 12
13
14 14 14 14
15 16
Specifications
..........................................................................................................................................................
1
16
SAFETY RULES
Safe Operation Practices and Precautions
Product knowledge and careful operation is the best way
to prevent accidents. Read this section carefully before operating attachment system. All operators, no matter
how much experience they may have, should read this and other related manuals before operating attachment system. It is the owner’s legal obligation to instruct all operators in safe operation.
1. Know the controls and how to stop quickly. READ THIS OPERATORS MANUAL and instructions
furnished with your tractor..
2. Know your equipment and its limitations.
3. Never allow children to operate equipment. Never allow adults to operate equipment without proper instruction.
4. Keep the area of operation clear of all persons, particularly small children, and pets.
5. Become familiar with all controls of equipment and
how to stop tractor/engine quickly.
6. Pay special attention to, and observe all warning, caution and danger labels on attachmentsystem.
7. Do not allow passengers on tractor or attachment
system at any time.
8. Driver should never leave operator’s seat while equipment is running.
9. Remove objects (sticks, stones and any other debris) from area of operation that may be picked up and thrown.
IO. Operate equipment only during daylight or with
adequate artificial light.
il.
Wear long pants and safe, sturdy shoes. Do not wear
loose fitting clothing that could get caught in moving parts.
12. Always wear eye protection (safety glasses, fSCS shield, safety goggles, etc.) to protect from any flying
objects and ear protection (ear muffs, ear plug, etc.) to protect from excessive noise.
13. Only operate equipment when fully alert. Therefore,
never operate equipment while fatigued, under the influence of alcohol, medication or other substances.
14. Know how to stop engine. Be prepared for an emer­gency situation.
15. Avoid high pressure fluids. Escaping fluid under pressure can cause serious injury.
16. Never attempt to make adjustment or repair of any
kind while the tractor and/or attachments are in motion. Shut off engine, remove key and allow all motion to stop.
17. Open doors if tractor engine is run in garage or shed
-exhaust fumes are dangerous.
18. Follow the maintenance recommendations for Safe
operation. See “Maintenance” section.
19. Disengage all attachment clutches and shift into neutral before attempting to start the engine.
20. Disengage power to attachments and stop the engine before leaving the operator’s position.
21. Disengage power to attachments when transporting or
22. Take all possible precautions when leaving the vehicle
23. Do not stop or start suddenly when going uphill or
24. Reduce speed and exercise extreme caution on
25. Stay
26. Watch out for traffic when crossing or near roadways.
27. When using any attachments, never direct discharge
28. Keep the vehicle and attachments in good operating
29. Keep all nuts, bolts, and screws tight to be sure the
30. The tractor and attachments should be stopped and
Safe Operation of Snowthrower
1.
2. Thoroughly inspect the area where the equipment is
3. Disengage PTO and shift into neutral before starting
4. Do not operate the equipment without wearing
5. Before dismounting the tractor:
6. Handle fuel with care; it is highly flammable.
7. Adjust the snowthrower housing height to clear gravel
2
not in use.
unattended, such as disengaging the power take-off, lowering the attachments, setting the parking brake, stopping the engine, and removing the key.
downhill. Operate equipment up and down the face of steep slopes; never across the face.
slopes and in sharp turns to prevent tipping or loss of
control. Be especially cautious when changing
direction on slopes.
alert for holes, rocks and roots in the terrain and
other hidden hazards. Keep away from drop-offs.
of material toward bystanders nor allow anyone near
the vehicle while in operation.
condition, and keep safety devices in place and in working condition.
equipment is in safe working condition.
inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment.
Inspect snowthrower carefully for loose or worn parts
before operating.
to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
the engine (motor).
adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
a. Disengage power takeoff (PTO). b. Shut off engine. c. Allow all moving parts to stop. d. Set parking brake.
e. Remove key.
a. Use an approved fuel container. b. Never add fuel to a running or hot engine. c. Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
d. Replace gasoline cap securely and wipe up spilled
fuel.
or crushed rock surface.
