Simplex 4100ES-S1 Installation & Maintenance

574-xxx Rev. 4

Fire

Australian Installation Manual

4100ES-S1 Fire Indicator Panel

Installation & Maintenance

Australian Installation & Maintenance Manual

LT0394 Issue 1.5

iii

Copyrights and Trademarks

and are subject to change without notice.

Tyco, Simplex, the Simplex logo, MAPNET II, IDNet, TrueAlarm, SmartSync, WALKTEST, MINIPLEX, and TrueAlert are trademarks of Tyco International Services AG or its affiliates in the U.S. and/or other countries. VESDA is a trademark of Xtralis.

Simplex fire alarm technology is protected by the following U.S. Patent Numbers: TrueAlarm analog smoke detection: 5,155,468; 5,173,683 and 5,543,777. IDNet and MAPNET II addressable communications; 4,796,025. TrueAlert addressable notification; 6,313,744 and 6,426,697. SmartSync horn/strobe control; 6,281,789.

Australian Standard AS 4428.1 ActivFire Listing Number afp1682

The 4100ES-S1 is a Fire Indicator Panel manufactured by Tyco Fire Protection Products for:

Tyco Services Fire & Safety 47 Gilby Road Notting Hill VIC 3168 AUSTRALIA

Phone : (03) 9538-7220 Fax : (03) 9538-7255

Name

Serial #

Manufacture Date

Approvals

Manufacture

Product / Site

Non-Disclosure Agreement

Tyco (THE COMPANY) and the User of this/these document(s) desire to share proprietary technical information concerning electronic systems.

For this reason the company is disclosing to the User information in the form of this/these document(s). In as much as the company considers this information to be proprietary and desires that it be maintained in confidence, it is hereby agreed by the User that such information shall be maintained in confidence by the User for a period of TEN YEARS after the issue date and only be used for the purpose for which it was supplied.

During this period, the User shall not divulge such information to any third party without the prior written consent of the company and shall take reasonable efforts to prevent any unauthorised disclosure by its employees. However, the User shall not be required to keep such information in confidence if it was in their possession prior to its receipt from the company; if it is or becomes public knowledge without the fault of the User; or the information becomes available on an unrestricted basis from a third party having a legal right to disclose such information.

The User's receipt and retention of this information constitutes acceptance of these terms.

This information is copyright and shall not be reproduced in any form whatsoever.

The 4100ES-S1 Fire Indicator Panel provides a configuration programming facility,

which may be accessed via a programming computer using a “dongle”. Because this

programming facility allows the user to define in detail the operation of the 4100ES-S1 System being customised, changes may be made by the user that prevent this installation from meeting statutory requirements.

The Company, therefore cannot accept any responsibility as to the suitability of the functions generated by the user using this programming facility.

End User Liability Disclaimer

Model Number & Firmware Revision

This manual applies to product with the following: Model number : 4100ES-S1 Firmware revision : 1.02.04 and on

Document Name : LT0394 4100ES-S1 Installation & Maintenance Manual Issue : V1.5 14 June 2012

5 July 2006 Issue 1.0 Original based on LT0350 1.0.7

6 October 2006 Issue 1.1 References to LT0432 and 1976-181 Wiring Diagrams

added.

30 Nov. 2006 Issue 1.2 Updated drawings 1976-181 Sheets 102, 203, 500.

23 Jan. 2007 Issue 1.3 Changes to T-GEN connection, checking system wiring.

21 Feb. 2007 Issue 1.4 Changes to AIU/PPU Brigade Interface mounting

14 June 2012 Issue 1.5 Changes for 4100ES introduction

Document

Amendment Log

Cautions, Warnings, and Regulatory Information

READ AND SAVE THESE INSTRUCTIONS. Follow the instructions in this

installation manual. These instructions must be followed to avoid damage to this product and associated equipment. Product operation and reliability depends upon proper installation.

DO NOT INSTALL ANY SIMPLEX® PRODUCT THAT APPEARS DAMAGED. Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify your Simplex product supplier.

SAFETY HAZARD - The 4100ES-S1 CPU Card includes a lithium battery. There is danger of explosion if the battery is incorrectly replaced. Replace only with the same

or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer‟s instructions.

ELECTRICAL HAZARD - Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be performed by a representative or authorized agent of your local Simplex product supplier.

STATIC HAZARD - Static electricity can damage components. Therefore, handle as follows:

 Ground yourself before opening or installing components (use a suitable wrist-strap

and cable clipped to the frame or an earth connection of the 4100ES-S1).

 Prior to installation, keep components wrapped in anti-static material at all times.

EYE SAFETY HAZARD - Under certain fibre optic application conditions, the optical output of this device may exceed eye safety limits. Do not use magnification (such as a microscope or other focusing equipment) when viewing the output of this device.

RADIO FREQUENCY ENERGY - This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits defined in AS 4428.0-1997 and Amendment 1:2002.

SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES - To ensure proper system operation, this product must be tested in accordance with AS 1670 after any programming operation or change in site-specific software. Reacceptance testing is required after any change, addition or deletion of system components, or after any modification, repair or adjustment to system hardware or wiring.

