Simplicity 1691521, 1691522, 1692041, 1692622, 1692040 Operator's Manual

How to use this file...(Operators Manuals)
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Attachment
OPERATOR’S MANUAL
Snowthrower & Hitch
36” Snowthrower
Mfg. No. Description
1691521 36” Snowthrower Attachment
42” Snowthrower
Mfg. No. Description
1691522 42” Snowthrower Attachment
Hitch
Mfg. No. Description
1692040 Hitch, Electric Lift (for Landlord / 1700 / 2700 Series) 1692041 Hitch, Manual Lift (for Broadmoor / 1600 / 2600 Series) 1692622 Hitch, Manual Lift (for Regent / 500 / 2500 Series)
1715020-05
Rev 6/1998
TP 100-2014-05-AT-SMA
Simplicity Mfg. Inc.
500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA
© Copyright 1998, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
1
General
Recommended Accessories
Tire chains and a weight box are recommended when installing this attachment to your unit. These accessories will improve trac­tion, thereby making the snowthrower more efficient. For addi­tional traction, one wheel weight per wheel is recommended. Weight added to the tractor should not exceed 35 lbs. per wheel and 100 lbs. additional weight with the weight box.
For operation on slopes greater than 15% (8.5°), weight box, tire chains and wheel weights are recommended. Never operate on slopes greater than 30% (16.7°). See Operation on Slopes, page 3.
NOTE: Large Lift Lever Kit (part no. 1691832) is required for Regent/2500/500 Series & Broadmoor/LT/2600/1600 Series trac­tors, if not already factory installed. The Landlord/GT/2700/1700 Series tractors come factory equipped with either the large lift lever or an electric lift.
Safety Decals
Part No. 1716532
Auger Danger Decal
Part No. 1716533
Discharge Chute Danger Decal
Part No. 1716531
Main Operation Warning Decal
Part No. 1716536
Spring Tension Caution Decal
OPERATION AND USE
Recommended Accessories .......................1
Safety Decals ................................................1
Safety Rules..................................................2
Operation ......................................................3
Maintenance..................................................5
Belt Replacement .........................................7
Adjustments..................................................7
Belt Tension Adjustment............................7
Skid Shoe Adjustment ...............................7
Lift Rod Adjustment ...................................8
Troubleshooting ...........................................9
ASSEMBLY AND INSTALLATION
Regent / 500 / 2500 Series See Page 10-15
Snowthrower Assembly ...........................10
Hitch Installation ......................................12
Snowthrower Installation .........................14
Broadmoor / 1600 / 2600 Series See Pages 16-20
Snowthrower Assembly ...........................16
Hitch Installation ......................................18
Snowthrower Installation .........................20
Landlord / 1700 / 2700 Series See Pages 22-26
Snowthrower Assembly ...........................22
Hitch Installation ......................................25
Snowthrower Installation .........................26
Standard Torque Specifications ...............29
Standard Fastener Identification ..............30
Lift Lever Kit Installation Instructions......31
NOTE: In these instructions, “left” and “right” are referred to as seen from the operating position.
Part No. 1716887
Tire Fluid Caution Decal (Regent Series Only)
© Copyright 1997 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
TP 100-2014-05-AT-SMA
DANGER
AVOID INJURY FROM ROTATING AUGER!
Keep hands, feet,
1716532
and clothing away.
DANGER
AVOID INJURY FROM ROTATING BLOWER!
Shut off engine before unclogging
1716533
discharge chute.
CAUTION
SPRING IS UNDER TENSION. RAISE SNOWTHROWER BEFORE PULLING LEVER BACK TO DISCONNECT SPRING.
WARNING
TO AVOID SERIOUS INJURY OR DEATH
• Refer to Operator's Manual for Safety and Operating Instructions.
• Keep all guards and shields in place.
• Stop engine, remove key, and be sure all moving parts have come to a complete stop before servicing or unplugging.
CAUTION
• Do not use hands to unplug chute or auger.
• Always direct discharge so as to avoid injury to persons —or damage to property.
• Never allow anyone in front of the machine while it is operating.
WHEN OPERATING TRACTOR WITHOUT SNOWTHROWER ATTACHED, FLUID IN FRONT TIRES IS REQUIRED.
1716536
1716531
1716887
General
Read this manual and the tractor Operators Manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
Never pull the spring-assist tension lever back unless snowthrower is in fully raised position. The spring is under tension when snowthrower is in lowered posi­tion.
Never allow children to operate the machine. Do not allow adults to operate it without proper instruction.
Do not carry passengers.
Use only attachments or accessories designed for
your machine. See your dealer for a complete list of recommended attachments or accessories.
Keep the area of operation clear of all persons, par­ticularly small children, and pets.
Never direct discharge chute towards bystanders.
Make sure all hardware is secure and that
snowthrower is in good operating condition.
Check to be sure all safety devices and shields are in place.
Check that all adjustments are correct before using this unit.
