Simplex PAM Series, PGM Series, 40 Series, 50 Series Operating & Maintenance Instructions

HYDRAULIC & MECHANICAL POWER
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PAM & PGM SERIES
PRO - MAG
40 & 50 SERIES AIR & GASOLINE POWER PUMPS
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Operating & Maintenance Instructions For 1
1/2 H.P. Air & Gasoline Pumps
and 8 H.P. Gasoline Pump.
1.5 H.P. Air Pumps
3.5 and 8 H.P. Gas Pumps
Part Sheet #: 54393 Revised: 12-01
SIMPLEX DIVISION OF TEMPLETON, KENLY & CO., INC.
2525 Gardner Road • Broadview, Illinois 60155 • (708) 865-1500 / Fax (708) 865-0894 www.tksimplex.com
SAFETY
1-1. Working Pressure
The pump's maximum working pressure is 10,000 PSI (700 kg/cm
2
). Make sure that all hydraulic equipment used with this pump are rated at 10,000 PSI operat­ing pressure.
1-2. Hydraulic Connections
Never disconnect or connect any pressurized hydraulic hoses or fittings.
or open all hydraulic controls several times to assure that the system has been depressurized. If the system includes a gauge, double check the gauge to assure pressure has been re­leased.
When making connections with quick disconnect couplings,
are fully engaged
tightened and leak free.
CAUTION: Loose or improperly threaded fittings can be potentially dangerous if pressur­ized, however, severe over tightening can cause premature thread failure. Fittings need to be tightened secure & leak free. Never hold or stand directly in line with any hydraulic connec­tions while pressurizing. Never grab, touch or in any way come in contact with a hydraulic
!
pressure leak. Escaping oil can penetrate the skin and a serious injury can result.
Do not subject the hose to potential hazard such as sharp surfaces, extreme heat or heavy
* impact. Do not allow the hose to kink & twist. Inspect each hose for wear before it is used.
. Threaded connections such as fittings, gauges, etc. must be securely
make sure the couplings
Shift,
Electrical Power for Solenoid valves (normally 12 or 24 volts)
1-3.
1. CHECK FOR PROPER ELECTRICAL SUPPLY BEFORE CONNECTING.
2. DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE OR IN THE PRESENCE OF CONDUCTIVE LIQUIDS. a. Do not use a power or extension cord that is damaged or has exposed wiring. b. Solenoids come equipped with a three prong grounding type plug to fit the proper grounded type electrical outlet. Do not use a two prong ungrounded extension cord as the pump's motor must be grounded.
Jacking Safely
1-4.
You must know the weight of what you intend to lift and choose a ram with at least 10%
more capacity.
The ram should be placed on a
solid foundation so that the base of the ram is fully supported. The load must be centered on the ram, or equally distributed on mul­tiple rams. Off center loading can result in the ram slipping out and loss of the load.
Never crawl or place any part of your body under any load at any time. Insert
blocking or cribbing under the load as you lift. Hydraulic rams are meant for lifting
only and should not be used to support the load for any period of time.
You should obtain and be familiar with the American National Standards Institute rules that apply to hydraulic rams and jacks (ANSI B30.1).
- 2 -
INSTRUCTIONS BEFORE USE
Read carefully. Most malfunctions in new equipment are the result of improper operation
and/or improper set-up assembly.
Preparation: Remove pump from shipping container -- but do not remove any plugs or
valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from contaminating system.
Inspection: Visually inspect all components for shipping damage. If any damage is found, notify carrier immediately.
Electrical Connections: Solenoid valves only.
2-1.
Air Connections for AIR POWER PUMPS: Use only clean, dry, well lubricated air.
