Simoniz 039-8582-6 User Manual

1-866-4SIMONIZ (1-866-474-6664
1-800-544-2444 (KOHLER® Engine)
Congratulations on the purchase of your new pressure washer. In order to ensure you have the best possible experience please read through the following instructions. If you require any help please contact the customer service department at:
Use and Care Guide
GAS PRESSURE WASHER
Table of Contents
1. Safety Advice..............................................................................................................3
1.1 Definitions..............................................................................................................3
1.2 Safety Warnings.....................................................................................................3
1.3 Intended Application..............................................................................................7
2. Parts List....................................................................................................................8
3. Assembled Model Diagram......................................................................................10
4. Assembly Instructions..............................................................................................12
5. Operating Instructions..............................................................................................15
5.1 Using Spray Nozzle.............................................................................................15
5.2 Water Supply (Cold Water Only)..........................................................................15
5.3 Adjusting Water Pressure....................................................................................15
5.4 Starting Pressure Washer....................................................................................15
5.5 Cleaning with Detergents.....................................................................................16
5.6 Shutting Down and Cleaning Up..........................................................................16
6. Engine Operation.....................................................................................................17
6.1 Adding/Checking Oil............................................................................................17
6.2 Adding Fuel..........................................................................................................17
6.3 Starting Engine....................................................................................................18
6.4 Stopping Engine..................................................................................................18
7. Cleaning and Maintenance......................................................................................18
7.1 Cleaning Water Inlet Filter....................................................................................18
7.2 Engine Maintenance............................................................................................18
7.3 Cleaning Carburetor.............................................................................................20
7.4 Cleaning the Spray Tips.......................................................................................20
7.5 Storing.................................................................................................................20
7.6 Winterizing Procedures........................................................................................21
8. Technical Specifications..........................................................................................21
9. Troubleshooting......................................................................................................22
10. Limited Warranty...................................................................................................24
11. Exploded Parts Diagram.......................................................................................25
Safety Advice
3
DANGER
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in fire and/or serious injury.
IMPORTANT
Never operate this product under the following conditions:
If a noticeable change occurs in the engine speed
If the engine misfires
If there are flames or smoke in the area
If there are excessive vibrations
IMPORTANT
Installation, operation, or maintenance information which is important but not hazard-related.
POISONOUS
Alerts against materials/gases which are very poisonous and can cause serious bodily harm or even death.
FLAMMABLE AND COMBUSTIBLE MATERIALS
Alerts against the presence of materials/gases which can be extremely flammable.
TOXIC GASES
Alerts against possible toxic gases which can be harmful to your health or deadly if you are exposed to them.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
1. S
AFETY ADVICE
IMPORTANT: RETAIN FOR FUTURE REFERENCE AND READ CAREFULLY!
Do not attempt to install or operate this product until you have read the safety instructions in this manual. Safety items throughout this manual are labeled
Caution
Read and understand the operating manual and labels on the product. Familiarize yourself with the product application and limitations and the specific potential hazards. Know the controls and their proper use. It is important to know how to stop the product and disengage the controls quickly.
depending on the risk type.
Danger, Warning
, or
1.1 Definitions
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
1.2 Safety Warnings
Safety Advice
4
WARNING – PERSONAL SAFETY
• Stay alert, watch what you are doing, and use
common sense when operating a pressure washer. Do not use a pressure washer while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating a pressure washer may result in serious personal injury.
• Use safety equipment. Always wear eye
protection. Protective equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Do not use the product if the engine’s switch does
not turn it on or off. Any gasoline powered product that cannot be controlled with the engine switch is dangerous and must be repaired.
• Remove any adjusting key or wrench before
starting the pressure washer. A wrench or a key left attached to a rotating part of the pressure washer may result in personal injury.
• Do not overreach. Do not operate the product while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear that will protect your feet and improve your footing on slippery surfaces. Do not stand on the product. Keep proper footing and balance at all times. This enables better control of the product in unexpected situations.
• Avoid accidental starting. Be sure the engine’s
switch is off before transporting the product or performing any maintenance or service on the unit. Transporting or performing maintenance or service on a product with its switch on invites accidents.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can get caught in moving parts.
• Do not place your hands or feet near moving parts.
• Do not use while on a ladder.
CAUTION – HOT ENGINE AND MUFFLER
THE ENGINE AND MUFFLER BECOME VERY HOT DURING AND AFTER USE. AVOID TOUCHING THE ENGINE OR THE MUFFLER DURING OR AFTER USE.
WARNING – INADEQUATE VENTILATION
• Materials placed against or near the product,
or operating the product in areas where the ambient temperature exceeds 40 °C (104 °F) (such as storage rooms or garages) can interfere with its proper ventilation features, causing overheating and possible ignition of the materials or buildings.