2
Safety Rules
Read these safety rules, and the safety rules in your tractor Operator’s Manual, and follow them closely. Failure to obey these rules could result in loss of control of vehicle, severe personal injury to yourself, or damage to property or equipment. The triangle in the text signifies important cau-
tions or warnings which must be followed.
WARNING
If the auger stalls or the chute plugs, disengage the electric clutch (PTO), stop the engine and remove the key. set the parking brake. wait for moving parts to stop. Remove the foreign object or clear the chute with a piece of wood before restarting the engine. Never place hands into blower housing to clear jammed object. Auger may rotate when object is removed.
WARNING
For operation on slopes greater than 15% (8.5°), weight box, tire chains and wheel weights are recom­mended. Never operate on slopes greater than 30% (16.7°).
Preparation
Never attempt to make any adjustments while engine is running.
Thoroughly inspect the area where the snowthrower is to be operated and remove all foreign objects.
Adjust the skid shoe height to clear gravel or crushed stone surface. See the Maintenance and Adjustments section for procedure.
Operation
Always clear snow up and down the face of slopes, never across the face. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
Exercise extreme caution when operating on, or crossing, gravel drives, walks or roads. Stay alert for hidden hazards or traffic.
After striking an object or if unit starts to vibrate abnormally, stop the engine, disengage the PTO, and remove the key. Check for the cause and any dam­age before restarting. Before any inspection, make sure all moving parts have stopped.
Take all possible precautions before leaving opera­tors position. Disengage the PTO, lower the attach­ment, set the parking brake, stop the engine and remove the key.
Never operate the snowthrower near glass enclo­sures, automobiles, window wells, dropoffs, etc., without proper adjustment of discharge angle.
Do not overload machine capacity by attempting to clear snow at too fast a rate.
Never operate unit at high transport speeds on slip­pery surfaces. Use care when travelling in reverse.
Disengage power to snowthrower when transporting or not in use.
Never operate the snowthrower without good visibility or light. Always be sure your feet are properly placed on the footrests and keep a firm hold on the steering wheel.
Controls
Read and understand the instructions in your tractor Operators Manual.
See Figure 1 for location, name, and description of the snowthrower controls.
Checks Before Starting
1. Refer to the Maintenance & Adjustments section of this manual and perform any needed service. Also, refer to the tractor Operators Manual and perform any required service.
2. Remove any objects from the work area which might be caught in, or thrown by, the auger.
3. Before starting the engine, clear the auger of any ice particles which may cause damage to auger.
4. Adjust the deflector and skid shoes to desired height. See Skid Shoe Adjustment and Deflector Adjustment.
5. Make sure all hardware is present and secure.
Figure 1. Snowthrower Controls
WARNING
• Never operate on slopes greater than 30% (16.7o), which is a rise of three feet (.9m) vertical­ly in 10 feet (3.1m) horizontally.
• When operating on slopes greater than 15% (8.5o), one wheel weight on each rear wheel and tire chains are recommended.
• Select slow ground speed before driving onto a slope. Avoid using brakes to control speed.
• Drive up and down the face of the slopes, never across the slope face.
• Use caution when changing directions and DO NOT START OR STOP ON A SLOPE.
WARNING
Perform the Safety System Interlock test found in your tractor Operator’s Manual. If tractor does not pass the test, do not operate the tractor. See your authorized dealer. Under no circumstances should you attempt to defeat the safety system.
Operating On Slopes Transporting
1. Disengage the electric clutch and then raise the snowthrower.
2. Adjust ground speed according to surface conditions.
3. Select a low ground speed when transporting on a slippery surface.
Engine & Ground Speed Selection
Always run the engine at full throttle.
Normally, a low ground speed is best for throwing snow. The deeper or heavier the snow, the slower the recom­mended ground speed.
3
Operation
4
Operation
Starting & Stopping
1. Start the tractor engine. Set engine throttle at 1/2 speed.
2. Lower the snowthrower.
3. Engage the electric clutch switch. Snowthrower auger should rotate. Disengage the electric clutch switch. snowthrower auger should stop.
4. Adjust the engine speed to full speed. Select the proper ground speed.
5. To stop the tractor, depress the clutch/brake pedal. To stop the snowthrower, disengage the electric clutch. Before leaving the seat, stop the engine, dis­engage the electric clutch, set the parking brake, remove the key, and wait for all moving parts to stop.
Snow Removal Suggestions
Determine the best snow removal pattern before beginning.
Wind direction is an important factor to consider. Rotate the spout to discharge snow downwind.
Plan the pattern so that you avoid throwing snow on cleared areas and on yourself as your are operating.
When land contour permits, it is best to travel in the longest direction to minimize turning.
In very deep or heavy snow, it may be necessary to make the first pass with snowthrower partially raised, backing up every few feet to clear the snow left on the surface. Also, it may be necessary to slice off less than the full width of the auger or reduce ground speed.
If snow stops flowing freely from the spout, back away until the snowthrower clears itself.
CAUTION
Always raise the snowthrower before turning or backing up, to prevent damage to the unit.
WARNING
If auger does not start and stop when engaging/disengaging electric clutch, see your authorized dealer. Under no circumstances should you attempt to defeat the safety system.