Gasoline Motor Oil and Fuel:
1. Above 32 degrees Fahrenheit use S.A.E. 10 W 30 (Motor only )
2. Below 32 degrees Fahrenheit use S.A.E. 5 W 20 (Motor only )
3. Oil sump capacity - -About 1.3 pints or check dip stick
4. Use clean, unleaded automotive gasoline ( without alcohol )
2-2. Hydraulic Connections:
Check hydraulic
located on reservoir plate. Oil level should be
oil level to prevent possible pump burnout. Open the red plastic fill plug
approximately 2" from top of reservoir plate -- with cylinders retracted and motor off. Add Simplex oil as necessary. Do not mix different grades of oil, or types of oil.
Make sure all desired gauge, valve, hose and quick coupler connections are tight and
secure before operating (See Section 1.2). The pumps pressure ports are 3/8 NPTF and are
located just below the control valve. (See Section 3-1).
The use of a pumps and Mounted on a gauge adapter between the pump and cylinder, the gauge permits the operator to monitor loads on cylinders.
pressure gauge is strongly recommended for normal operation of these
required when the external adjustable relief valve pressures are changed.
Do not exceed rated capacity of equipment connected to pump. Where shock loading
or unsteady loads may cause overloading of cylinders, the operator must use larger capacity cylinders to provide additional operating margin.
2-3.
Starting instructions ( Gasoline Motor )
• Hydraulic control valve in neutral ( center position ): • Throttle to choke position ( extreme right ): Grasp STARTER HANDLE and pull rope out slowly to engagement: • Pull rope with a rapid, continuous full stroke and let rewind slowly, and do not allow to snap back. • Move the control lever to "HIGH SPEED" position then to "RUN" as the engine warms.
- 3 -
OPERATING INSTRUCTIONS AT A GLANCE
Before Operating Pump:
1. If your pump is equipped with a SIMPLEX SOLENOID be sure the electrical connection is grounded. Check that your power supply agrees with the requirements of the sole­noid.
2. Use only cylinders, hoses and equipment rated at 10,000 PSI.
3. Make sure all hose and fitting connections are tight and secure. Hoses cannot be kinked or twisted.
4. Oil level should be 1 to 2" from the top of the reservoir plate, with cylinders retracted and motor off.
5. Never operate the pump with the directional control valve in advance or retract at 10,000 PSI without ram movement for more than 1 minute. Leaving the valve in the advance or retract position without the rams piston rod moving will overheat the oil.
After Completing the Job:
1. Before disconnecting hoses, fittings, etc., first be sure the ram is retracted & unloaded, then unplug the power cord and shift the hydraulic controls several times to release system
pressure.
2. Store the pump in a clean, dry area.
Periodic Maintenance:
1. Completely change the hydraulic oil and clean the oil filter screen and magnet (located in the reservoir) twice a year. (Use Simplex oil only, Model # AO1, 1 gallon). Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated. Using oil other than Simplex Brand voids the pumps warranty.
2. Contact an AUTHORIZED SIMPLEX SERVICE CENTER if there are any problems with the equipment.
- 4 -
OPERATION
3-1. Control Valves:
a. 2-Way Valve for Single Acting Rams
To Advance.........turn lever to the right
& start motor.
To Hold................turn motor off.
To Retract............turn lever to the left.
b. 3-Way Valve for Single Acting Rams
To Advance..........push lever to right.
For Neutral/Hold...place lever in middle.
To Retract.............push lever to left.
c. 4-Way Valve for Double Acting Rams
Pushing lever to right directs pump output to right-hand port. Pushing lever to left directs pump output to left-hand port. Center position is neutral/hold. Pump output is directed back to tank.
* Useable 3/8 NPTF port
*
Return ports only. (Marked T)
B *
B *
* A
* A
* A
* A
3-2.. Before starting pump,
prevent accidental lifting or moving of load. Start the pump and let the pump idle for a few minutes.
Bleeding the Hydraulic System--air can be removed from the system by fully advancing
3-3.
and retracting the hydraulic cylinder several times with the pump elevated so its reservoir is higher than the cylinder. Single-acting cylinder should be inverted, and double-acting on their side with the coupling fitting up. When the trapped air is removed from the hydraulic circuit, the cylinder will advance and retract smoothly. Sluggish cylinder action is usually the first sign of air in the system.
