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FUELPORT FP-X
User guide
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Simplex FUELPORT FP-X User guide

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FUELPORT FULLSIZE FUELPORT
Last Revision Date: March 8, 2016
For the most up-to-date information for this product and others,
please contact Simplex, Inc. at (800) 637-8603 or visit us on the web at
http://www.simplexdirect.com.
Table of Figures
Specications ..................................................................................................... 5
FuelPort Dimensions ....................................................................................... 6
Full-Size FuelPort Dimensions......................................................................7
Recessed-Mount FuelPort Dimensions .....................................................8
Weld Brackets .................................................................................................. 10
FuelPort Post ................................................................................................... 10
FuelPort Base ................................................................................................... 10
1 WARNINGS AND CAUTIONS
SAFETY
INFORMATION
SYMBOLS
CAUTIONS
The following images indicate important safety information:
This General warning symbol points out important information that, if not followed, could endanger personal safety and/or property.
This Explosion warning symbol points out poten­tial explosion hazards.
This Fire warning symbol points out potential fire hazards.
This Electrical warning symbol points out potential electrical shock hazards.
• Improper operation of this equipment such as neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to install, operate, and/or maintain this equipment.
• Potentially lethal voltages and amperages are present in these machines. Ensure all steps are taken to render the machine safe before attempting to work on the equipment.
• All hardware covered by this manual have dangerous elec­trical voltages and can cause fatal electrical shock. Avoid contact with bare wires, terminals, connections, etc., on the hardware, if applicable. Ensure all appropriate covers, guards, grounds, and barriers are in place before operating the equip­ment. If work must be done around an operating unit, stand on an insulated dry surface to reduce shock hazard.
• Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DAN­GEROUS ELECTRICAL SHOCK MAY RESULT.
• If trained personnel must stand on metal or concrete while installing, servicing, adjusting, or repairing this equipment, place insulative mats over a dry wooden platform. Work on the equipment only while standing on such insulative mats.
• The National Electrical Code (NEC), Article 250 requires the frame of the equipment to be connected to an approved earth ground and/or grounding rods. This grounding will help prevent dangerous electrical shock that might be caused by a ground fault condition or by static electricity. Never discon­nect the ground wire.
• Wire gauge sizes of electrical wiring, cables, and cord sets must be adequate to handle the maximum electrical current
Warnings and Cauons — 1
(ampacity) to which they will be subjected.
• Before installing or servicing this (and related) equipment, make sure that all power voltage supplies are completely turned off at their source. Failure to do so will result in haz­ardous and possibly fatal electrical shock.
• In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a noncon­ducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and seek immediate medical attention.
• Never wear jewelry when working on this equipment. Jewel­ry can conduct electricity resulting in electric shock or may get caught in moving components causing injury.
• Keep a fire extinguisher near the hardware at all times. Do NOT use any carbon tetra-chloride type extinguisher. Its fumes are toxic, and the liquid can deteriorate wiring insula­tion. Keep the extinguisher properly charged and be familiar with its use. If there are any questions pertaining to fire extin­guishers, please consult the local fire department.
• The illustrations in this manual are examples only and may differ from your unit.
2 — Warnings and Cauons
3 DESCRIPTION AND SPECIFICATION
The Simplex FuelPort is a compact, economical solution for
simple filling and spill prevention for fuel-storage tanks. The Fu­elPort includes all valves and fittings necessary for hose connec­tion from a pumper truck.
The FuelPort is available in two models: The standard Fu-
elPort, which is 32 inches tall and has a 7-gallon containment capacity, and the Full-Size FuelPort, which is 51.5 inches tall and has a 20-gallon containment capacity, as well as a storage bin.
The FuelPort can be bolted to the tank, be attached to a base,
or attached via clamps to a 2” or 3” post.
The Full-Size FuelPort can be secured against a wall or floor.
Both models are suitable for use with fuel oil or gasoline.
