Welding FuelPort to Tank 10
Attaching FuelPort to Post 10
Attaching FuelPort to Base 11
Mounting FuelPort Recessed into Wall 11
Mounting Full-Size FuelPort 11
FuelPort Post ................................................................................................... 10
FuelPort Base ................................................................................................... 10
1 WARNINGS AND CAUTIONS
SAFETY
INFORMATION
SYMBOLS
CAUTIONS
The following images indicate important safety information:
This General warning symbol points out important
information that, if not followed, could endanger
personal safety and/or property.
This Explosion warning symbol points out potential explosion hazards.
This Fire warning symbol points out potential fire
hazards.
This Electrical warning symbol points out potential
electrical shock hazards.
•Improper operation of this equipment such as neglecting its
maintenance or being careless can cause possible injury or
death. Permit only responsible and capable persons to install,
operate, and/or maintain this equipment.
•Potentially lethal voltages and amperages are present in these
machines. Ensure all steps are taken to render the machine
safe before attempting to work on the equipment.
•All hardware covered by this manual have dangerous electrical voltages and can cause fatal electrical shock. Avoid
contact with bare wires, terminals, connections, etc., on the
hardware, if applicable. Ensure all appropriate covers, guards,
grounds, and barriers are in place before operating the equipment. If work must be done around an operating unit, stand
on an insulated dry surface to reduce shock hazard.
•Do not handle any kind of electrical device while standing in
water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.
•If trained personnel must stand on metal or concrete while
installing, servicing, adjusting, or repairing this equipment,
place insulative mats over a dry wooden platform. Work on
the equipment only while standing on such insulative mats.
•The National Electrical Code (NEC), Article 250 requires the
frame of the equipment to be connected to an approved earth
ground and/or grounding rods. This grounding will help
prevent dangerous electrical shock that might be caused by a
ground fault condition or by static electricity. Never disconnect the ground wire.
•Wire gauge sizes of electrical wiring, cables, and cord sets
must be adequate to handle the maximum electrical current
Warnings and Cauons — 1
(ampacity) to which they will be subjected.
•Before installing or servicing this (and related) equipment,
make sure that all power voltage supplies are completely
turned off at their source. Failure to do so will result in hazardous and possibly fatal electrical shock.
•In case of accident caused by electric shock, immediately shut
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the
victim from the live conductor. If the victim is unconscious,
apply first aid and seek immediate medical attention.
•Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock or may
get caught in moving components causing injury.
•Keep a fire extinguisher near the hardware at all times. Do
NOT use any carbon tetra-chloride type extinguisher. Its
fumes are toxic, and the liquid can deteriorate wiring insulation. Keep the extinguisher properly charged and be familiar
with its use. If there are any questions pertaining to fire extinguishers, please consult the local fire department.
•The illustrations in this manual are examples only and may
differ from your unit.
2 — Warnings and Cauons
3 DESCRIPTION AND SPECIFICATION
The Simplex FuelPort is a compact, economical solution for
simple filling and spill prevention for fuel-storage tanks. The FuelPort includes all valves and fittings necessary for hose connection from a pumper truck.
The FuelPort is available in two models: The standard Fu-
elPort, which is 32 inches tall and has a 7-gallon containment
capacity, and the Full-Size FuelPort, which is 51.5 inches tall and
has a 20-gallon containment capacity, as well as a storage bin.
The FuelPort can be bolted to the tank, be attached to a base,
or attached via clamps to a 2” or 3” post.
The Full-Size FuelPort can be secured against a wall or floor.
Both models are suitable for use with fuel oil or gasoline.
4 — Descripon and Specicaon
Table 1 Specifications
Delivery Type
Enclosure
Inlet Connection
Shutoff
Types of Fuel
Inlet Fitting Size
Pumper truck
Weatherproof, lockable box with 7 gallon spill containment
Quick disconnect hose coupling with dust plug
Manual
Class I liquids, < 100°F flash point (Gasoline)
Class II liquids, 100°F - 140°F flash point (Diesel fuel)
2”, 3” or 4” (3” internals and 3” NPT outlet)
Spill
Containment
Surface Finish
Hand Pump
Capacity
Dimensions
(Approximate)
Weight
(Approximate)
FuelPort: 7 gallons
Full-Size FuelPort: 20 gallons
UL-listed powder-coat process
1 GPM
FuelPort: 24”W x 32”H x 20.5”D
Full-Size FuelPort: 35”W x 51.5”H x 24”D
FuelPort with Flush Wall-mounting Flange: 30”W x
38.5”H x 25”D
FuelPort: 129 lbs.