3-4. Move lever to Advance position (as described above) to activate ram or cylinder. To hold
load, place lever into Neutral/Hold. Move lever to Retract position (as described above) to release load.
3-5. Never operate the pump at 10,000 PSI without ram movement for more than 1 minute without
shifting the control valve to neutral.
place valve in Neutral/Hold position (as described above) to
Leaving the valve in the advance or retract posi-
tion without the piston rod moving will overheat the oil.
- 5 -
MAINTENANCE
WARNING: THE ELECTRICAL POWER CORD MUST BE DISCONNECTED FROM ELEC­TRICAL OUTLETS BEFORE PERFORMING MAINTENANCE OR REPAIR PROCEDURES.
4-1. Maintain Oil Level -- check hydraulic oil level every 30 hours of operation. Add Simplex oil
(Model # AO1 -- 1 gallon) when necessary. Oil level should be no more than 2" from top of reservoir plate -- with cylinders retracted and motor off.
Completely change oil at least twice a year. The following conditions require more frequent oil changes: a. Rigorous duty, where oil temperature may reach 140 F. b. High humidity environment and extreme changes in temperature that can result in con-
densation inside the reservoir.
c. Dirty or dusty environments that may contaminate the oil.
4-2. Clean Oil Filter Screen Once a Year
a. Loosen and remove reservoir plate bolts. Lift pump unit off the reservoir, being careful not
to damage the gasket. b. Unscrew screen from bottom of pump unit and clean with nonflammable solvent. c. Blow dry and reassemble.
4-3. Keep areas around pump unobstructed to provide good air flow around the motor and pump.
Keep the motor and pump as clean as possible.
4-4. Adjusting the External Relief Valve:
a. Install gauge and gauge adapter between pump and cylinder. b. Remove cover to expose adjusting screw. Place valve lever in Neutral/Hold position and
start motor. Move lever to direct pump output to pressure port (Advance). c. Insert allen wrench into adjusting screw in the hole on the lower left side of valve. d. Turn adjusting screw clockwise to increase, or counter clockwise to decrease pressure .
(Do not exceed 10,000 PSI.) e. Check valve setting by shifting the valve to advance and retract cylinder several times.
Maximum gauge reading should remain constant.
4-5. Flushing the Pump. If you suspect your pump has been contaminated or discover sludge or
other deposits on internal components, you should thoroughly flush the pump. a. Remove the old oil from the reservoir, then thoroughly clean the reservoir and refill with a
clean, nonflammable flushing oil. b. Reassemble the pump and motor to the reservoir. c. Now run the pump in no load condition for 1 or 2 minutes maximum. d. Unplug the pump and remove the motor and pump assembly again. Now drain the flush-
ing oil and reclean the inside of the reservoir. (Make sure flushing fluid is also drained
from pump assembly). Refill the reservoir with Simplex hydraulic oil and reassemble the pump.
- 6 -
TROUBLESHOOTING
If the procedures listed below do not remedy the problem -- the pump will require service and should be taken to an authorized Simplex service center for repair
Problem Cause -- Solution
Sporadic Cylinder Action
Motor Will Not Start
Noisy Operation
Pump Oil is Over Heating
1. Air in the hydraulic system. See Sec. 3-3 for correct bleeding procedure.
2. Check reservoir oil level.
Check manufacturer's operating instructions.
