Simplex SST User Manual

FUEL OIL DAY T ANKS
See SRS Series for 50 gal and above.
SST Series - Engineering Submittal
SST Series ­Advanced Line Day Tanks
Construction:
UL 142 aboveground steel tank all seam welded, square, atmo­spheric tank of heavy gauge steel with internal reinforcements, tested to 5 PSI test pressure. Welded flange pipe fittings for fuel return, overflow, vent, drain. Sub­merged fuel oil supply drop tube. Heavy gauge steel channel feet with mounting holes. Separate mechanical and electrical com­partments, each with steel hous­ing and removable access cov­ers. Standard equipment:
•2 GPM SUPER-XL Pump
•SST Controller
MODELS
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q SST 10 10 gal.
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q SST 25 25 gal.
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q SST 50 50 gal.
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q SST 75 75 gal.
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q SST 100 100 gal.
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q SST 150 150 gal.
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q SST 200 200 gal.
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q SST 275 275 gal.
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q SST 325 325 gal.
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q SST 400 400 gal.
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Secondary Containment Option 190: UL142 Secondary
Containment Dike
Option 191: Leak Sensor
Super-XL Pump:
The SUPER-XL Pump consists of the following:
•2 GPM, high vacuum, positive displace­ment gear pump consisting of two pres­sure loaded, intermeshing, hardened steel, precision ground gear assemblies within a high strength die cast aluminum housing. Mechanical shaft seal. Pressure loaded to be self-compensating for inter­nal wear .
• 1/3 HP, 120V, single-phase ODP motor. Oversized for high starting torque.
•Motor overload protection
•Optional pumps-motors available.
SST Level Controller:
UL 508 LISTED Indication Functions
Indicators are long life, extra-bright large display, L.E.D.’s:
•Fuel level
•Power available
•Switch off (flashing)
•Pump running
•Low level alarm
•Overflow alarm/pump control backup activated
Outputs
•Pump start-stop (1HP)
•Low level alarm (60W)
•High level alarm (60W)
Control Functions
120V AC or 24V DC
•“Auto-off-manual” pump control switch
•“Press to test” pump push-button
•Pump start-stop automatic level control
•Automatic disconnect of pump on overflow/high level alarm
FUEL OIL DAY TANKS - SST Series Engineering Submittal • page 2
Fuel Supply Network
This is an industrial product, not a consumer product. It must be specified, installed, operated and maintained by individuals equipped with the appropriate training and skills. This tank conforms to applicable portions of the following standards: NFPA 30 and NFPA 37, UL 142, UL 508.
All fuel piping should be of black iron or copper pipe. Pipe sizes should follow engine man­ufacturer’s recommendations based on KW of generator set.
WARNING
A Dangerous Installation Will
Result If Properly Sized Overflow And V ent Pipes Are Not Connected To This Tank.
Overflow Pipe
Should the tank be overfilled as a result of misadjustment of fuel level controls, fuel spillage or overpressurization of the tank may result. An overflow pipe back to the main storage tank of at least double the size of the fill pipe must be installed with consideration given to length of run and vertical drop. (Use min. 1" I.D.)
Vent Pipe
A properly sized and installed vent pipe is man­datory. The vent provides a means for tank to breathe when fuel is withdrawn or added to tank. Venting also provides pressure relief in case of overfill or rapid expansion or gasification of con­tents in event of fire. Portions of this tank may become permanently distorted at pressures above 5 PSI, and may rupture at pressures above the designed maximum withstand pressure of 25 PSI. To avoid overpressurization a vent pipe to atmosphere (outside of the building) of the same diameter as the threaded vent fitting in­stalled in the tank must be provided to extend a minimum of 5 ft. above tank top, however, no portion of this vent should extend or terminate more than 12 ft. above this tank. There must be no low portions or sags in the vent pipe which can trap liquid. Protect the open end by suitable means to prevent entry by insects, foreign mat­ter and precipitation.