8. Never attempt to make any adjustments while the engine is running (except when specifically recom-
mended by manufacturer).
9. Let engine (motor) and machine adjust to outdoor temperatures before starting to clear snow.
10.
Always wear safety glasses or eye shields during
operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.
Il.
Cross gravel driveways, sidewalks, or roads with
extreme caution. Loose sand and rocks may be picked up and thrown. Before operating, adjust height of skid shoes (if equipped) to clear gravel or crushed
rock surfaces.
12. If discharge chute becomes clogged, stop tractor, disengage power take-off (PTO) by pulling PTO switch downward, shut off engine, remove key and
after all moving parts have stopped, clean out dis­charge chute.
13. Never direct discharge chute toward people, espe­cially children, pets, or breakable objects (windows, shrubs, vehicles, etc.) or allow anyone in front of unit.
14. While snowthrower is in motion, keep hands, face, hair, clothing, etc. away from all moving parts (auger, discharge fan, discharge chute,
15. After striking a foreign
the wire from the spark plug, thoroughly inspect the
snowthrower for any damage, and repair the damage
before restarting and operating the snow thrower.
16. If the unit should start to vibrate abnormally, stop the
engine and check immediately for the cause. Vibration is generally a warning of trouble.
17. Stop the engine whenever you leave the operating
position, before unclogging the collector/impeller housing or discharge guide, and when making any repairs, adjustments, or inspections.
18. Take all possible precautions when leaving the
machines unattended. Disengage the power
lower
engine, and remove the key.
19. When cleaning, repairing, or inspecting, make certain the collector/impeller and all moving parts have
stopped. Disconnect the spark plug wire and keep the
wire away from the plug to prevent accidental starting.
20. Do not run the engine indoors, except when starting the engine and for transporting the snowthrower in or
out of the building. Open the outside doors; exhaust fumes are dangerous.
21. Do not clear snow across the face of slopes. Exercise
extreme caution when changing direction on slopes.
the attachment, set the parking brake, stop the
object,‘stop
PTD
shaft).
the engine, remove
takeoff,
Do not attempt to clear steep slopes.
22. Never operate the snowthrower without proper guards, plates, or other safety protective devices in place.
23. Never operate the sures, automobiles, window wells, drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.
24. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
25. Never operate the machine at high transport speeds on slippery surfaces. Use care when backing.
26. Never direct discharge at bystanders or allow anyone in front of the unit.
27. Disengage power to the collector/impeller when the
snowthrower is transported or not in use.
28. Use only attachments and accessories approved by
the manufacturer of the snowthrower (such as wheel
weights, counterweights, cabs, and the like).
29. Never operate the snowthrower without good visibility
or light.
Safe Maintenance and Storage
1. Check shear bolts, engine mounting bolts, and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the tractor with fuel in the fuel tank inside
a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.
3. Always refer to Operator’s Manual for important
details if the snowthrower is to be stored for an extended period.
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after blowing snow to
prevent freeze-up of the collector/impeller.
Safely Transporting the Snowthrower
1. Always use a heavy-duty trailer to transport equip­ment, whether or not attachment system is mounted to tractor.
2. Be sure trailer has all necessary lights and signs
required by local, state, provincial or federal laws.
3. Make sure all equipment is securely fastened to trailer with straps, chains, cables, etc.
snowthrower
near glass enclo-
3
SAFETY DECALS
The following safety labels are located on your tractor as shown.
TO PREVENT SERIOUS INJURY, CAREFULLY READ AND FOLLOW THESE WARNING INSTRUCTIONS AT AU TIMES.