1. Air in system. (See Sec. 3-3 for bleeding procedure).
2. Be sure the oil reservoir is filled to normal level.
3. Check all points where air might leak into system.
1. Oil viscosity too high. Replace with Simplex #9.
2. Check for high pressure leakage on upper pressure plate. (Leaking at plug).
3. Oil level is low. Fill reservoir to normal level, or refit the pump with larger reservoir.
4. (See Section 3-5)
Pump Runs but Will Not Pump Oil
1. Pump is not primed. Run pump a few minutes tipping from side to side.
2. Check to make sure that externally adjustable relief valve set properly. Check internal relief valve.
3. Damaged O-Rings. Take to nearest Simplex service center for repair.
4. Defective control valve. (Troubleshoot separately).
- 7 -
18948
PUMP ASSEMBIES 40 SERIES GAS PUMP
46
21
35
36
37 38
43
38
18 14
15
46
16
11
12 13
10
9 42
1
8
7
25
21
25
22
24
41
50
49
48
47
23
18
17
45
2019
34
29
18
44
28
30
33
32
6
5
3
4
2
31
26
27
55
53 54
- 8 -
18948
PUMP ASSEMBIES 40 SERIES GAS PUMP
ITEM
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 41 42 43 44
PART NO.
68507 68360 66033 66474 68906 66106 66108 68829
56020322
68978 68945 67868 68340 68810 93950 68535 66043 90906 66046 68851 91701 68981 68242 68920 97641 68848 68849 68883 68850 68921 68894 68255 68927 89148 68225 81332 68226 85726 68569 69513 66042 68891
QTY.
1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 5 1 1 2 1 1 1 2 1 1 2 1 1 2 4 1 1 1 1 1 2 1 2 1 3
DISCRIPTION
2 Piston Pump Body Roller Bearing Thrust Bearing Race Bearing Ecc. Shaft Assm. Thrust Bearing Race Bearing Adaptor Shaft Assm. O-Ring Retaining Ring Adaptor Piston .225 Dia. Piston .225 Dia Piston Spring Ball Stop 1/4 Socket Pipe Plug Piston Unloading Assm. Ball Retainer 803C-7D Ball Bearing Intake Seat Tube Assm. R102-10B Ball Bearing Spring Set Screw Nut-Hex Jam Soc Pipe Plug Steel Center Plate .11 Bottom Plate Gear Pump Shaft-Idler Screen Guide Tube Screw Plate-Screen Mount Screw Spring Roll Pin 1/8 x 15/16 Ball Stop Screw Gasket Return Tube Backup Washer Spring Bearing
ITEM
45 46 47 48 49 50 53 54 55
PART NO.
68892 81093 68004 68003 66085 66083 68502 82892 82687
QTY.
1 2 1 1 1 1 1 2 2
DISCRIPTION
Retaining Ring PIpe Plug Ext. Relief Seat Ext. Relief Cone Valve Relief Spring Adjust Screw Piston Block Assm. SHCS 5/16-24 X 2 Screw
- 9 -
18721
PUMP ASSEMBIES FOR 40 SERIES AIR PUMP
46
21
35
36
37 38
43
38
18 14
46
16
15
11
13
12
10
9 42
1
879 42
25
21
25
22
24
17
41
50
49
48
47
23
20
19
18
34
29
18
32
44
45
27
28
30
33
6
5
4
3
2
31 26
55
53
54
56
57
58
- 10 -
For 5 & 10 Gallon Reservoir.
18721
PUMP ASSEMBIES FOR 40 SERIES AIR PUMP
ITEM
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 41 42 43 44
PART NO.
68507 68360 66033 66474 69082 66106 66108 68829
56020322
68978 68915 68830 68340 68810 93950 68535 66043 90906 66046 68851 91701 68981 68242 68920 97641 68848 68849 68883 68850 68921 68894 68255 68927 89148 68225 81332 68226 85726 68569 69513 66042 68891
QTY.