WARNING
If the auger stalls or the chute plugs, DISENGAGE THE ELECTRIC CLUTCH, STOP THE ENGINE AND REMOVE THE KEY. SET THE PARKING BRAKE. WAIT FOR MOVING PARTS TO STOP. Remove the foreign object or clear the spout with a piece of wood before restarting the engine. Never place hands into auger housing or spout to clear jammed object. Auger may rotate when object is removed.
Snowthrower & Hitch Removal
Remove the snowthrower and hitch in the reverse order of installation. Note the following:
Always remove the 4-link chain from the spring assist bracket to prevent interference with front steering components.
Use caution when removing the spring from the spring-assist lever and chain. Snowthrower must be in fully raised position to relieve spring tension.
Whenever removed, install clevis pins, hitch pins, clips and hardware onto snowthrower and hitch for storage.
Daily Storage
1. Run the snowthrower a few minutes after blowing snow to prevent freeze-up of auger and impeller.
2. Allow tractor engine to cool before storing in any enclosure.
Off-Season Storage
1. Remove snowthrower from the tractor. Hitch can remain installed if other attachments are to be used.
2. Use water pressure or a brush to thoroughly clean the housing.
3. Paint, or lightly coat with oil, any area where paint has been worn or chipped away.
4. Lubricate the snowthrower.
5. Store the snowthrower and hitch in a dry place.
WARNING
To prevent an explosion or fire, never store the tractor with fuel in the tank inside a building where an ignition source is present.
5
Maintenance
Figure 2. Drive Chain A. Screws D. Screw G. Drive Shaft Sprocket J. Chain B. Flange Nut E. Chain Guard H. Spacers K. Auger Sprocket C. Clamps F. Nuts I. Nuts L. Drive Shaft Housing
Schedule For Normal Care
Care Required Schedule
Clean snow and ice from After each use. snowthrower.
Lubricate snowthrower. Every 10 hours or at
least once a year.
Adjust belt tension. Every 25 hours or at
least once a year.
Inspect, adjust and Once a year or more lubricate drive chain. often under frequent
use.
Inspect, Adjust & Lubricate Drive Chain
See Figure 2.
1. Remove the two nuts (F) and chain guard (E).
2. Check the chain for wear or damage. Replace chain if worn or damaged.
3. There should be no slack in the chain, and the sprockets (G and K) should be aligned. The drive shaft housing (L) should be parallel with the auger housing. If adjustment is required proceed with steps 4 - 7.
4. Loosen the four screws (A).
5. Pull rearward on the drive shaft housing (L) until all slack is removed from chain. With drive shaft housing parallel with auger housing, and sprockets aligned, retighten the four screws (A). Torque to 40-50 ft. lbs.
6. Spread a coat of grease on the chain, working the grease into the links.
7. Reinstall the chain guard (E) and two nuts (F).
WARNING
To avoid serious injury, perform maintenance on the tractor or snowthrower only when the engine is stopped, parking brake is set and all moving parts have stopped. Always remove the ignition key before beginning maintenance or adjustments to prevent accidental starting of the engine.
6
Maintenance
Figure 3. Lubricate Drive Shaft & Auger Shaft
Lubricate Snowthrower
7
Belt Replacement / Adjustment
Figure 6. Adjusting Skid Shoes
Figure 4. Belt Routing A. V-Pulley B. Idler Pulley C. Electric Clutch Pulley (V-pulley) D. Snowthrower Pulley (V-pulley) E. Idler Pulley
Figure 5. Adjusting Belt Tension A. Trunion D. Capscrew B. Spring Tension Bracket E. Idler Pulley C. Handle F. Pivot Bracket
F
BELT REPLACEMENT
1. Loosen the drive belt by turning the handle (C, Figure
5).
2. Remove the belt from the pulley (D, Figure 4) inside the snowthrower and remove the snowthrower from the tractor.
3. Loosen the lockwashers and nuts securing two belt stops on idler pulleys (A and E, Figure 4).
4. Install new belt as shown.
5. Retighten belt stops and adjust the belt tension.
ADJUSTMENTS
Belt Tension Adjustment
See Figure 5.
1. With the snowthrower drive belt installed, trunion (A) should be between marks on spring tension bracket (B) for correct belt tension.
2. Turn belt tension handle (C) to move trunion forward or rearward until within between marks.
3. If trunion cannot be placed between marks, loosen capscrew (D) and reposition idler pulley (E) as neces­sary. The pivot bracket (F) should be perpendicular to snowthrower hitch. Retighten capscrew (D) and repeat step 2.
Skid Shoe Adjustment
On smooth surfaces such as concrete or asphalt, the scraper bar should scrape the surface. On surfaces such as gravel, the scraper bar should be set high enough so that it will not pick up debris.
1. Loosen the nuts securing the skid shoes (see Figure
6).
2. Raise or lower the scraper bar to the desired height. Use wood blocks to hold the snowthrower in position.
3. Set the skid shoes so that they are in contact with the ground and tighten the skid shoe nuts.
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