IMPORTANT: Verify 4100ES Programmer, Executive, and Slave Software compatibility when installing or replacing system components. Refer to the relevant Product Bulletins from Simplex Fire Products Australia (www.simplexfire.com.au) for compatibility information.

vii

Table of Contents

Copyrights and Trademarks ........................................................................................... iii

Approvals ........................................................................................................................ iii

Manufacture .................................................................................................................... iii

Product / Site .................................................................................................................. iii

Non-Disclosure Agreement ............................................................................................ iv

End User Liability Disclaimer .......................................................................................... iv

Model Number & Firmware Revision ............................................................................... v

Document ........................................................................................................................ v

Amendment Log .............................................................................................................. v

Cautions, Warnings, and Regulatory Information ........................................................... vi

Table of Contents .......................................................................................................... vii

List of Figures ............................................................................................................... xiii

List of Tables ................................................................................................................ xiv

Chapter 1 Introduction to the 4100ES-S1 Fire Alarm System .........1

Introduction .................................................................................................................. 1

In this Chapter ............................................................................................................. 1

Basic Configuration.......................................................................................................... 2

Overview ...................................................................................................................... 2

System Design ............................................................................................................. 2

4100ES-S1 Part Codes ................................................................................................... 3

Overview ...................................................................................................................... 3

Assemblies, Cards & & Modules ................................................................................. 3

Kits ............................................................................................................................... 3

Labels (expansion/spares) ........................................................................................... 4

Looms (expansion/spares) .......................................................................................... 4

4100 Part Codes (Non-4100ES) ...................................................................................... 4

Glossary ........................................................................................................................... 5

Chapter 2 Installing 4100ES-S1 Components ..................................2-1

Introduction .............................................................................................................. 2-1

In this Chapter ......................................................................................................... 2-1

Introduction to 4100ES-S1 Cabinet ............................................................................. 2-2

Overview .................................................................................................................. 2-2

Bays ......................................................................................................................... 2-2

CPU Motherboard .................................................................................................... 2-3

CPU Card................................................................................................................. 2-4

CPU Card LEDs ....................................................................................................... 2-5

Operator Interface .................................................................................................... 2-6

Additional CPU Motherboard Modules ................................................................... 2-6

System Power Supply (SPS) ................................................................................... 2-6

The Power Distribution Interface (PDI) .................................................................... 2-8

Mains Outlet ............................................................................................................. 2-8

viii

Step 1. Mounting Cabinets .......................................................................................... 2-9

Overview .................................................................................................................. 2-9

Step 2. Mounting Card Bays to Cabinets .................................................................... 2-9

Overview .................................................................................................................. 2-9

Step 3. Configuring Cards ........................................................................................... 2-9

Overview .................................................................................................................. 2-9

CPU Motherboard Configuration ............................................................................. 2-9

CPU Daughter Card Configuration ........................................................................ 2-10

SPS Configuration ................................................................................................. 2-10

PDI Configuration .................................................................................................. 2-10

Configuring Other Cards ........................................................................................ 2-10

Step 4. Interconnecting Modules and Bays ............................................................... 2-11

Overview ................................................................................................................ 2-11

Guidelines .............................................................................................................. 2-11

Card Interconnections in the CPU Bay .................................................................. 2-11

Card Interconnections Within Expansion Bay ....................................................... 2-11

Basic Bay-To-Bay Interconnections ...................................................................... 2-11

Connecting to Motherboards ................................................................................. 2-12

Step 5. Installing Modules into Expansion Bays ........................................................ 2-13

Overview ................................................................................................................ 2-13

Placement Guidelines ............................................................................................ 2-13

Installing 4” X 5” Cards .......................................................................................... 2-15

Installing Motherboards ......................................................................................... 2-16

Step 6. Installing LED/Switch Modules into Expansion Bays .................................... 2-17

Overview ................................................................................................................ 2-17

The LED/Switch User Interface ............................................................................. 2-18

LED/Switch Controller Card ................................................................................... 2-18

Configuring the LED/Switch Controller Card ......................................................... 2-19

Mounting LED/Switch Modules to the Expansion Bay .......................................... 2-19

Mounting the Additional LED/ Switch Controller Card ........................................... 2-20

LED/Switch Modules .............................................................................................. 2-21

Wiring Instructions ................................................................................................. 2-21

4100ES Fan Control Module ..................................................................................... 2-22

Overview ................................................................................................................ 2-22

Labelling................................................................................................................. 2-22

Mounting & Connection ......................................................................................... 2-22

Programming ......................................................................................................... 2-22

Installing Other Modules ............................................................................................ 2-24

Chapter 3 Networking ........................................................................3-1

Introduction .............................................................................................................. 3-1

In this Chapter ......................................................................................................... 3-1

Network Configuration ................................................................................................. 3-2

Overview .................................................................................................................. 3-2

Ring and Star Configurations................................................................................... 3-2

Connecting Loops .................................................................................................... 3-3

System Design ......................................................................................................... 3-3

Getting Started ............................................................................................................. 3-4

Overview .................................................................................................................. 3-4

Introduction to the 4100 Network Interface Card (NIC) ............................................... 3-4

Overview .................................................................................................................. 3-4

Network Module Illustrations.................................................................................... 3-5

NIC Card LED Indications ........................................................................................ 3-5

NIC Media Cards ..................................................................................................... 3-6

Requirements and Limitations ................................................................................. 3-7

Step 1. Configuring Network Cards ............................................................................. 3-7

Overview .................................................................................................................. 3-7

CPU Motherboard Jumper Settings ........................................................................ 3-7

NIC Card Address Setting ...................................................................................... 3-7

NIC Card Jumper Settings ...................................................................................... 3-8

Wired Media Card Jumper Settings ........................................................................ 3-8

Step 2. Mounting Media Cards to the NIC ................................................................... 3-9

Overview .................................................................................................................. 3-9

Media Card Mounting .............................................................................................. 3-9

Step 3. Mounting Network Cards in the 4100ES-S1 ................................................... 3-9

Step 4. Wiring Network Cards ................................................................................... 3-10

Overview ................................................................................................................ 3-10

Wiring Guidelines ................................................................................................... 3-10

Wiring Distances .................................................................................................... 3-11

Fibre-Optic Wiring .................................................................................................. 3-12

Fibre Optic Connection Types ............................................................................... 3-12