NOTE:
The emergency vent line capacity specified on the placard at the top of the tank must be con­sidered in order to maintain the fire safety fac­tors established by NFPA 30 and UL 142. If in­stallation is intended to conform and benefit from the inherent safety advantages of the NFPA 30 and UL 142 installation standards, observance of the value is mandatory. It may be necessary to increase the vent pipe diameter if the run is long, or install an emergency vent at the tank.
Maintenance
Every Six Months:
Inspect this tank at least every six months for damage, leakage, or rust on both inside and outside of the tank. Promptly repair or replace any significantly damaged or deteriorated tank.
Annually:
Drain water and sediment from day tank sump at least once each year, or more frequently depending on usage and condition of the fuel.
Recommended Options
Main Storage Tank Is Underground:
When the main fuel storage tank is located underground, one of the following options is recommended to assure maintenance of day tank pump prime. Option 070: Check valve on pump intake, Option 080, 083: Solenoid valve on pump intake, Option 090: Foot valve.
Initial Installation:
Hand pump is recommended for use as a back­up to the motor pump and to prime the motor pump on initial installation. Option 015: 5 GPM (5 strokes/gallon) hand pump.
Special Requirements
Above Ground Storage Tank:
When the main fuel storage tank is located above the level of the day tank, the following options are required; Options 060, 080, 087: Solenoid valve, with fuel strainer , on intake to prevent tank flooding. Consider also: #190/191: Overflow basin and overflow alarm, #383: Overflow-return tank, #390: Overflow return pump and controller.
Simplex, Inc., 1139 North MacArthur Blvd., Springfield, IL 62702-2314 • 217-525-6995 (24 Hr.) • Fax 217-525-7984 • www.simplexdirect.com
© 2000 Simplex, Inc. All Rights Reserved. • Printed in the USA. • Design subject to change without notice. • 7A40225F
FUEL OIL DAY TANKS - SST Series Engineering Submittal • page 3
Piping & Installation
Note: All fuel piping should be of black iron or
copper pipe. Pipe sizes should follow engine manufacturer’s recommendations based on KW of generator set.
Emergency Vent:
For tanks equipped with emergency tank vent (100-400 gallon), install weighted type emer­gency vent cap (Option #064) at this fitting. In­stall vent on 18-inch riser.
Simplex, Inc., 1139 North MacArthur Blvd., Springfield, IL 62702-2314 • 217-525-6995 (24 Hr.) • Fax 217-525-7984 • www.simplexdirect.com
© 2000 Simplex, Inc. All Rights Reserved. • Printed in the USA. • Design subject to change without notice. • 7A40225F
FUEL OIL DAY TANKS - SST Series Engineering Submittal • page 4
Tank
10-25 Gallon Tanks
Dimensions
Size W" D" H" Wgt.
10 24.00 16.00 39.81 126 lbs. 10* 29.25 26.00 41.42 188 lbs. 25 24.00 16.00 52.56 169 lbs. 25* 29.25 26.00 54.17 277 lbs. 50 24.00 22.75 57.06 210 lbs. 50* 31.25 32.50 58.67 398 lbs. 75 24.00 22.75 72.31 212 lbs. 75* 31.25 32.50 73.81 360 lbs. 100 24.00 28.50 72.31 232 lbs. 100* 31.25 38.38 73.81 478 lbs. 150 32.13 28.00 76.56 550 lbs. 150* 42.00 35.00 78.06 826 lbs. 200 32.13 37.50 76.56 610 lbs. 200* 42.00 44.50 78.05 810 lbs. 275 32.13 52.00 76.56 700 lbs. 275* 42.00 59.00 78.05 820 lbs. 325 32.13 60.50 76.56 900 lbs. 325* 42.00 67.75 78.05 1090 lbs. 400 32.13 74.00 76.56 1000 lbs. 400* 42.00 81.25 78.05 1200 lbs.
*with rupture basin
50-400 Gallon Tanks
with rupture basin
with rupture basin
Simplex, Inc., 1139 North MacArthur Blvd., Springfield, IL 62702-2314 • 217-525-6995 (24 Hr.) • Fax 217-525-7984 • www.simplexdirect.com
© 2000 Simplex, Inc. All Rights Reserved. • Printed in the USA. • Design subject to change without notice. • 7A40225F
FUEL OIL DAY TANKS - SST Series Engineering Submittal • page 5
10-25 Gal. 50-400 Gal.