Full-Size FuelPort: 250 lbs.
FuelPort with Flush Wall-mounting Flange: 245 lbs.
Descripon and Specicaon — 5
Figure 1 FuelPort Dimensions
6 — Descripon and Specicaon
Figure 2 Full-Size FuelPort Dimensions
Descripon and Specicaon — 7
Figure 3 Recessed-Mount FuelPort Dimensions
8 — Descripon and Specicaon
4 UNPACKING
INCLUDED
C
OMPONENTS
AND PARTS
PRIMARY
I
NSPECTION
The following items are included with your FuelPort. If
any of the following are not included, please contact Simplex,
Inc., at 800-637-8603.
1. FuelPort
2. Manual
Preventative visual inspection of the
shipping crate and the fuel port is advised.
Mechanical problems due to handling
and vibration may occur. Never pump
fuel through a FuelPort before performing this procedure. The following inspection is recommended before installation
and as part of a 6-month maintenance
schedule or as the fuel port is relocated:
1. If the crate shows any signs of dam-
age, examine the fuel port in the cor-
responding areas for signs of initial
problems.
2. Check the entire outside of the cabinet
for any visual damage, which could
cause internal mechanical problems due to reduced clear-
ance.
If any problems are observed during
Primary Inspection, call
Simplex 24
hours a day
at
800-637-8603
Unpacking — 9
5 INSTALLATION
Recessed-
wall
installations
must be
specified
when the
fuel port is
ordered, as
they require
a different
cabinet
WELDING
F
UELPORTTO
TANK
The FuelPort can be installed in four ways:
1. Welded to a fuel tank
2. Attached to a post
3. Placed in a base
4. Recessed into a wall
The Full-Size FuelPort can be installed in
one way:
1. Bolted to wall/floor
You can mount the
FuelPort directly on a
storage tank by welding
two mounting brackets
Figure 4) to the tank
(
and bolting the FuelPort
to them.
Figure 4 Weld Brackets
Figure 5 FuelPort Post
ATTACHING
FUELPORTTO
POST
Follow all necessary
safety procedures when
welding the brackets
to your tank. Simplex
is not responsible for
damages or injuries sustained due to improper
safety precautions.
With the post mounting option, the FuelPort
can be attached to a
free-standing post (
ure 6
post to a concrete pad
and use the supplied
U-bolt post brackets to
attach the FuelPort to it.
).
To do so, attach the
Fig-
Figure 6 FuelPort Base
10 — Installaon
ATTACHING
FUELPORTTO
BASE
To affix the FuelPort to a base, simply attach the base to a
concrete pad using the predrilled holes in the base’s feet, then
affix the FuelPort to the base via the mounting holes on the front
(
Figure 6 on page 10).
MOUNTING
FUELPORT
R
ECESSEDINTO
WALL
MOUNTING
FULL-SIZE
F
UELPORT
To install the FuelPort recessed into a wall, prepare an opening matching the dimensions of the FuelPort and attach it via the
predrilled mounting flange. Ensure that the wall and mounting
hardware are sufficient to support the FuelPort’s weight. Simplex
is not responsible for damages occurring as a result of insufficient support.
The Full-Size FuelPort can be secured against a wall, a floor,
or both using the predrilled mounting flange running the height
and length of the cabinet.
Ensure that the surface you are mounting the Full-Size FuelPort to and the mounting hardware are sufficient to support the
FuelPort’s weight. Simplex is not responsible for damages occurring as a result of insufficient support.