4190-9010 Coupler Requirements ........................................................................ 3-13

Wiring with the Wired Media Card ......................................................................... 3-14

Loop Wiring, mixed Fibre and Cable ..................................................................... 3-16

Chapter 4 The System Power Supply & Alarm Relay Card .............4-1

Introduction .............................................................................................................. 4-1

In this Chapter ......................................................................................................... 4-1

SPS Specifications ...................................................................................................... 4-2

Input/Output/BatterySpecifications .......................................................................... 4-2

SPS Current Consumption ...................................................................................... 4-3

SPS Adjustments ......................................................................................................... 4-4

Adjusting Voltages ................................................................................................... 4-4

Setting Jumpers and DIP Switches ......................................................................... 4-4

SPS LED Indications ................................................................................................... 4-5

Status LEDs ............................................................................................................. 4-5

Troubleshooting an SPS .............................................................................................. 4-6

Overview .................................................................................................................. 4-6

“IDNet Power Monitor Trouble” ............................................................................... 4-6

“Extra Device” .......................................................................................................... 4-6

“Class A Trouble” ..................................................................................................... 4-6

“Earth Fault Search” ................................................................................................ 4-6

“Short Circuit” ........................................................................................................... 4-6

“Channel Fail” .......................................................................................................... 4-6

“No Answer/ Bad Answer” ....................................................................................... 4-6

“Output Abnormal” ................................................................................................... 4-6

The Alarm Relay Card ................................................................................................. 4-7

Overview .................................................................................................................. 4-7

Mounting (factory installed)...................................................................................... 4-7

Configuration ........................................................................................................... 4-8

Notes ........................................................................................................................ 4-8

Warning .................................................................................................................... 4-8

Specification ............................................................................................................ 4-8

Brigade Interfaces ........................................................................................................ 4-9

Overview .................................................................................................................. 4-9

Format ...................................................................................................................... 4-9

Applications.............................................................................................................. 4-9

Kit Contents ............................................................................................................. 4-9

Door Mounting ......................................................................................................... 4-9

General Wiring ....................................................................................................... 4-10

Brigade Interfaces, Continued ................................................................................... 4-10

AIU/PPU Mounting ................................................................................................. 4-10

AIU/PPU Wiring ..................................................................................................... 4-10

ASE Mounting ........................................................................................................ 4-10

ASE Wiring............................................................................................................. 4-10

Chapter 5 SPS Field Wiring (4100ES-S1) ..........................................5-1

Introduction .............................................................................................................. 5-1

In this Chapter ......................................................................................................... 5-1

General Field Wiring Guidelines .................................................................................. 5-2

General Guidelines .................................................................................................. 5-2

SPS NAC Field Wiring Guidelines ............................................................................... 5-3

Overview .................................................................................................................. 5-3

Guidelines ................................................................................................................ 5-3

Allocations................................................................................................................ 5-3

Class A (loop) NAC Wiring ...................................................................................... 5-4

Class B (string) NAC Wiring .................................................................................... 5-5

Power Supply Wiring Distances .................................................................................. 5-6

Overview .................................................................................................................. 5-6

Class A NAC Wiring Table ...................................................................................... 5-6

Class B NAC Wiring Table ...................................................................................... 5-7

Using T-GEN 50 with 4100ES-S1 ............................................................................... 5-8

Overview .................................................................................................................. 5-8

Powering the T-GEN 50 .......................................................................................... 5-8

Controlling a T-GEN 50 with a Relay Module ....................................................... 5-10

T-GEN 50 Setting for Relay Operation .................................................................. 5-11

Controlling a T-GEN 50 from a NAC Output .......................................................... 5-12

T-GEN 50 Settings for NAC Operation .................................................................. 5-13

Fitting an Evacuation Control................................................................................. 5-14

Fitting a PA Microphone ........................................................................................ 5-14

100V Speaker Wiring ............................................................................................. 5-15

SPS Auxiliary Power Wiring ...................................................................................... 5-16

Overview ................................................................................................................ 5-16

Guidelines .............................................................................................................. 5-16

Wiring ..................................................................................................................... 5-17

SPS Relay Wiring ...................................................................................................... 5-18

Overview ................................................................................................................ 5-18

Aux 1 Relay............................................................................................................ 5-18

Alarm Relay Card .................................................................................................. 5-18

SPS IDNet Wiring ...................................................................................................... 5-19

Overview ................................................................................................................ 5-19

IDNet Wiring........................................................................................................... 5-19

Guidelines .............................................................................................................. 5-19

Notes ...................................................................................................................... 5-20

Class A (loop) Wiring ............................................................................................. 5-21

Class B (string) Wiring ........................................................................................... 5-22

Chapter 6 PC Software Connections ................................................6-1

Introduction .............................................................................................................. 6-1

In this Chapter ......................................................................................................... 6-1

Software Modes ........................................................................................................... 6-2

Overview .................................................................................................................. 6-2

Software Modes ....................................................................................................... 6-2

Software Modes (continued) .................................................................................... 6-3

Ethernet Service Port and Serial Service Port ............................................................ 6-4

Ethernet Service Port Overview (0566-719 only) ................................................... 6-4

Serial Service Port Overview ................................................................................... 6-4

Chapter 7 Installation Checklist, Commissioning &

Maintenance .............................................................7-1

Introduction .............................................................................................................. 7-1

In this Chapter ......................................................................................................... 7-1

Alignment & Adjustment .............................................................................................. 7-2

Overview .................................................................................................................. 7-2

Power Up & Placing into Operation ............................................................................. 7-3

Maintenance ................................................................................................................ 7-4

Appendix A Card Address DIP Switch ..............................................A-1

Overview .................................................................................................................. A-1