1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 5 1 1 2 1 1 1 2 1 1 2 1 1 2 4 1 1 1 1 1 2 1 2 1 3
DISCRIPTION
2 Piston Pump Body Roller Bearing Thrust Bearing Race Bearing Ecc. Shaft Assm. Thrust Bearing Race Bearing Adaptor Shaft Assm. O-Ring Retaining Ring Adaptor Piston .210 Dia. Piston .210 Dia Piston Spring Ball Stop 1/4 Socket Pipe Plug Piston Unloading Assm. Ball Retainer 803C-7D Ball Bearing Intake Seat Tube Assm. R102-10B Ball Bearing Spring Set Screw Nut-Hex Jam Soc Pipe Plug Steel Center Plate .11 Bottom Plate Gear Pump Shaft-Idler Screen Guide Tube Screw Plate-Screen Mount Screw Spring Roll Pin 1/8 x 15/16 Ball Stop Screw Gasket Return Tube Backup Washer Spring Bearing
ITEM
45 46 47 48 49 50 53 54
55 *56 *57 *58
PART NO.
68892 81093 68004 68003 66085 66083 68832 82892 82687 88058 80240 68884
QTY.
1 2 1 1 1 1 1 2 2 1 1 1
DISCRIPTION
Retaining Ring PIpe Plug Ext. Relief Seat Ext. Relief Cone Valve Relief Spring Adjust Screw Piston Block Assm. SHCS 5/16-24 X 2 Screw Tube Coupling Screen & Tube
* For 5 & 10 Gallon Reservoir Only.
- 11 -
21
35 36
38
37
15
16
43
46
# 69296
8 HP Gasoline Motor
18
14
39
11
12
13 10
42
1
9
47
25
49
41
48
50
22
21
25
24
23
20
17
18
19
20
32
45
29
44
18
32
28
27
8
7
6
3
31 26
5
4
55
2
30
54
53
56 57
58
- 12 -
# 69296
8 HP Gasoline Motor
Item #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 36 37 38 41 42 43 44 45 46 47 48 49 50 53 54 55 56 57 58
Part #
68529 68360 66033 66474 68906 66106 66108 68829 56020322 68978 68915 68830 68340 68810 93950 68535 66043 90906 66046 68851 91701 68981 68242 68920 97641 68855 68849 68896 68850 68898 68922 68255 68225 81332 68226 95726 68569 69513 66042 68891 68892 81093 68004 68003 66085 66083 68832 69392 82687 88058 80240 68884
Descreption
4Piston Pump Body Roller Bearing Bearing Bearing Race Eccentric Asm. Thrust Bearing Bearing Race Adapter Shaft Asm. O-Ring Retaining Ring .210 Piston Adapter Piston .210 Piston Spring Ball Stop Pipe Plug Piston Unloading Asm. Ball Retainer Ball Intake Seat Tube Asm. Ball Unloading Valve Spring Set Screw Hex Jam Nut Socket Pipe Plug Center Plate Bottom Plate Gear (Pump) Idler Shaft Piston Block Asm. Guide Tube Screw Spring Roll Pin Ball Stop Screw Gasket Return Tube Back Up Washer Spring Bearing Retaining Ring Pipe Plug Seat - Relief Cone - Relief Spring - Relief Adj. Screw Piston Block Asm. S.H. Cap Screw S.H. Cap Screw Tube / nipple coupling screen and tube
Quantity
1 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 9 1 1 2 1 1 1 2 1 1 2 1 2 2 4 1 1 1 2 1 2 1 3 1 2 1 1 1 1 1 6 6 1 1 1
- 13 -
4
29
33
30
25
32
3
31
25
35
36
9
13
38
16
13
11 2
7
37
23 17
42
28
27
19
26
34
21
20
5
28
18
8
15
24
1
GASOLINE
POWER PUMPS
- 14 -
7