4 — Descripon and Specicaon
Table 1 Specifications
Delivery Type
Enclosure
Inlet Connection
Shutoff
Types of Fuel
Inlet Fitting Size
Pumper truck
Weatherproof, lockable box with 7 gallon spill contain­ment
Quick disconnect hose coupling with dust plug
Manual
Class I liquids, < 100°F flash point (Gasoline)
Class II liquids, 100°F - 140°F flash point (Diesel fuel)
2”, 3” or 4” (3” internals and 3” NPT outlet)
Spill
Containment
Surface Finish
Hand Pump
Capacity
Dimensions
(Approximate)
Weight
(Approximate)
FuelPort: 7 gallons
Full-Size FuelPort: 20 gallons
UL-listed powder-coat process
1 GPM
FuelPort: 24”W x 32”H x 20.5”D
Full-Size FuelPort: 35”W x 51.5”H x 24”D
FuelPort with Flush Wall-mounting Flange: 30”W x
38.5”H x 25”D
FuelPort: 129 lbs.
Full-Size FuelPort: 250 lbs.
FuelPort with Flush Wall-mounting Flange: 245 lbs.
Descripon and Specicaon — 5
Figure 1 FuelPort Dimensions
6 — Descripon and Specicaon
Figure 2 Full-Size FuelPort Dimensions
Descripon and Specicaon — 7
Figure 3 Recessed-Mount FuelPort Dimensions
8 — Descripon and Specicaon
4 UNPACKING
INCLUDED
C
OMPONENTS
AND PARTS
PRIMARY
I
NSPECTION
The following items are included with your FuelPort. If
any of the following are not included, please contact Simplex,
Inc., at 800-637-8603.
1. FuelPort
2. Manual
Preventative visual inspection of the shipping crate and the fuel port is advised. Mechanical problems due to handling and vibration may occur. Never pump fuel through a FuelPort before perform­ing this procedure. The following inspec­tion is recommended before installation and as part of a 6-month maintenance schedule or as the fuel port is relocated:
1. If the crate shows any signs of dam-
age, examine the fuel port in the cor-
responding areas for signs of initial
problems.
2. Check the entire outside of the cabinet
for any visual damage, which could
cause internal mechanical problems due to reduced clear-
ance.
If any prob­lems are ob­served during Primary In­spection, call Simplex 24 hours a day at 800-637-8603
Unpacking — 9
5 INSTALLATION
Recessed-
wall
installations
must be
specified
when the
fuel port is
ordered, as
they require
a different
cabinet
WELDING
F
UELPORT TO
TANK
The FuelPort can be installed in four ways:
1. Welded to a fuel tank
2. Attached to a post
3. Placed in a base
4. Recessed into a wall
The Full-Size Fuel­Port can be installed in one way:
1. Bolted to wall/floor
You can mount the FuelPort directly on a storage tank by welding two mounting brackets
Figure 4) to the tank
( and bolting the FuelPort to them.
Figure 4 Weld Brackets
Figure 5 FuelPort Post
ATTACHING
FUELPORT TO
POST
Follow all necessary safety procedures when welding the brackets to your tank. Simplex is not responsible for damages or injuries sus­tained due to improper safety precautions.
With the post mount­ing option, the FuelPort can be attached to a free-standing post (
ure 6
post to a concrete pad and use the supplied U-bolt post brackets to attach the FuelPort to it.
).
To do so, attach the
Fig-
Figure 6 FuelPort Base
10 — Installaon
ATTACHING
FUELPORT TO
BASE
To affix the FuelPort to a base, simply attach the base to a concrete pad using the predrilled holes in the base’s feet, then affix the FuelPort to the base via the mounting holes on the front (
Figure 6 on page 10).
MOUNTING
FUELPORT
R
ECESSED INTO
WALL
MOUNTING
FULL-SIZE
F
UELPORT
To install the FuelPort recessed into a wall, prepare an open­ing matching the dimensions of the FuelPort and attach it via the predrilled mounting flange. Ensure that the wall and mounting hardware are sufficient to support the FuelPort’s weight. Simplex is not responsible for damages occurring as a result of insuffi­cient support.
The Full-Size FuelPort can be secured against a wall, a floor, or both using the predrilled mounting flange running the height and length of the cabinet.
Ensure that the surface you are mounting the Full-Size Fuel­Port to and the mounting hardware are sufficient to support the FuelPort’s weight. Simplex is not responsible for damages occur­ring as a result of insufficient support.