Appendix B Programming Requirements ........................................B-1

Introduction .............................................................................................................. B-1

Required Features ................................................................................................... B-1

Notes ........................................................................................................................ B-1

Appendix C Checking System Wiring ...............................................C-1

Overview .................................................................................................................. C-1

Using the Volt/ Ohm Meter ..................................................................................... C-1

Meter Readings ....................................................................................................... C-2

Appendix D Earth Fault Detection .....................................................D-1

Overview .................................................................................................................. D-1

General Guidelines ...................................................................................................... D-2

Earth Fault Searching from the Front Panel ................................................................ D-3

Overview .................................................................................................................. D-3

Access Level Selection ............................................................................................ D-3

Starting the Earth Fault Search ............................................................................... D-3

Search Option A: Select Location ............................................................................ D-4

Search Option B: Select Channel ........................................................................... D-5

Search Option C: Last Search Result ..................................................................... D-5

Completing the Search ............................................................................................ D-5

Search Results ............................................................................................................ D-6

Overview .................................................................................................................. D-6

Non-Point Faults ...................................................................................................... D-6

Point Faults .............................................................................................................. D-6

Fault Not Found ....................................................................................................... D-7

xii

No Fault ................................................................................................................... D-7

Result Not Available ................................................................................................ D-7

Appendix E Related Documentation .................................................E-1

Appendix F Compatible Actuating Devices .....................................F-1

Introduction .............................................................................................................. F-1

In this Chapter ......................................................................................................... F-1

List of Approved Devices ............................................................................................. F-1

Compatible Detectors, IDNET ..................................................................................... F-4

Compatible Addressable Field Devices, IDNet ........................................................... F-5

Appendix G 4100ES-S1 Specifications .............................................G-1

General .................................................................................................................... G-1

Fuses ....................................................................................................................... G-1

Firmware Features ................................................................................................... G-1

Voltage & Current Ratings of Modules & Assemblies ................................................. G-2

Appendix H Power Supply & Battery Capacity Calculations .........H-1

Power Supply ........................................................................................................... H-1

Battery Capacity ...................................................................................................... H-1

Appendix I List of Drawings ..............................................................I-1

xiii

List of Figures

Figure 1-1. Basic 4100ES-S1 System ............................................................................. 1-2

Figure 2-1. CPU Motherboard (566-227) ....................................................................... 2-3

Figure 2-2. CPU Card (566-719) .................................................................................... 2-4

Figure 2-3. Operator Interface ........................................................................................ 2-6

Figure 2-4. System Power Supply .................................................................................. 2-7

Figure 2-5. The Power Distribution Interface (PDI) ......................................................... 2-8

Figure 2-6. Power and Communication Wiring for Motherboards (note that there

are limitations of where motherboards can be placed – see next section) ............ 2-12

Figure 2-7. Expansion Bay 4”x 5” Card Placement ...................................................... 2-13

Figure 2-8. Expansion Bay Motherboard Placement ................................................... 2-14

Figure 2-9. Slave Card/PDI Connection ........................................................................ 2-15

Figure 2-10. Installing the Motherboard in a 4100ES-S1 Expansion Bay ..................... 2-16

Figure 2-11. LED/Switch Modules ................................................................................. 2-18

Figure 2-12. LED/Switch Controller ............................................................................... 2-18

Figure 2-13. LED/Switch Card Mounting ....................................................................... 2-19

Figure 2-14. Controller Card Mounting .......................................................................... 2-20

Figure 2-15. LED/Switch Controller Wiring (approximately as viewed on the rear

of the open bay door) ............................................................................................. 2-21

Figure 2-16. ME0456 Fan Control Module .................................................................... 2-23

Figure 3-1. Ring/Star Configuration Example ................................................................. 3-2

Figure 3-2. Interconnected Loop Configuration .............................................................. 3-3

Figure 3-3. 4100-6014 Network Interface Card ............................................................... 3-5

Figure 3-4. The 4100-6057 Fiber-Optic Media Card ....................................................... 3-6

Figure 3-5. The 4100-6056 Wired Media Card................................................................ 3-6

Figure 3-6. Media Card Mounting .................................................................................... 3-9

Figure 3-7. Coupler Wiring ............................................................................................ 3-14

Figure 3-8. Wired Media Interconnection between CPU Motherboards in different

panels ..................................................................................................................... 3-15

Figure 3-9. Example of Ring/Loop NetworkWiring ........................................................ 3-16

Figure 4-1. The Alarm Relay Card................................................................................... 4-7

Figure 5-1. The Ferrite Bead ........................................................................................... 5-2

Figure 5-2. Class A (loop) NAC Wiring ............................................................................ 5-4

Figure 5-3. Class B (string) Wiring .................................................................................. 5-5

Figure 5-4. Taking Ancillary Power from NAC1 ............................................................... 5-9

Figure 5-5. Relay Module Connection to a T-GEN 50 .................................................. 5-10

Figure 5-6. NAC Connection to a T-GEN 50 ................................................................. 5-12

Figure 5-7. Wiring an Evacuation Controller to a T-GEN 50 ......................................... 5-14

Figure 5-8. Examples of Evacuation Controls and PA Microphone .............................. 5-15

Figure 5-9. Auxiliary Power Wiring ................................................................................ 5-17

Figure 5-10. Cable Distance & Device Limits for Common Cable Sizes....................... 5-20

Figure 5-11. Class A (loop) Wiring ................................................................................ 5-21

Figure 5-12. Class B (string) Wiring .............................................................................. 5-22

Figure 6-1. Service and Diagnostic Interface .................................................................. 6-2

Figure 6-2. Data Transfer Interface ................................................................................. 6-2

Figure 6-3. Bootloader Interface ...................................................................................... 6-3

Figure 6-4. CPU card ports ............................................................................................. 6-4