THIS DECAL MUST
BE POSITIONED SO AS TO
BE EASILY READ FROM THE FRONT OF THE SNOWTHROWER
PARTS IDENTIFICATION
TOOLS NECESSARY FOR INSTALLATION
AND ASSEMBLY:
One (1)
Two (2)
One (1) Note: Right and left hand sides are determined by
facing forward in the tractor seat.
l/2”
Wrench
7/l 6”
Wrench
3/i&’
Allen Wrench
AUGER
SHEAR BOLT
SPRING
LEVEL CHECK PLUG
CUTTING EDGE
AUGER SHEAR BOLT
SUPPORT
SKID SHOE
REDUCTION GEARBOX
PIN
5
INSTALLATION
Tractor Preparation
1. Increase the front tire pressure to 20 PSI for use with snowthrower.
2. On tractors with Kohler Magnum engines, loosen the air cleaner cover wing nut, pull intake hose out of plenum hole and rotate cover slightly. For winter operation only, this allows warmer air to be taken in through the air cleaner. This is not necessary for Kohler Command engines.
Flow Reduction Washer
A washer is provided which must be added to the hydrau­lic valve. The purpose of the washer is to increase travel time when the snowthrower is lowered. This washer has an
i/2’
O.D. and a hole in the middle slightly smaller than
i/16” I.D.
1. Remove the upper left-hand panel from the tractor to expose the valve (A, figure 1).
2. Notice there are two elbows on the side. Disconnect
the hose (B) from the front elbow (C).
elbow.
3. Place the washer so it is fully seated inthe hole.
4: Reinstall the elbow (C) and then connect the hose (B).
Tighten the nut securely after elbow is properly
positioned.
Note: Flow reduction washer can be left installed in hydraulic valve for attachments.
use
with mower and other
Remove the
Figure 1. Flow Reduction Washer
A. Valve
8.
Hose
C. Front Elbow
Chute Rotator Bracket
Install the chute rotator bracket (A, figure 2) as follows:
1. Remove top front capscrew (B), lo&washer, and nut from the tractor. Retain hardware for reassembly.
2. Remove the bottom bolt (C) and discard. Retain the flange nut for reassembly.
3. Insert the bracket (A) between the tractor frame and footrest. Secure with existing hardware in the top front
location, At the bottom hole, install
capscrew and flat washer from outside the frame, with
a second flat washer placed between the rotator bracket and footrest bracket. Capscrew and flat washers are supplied in kit hardware bag. Secure with the existing flange nut.
4. Tighten all hardware.
3/8-16x i-1/2”
C. Bottom
6
Chute Rotator Bracket Top
Capscrew
Capscrew
Lift Rod
1. Lay lift rod (A, figure 3) next to the tractor so that rear
clevis (B) with square weldment (C) is towards the
rear. The weldment is positioned to prevent clevis pin (D) from being installed from the right hand side (interference would occur).
2. The lift rod must be inserted from the rear of the front axle, aligning rear clews (B) with the tractor lift lever
(F). Install
spring clip (E).
clews
pin (D) from inside and secure and
Figure 3. Installing Lift Rod
A. Lift Rod D.
B. Rear Clews E. Spring Clip C. Square Weldment F. Tractor Lift Lever
Install Discharge Chute
1. Install nylon ring (A, figure 4) over snowthrower bottom discharge opening.
2. Install chute underneath left rear retaining bracket (B, factory installed). Make sure that chute ring gear teeth
mesh with spiral rotator spring. The PTO retaining hook(F) should be pre-installed in the outside hole of
the left rear bracket, if not, install it using
3. Install three other chute retaining brackets (B) and secure with 1/4-20x (D) and i/4-20 nuts (E).
4. Tighten hardware securely with two
3/4”
capscrews (C), lo&washers
7/16”
l/4-20” nut.
wrenches.
Clevis Pin
Figure 4. Installing Spout
A. Nylon Ring
8. Chute Retaining Bracket
C.
Capscrew
D. Lockwasher E. Nut F. PTO Retaining Hook
7
Mounting Hitch
1. Park tractor on a hard level surface.
2. Stop engine, lock parking brake, and remove key.
3. Place hitch on ground in front of tractor with pivot plate facing away from tractor.
4. Rotate the hitch attaching links rearward toward the tractor.
5. Install the back of hitch so that hitch pins (A, figure 5) are cradled in tractor hitch bracket (B). The lift rod
front clevis must be positioned over the hitch lift arm while raising hitch into position.