12
6
9
16
13
4
3
19
22
10
11
14
2
23 17
21
12
20
5
6
15
8
9
24
40 SERIES AIR POWER
PUMPS
- 15 -
18
7
PGM & PAM POWER PUMPS
DESCRIPTION
NUMBER
PART
ITEM
1
18135
2
68000
3
66012 MOTOR GASKET
4
68231
5
66014
6
68251 68258
7 8
68551 69090 18388
9
18389
10
69042
11
87492 68433
12
68392
13
93594
14
68571
15
68963 18721 18874 18948
16
68116 69296 86095
17
65891
18
87145 88559
19
68311 84579
20
93599 68349
21
18379
22
69026
23
65892
24
66021 MAGNET
25
66121 MOTOR RISER PLATE
26
97268
27
86513
28
68682 COVER PLATE
29
85454 GAS ENG ADPT
30
68163 SPACER - COUPLING
31
68124 MTROR ADPT
32
93544 SCREW
33
93943 LOCK WASHER
34
68164 FLEX CPLG
35
69294 STUB SHAFT
36
68119 KEY
37
96550 RETAIN'G KEY
38
69298 SPACER CPLG
OIL / GAL. BREATHER VENT
PUMP GASKET RES. GASKET
VALVE GASKET PLUG SAE #4 PUMP GASKET
RESERVOIR
HANDLE PIPE PLUG
MANIFOLD
SCREW-MOTOR
FILLER PLUG VALVE ADAPTER ASM
PUMP ASM
SCREW - COVER PLUG - SHIPP'G
AIR MOTOR GAS MOTOR
MANIFOLD SCREW VALVE PIN - DOWEL
WASHER
SCREW SCREW
PGM5036
PGM4045
PGM4042
PGM4035
PGM4032
PAM4045
PAM4042
PAM4035
PAM4032
22 2266 66 1111 1111 11 1111 1111 1111 1111 1111 1111 1111 1111 1111 1111 1111 1111 11 11
11 11
11 11 1111 1111 11 11 11 1
11
1111 1111 11 1111 1111 11 11
11
11
11
11 1122 22 1111
3333 3333 11 11
11 11
1111 1111
12 12 12 12
11 11
1111 1111 11
1
11
11
11 11
12
1111
1111 2222 1111
11 11
11 11 11 11 11 11
11
11
2222222222
11
121212
12 12
11 33 1
12 12
11
4
11 11 11 33 33 11 11 11 11 11
PGM5046
21
1 11
4
- 16 -
PGM & PAM POWER PUMPS
2
Assembly #68829
Item
1
3
Item
Part
No.
1
68219
2
66030
3
68901
Assembly #68535
Part
Description
Adapter-Shaft Bearing Seal
Description
Qty.
1 1 1
Qty.
No.
1
68209
2
5602010
3
1
3
2
4
3
2
4
1
Item
68145
4
93837
Part
Piston O-Ring Back-Up Ring Roll Pin
Assembly #69082 - AIR
Assembly #68906 - GAS
Description
1 1 1 1
Qty.
No.
1
68859
1
68907
2
69081
3
66108
4
67863
Shaft Ecc. - AIR Shaft Ecc. - GAS Ecc. Bearing Assembly Race Bearing Retaining Ring
1 1 1 1 1
1
16 14 13
15
4
Item
1
3
2 3
2
4 5
12
11
10
5
2
6
6 7 8
9 10 11 12
7
14
9
8
13 14 15 16
Assembly #68832 & #68502
Part No.
68832 68501 90906 66042 68810 66043 66046 86269 68825 85727 68915 68340 68830 68970
5602008
93949
56080087
Part No.
68502 68501 90906 66042 68810 66043 66046 86269 68825 85727 68945 68340 67868 68970
5602008
93949
56080087
Piston Block Ball St 803C-7D Spring Ball Stop Ball Retainer Intake Seat Gasket Screw Gasket Adapter Spring Piston Piston (Pump) Adapter Assembly O-Ring SOC Pipe Plug 1/8 Back-Up Ring
Description
Qty.
1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 2
- 17 -
3 WAY & 4 WAY VALVE MANIFOLD
7
8
SECTION A-A
A
A
9
2
AR
10
6
5
11
SECTION B-B
B
B
34
8
R
1
Assembly #69570 3 Way Manifold
Item
Part No.