Figure 6-5. Front Panel Ethernet Service Port ................................................................ 6-4

Figure A-1. DIP Switch SWx ............................................................................................ A-1

xiv

List of Tables

Table 2-1 Master Controller LEDs 1 through 4 ............................................. 2-5

Table 2-2 Switch/LED Format ..................................................................... 2-22

Table 2-3 Switch Status .............................................................................. 2-22

Table 2-4 Module Installation Documents for 4100ES-S1 .......................... 2-24

Table 3-1 4100 NIC & Media Cards – Electrical and Environmental

Specifications ................................................................................ 3-7

Table 3-2 Wiring Distances ......................................................................... 3-11

Table 3-3 Dual Fiber Optic Cable Communications Distance Examples ... 3-13 Table 3-4 Single Fiber Optic Cable Communications Distance

Examples using 4190-9010 Bi-Directional Couplers .................. 3-13

Table 3-5 566-227 CPU Motherboard Wired Media Connections .............. 3-14

Table 4-1 SPS Input and Output Specifications ........................................... 4-2

Table 4-2 SPS Current Specifications .......................................................... 4-3

Table 4-3 Alarm Relay Card Jumper Positions ............................................. 4-8

Table 5-1 Class A Wiring Distances ............................................................. 5-6

Table 5-2 Class B Wiring Distances ............................................................. 5-7

Table A-1 Card Addresses ............................................................................A-2

Table C-1 Acceptable Zone and Signal Circuit Meter Readings .................. C-2

1-1

The 4100ES-S1 is a compact version of the 4100ES fire alarm, which is intended for use in applications requiring only one or two loops of addressable devices.

This chapter is an overview of basic system concepts.

Refer to the page number listed in this table for information on a specific topic.

Topic

See Page #

Basic Configuration

1-2

4100ES-S1 Part Codes

1-3

4100 Part Codes (Non-4100ES)

1-4

Glossary

1-5

Chapter 1

Introduction to the 4100ES-S1 Fire Alarm System

Introduction

In this Chapter

1-2

Basic Configuration

The basic version of the 4100ES-S1 is used for smaller or single-building applications. It is ideally placed in a small building that requires a limited number of notification appliances and initiating devices.

If a small building is being expanded, or if other buildings are being constructed in the same general area (as in a campus application), the basic 4100ES-S1 can be expanded via networking into one of the larger systems described in Chapter 3.

The basic 4100ES-S1 is a single cabinet containing these items: CPU, System Power Supply, and optional slave cards.

As standard, the 4100ES-S1 has one IDNet addressable loop that can support up to 250 devices. A second IDNet addressable loop can be added by fitting a 4100-3101AU IDNet module to the expansion bay in the cabinet (see Chapter 6).

The basic 4100ES-S1 can be expanded with a limited number of 4100-type legacy card/modules or newer 4” x 5” 4100ES modules.

All appliances and devices are connected to this one cabinet, as shown in Figure 1-1.

ALARM

FIRE

PULL

Addressable

station

I/O Module

Supervised IAM

Smoke sensor

with base

Remote line

powered isolator

To additional IDNET devices, up to 250 total

4100

FIRE ALARM CONTROL

PULL TO OPEN

EMERGENCY

INSTRUCTI

ALARM OR TROUBLE

- SYSTEM INDICATOR TO

- PRESS "ACK" LOCATED

- REPEAT OPERATION UNTIL

TO SILENCE

- PRESS "ALARM

TO RESTORE SYSTEM

- PRESS

- PRESS "ACK" TO

OPERATO

INTERFAC

PANEL

TROU SILEN O

ALA

SYST

SUPERVI

SYSTEM IS NORMAL

12:35:15 am MON 29 JAN

ACKNO

TB AC

ALA

SI M PL EX TI M E

21 9091 55 .09

21 9091 57 .01

IN ST AL . IN ST RU C.

21 9091 61 .04

21 9091 63 .04

IN ST AL ..I NS TR UC .

33 33 BA UD RA TE 28

51 957

1 2 3 4 5

AD DR ES S

1 2 3 4 5 6 7

A D D R E S S C

51 91 2 3 4 5 6

Thermal sensor

with base

to Device

Figure 1-1. Basic 4100ES-S1 System

Overview

System Design

1-3

4100ES-S1 Part Codes

This section lists the parts that are supported by the 4100ES-S1 Fire Alarm System.

The following is a list of assemblies, cards and modules used in 4100ES-S1:

These parts are included in the base 4100ES-S1:

 742-516 CPU Motherboard (566-227)  4100-7158 CPU Card (566-719)  4100-9848AU System Power Supply, Australian version  4100-6033 Alarm Relay Card (566-058) plugged onto the SPS and used

to supply the Brigade I/F relays.

 PA0915 Fuse Distribution Board, connected to the Auxiliary Power

terminals of the System Power Supply

 4100-2300 Expansion Bay Assembly (includes the metalwork with the

PDI back-plane)

 4100-1288 64 LED/64 Switch Controller module with mounting plate  4100-1282 8 SW/16 LED red/yellow module (2 off)

These parts may be used to expand a 4100ES-S1:

 4100-1282 8 SW/16 LED red/yellow module  4100-3101AU IDNET Module – 250 point capacity  4100-3107AU IDNet+ Module – 246 point capacity, four loops  4100-3204 4 Point Relay Module  4100-3206 8 Point Relay Module  4100-1289 64 LED/64 Switch Controller module  4100-1287 24 Switch/24 red LED module  4100-1284 8 Switch 16 red/green LED module  4100-1281 8 Switch 8 yellow LED module  4100-0160 Internet Interface Module (566-355).  ME0456 Fan Control Module

The following kits are available to install in a base 4100ES-S1: Brigade Interfaces