6. From inside hitch, install the left and right clevis pins
(C)through attaching links and tractor hitch bracket (B). Secure with spring clips (D).
7. Align the holes in the lift rod front clevis and tractor lift arm (may have to lift up on front hitch slightly). To avoid interference, install the clevis pin (E) from inside
(flat head towards PTO belts). Secure the clevis pin
with spring clip on outside of lift arm clevis.
8. Check the “Transport Height Adjustment” procedure on page 11 before snowthrower is installed.
Figure 5. Mounting Hitch
A. Hitch Pins B. Tractor Hitch Bracket C. Clevis Pin
D. Spring Clip (Hitch) E. Clevis Pin
Install PTO Driveshafl
1.
Install l/4” x 1” square key in keyway.
2. Install
3. Secure the driveshaft with l/4-20 x 1
4. Rotate the PTO driveshaft and check clearance with
5. Tighten the setscrew over key with
6. Release the PTO support rod (C) from retaining hook
driveshaft
(Grade 5) and i/4-20 locknut at location B.
NOTE: 1/4-20x l-7/8 capscrew supplied in
ware bag has been ground to exact/y l-7/8 length for
use in this step.
the flat bearing boss just underneath. Peen end of
capscrew to prevent locknut from backing off.
(D) and support driveshaft with rod.
(A, figure 6) with setscrew over key.
7/8”capscrew
kit
hard-
3/16” allen
wrench.
Figure 6. Installing PTO
(Snowthrower Side)
A. Driveshaft
B. Capscrew Location C. PTO Support Rod D. Retaining Hook
(Note: Hydraulic chute rotator model shown in photo.)
Drvieshaft
8
Mounting Snowthrower Note: The auger blades are shipped in identical position
for shipping purposes. Remove either left or right hand shear bolt (refer to figure 18 on page 14) then turn one
auger 180” and reinstall shear bolt.
1. Park tractor on hard level surface.
2. Stop engine, lock parking brake and remove key.
3. Place
4. Make sure that PTO shaft is held in supporting rod.
5. See figure 8. Check that pivot plate is locked into
6. See figure 7. From the tractor seat, start tractor and
7. When tractor is approximately one foot away from
8. See figure 7. Slowly drive toward snowthrower until
9. Bring tractor to stop and slowly raise hitch until top lip
10.
11. Check that snowthrower’s shot pins are fully seated
12. Return PTO support rod to retaining hook.
13. Attach snowthrower PTO coupling to tractor PTO
snowthrower’s shot pins (A, figure 7) in
released position (shot pins shown in figure 7 are in locked position).
This is done to prevent PTO shaft from interfering with connection point and to help align the shaft for hookup.
Figure 7. Mounting Snowthrower
straight forward position. Do not use any of the angle positions with the snowthrower. To lock pivot plate, push pin (A) down and turn until roll pin (B) fits
securely into groove.
MOTE: An/e positions ofpivot other attachments.
slowly drive toward snowthrower, while aligning pivot
plate (B) with back adapter plate (C) of snowthrower.
snowthrower, stop tractor and lower hitch so it is
positioned just above the ground (i/4 to
the ground).
pivot plate (B) makes contact with back plate (C) of snowthrower.
of pivot plate slides into groove of back plate and shot pins (A) slide into place.
Stop engine, lock parking brake and remove key.
into pivot plate. If pins are not yet seated, seat pins.
shaft. a. Pull outer ring (A, figure 9) of PTO shaft back.
b. Slide PTO coupling onto spline shaft of tractor,
pushing coupling foward when splines are aligned.
c. Release outer ring, ensuring ring snaps forward,
locking PTO into place.
plate.,aie
used with
i/2
inch off
A. Shot Pins
B. Pivot Plate
Figure 8. Pivot Plate Lock
A. Lock Pin
MAKE SURE PIVOT PLATE IS SEATED
C. Adaptor Plate
B. Roll Pin
Figure 9. Installing PTO Driveshaft (Tractor Side)
A. Outer (Locking) Ring
9
14. Attach the bottom half of the spout rotator handcrank (A, figure
with large ring pin at location C.