Description
Qty.
69570
1
69569
2
68197
3
68004
4
7
5 6 7 8
9 10 11
68003 66085 69104 84084 97641
5602014
69124 69105
Ret. Valve Manifold Nozzle-Valve Seat-Ext. Relief Cone-Ext. Relief Spring Rel. Valve Adjusting Screw Flush SOC 3/8-18 PTF 1/16 SOC Pipe Plug O-Ring Washer 7/16 Nylon Acorn Nut
1 1 1 1 1 1 3 2 1 1 1
Assembly #69100 4 Way Manifold
Part No.
Item
Description 69100 69099
1
69104
2
69105
3
69124
4
66085
5
68003
6
68004
7
84084
8
8
B AA
4
3
2
1
4 Way Valve Manifold Adjusting Screw Acorn Nut Washer 7/16 Nylon Spring Rel. Valve Cone - Ext. Relief Seat - Ext. Relief Flush SOC 3/8-18 NPTF
6 7
5
- 18 -
Qty.
1 1 1 1 1 1 1 2
8
3 WAY & 4 WAY LOCKING VALVE MANIFOLD
2
1
3
4
5
Assembly #68581 4 Way Lock Valve Manifold
Item
Part
Description
Qty.
No.
1
68591
2
92549
3
68637
4
5602113
5
89435
6
8
6
2
14
15 16
17
8
9 10 11 12 13 14 15 16 17
56021115
5602010
66083 66085 68003 68004
5608106
68589
5602106
68636 68590
Valve Body Ball - 1/4 Release Gland O-Ring 2-113 Release Screw Assm. O-Ring 2-111 O-Ring 2-010 Adjusting Screw Relief Valve Spring Relief Valve Cone Relief Valve Seat Back-Up Washer 8-106 Ball retainer O-Ring 2-106 Spool Ball Seat
1 3 1 1 1 1 1 1 1 1 1 2 2 1 1 2
9
10
12 13
11
2
Assembly #69077 3 Way Lock Valve Manifold
Item
Part
Description
Qty.
No.
1
21
18
11
13
14
7
5
4
6
12
10
23
18
19
20
9 8
15
17
16
23
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
69112 68004 68003 66085 66083
5603908
69113
5602010
68145
5602012
65881 68189 68183 68184 92550 68080 68187
5602014
68197 69114 81093 97641 68188
5602008
Valve Body Lock Valve Seat-External Relief Cone-External Relief Spring Release Valve Adjustable Screw O-Ring Retainer O-Ring Back-Up Washer O-Ring Back-Up Ring Pilot-Spool Gasket-Plug Plug-Spool 3HJ-23C Ball Bearing Gasket Washer Port Adapter O-Ring Nozzle-Valve Diffuser Pipe Plug Plug (Not Shown) Compression Spring O-Ring
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1 1 1
- 19 -
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Qty.
1
Description
2 Way Valve Block
Valve Stem
No.
Part
69092
69095
1
Item
2
O-Ring
Back-Up Washer 8-111
Ball 5/16 R102
91701
5602111
5608111
3
4
5
Pin Roll 1/8 x 1/2 LG
Valve Handle
Screw
Seat-External Relief
Cone-External Relief
Spring Relief Valve
Adjusting Screw
93835
69091
85961
68004
68003
66085
69104
6
7
8
9
1
10
12
Spring
Adapter Assembly
1/16 Pipe Plug Flush
Acorn Nut
Hex St. Pipe Plug
68963
40049
69105
17
18
87145
19
5623007 13
14
7
Washer 7/16 Nylon
69124
20
0
6
8
2
12
9
3
4
5
13
11
10
14
1
13
69094
2 WAY VALVE
19
17
- 20 -
18379 VALVE ASSEMBLY
68349 RETRACTOR VALVE ASSEMBLY
18
17
16
15
7
14
13
12
11
1
2
10
9
8
5
6
5
4
3
19
20
A
"A" "A"
View "A-A"
21
22
2
23
ITEM
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PART NO. 68160
56020112 68180 5602225 68026 68155 5602012 68035 68024 93804 5602011 65882 68181 68028 68025 92549 68032 68157 68033 68034 85317 5602008 93598
QTY.