 FP0935 ASE Door Kit (ASE not included)  FP0937 PPU/AIU Door Kit (PPU/AIU not included)

Other

 4100-KT0448 Fused DC Distribution Bd, XSPS AU Mounting  4100-KT0468 4100 Motherboard to 4100U Bay, Mounting Kit  4100-0766K T-GEN 50 and 4100U Mounting Bracket Kit  ME0460 T-GEN 50 Evacuation Control Switch and Label  ME0490 T-GEN 50/4100U Dynamic Microphone and lead

Continued on next page

Overview

Assemblies, Cards & & Modules

Kits

1-4

4100ES-S1 Part Code, Continued

 LB0602 Operator I/F ISO/Test Card  LB0605 Fan Control Zone Insert Card  526-873 Slide In Label, LED Switch Module, 1 Sheet of 6  4100-1294 LED Module Slide In Labels, Panel Set

 LM0309 4100U Mains Lead With Filter  LM0310 4100U Battery Lead Set, 18U-21U  734-008 Harness, Power Comms, 4 Way, 2ft Length  734-075 Harness, Power Comms, 4 Way, 8ft Length  116-226 Sw/LED Module Ribbon Cable, 26 Way, 2in  116-227 Sw/LED Module Ribbon Cable, 26 Way, 6in

The following is a list of existing 4100+/A/U cards and modules that may be used with 4100ES-S1.

 4100-5004 8 AZF Monitor Zone  4100-0113 Dual RS232 Modem Interface  4100-3003 8 Relay Module  4100-4321 6 Supervised Relays  4100-3024 24 Relay Module  4100-0302 24 I/O Module  4100-0111 Quad Isolator Module  4100-6078 Modular Network Card (requires 2 media cards)

 4100-6056 Wired Media Card RS485  4100-6057 Fibre Optic Media Card

 4100-0154 VESDA High Level Interface

Labels (expansion/spares)

Looms (expansion/spares)

4100 Part Codes (Non-4100ES)

1-5

Glossary

AZF Alarm Zone Facility – means of grouping multiple detectors or devices,

and providing common indication and control.

Class A Wiring Method of connecting multiple devices or units in a loop. This requires

up to twice as much wire but means that a short or open circuit in any one section will not prevent communication with every device.

Class B Wiring Connection of multiple devices sequentially, or with spurs, uses the

minimum amount of cable, but a single wiring fault can affect all devices at once.

FIP Fire Indicator Panel – usually abbreviated to “panel”.

GPO General Power Outlet – mains power socket.

IDNet Individual Device Network – latest generation of Simplex analogue

addressable devices and the 2-wire loop that connects them.

MAPNet Multi-Application Peripheral Network – an earlier version of

addressable device communication superseded by IDNet. Some MAPNet devices can be used on IDNet loops.

NAC Notification Appliance Circuit – switched DC output, usually with

supervision for powering notification appliances and warning system devices.

NIC Network Interface Card – provides network communications between

multiple 4100/4100ES panels.

PDI Power Distribution Interface – the backplane power distribution system

used in 4100ES.

PID Product Identification (part number).

RUI Remote Unit Interface – 2-wire communications loop used to connect

4100/4100ES master panels with slave transponders.

SPS System Power Supply – the main 4100ES power supply and battery

charger module. Also includes an IDNet loop port, three NAC outputs, and the brigade relay card.

1-6

2-1

This chapter describes how to mount the 4100ES-S1 cabinet to a wall, and how to mount system card bays into the cabinets, modules to bays, etc.

Most of a 4100ES-S1 is already assembled within the factory. Steps 2 to 6 below are therefore not typically required in the field, but are included for reference.

The assembly drawings are included in the appendix of this manual for reference.

Refer to the page number listed in this table for information on a specific topic.

Topic

See Page #

Introduction to 4100ES-S1 Cabinet

2-2

Step 1. Mounting Cabinets

2-9

Step 2. Mounting Card Bays to Cabinets

2-9

Step 3. Configuring Cards

2-9

Step 4. Interconnecting Modules and Bays

2-11

Step 5. Installing Modules into Expansion Bays

2-13

Step 6. Installing LED/Switch Modules into Expansion Bays

2-17

4100ES Fan Control Module

2-22

Chapter 2

Installing 4100ES-S1 Components

Introduction

In this Chapter

2-2

The 4100ES-S1 cabinet contains the CPU, operator interface, system power supply (SPS), backup batteries, and any additional modules that the panel requires.

These items are organized into sub-assemblies called bays or card frames, each with a swing-down front door. The 4100ES-S1 has two bays: the CPU bay and one expansion bay.

In the standard 4100ES-S1, the CPU bay contains the SPS and the CPU Motherboard with CPU Daughter card. The front of the bay holds the Operator Interface, consisting of the LCD, keyboard, and fault sounder. Older 4100-style motherboards can be mounted in the CPU bay.

The expansion bay has a PDI (Power Distribution Interface) backplane into which can be plugged a number of 4” x 5” 4100ES modules. Older 4100-style motherboards can also be mounted in the expansion bay.

Continued on next page

Introduction to 4100ES-S1 Cabinet

Overview

Bays

2-3

Introduction to 4100ES-S1 Cabinet, Continued

The 4100ES CPU motherboard (see Figure 2-1) holds the CPU card, which is central to the 4100ES-S1 system. It is mounted in the CPU bay, occupying two slots of space immediately beside the power supply. This board does not have a card address DIP switch (the CPU is always address 0).