15. Slide the upper half of spout rotator handcrank through the retaining bracket and into the lower half of
handcrank. Secure the upper half just in front of retaining bracket with the small ring pin to prevent movement of the handcrank.
16. The snowthrower is now ready for operation,
IO)
to the spiral spring shaft (B) and secure
CHECKS PRIOR TO USING SNOWTHROWER
1.’
Read safety precautions on pages 2-3 of this manual.
2. Prior to any snow falling, survey area to make sure that all objects are removed to prevent them from being picked up and thrown from the snowthrower
resulting in personal injury or property damage.
3. Make sure PTO shield turns freely on PTO shaft and guards are properly fastened.
4. Make sure oil level in auger gearbox and speed reduction gearbox is correct (oil level should be even
with check plugs). Refer to figures 14 & 15 on page
13.
5. Inspect for loose, missing, and worn parts.
6. Properly adjust discharge chute, discharge spout and skid shoes. Refer to following paragraphs and figures
11 and 12.
7. Adjust the transport height if necessary. Refer to “Transport Height Adjustment” on page 11.
., ‘1
Figure
A. Spout Rotator (Bottom Half)
B. Spiral Spring Shaft C. Large Ring Pin Location
16.
Attaching Handcrank
Skid Shoe Adjustment
NOTE: This procedure applies to both side and rear skid shoes.Side skid shoes are optional equipment and must be purchased separately under kit number 1713411.
1. Using a l/2” wrench, loosen both nuts.
2. Adjust to desired height.
3. Tighten nuts.
10
Figure 11. Skid Shoe Adjustment
WARNING:
A
Before operating snowthrower, make sure to position discharge chute away from people, pets,
windows or other property which may be injured or
damaged by snow or other thrown objects.
Discharge Spout Adjustment
The spout can be adjusted by loosening the knob on the
left hand side and rotating spout up or down. Adjust the
spout for desired throwing distance and snow conditions
(depth and wetness).
Transport Height Adjustment
WARNING
A
&top
Always
snowthrower or making adjustments.
1. Start the tractor engine. Using the tractor lift lever, raise the snowthrower to highest position. There
should be a slight clearance between back of hitch and tractor stops. This will prevent the hydraulic pump from working against stops when snowthrower is fully raised.To check, raise up on snowthrower hitch by hand. You should be able to raise up on the hitch one to two inches before upward movement is stopped by tractor.
2. See figure 13. To adjust, loosen the two nuts (A) using a i-1/8” open-end wrench. Using a
socket, turn the two bolts (B) in or out an equal amount until adjustment is correct. Turning bolts in
will raise the snowthrower snowthrower. Tighten the two nuts (A) when adjust-
ment is correct.
3. Make sure that hitch cannot be lifted to a height
where the PTO driveshaft can contact the bottom of the tractor hood.
the engine and before inspecting
15/16”
-
turning bolts out will lower
I
Figure 12. Adjusting Discharge Spout
6
I
Figure 13. Transport Height Adjustment
A. Nuts
B. Adjustment Bolts
11
SNOWTHROWER REMOVAL
USING SNOWTHROWER
Refer to figures 6-10 on pages 8-10 for removal proce-
dures.
1. Park tractor on hard level surface.
2. Lower snowthrower attachment to ground.
3. Stop engine, lock parking brake, and remove key.
4. Pull coupler (A, figure 9) on snowthrower PTO shaft and disconnect from tractor’s PTO shaft.
5. Remove PTO support rod (C, figure 6) from retaining
hook (D) and support PTO driveshaft (A).