Port Description Size " Size "
A Engine Supply Drop Tube 0.50 0.75 B Siphon Drain Drop Tube 0.50 0.75 C Overflow Port 1.00 1.00 D Engine Return Port 1.00 1.00 E Extra Pipe Flange 1.00 1.00 F Tank Vent Port 1.50 2.00 G Manual Fill Port 2.00 2.00 H Hand Pump Mounting Port 0.75 0.75 J Pump Connection To Tank Drop Tube 0.50 0.50 K Floatswitch Mtg./Inspection Port 3.50 3.50 L Pump Motor Mounting Bracket M Emergency Tank Vent (100-400 gal.) 4.00
Tank Fittings
10 - 25 GALLON
TANK FITTINGS - TOP VIEW
50 - 75 GALLON
TANK FITTINGS - TOP VIEW
100 - 400 GALLON
TANK FITTINGS - TOP VIEW
Finish
Rust-inhibitor coated interior . Exterior of tank chemically treated to resist corrosion, primed and finish painted light gray. Top cover painted blue.
Simplex, Inc., 1139 North MacArthur Blvd., Springfield, IL 62702-2314 • 217-525-6995 (24 Hr.) • Fax 217-525-7984 • www.simplexdirect.com
© 2000 Simplex, Inc. All Rights Reserved. • Printed in the USA. • Design subject to change without notice. • 7A40225F
FUEL OIL DAY TANKS - SST Series Engineering Submittal • page 6
Control Panel Wiring
Legend/Parts List
ITEM PART NO. DESCRIPTION
FS1-FS4 ................25242150 .......Float Switch
MOT ...................... 24626100 ....... Motor
Standard 1/3 Hp, 115V, 1ø, 60 Hz, 6.6 Fla, thermally protected, auto reset
MOT ...................... 24630000 ....... Optional Motor
Option 700 1/2 Hp, 115V, 1ø, 60 Hz, 9.2 Fla, thermally protected, auto reset
TB‘PS’ ................... 25663400 ....... Terminal Block
SST Day T ank ....... 50001000 ....... Liquid Level Controller
P.C.B.1 printed circuit board, 24VDC input supply voltage, 4 liquid level inputs
Standard ...............50016500 ....... Power Supply
Power Supply printed circuit board P.C.B.2 120 VAC input, 2 A fused, 24 DC output (full wave rectified), 56 VA
vertical float activation SPST, 20 VA pilot duty switch logic by reversing float
20A, 30V, 12 line
Serviceable SST PCB Component Parts
ITEM PART NO. DESCRIPTION
Indicators .............. 24249650 ....... Green LED, Socket Mount
PCRX ....................24832000 ....... Motor Starting Contactor
F1-F3 ....................14010000 ....... Fuse 2A, 250 VAC, AGC-2
SIMPLEX
24249700 Amber LED, Socket Mount 24249600 Red LED, Socket Mount
24 VDC Coil, 1 pole, normally open Contacts rated at 1 Hp @ 125 VAC 2 Hp @ 250 VAC 30 Amp, 277 VAC (resistive)
Simplex, Inc., 1139 North MacArthur Blvd., Springfield, IL 62702-2314 • 217-525-6995 (24 Hr.) • Fax 217-525-7984 • www.simplexdirect.com
© 2000 Simplex, Inc. All Rights Reserved. • Printed in the USA. • Design subject to change without notice. • 7A40225F
FUEL OIL DAY TANKS - SST Series Engineering Submittal • page 7
Mechanical
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q 010 Auxiliary hand pump
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q 015 Auxiliary hand pump
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q 025 Locking manual fuel fill cap
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q 040 Wall-mounting brackets
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q 050 Pipe stand adapter
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q 060 Fuel strainer
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q 062 Duplex strainer
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q 063 Vent cap
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q 064 Emergency vent
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q 065 Drain hand valve
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q 068 Emergency quick-drain
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q 070 Priming tee & check valve assembly
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q 080 AC Solenoid valve
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q 083 DC Solenoid valve
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q 087 Manual shut-off valve, bronze
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q 088 Manual shut-off valve, fire rated
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q 090 Foot valve
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q 093 Fusible link valve
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q 095 Pressure relief valve
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q 100 Pressure gauge
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q 101 Vacuum gauge
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q 103 Flow gauge
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q 104 Ball motion flow indicator
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q 120 Extra 1” NPT pipe connection
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q 125 Extra supply suction tube
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q 130 Oversize pipe connection,
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q 131 Oversize pipe connection,
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q 140 Special paint color
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q 141 Epoxy primer
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q 150 Extra-heavy tank construction