• Operate the product in a clean, dry, and
well-ventilated area at least 2 m away from any buildings, objects, or walls.
• NEVER OPERATE THIS PRODUCT INDOORS OR IN POORLY VENTILATED AREAS.
DANGER – WORK AREA SAFETY AND EXHAUST FUMES
• Keep work area clean and well lit. Cluttered
and dark areas invite accidents.
• Operate the product in a clean, dry and
well-ventilated area.
• Do not operate the product in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Never operate the product on a steep slope.
• Keep children, pets, and bystanders away
from the operating area. Breathing exhaust fumes can cause serious injury or even death.
• Never start or run the engine indoors. The
exhaust fumes are dangerous, containing carbon monoxide, an odorless and deadly gas. Operate this product only in a well-ventilated outdoor area
GASOLINE ENGINE PRODUCE TOXIC
CARBON MONOXIDE EXHAUST
FUMES.
BREATHING CARBON MONOXIDE CAN
CAUSE NAUSEA, FAINTING, ORDEA
TH.
1.2 Safety Warnings
Safety Advice
5
CAUTION – ENGINE SAFETY
• Certain components in this product and its related
accessories contain chemicals which are known to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
• The engine exhaust from this product contains chemicals which are known to cause cancer, birth defects, or other reproductive harm.
• Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
• This engine was shipped without oil. Before you start the engine, make sure you add oil according to the instructions in this manual. If you start the engine without oil, it will be damaged beyond repair and will not be covered under the warranty.
• When starting engine ensure that spark plug, muffler, fuel cap and air filter are in place and secured.
• Do not crank engine with spark plug removed.
• If engine floods, move the throttle control to fast
position and crank until engine starts.
• When operating the engine do not tip engine or equipment at an angle that will cause fuel to spill.
• Do not choke the carburetor to stop the engine.
• Never start or run the engine with the air cleaner
assembly or the air filter removed.
• Transport or move the product only with empty fuel
tank.
• Rapid retraction of starter cord (kickback) will pull
hand and arm towards engine faster than you can let go. Risk of injury – broken bones, fractures, bruises, or sprains could result.
• Keep the engine and muffler free of grass, leaves, excessive grease, or carbon build-up to reduce the chance of a fire hazard.
• Do not tamper with any part of the engine to
increase its speed.
• If the product makes an unusual noise or vibration,
immediately shut off the engine, disconnect the spark plug wire, and check for the cause. Unusual noise or vibration is generally a sign of a problem.
• Use only attachments and accessories approved
by the manufacturer. Failure to do so can result in personal injury.
FLAMMABLE AND POISONOUS MATERIALS
• Gasoline is highly flammable and its vapours can explode if ignited. Take precautions when using fuel to reduce the chance of serious personal injury.
• When refilling or draining the fuel tank, use an
approved fuel storage container while in a clean, well-ventilated outdoor area.
• Do not smoke or allow sparks, open flames, or other sources of ignition near the area while adding fuel or operating the product. Never fill fuel tank indoors.
• Equip the operating area with a fire extinguisher
certified to handle gasoline or fuel fires.
• Keep grounded conductive objects, such as tools,
away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapours.
• Always stop the engine and allow it to cool before
filling the fuel tank. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. Do not operate the product with known leaks in the fuel system.
• Loosen the fuel tank cap slowly to relieve any
pressure in the tank.
• Replace fuel tank and container caps securely and wipe up spilled fuel. Never operate the product without both caps securely in place.
• Avoid creating a source of ignition for spilled fuel. If
fuel is spilled, do not attempt to start the engine near spill. Move the product away from the area of spillage and avoid creating any source of ignition until fuel vapours have dissipated.
• Store fuel in containers specifically designed and
approved for this purpose.
• Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other sources of ignition.
• Never store fuel or product with fuel in the tank
inside a building where fumes may reach a spark, open flame, or any other source of ignition, such as a water heater, furnace, clothes dryer, or the like. Allow the engine to cool before storing indoors.
1.2 Safety Warnings
Safety Advice
6
CAUTION – WATER CONNECTIONS
•For use with fresh and clean water only. Do not use
this product with other liquids.
•To minimize the amount of water spraying back on
the pressure washer, the device should be placed as far as possible from the cleaning site during use.
•The water supply system must be protected against
backflow.
•Never use this product with water contaminated
with solvents (e.g. paint thinners, gasoline, oil, etc.).
•Always prevent debris from being drawn into the product by using a clean water source and an additional water filter, if required.
•If this device is connected to a potable water
system, the system must be protected against backflow.
•Suitable water temperature: 5
(41℉) to 40℃(104
).
CAUTION – DETERGENTS
• This product has been designed for use with
detergents that are specifically approved for pressure washer use. The use of other cleaning detergents may affect the operation
CAUTION – SPRAY GUN
•The spray gun kicks back, so hold it with both
hands.