6. See figure 10. Remove large ring pin C) securing
bottom half of handcrank from spiral spring shaft (B)
and remove handcrank.
7. Remove small ring pin holding upper half of
handcrank in bracket and remove handcrank.
Note: can be left installed or removed for operation of other attachments.
Note: Leave PTO driveshaft mounied on snowthrower
suppotied
IO. Store snowthrower with PTO, handcrank and chute
Chute Rotator Bracket (refer to figure 2, page 6)
8. Pull out shot pins (A, figure 7) on rear of snowthrower and turn until roll pin fits in groove. Repeat for other side.
9. Start tractor, lower hitch, and slowly backaway from snowthrower.
by PTO support rod.
rotator bracket (if removed).
I
CAUTION
A
Start
snowthrower
prevent damage to snowthrower and tractor.
1. Run engine at one quarter throttle.
2. Engage PTO switch to start snowthrower.
3. Run engine at full throttle.
4. Lower snowthrower to ground and slowly drive into area to be cleared.
When operating snowthrower, do not use down­ward pressure, in order to avoid damage to cutting
edge and snowthrower.
5. Disengage PTO switch to stop snowthrower.
If any object is picked up and/or thrown, other than snow, stop snowthrower and tractor (stop engine, lock parking brake and remove key) immediately and inspect for damage.
with engine running slowly to
CAUTION
A
WARNING
A
I
HITCH REMOVAL
Refer to figure 3, page 7 and figure 5, page 8 for hitch removal procedures.
1. Park tractor on hard level surface.
2. Stop engine, lock parking brake, and remove key.
3. Remove spring clip and clevis pin (E, figure 5) secur­ing lift rod front clevis to hitch lift arm.
4. See figure 3. Remove spring clip (E) and clevis pin
(D), securing lift rod rear clevis (B) to tractor lift lever (F). Remove lift rod (A).
5. See figure 5. Remove left and right spring clips (D) and clevis pins (C) securing attaching links to tractor
hitch.
6. See figure 5. Raise hitch and pull foward to remove
hitch pins (A) from tractor hitch brackets(B).
7. Remove and store hitch with lift arm and attaching
hardware.
12
MAINTENANCE & STORAGE REQUIREMENTS
WARNING
I
Only perform maintenance inspections and proce­dures with tractor parked on hard, level surface;
PTO disengaged; engine stopped; parking brake
locked and key removed.
Maintenance
1. Frequently check for loose or worn parts.
2. Check auger gearbox oil level every 25 hours: a. Park tractor on level surface. b. Lower snowthrower.
c. Stop engine, lock parking brake, and remove key. d. Remove check plug (A, figure 14). e. Level of oil should be even with check plug. If low,
remove fill plug (B, figure Gear Oil.
f.
Install and tighten both check
3. Periodically lubricate the grease fittings located on both knuckles of the PTO shaft and the grease fitting
(C, figure 14) on each end of the auger.
4. Periodically check PTO belt for proper tension and excessive wear. If belt needs tightening or replace-
ment, refer to the tractor Owners Manual.
5. Snowthrower is equipped with a cutting edge which can be reversed when one side is worn. Refer to
figure 16 on next page.
6.
Check the oil level in the snowthrower speed reduc-
tion gearbox every 25 hours:
a. Park tractor on level surface. b. Lower snowthrower. c. Stop engine, lock parking brake, and remove key. d. Remove check plug (A, figure 15). e. Level of oil should be even with check plug. If low,
remove fill/vent plug (B, figure Motor Oil.
f.
Install and tighten both check and fill plugs.
A
14),
add Shell Omala 460
andf.ill
plugs.
15) add 30 Wt.
Figure 14. Auger Gearbox
A. Check Plug
B. Fill/Vent Plug C. Grease Fittings
Figure 15. Speed Reduction Gearbox
A. Check Plug B. Fill/Vent Plug
13
Inspecting Cutting Edge
1.
Raise snowthrower to highest position.