18379
1 4 1 1 2 1 1 1 1 1 3 3 3 3 1 1 1 1 1 1 2 1 4
QTY.
68349
1 2 1 1 2 1 1 1 1 1 6 4 4 4 1 1 1 1 1 1 2 1 4
68349 - Use
18379 - Use
11
2
DESCRIPTION
Rotor Assembly O-Ring Subplate-Valve. O-Ring Thrust Washer Thrust Bearing O-Ring Upper Valve Blk. Detent & Stop Plt. Driv-Lok Pin O-Ring Back-up Washer Shear Seal Spring Washer Detent Spring Ball .250 Dia. Washer-Handle Flat Grip Handle Acorn Nut 1/2-20 Soc. Hd. Capscrew O-Ring Valve Mounting
- 21 -
43022 VALVE AIR TORQUE OC
7
3
4
8
2
5
1
6
ITEM
1 2 3 4 5 6 7
PART NO.
68725 41954 68388 68389 68711 56020112 43358 433598
DESCRIPTION
VALVE ASSY. AIR CYL ASSY
COVER GASKET SPRING O'RING SCREW SCREW
QTY
1 2 1 1 2 4 4 8
- 22 -
41950 MOTOR PENDANT AIR ASSEMBLY
4
1
ITEM
2 3
7
PART NO.
1
41968 41969 41963
2
3
5
6
DESCRIPTION
BODY-PENDANT BLOCK-AIR PENDANT CARTRIDGE-AIR
QTY
1 1
2 4 5 6 7
41964 68808 41970 6069613
SWIVEL FITTING
RETAINING RING CARTRIDGE-CAP
SAFETY VAL BALL
3
2
2
3
- 23 -
AIR VALVE ASSEMBLY
ADVANCE
COIL
14
12
5
13
12
11
5101
MOTOR
7
B
2
5
RETRACT
COIL
42
1
1
7" LG
8
2
4
1
P
A
6
31
2
9
3
TUBE FROM FILTER/LUBE
8
ITEM
1 2 42380 3 86872 4 42968 5 42667 6 42668 7 8 69361 9 43514
10 69852 11 4100067 12 68794 13 68797
PART NO. DESCRIPTION
69362
69547
4351514 AIR VALVE 4W / 2POS 1
SWIVEL NUT ELBOW SWIVEL ADP 1/8 90 2 SWIVEL ELBOW 1/4 1 SWIVEL TEE 1/8 REDUCER BRANCH TEE 1 HOSE BARB NYLON TUBING AIR VALVE 3W / 2POS 1 MALE RUN TEE NIPPLE MALE ELBOW TUBE MALE CONNECT TUBE
QTY
- 24 -
5
1 3
1 2
1 1 2 1
68790 FILTER / LUBE ASSEMBLY
ASSEMBLE WITH LOCTITE 242
6
4
1
3
2
5
7
ITEM
1 2 3 4 5 6 7
PART NO.
86241 86242 87320 68791 69936 85851 68798
DESCRIPTION
AIR FILTER AIR LUBRICATOR PIPE NIPPLE BRACKET WELD'M REDUCER AIR VALVE HOSE BARB ELBOW
QTY
1 1 1 1 1 1 1
- 25 -
69470 FILTER BLOCK ASSEMBLY
4
5
2
3
1
ITEM
2 3 4 5 6
6
PART NO.
1
69546 69670 69144 93950 56020112 5602008
DESCRIPTION
FILTER BLOCK OIL FILTER ADAPTER-FILTER PIPE PLUG 1/4 O'RING O'RING
QTY
1 1 1 2 4 1
- 26 -
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