•The trigger gun safety lock prevents the trigger
from being engaged accidentally and it should be placed in locked position when not in use.
WARNING – INJECTION HAZARD
•Equipment can cause serious injury if the spray
penetrates the skin. Do not point the gun at anyone or any part of the body. In case of penetration, seek medical aid immediately.
CAUTION – SPECIFIC SAFETY ADVICE
•This product is capable of producing high pressure
as rated in the
Technical Specifications.
To avoid rupture and injury, do not operate this product with components rated less than the unit itself (including but not limited to spray guns, hose, and hose connections).
CAUTION – SPECIFIC SAFETY ADVICE
• Avoid dangerous conditions. Always operate this
product on dry, solid and level ground.
• Never operate this product on slippery, wet,
muddy, or icy surfaces. The operating area should be free from any obstructions. There should be plenty of room for handling, and the operator should stay alert at all times.
• Do not use this product in wet or damp areas or
expose it to rain. Do not use it in areas where fumes from paint, solvents or flammable liquids pose a potential hazard.
• Inspect this product. Check before turning it on.
Keep guards in place and in working order. Form a habit of checking to see that keys and adjusting wrenches are removed from tool area before turning it on.
• Replace damaged, missing or failed parts before
using it. Make sure all nuts, bolts, screws, hydraulic fittings, hose clamps, etc. are securely tightened. Always check the oil level in the oil tank. Never operate this product when it needs to be repaired or when it is in poor mechanical condition.
• Never move or pull this product while spraying.
• Do not run the engine at a high speed when you
are not using the product.
• Risk of electric shock!
The water spray must never be directed towards any electric wiring, devices, or directly towards the pressure washer itself, or fatal electric shock may occur.
• Risk of injury!
Do not direct the discharge stream at people. The high-pressure jet can be dangerous if misused, and therefore must not be directed at people, animals, electrical devices or the unit itself.
• Risk of explosion!
When a combustible liquid is sprayed, there can be danger of fire or explosion, especially in a closed area. Therefore, do not spray flammable liquids. Do not use acids and solvents with this product either. These products can cause physical injuries to the operator and irreversible damage to the product.
• Learn how to stop the product and release the
pressure quickly. Familiarize yourself with the controls.
1.2 Safety Warnings
Safety Advice
7
IMPORTANT – APPLICATIONS IMPORTANT – STORAGE
Store the product in a well-ventilated area, with an empty fuel tank. Fuel should never be stored or placed near the product.
When storing the product for winter, ensure that it is stored indoors (at room temperature), in a dry location away from any heat or ignition sources.
•If the product is to be stored with fuel in the fuel
tank, add a fuel stabilizer (Product # 38-0907-6) to keep the gas from breaking down.
To protect and extend the life of the product when storing it, use an antifreeze agent (Product # 039-8602) for the pump, which can be found at your local Canadian Tire store.
CAUTION – PREVENT PUMP DAMAGE
Do not run the engine for more than 5 minutes without pressing the wand trigger or damage to the pump might occur.
Never let the engine run unless the product is connected to a water supply. Ensure water is running through the pressure washer before attempting to start the engine.
Never run caustic fluids or acid through this product.
IMPORTANT – SAFETY
FEATURES
Thermal Relief Valve:
Protects the pump from overheating in case the nozzle gets clogged. This system should not be abused. Make sure the pump does not overheat.
Low-Oil Auto Shut-Off:
Protects the engine and prevents operating without proper lubrication. If the engine oil level goes below the recommended level, the pressure washer will shut off automatically.
IMPORTANT – COLD WEATHER
START
Do not operate this pressure washer in temperatures below 5℃. Operating pressure washer below 5℃ may cause damage to the pump and other pressure washer parts.
CAUTION – SERVICE
Before cleaning, repairing, inspecting, or adjusting, shut off the engine and make sure that all moving parts have stopped.
Have your product serviced by certified repair personnel using only identical replacement parts. This ensures the safety of the product is maintained.
Ensure proper maintenance. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the product’s operation. If damaged, have the product repaired before use. Many accidents are caused by poorly maintained equipment.
1.2 Safety Warnings
1.3 Intended Application
This product is designed for specific residential applications. Do not modify or use this product for any application other than the one it was designed for. Doing so will void the warranty. This equipment was not designed for industrial use. Please refer to the icons below for suggested applications. For questions regarding other uses, please refer to our website at www.simoniz.ca or call us at 1-866-4SIMONIZ (1-866-474-6664).
Parts List
8
Ref.
Description
Qty.
Visual
A
Main frame
1 B
Wheel with axle
2
C
Handle & panel with five
nozzles
1 D
Spray gun with metal
wand
1
E
High-pressure hose 30
(9 m)
1
2. P
ARTS LIST
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