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q 180 Weatherproof Modification
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q 185 2 or 3 complete day tanks
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q 190 Overflow basin
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q 191 Rupture float switch
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q 192 Basin drain hand valve
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q 194 Gravity drain for overflow basin,
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q 195 Screen top for overflow basin
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q 196 Weatherproof cover
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1 ¼" to 2 ½" NPT
3” to 6” NPT
mounted on common base
use with option 190
for overflow basin
Control Devices and Alarms
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q 260 Disconnect switch
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q 261 System circuit breaker
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q 262 Control power transformer
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q 265 Day tank heater
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q 270 Power available green pilot light
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q 280 Operation mode selector switch
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q 285 Loss of flow alarm
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q 295 Remote low fuel level alarm
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dry signal contacts
080 Solenoid valve 376 Manual reset
solenoid valve
180 Weatherproof Modification 190 Overflow basin 196 Weatherproof cover
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q 297 Remote high fuel level alarm
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q 299 Auxiliary relay, use w/options 295
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q 311 Local/remote low fuel level alarm,
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q 312 Local/remote high fuel level alarm,
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q 325 High fuel level emergency
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q 326 High level cutout for
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q 329 Low fuel level red light
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q 333 Critical low fuel level
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q 334 Alarm horn
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q 340 “Pump Running” amber light
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Options Checklist
dry signal contacts
& 297 above
sensing 30% of capacity
sensing 103% of capacity
pump-stop switch
SDE Series only
alarm-engine shut down
Simplex, Inc., 1139 North MacArthur Blvd., Springfield, IL 62702-2314 • 217-525-6995 (24 Hr.) • Fax 217-525-7984 • www.simplexdirect.com
© 2000 Simplex, Inc. All Rights Reserved. • Printed in the USA. • Design subject to change without notice. • 7A40225F
FUEL OIL DAY TANKS - SST Series Engineering Submittal • page 8
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q 6151/3 HP, 110V AC, 1ø, 50 Hz motor, ODP
Options Checklist cont’d
Duplex Pump Systems
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q 345 Multifunction duplex pump
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q 346 Two running time meters
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q 347 Manual duplex pump selector switch
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controller
Gravity Fed Day Tanks
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q 060, Solenoid valve,
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080, with fuel strainer, on 087 intake to prevent tank flooding
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q 376 Manual reset, normally open,
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q 377 Siphon-break solenoid valve
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q 378 Anti-siphon valve
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q 383 Overflow-return tank
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q 390 Overflow return pump & controller
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q 150 Extra-heavy tank construction
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q 190, Overflow basin and
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electrically operated valve
for remote installation
191 Overflow alarm
Sight Glasses
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q 211 Safety sight glass
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q 212 Electric level gauge on tanks,
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q 214 Digital fuel flow indicator
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without rupture basins
12" min. tank depth
Fuel Oil Coolers
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q 396 Radiator with electric fan,
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flow switch
Pumps and Motors
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q 002 Deletion of Standard Pump & Motor.