Figure 2-1. CPU Motherboard (566-227)

Continued on next page

CPU Motherboard

RUI TERMINAL BLOCK (TB2)

NETWORK WIRED MEDIA/ RS-232

TERMINAL BLOCK (TB3)

POWER/COMM TO SYSTEM POWER SUPPLY (P1)

RUI CLASS A TROUBLE (LED1)

RUI PRIMARY SHORT TROUBLE (LED2)

RUI SECONDARY SHORT TROUBLE (LED3)

BUS CONNECTOR (J1) (Reserved for future use)

POWER/COMMS TO ADJACENT BAY (P4)

POWER/COMMS TO ADJACENT BAY (P5)

POWER/COMMS TO ADJACENT BAY (P6)

NETWORK WIRED MEDIA/ RS-232

TERMINAL BLOCK (TB1)

HEADER CONNECTOR TO

OPTION MOTHERBOARD

(P3)

CPU DAUGHTER CARD CONNECTOR (J3)

POWER CONNECTOR TO

OPTION MOTHERBOARD

(P7)

COMMS CONNECTOR TO

OPTION MOTHERBOARD

(P8)

NETWORK DAUGHTER CARD

CONNECTOR

(J2)

RUI COMM EARTH SHIELD JUMPER (P9)

RS-232/NETWORK

CARD PORT 1

JUMPER (P10)

RS-232/NETWORK

CARD PORT 2

JUMPER (P11)

XMIT RTS RCV CTS GND RUI RUI SHLD RUI RUI B+ B- A+ A-

1 1 5

XMIT RTS RCV CTS GND 24C RSRVD

PIEZO

2-4

Introduction to 4100ES-S1 Cabinet, Continued

The CPU card (see Figure 2-2) mounts onto the CPU motherboard. The CPU card contains an Ethernet service port, a direct drive user interface connection, and a serial port for a service modem.

Figure 2-2. CPU Card (566-719)

Continued on next page

CPU Card

2-5

Introduction to 4100ES-S1 Cabinet, Continued

The CPU card LEDs indicate Bootloader status as shown in Table 2-1.

Table 2-1. CPU Card LEDs 1 through 4

Status

Condition

LED D

LED C

LED B

LED A

Bootloader Initialization

On (0.25s),

Off (0.25s)

On (0.25s),

Off (0.25s)

On (0.25s),

Off (0.25s)

On (0.25s),

Off (0.25s)

Bad Master CRC or No Master Present

Off

Diagnostic Fail – RAM

Off

Diagnostic Fail – Bootloader CRC

Off

Downloading Master

Off

Downloading CFIG

Off

Downloading MsgLib

Off

Downloading BootLoader

Off

Download Successful

Continued on next page

CPU Card LEDs

2-6

Introduction to 4100ES-S1 Cabinet, Continued

The operator interface (see Figure 2-3) lets a user operate the panel. It provides alarm, fault, and isolate status alerts, and lets the user review historical logs and perform diagnostics.

Figure 2-3. Operator Interface

4100-6014 Modular Network Interface Card (NIC). A daughter card that mounts to the CPU motherboard. Performs 4100 networking operations. May be installed with 41006056 Wired Media Cards and/or the 4100-6057 Fibre Media Cards.

The 4100ES-S1 is powered by the SPS (System Power Supply), which gets its primary power from the AC mains and its secondary power from the backup batteries.

The SPS in the 4100ES-S1 has hardware and software that are specific to Australian requirements.

The system power supply is mains powered and has backup batteries that get switched in on mains failure. It is the initial power source for the CPU and the host cabinet. The SPS provides 24V card power to the CPU motherboard and the other cards. It also supplies 24V power on a separate bus to the outputs, e.g. Notification Appliance Circuits (NACs).

The SPS also has three on-board NACs that support reverse polarity supervision. It provides an IDNet channel, auxiliary power, an auxiliary relay, and it mounts and drives the Alarm Relay Card.

The SPS performs functions such as brownout detection, battery transfer, battery recharge, earth fault detection, and power limiting of outputs. It provides voltage and current information to the CPU card, which can then be displayed at the user interface.

The 24VDC bulk power on the SPS is unregulated, and is divided into three feeds: 24V Card, 24V Signal, and 24V Aux Power. 24V Card, which supplies the cards, and Aux Power, which is accessible on screw terminals, are each rated at 2A and protected by a PTC. The 27.3V regulated battery charger is powered from the bulk supply and is switched off during alarm. The charger has two programmable options of rating: 1.4A for 6-18Ahr batteries, and 3.3A for batteries above 18Ahr.

The “heavy” 24V Signal feed is only accessible via the NACs on the SPS.

Continued on next page

Operator Interface

Additional CPU

Motherboard

Modules

System Power

Supply (SPS)

2-7

Introduction to 4100ES-S1 Cabinet, Continued

The basic 4100ES-S1 has a Fuse Distribution Board mounted on the SPS chassis and connected to the Auxiliary Power terminals. See Figure 2-4. This provides four sets of supply terminals, each individually fused at 1A, but the collective capacity is still limited to 2A from the Auxiliary Power supply. The fuses are not directly supervised.

Figure 2-4. System Power Supply

Continued on next page

ALARM RELAY CARD

MOUNTING

AREA

ALARM RELAY

CARD

CONNECTOR

AUXILIARY RELAY

TERMINAL BLOCK

(TB4)

AUXILIARY POWER

TERMINAL BLOCK

(TB3)

AC CONNECTOR (under board)

BATTERY CONNECTORS: P4 P5

POWER/COMM TO CPU MOTHERBOARD (P8)

DEVICE ADDRESS

SWITCH (SW1)

IDNET SHIELD JUMPER

(P2)

CITY/RELAY CARD

TROUBLE INDICATION

JUMPER (P3)

EARTH FAULT MONITOR JUMPER (P1)

NAC TERMINAL BLOCK (TB2)

IDNET TERMINAL BLOCK (TB1)

POWER/COMM TO NEXT PDI (P6)

24 V IN

+-+-+-+-+-+-+-+

F4 F1F3 F2

FUSE DISTRIBUTION BOARD

2-8

Introduction to 4100ES-S1 Cabinet, Continued

In the expansion bay, power and data are distributed via the power distribution interface (PDI). The PDI is a wiring board (see Figure 2-5) with eight card slots, each of which can accommodate a 4-inch (102 mm) x 5-inch (127 mm) slave card. If 4100-style motherboards are used, they must be mounted over the PDI using a kit of metal standoffs (part number 4100-KT0468).

