Simplex 3000 Assembly Instructions Manual
Simplex Digital Lock
S
implex 3000 Drive Assembly - Instructions
First Choice for Locking Solutions
012 0 2 676262 01202 680101 alpro@iecltd.co.uk www.alpro.co.uk
T F E W
alpro
®
TABLE OF CONTENTS
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . .1
Tools Required for Installation . . . . . . . . . . . . . . . . .1
A. Hardware Disassembly . . . . . . . . . . . . . . . . . . . .1
Cam Plug Handing . . . . . . . . . . . . . . . . . . . . . . . .2
B. Stile Preparation for Combination Side of Door 2
C. Stile Preparation of Trim Plate Side of Door . . . .3
D. Drill Lock and Trim Plate Mounting Holes . . . . .3
E. Hardware Assembly . . . . . . . . . . . . . . . . . . . . . . .3
Package Contents:
1 x drive assembly
1 x cam plug
1 x cardboard template
1 x cam plug cover (
31
/32" backset only)
2 x mounting screws 10-24 thd x 11/2"
2 x threaded sex nuts
2 x mounting bushings
Tools Required For Installation
• tape
• electric drill (variable speed recommended)
• small flat head screwdriver
• medium flat head screwdriver
• large phillips head screwdriver
• center punch
• (
31
/32") drill bit
• (3/8") drill bit
• (7/8") hole saw
• (1/8") drill bit
• (
1
/4") drill bit
• hammer
• deburring tool
• safety goggles
Warnings & Cautions
Important: Carefully inspect windows, doorframe,
door, etc. to ensure that the recommended
procedures will not cause any damage. Warranty
does not cover damages caused by installation.
Caution: Wear safety glasses when preparing door.
Read all instructions before starting installation
Installation
A HARDWARE DISASSEMBLY
A-1 Remove face plate from edge of door exposing
the cylinder set screws (See Figure 1).
A-2 Loosen the cylinder set screw (securing key
cylinder to latch) and remove the cylinder from
the dead latch assembly (See Figure 1).
A-3 With the exception of the dead latch assembly,
remove all other hardware from door: knob,
handle, etc (See Figure 1).
FIGURE 1
Narrow
Stile
Dead Latch
Assembly
Face Plate
Cam Plug in
Cylinder Hole
Cam Plug
Mortise
Cylindrical
Cylindrical
Set Screw
Simplex Digital Lock
S
implex 3000 Drive Assembly - Instructions
FIGURE 2
IF IT IS TO BE
THIS SIDE
THE CAM DISC
SHOULD BE HANDED
AS SHOWN BELOW
IF IT IS TO BE
THIS SIDE
THE CAM DISC
SHOULD BE HANDED
AS SHOWN BELOW
A
B
C
D
CAM PLUG HANDLING
A-4 Determine the required handing of cam disc on cam
plug (See Figure 2). Looking at the edge of the
door, determine on which side the lock is to be
installed.
If the cam disc handing needs to be changed,
proceed with steps A to D.
If not, proceed to Section B-1.
A. Remove the retainer clip from the pivot pin.
B. Pull the cam pivot pin out of the disc.
Note: Do not remove the driver piece.
C. Turn the cam over and push the cam pivot pin
through the cam and into the disc.
D. Reinstall the retainer clip onto the cam pivot pin.
B STILE PREPARATION FOR COMBINATION
SIDE OF DOOR
B-1 Install cam plug to the dead latch. Snug tighten the
cylinder set screw. See Section D-1 for final screw
adjustment (See Figure 1).
B-2 Position the cardboard template (locate on cam plug
pins) as shown (See Figure 3). Align template such
that it is parallel to the stile of the door.
Note: It may be necessary to further loosen the
cylinder set screw referred to in Section A-2
allowing movement of the template. Secure
template to the stile using tape.
B-3 Center punch templates holes marked A, B and C
(See Figure 3).
B-4 Carefully remove cardboard template (to be used
again in Section C-1). Drill pilot holes marked A, B
and C using a .094 (
3
⁄32") diameter drill bit (See
Figure 4).
Note: Drill through lock side of door only.
(Wear safety goggles when drilling).
FIGURE 3
Narrow
Stile
Dead Latch
Assembly
Face Plate
1 1⁄8" B.S.—R.H.
Part #64143
Cam Plug
Cardboard Template
31
⁄32" B.S.—R.H.
Part #64145
31
⁄32" B.S.— L.H.
Part #64146
1
⁄8" B.S.—L.H.
Part #64144
Cylindrical
Set Screw
Cardboard
Template
Parallel to
Stile
Combination Lock Side
A
A
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