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q 400 7 GPM pump
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q 410 10 GPM pump
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q 415 17 GPM pump
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q 417 25 GPM pump
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q 420 3 GPM pump
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q 422 5 GPM pump
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q 424 11 GPM pump
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q 426 13 GPM pump
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q 428 36 GPM pump
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q 430 45 GPM pump
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q 432 61 GPM pump
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q 510 Transformer,
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q 511 Transformer,
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q 6051/3 HP, 230V AC, 1ø, 60 Hz motor, ODP
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10A @ 125/250V AC, 10A @ 30V DC, Form C contacts provided
480/120V AC, 1ø, 50-60 Hz
480/120V AC, 1ø, 50-60 Hz
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q 6161/3 HP, 220V AC, 1ø, 50 Hz motor, ODP
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q 6211/3 HP, 230/460V AC, 3ø motor,
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q 6221/3 HP, 230/460V AC, 3ø motor,
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q 6301/3 HP, 12V DC motor
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q 6351/3 HP, 24V DC motor
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q 6451/3 HP, 115V AC, 1ø, 60 Hz, motor, TEFC
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q 700 ½ HP, 115V AC, 1ø, 60 Hz motor, ODP
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q 705 ½ HP, 230V AC, 1ø, 60 Hz motor, ODP
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q 715 ½ HP, 110V AC, 1ø, 50 Hz motor, ODP
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q 716 ½ HP, 220V AC, 1ø, 50 Hz motor, ODP
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q 721 ½ HP, 230/460V AC, 3ø motor, ODP
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q 722 ½ HP, 230/460V AC, 3ø motor,
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q 730 ½ HP, 12V DC motor
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q 735 ½ HP, 24V DC motor
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q 745 ½ HP, 230/115V AC, 1ø, 60 Hz
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q 768 Single phase magnetic
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q 770 3-phase magnetic motor starter
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q 800 ¾ HP, 115V AC, 1ø, 60 Hz motor, ODP
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q 805 ¾ HP, 230V AC, 1ø, 60 Hz motor, ODP
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q 825 ¾ HP, 230/460V AC, 3ø, 60 Hz
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q 900 1 HP, 115V AC, 1ø, 60 Hz motor, ODP
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q 905 1 HP, 230V AC, 1ø, 60 Hz motor, ODP
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q 925 1 HP, 230/460V AC, 3ø, 60 Hz motor,
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Optional motors requiring SPS/SKS Pump Set when used with 10 through 400 gallon models
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q 1000 1½ HP, 115V AC, 1ø, 60 Hz motor , ODP
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q 1005 1½ HP, 230V AC, 1ø, 60 Hz motor , ODP
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q 1025 1½ HP, 230/460V AC, 3ø, 60 Hz
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q 1100 2 HP, 115V AC, 1ø, 60 Hz motor , ODP
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q 1105 2 HP, 230V AC, 1ø, 60 Hz motor , ODP
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q 1125 2 HP, 230/460V AC, 3ø, 60 Hz
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q 1200 3 HP, 115V AC, 1ø, 60 Hz motor , ODP
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q 1205 3 HP, 230V AC, 1ø, 60 Hz motor , ODP
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q 1225 3 HP, 230/460V AC, 3ø, 60 Hz
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q 1305 5 HP, 230V AC, 1ø, 60 Hz motor , ODP
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q 1322 5 HP, 230V AC, 3ø, 60 Hz motor, TEFC
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q 1325 5 HP, 230/460V AC, 3ø, 60 Hz
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q 1405 7½ HP, 230V AC, 1ø, 60 Hz motor, ODP
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q 1422 7½ HP, 208V AC, 3ø, 60 Hz motor, ODP
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q 1425 7½ HP, 230/460V AC, 3ø, 60 Hz
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ODP, w/starter
TEFC, w/starter
TEFC, w/starter
motor, TEFC
motor starter
motor, ODP, w/starter
ODP, w/starter
motor, ODP, w/starter
motor, ODP, w/starter
motor, ODP, w/starter
motor , ODP, w/starter
motor , ODP, w/starter
Simplex, Inc., 1139 North MacArthur Blvd., Springfield, IL 62702-2314 • 217-525-6995 (24 Hr.) • Fax 217-525-7984 • www.simplexdirect.com
© 2000 Simplex, Inc. All Rights Reserved. • Printed in the USA. • Design subject to change without notice. • 7A40225F
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