Figure 2-5. The Power Distribution Interface (PDI)

The rightmost 2” slot in the expansion bay is occupied by a mounting bracket holding a single switched General Power Outlet (GPO). The fixed AC power wiring must be installed to this GPO by a suitably qualified electrician.

IMPORTANT: AC power must be provided to the 4100ES-S1 from a dedicated branch circuit.

The SPS plugs into this GPO, and can be switched off or unplugged for servicing.

The Power

Distribution

Interface (PDI)

Mains Outlet

POWER/COMMS

CONNECTORS

(P1-P3)

AUDIO INTERFACE

CONNECTORS

(P6, P7)

(Not used in 4100U-S1)

POWER SOURCE

JUMPERS

(P4, P5)

2-9

Step 1. Mounting Cabinets

The important aspects of mounting the cabinet are:

 Access for the operator;  Height of displays and controls;  Free space for door opening;  Cable entry for field wiring.

Refer to AS 1670.1 for the height requirement and minimum access requirements.

In general, 4100ES-S1 cabinets will be wall mounted. There are four dimpled mounting holes in the rear of the cabinet. These are accessible from the inside of the cabinet with the equipment bays still fitted, but it may be more convenient to remove the CPU bay. See the instruction in the next section about this procedure.

Mounting hole and cabinet dimensions are shown in drawing 1976-176, in the appendix to this manual.

Door opening is to the left as standard.

The CPU Bay and the Expansion Bay are both attached to the rear of the cabinet by four 8/32” screws. The bays are prevented from movement during transit by locking screws fitted just below the upper mounting screws.

To remove a bay, remove the locking screws, loosen the mounting screws, then lift the bay up and out. Disconnect any wiring from the bay before lifting it free. Assembly is the reverse of this procedure. The transit locking screws do not have to be re-fitted to an installed cabinet.

The CPU, SPS, and all other modules to be mounted in the 4100ES-S1 cabinet must be configured to operate correctly in the system via their DIP switch and jumper ports. This section describes the hardware configuration for the CPU and SPS, since they will always be used in the CPU bay.

The CPU motherboard must be jumpered as follows: P9 determines whether the RUI SHIELD signal is connected to 24 C or Earth.

 Position 1 – 2: SHIELD to 24 C (default). Set to this position unless the system

uses a TrueAlert Power Supply. Use this setting for 4100ES-S1.

 Position 2 – 3: SHIELD to Earth. Set to this position only if the system uses a

TrueAlert Power Supply.

Continued on next page

Overview

Step 2. Mounting Card Bays to Cabinets

Overview

Step 3. Configuring Cards

Overview

CPU Motherboard

Configuration

2-10

Step 3. Configuring Cards, Continued

Note: Some devices that connect to RUI have inherently grounded shield

terminals, in which case 24 C cannot be used. If 24 C is used, a Negative Ground Fault will occur.

P10/P11: P10 is associated with Port 1 and P11 is associated with Port 2. P10 and P11 are used to set the CPU motherboard up to be attached to either a network card or a RS232/2120 card.

 Position 1 – 2: Network card (NIC) plugged into CPU motherboard (default).  Position 2 – 3: RS-232/2120 card plugged into CPU motherboard.

The CPU daughter card must be jumpered as follows: P1 is used for engineering diagnostics (COMLAB). Normally has no link fitted.

 Position 1 – 2 : Download or no connection.  Position 2 – 3 : Diagnostic mode.

P3 configures the RAM battery as ON or OFF.

 Position 1 – 2 : ON – move to this position for normal operation.  Position 2 – 3 : OFF – factory setting.

The SPS must be configured as follows: SW1: Using DIP switch SW1, set the SPS card address to 1. Use the address table in

Appendix A for the switch settings. P2: P2 configures the IDNet shield connection.

 Position 1 – 2 (bottom) : Connects the shield to 0 V (default). Use this setting for

4100ES-S1.

 Position 2 – 3 (top) : Connects the shield to earth ground. P3 configures relay 3 on the 4100-6033 Alarm Relay Card.

 Position 1 – 2 (top) : Removes fault monitoring on Relay 3 (default). Use this setting

for 4100ES-S1.

 Position 2 – 3 (bottom) : Makes Relay 3 activate when there is a fault.

P1: Earth connect jumper.  Position 1 – 2 (rhs): Enables Earth fault monitoring. Set to this position unless the

system uses a TrueAlert Power Supply under common 0 V. Use this setting for 4100ES-S1.

 Position 2 – 3 (lhs): Disables Earth fault monitoring. Set to this position only if the

system uses a TrueAlert Power Supply under common 0 V.

P4/P5: The PDI can be configured to draw its power from different sources via P4 and P5. For 4100ES-S1 both links should be in position 1-2.

Refer to the appropriate installation instructions to configure other cards that are located in the CPU and expansion bays. The common 4100ES cards and modules are included in this manual. Refer to Appendix D for a list of publications.

CPU Daughter Card

Configuration

SPS Configuration

PDI Configuration

Configuring Other

Cards

+ 98 hidden pages

Simplex 4100ES-S1 Installation & Maintenance

Specifications and Main Features

Frequently Asked Questions

User Manual