Installaon — 11
6 OPERATING INSTRUCTIONS
1. Connect ground cable
2. Unlock FuelPort and open door
3. Connect delivery hose to hose coupling
4. Open valve on truck and valve in FuelPort
5. Start fill pump
6. Stop fill pump when tank is full or as needed
7. Close truck valve and valve in FuelPort
8. Disconnect delivery hose from hose coupling
9. Close and lock FuelPort door
10. Disconnect ground cable
12 — Operang Instrucons
APPENDIX A PRODUCT WARRANTY
SIMPLEX, Inc., warrants the industrial electrical control, test and accessory equipment
and parts and accessories thereof to be the kind and quality described in SIMPLEX’s
specifications and to be free from defects in material or workmanship under normal
service, its obligations under this warranty being limited to repairing or replacing, at its
option, any part or parts which shall, within twelve (12) months from date of shipment
from its factory, as indicated by serial date code on the nameplate or sales records, be
returned to SIMPLEX or an authorized SIMPLEX repair station, with transportation
costs prepaid, and which its examination shall disclose to its satisfaction to have been
thus defective.
The provisions of this warranty shall not apply to any equipment, part or accessory
which
(a) has been improperly specified by buyer;
(b) has been improperly stored or handled prior to placing in service;
(c) has been improperly mounted or connected;
(d) has not been operated within specifications stated on its nameplate, label or
placard;
(e) has not been properly maintained;
(f) parts supplied by buyer for inclusion in finished equipment are not covered by
this warranty;
(g) components or assemblies specified by buyer with no substitution permissible
that are not normally used by SIMPLEX.
SIMPLEX reserves the right to reject warranty claims of any kind against assembled
equipment, parts or material for which SIMPLEX has not received payment in full.
Should buyer, at his own risk, elect to replace defective equipment or parts in the field
rather than return equipment to SIMPLEX’s factory or authorized repair station, SIMPLEX will supply and invoice parts at normal prices upon receipt of buyer’s bona-fide
purchase order. Defective equipment or parts returned for in-warranty crediting in exchange for replacement parts must be returned within 45 days from date of shipment
of replacement in order to qualify for warranty consideration. Defective equipment or
parts returned after 45 days may be subject to a restocking charge of 20% or a minimum charge of $50.00, whichever is greater.
This warranty is in lieu of all other warranties, express or implied, and all other obligations or liabilities on the part of SIMPLEX, and SIMPLEX neither assumes nor authorizes any other person to assume for it any other liability in connection with any such
electrical control, test or accessory equipment or accessories or parts.
Product Warranty - 13
WE WELCOME YOUR FEEDBACK!
Simplex designs and manufactures Load Banks and
Fuel Supply systems for power generation and liquid
automation. Simplex is certied to ISO 9001:2008.
Used world-wide for mission critical environments in
requirements, from the simplest testing and proving
equipment for backup generators to custom-designed
and engineered mission-critical fuel systems. At
Simplex, we are experts at building products that meet
our customers’ exact requirements. For a complete
listing of Simplex products visit
www.simplexdirect.com.
Simplex welcomes your questions, comments,
suggestions, compliments, and complaints as a way to
continuously improve our service to you.
Please call us at 800-637-8603 (24 hours a day)
or visit www.simplexdirect.com.
LOAD BANK RENTAL AND SERVICE CENTERS
Simplex Onsite can place Load Banks, Cables, Transformers, and Fuel Polishers rentals as well as service technicians at your ngerps anywhere in the
United States quickly and cost eecvely.
For informaon call 855-767-5483 or visit www.simplexonsite.com.
COLORADO
Serving Colorado, Idaho, Montana, Nevada, Utah and Wyoming
GEORGIA
Serving Alabama, Florida, Georgia, North Carolina and South Carolina
ILLINOIS
Serving Illinois, Indiana, Kentucky, Michigan, Missouri and Tennessee
MASSACHUSETTS
Serving Conneccut, Delaware, Maine, Maryland, Massachuses, New
Hampshire, New Jersey, New York, Pennsylvania and Vermont
MINNESOTA
Serving Iowa, Minnesota, North Dakota, South Dakota and Wisconsin
OHIO
Serving Indiana, Michigan, Ohio, Pennsylvania (western) and West Virginia
TEXAS
Serving Arkansas, Louisiana, New Mexico, Oklahoma and Texas
Simplex, Inc.
5300 Rising Moon Road
Springeld, IL 62711-6228
(800) 637-8603
www.simplexdirect.com
2100 Boggs Road
Duluth, GA 30096-4691
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