2. Use safety block(s) to secure snowthrower: a. Place safety block under attachment. b. Lower attachment until it rests on block(s).
3. Inspect location where cutting edge (A, figure 16) meets snowthrower housing.
Reversing Cutting Edge
1. Raise blower to highest position.
2. Use safety block(s) to secure blower.
a. Raise attachment to top height. b. Place safety block under attachment. c. Lower attachment until it rests on block(s).
3. Using
4. Remove cutting edge.
5. Reverse or replace cutting edge.
6. Replace six (6) bolts, washers, nuts and tighten.
l/2” wrench remove six (6) nuts, washers, and
bolts (B, figure 16).
Shear bolts
Refer to figure 17 for discharge fan shear bolt (grade 3 hardness,
Refer to figure 18 for auger shear bolt (one in each auger-
specialized, grade 3 hardness, 5/i 6” x 2”).
1. Check for excessive wear.
2. Shear bolt will break if auger or fan hits solid object. If
this happens: a. Stop snowthrower and tractor immediately. b. Stop engine, lock parking brake, remove key.
c. Remove shear bolt.
d. Replace with new shear bolt. Make sure replace-
e.
5/16”
x 1”).
ment shear bolt is Grade 3 hardness.
Locate and correct cause of shearing.
I
Figure 16. Cutting Edge
A. Cutting Edge
B.
Mounting Hardware
Figure 17. Discharge Fan Shear Bolt
Storage
1.
Clean snowthrower.
2. Check and repair or replace worn or damaged parts.
3. Paint appropriate areas to prevent rust.
4. Lubricate all necessary parts.
5. Cover and store.
Figure 18. Auger Shear Bolt
14
TROUBLESHOOTING
WARNING:
A
Only perform maintenanceinspectionsandprocedureswithtractorparkedon hard,level surface; PTO disengaged, engine stopped; parking brake locked and key removed.
PROBLEM
Pivot plate will not stay locked in one position.
Blower does not operate at all.
Auger does not
rotate.
Discharge fan does
not rotate.
Snowthrower vibrates excessively.
CAUSE
Lock pin has not been slid into place.
Broken spring on lock pin, Broken roll pin on lock pin. Broken lock pin.
Drive belt on tractor PTO loose or not attached.
Broken shear bolt. Faulty auger gearbox.
Brok6n1shear bolt.
‘Faulty PTO shaft u-joints.
Faulty bearings (gearbox, auger or discharge fan).
Auger or discharge fan bent or broken.
Faulty auger gearbox. Faulty speed reduction
gearbox.
CORRECTIVE
ACTION
Slide lock pin into locked position.
Replace spring. Replace roll pin. Replace lock pin.
Tighten or attach belt
properly. Replace shear bolt.
See your dealer.
Replace shear bolt.
See your dealer.
See your dealer.
See your dealer.
See your dealer.
See your dealer.
Uneven cut on bottom of blower.
Uneven cut on
bottom
of blower.
Discharge chute does not rotate.
Cutting edge is worn back to blower housing.
Skid shoes are not back to blower housing.
Discharge chute not lubricated.
Worn plastic ring
underneath chute. Something is caught
in discharge fan.
Replace or reverse cutting edge.
Check and adjust shoes accordingly.
Lubricate discharge chute.
Replace plastic ring.
Inspect and remove foreign material with engine off and all
motion stopped.
15
DRIFT CUTTER KIT, MFG. NO. 1685189
Drift cutters can be installed on left and right hand side to
assist in knocking down deep snowbanks into the auger
housing. It may be necessary to drill holes for installation. Follow instructions supplied with kit.
SPECIFICATIONS
Cutting width: 47” Cutting height: 20” Auger diameter: 13.5” Discharge fan diameter: 16” Drive system: PTO shafl Estimated auger rotation speed: 180 RPM Estimated fan rotation speed: 900 RPM Chute rotation: 200 degrees Snowthrower weight: 180 pounds Hitch weight: 95 pounds.
Figurel8. Drift Cutters
16
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