Installaon — 11
6 OPERATING INSTRUCTIONS
1. Connect ground cable
2. Unlock FuelPort and open door
3. Connect delivery hose to hose coupling
4. Open valve on truck and valve in FuelPort
5. Start fill pump
6. Stop fill pump when tank is full or as needed
7. Close truck valve and valve in FuelPort
8. Disconnect delivery hose from hose coupling
9. Close and lock FuelPort door
10. Disconnect ground cable
12 — Operang Instrucons
APPENDIX A  PRODUCT WARRANTY
SIMPLEX, Inc., warrants the industrial electrical control, test and accessory equipment and parts and accessories thereof to be the kind and quality described in SIMPLEX’s specifications and to be free from defects in material or workmanship under normal service, its obligations under this warranty being limited to repairing or replacing, at its option, any part or parts which shall, within twelve (12) months from date of shipment from its factory, as indicated by serial date code on the nameplate or sales records, be returned to SIMPLEX or an authorized SIMPLEX repair station, with transportation costs prepaid, and which its examination shall disclose to its satisfaction to have been thus defective.
The provisions of this warranty shall not apply to any equipment, part or accessory which
(a) has been improperly specified by buyer;
(b) has been improperly stored or handled prior to placing in service;
(c) has been improperly mounted or connected;
(d) has not been operated within specifications stated on its nameplate, label or
placard;
(e) has not been properly maintained;
(f) parts supplied by buyer for inclusion in finished equipment are not covered by
this warranty;
(g) components or assemblies specified by buyer with no substitution permissible
that are not normally used by SIMPLEX.
SIMPLEX reserves the right to reject warranty claims of any kind against assembled equipment, parts or material for which SIMPLEX has not received payment in full.
Should buyer, at his own risk, elect to replace defective equipment or parts in the field rather than return equipment to SIMPLEX’s factory or authorized repair station, SIM­PLEX will supply and invoice parts at normal prices upon receipt of buyer’s bona-fide purchase order. Defective equipment or parts returned for in-warranty crediting in ex­change for replacement parts must be returned within 45 days from date of shipment of replacement in order to qualify for warranty consideration. Defective equipment or parts returned after 45 days may be subject to a restocking charge of 20% or a mini­mum charge of $50.00, whichever is greater.
This warranty is in lieu of all other warranties, express or implied, and all other obliga­tions or liabilities on the part of SIMPLEX, and SIMPLEX neither assumes nor autho­rizes any other person to assume for it any other liability in connection with any such electrical control, test or accessory equipment or accessories or parts.
Product Warranty - 13
WE WELCOME YOUR FEEDBACK!
Simplex designs and manufactures Load Banks and
Fuel Supply systems for power generation and liquid
automation. Simplex is certied to ISO 9001:2008.
Used world-wide for mission critical environments in
manufacturing, technology, transportation, hospitals,
schools, public utilities and the U.S. military,
Simplex products provide solutions meeting exact
requirements, from the simplest testing and proving
equipment for backup generators to custom-designed
and engineered mission-critical fuel systems. At
Simplex, we are experts at building products that meet
our customers’ exact requirements. For a complete
listing of Simplex products visit
www.simplexdirect.com.
Simplex welcomes your questions, comments,
suggestions, compliments, and complaints as a way to
continuously improve our service to you.
Please call us at 800-637-8603 (24 hours a day)
or visit www.simplexdirect.com.
LOAD BANK RENTAL AND SERVICE CENTERS
Simplex Onsite can place Load Banks, Cables, Transformers, and Fuel Polish­ers rentals as well as service technicians at your ngerps anywhere in the United States quickly and cost eecvely.
For informaon call 855-767-5483 or visit www.simplexonsite.com.
COLORADO
Serving Colorado, Idaho, Montana, Nevada, Utah and Wyoming
GEORGIA
Serving Alabama, Florida, Georgia, North Carolina and South Carolina
ILLINOIS
Serving Illinois, Indiana, Kentucky, Michigan, Missouri and Tennessee
MASSACHUSETTS
Serving Conneccut, Delaware, Maine, Maryland, Massachuses, New Hampshire, New Jersey, New York, Pennsylvania and Vermont
MINNESOTA
Serving Iowa, Minnesota, North Dakota, South Dakota and Wisconsin
OHIO
Serving Indiana, Michigan, Ohio, Pennsylvania (western) and West Virginia
TEXAS
Serving Arkansas, Louisiana, New Mexico, Oklahoma and Texas
Simplex, Inc.
5300 Rising Moon Road
Springeld, IL 62711-6228
(800) 637-8603
www.simplexdirect.com
2100 Boggs Road Duluth, GA 30096-4691
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