Simoco Wireless Solutions SRM9000UW, SRM9000TU service manual

SAI Global
SRM 9000 Series
FM VHF/UHF Mobile
Radio Transceiver
Revision 9 Hardware
SERVICE MANUAL
TNM-M-E-0002
ISSUE 1.0
May 2006
ISO9001 Lic.QEC20848
SRM9000 Series Mobile Radio Transceiver Rev 9 Hardware TNM-M-E-0002 ~ Iss 1.0
SRM9000 SERIES SERVICE MANUAL
TABLE OF CONTENTS
APPENDICES........................................................................................................................................ III
DECLARATION.....................................................................................................................................IV
COPYRIGHT .........................................................................................................................................IV
ERRORS AND OMISSIONS ..................................................................................................................IV
DOCUMENT HISTORY ..........................................................................................................................V
LIST OF ASSOCIATED PUBLICATIONS ..............................................................................................V
WARNINGS AND CAUTIONS............................................................................................................... VI
1. INTRODUCTION .......................................................................................................................... 1
1.1 GENERAL................................................................................................................................... 1
1.2 SCOPE ...................................................................................................................................... 1
1.3 DESCRIPTION ............................................................................................................................. 1
1.4 PRODUCT VARIANTS AND FACILITIES............................................................................................ 2
1.5 SOFTWARE VERSIONS AND NAMING ..............................................................................................5
1.5.1 Filename Structure........................................................................................................... 5
1.5.2 Application Code.............................................................................................................. 5
1.5.3 Software Type Code......................................................................................................... 5
1.5.4 Version Number............................................................................................................... 7
1.5.5 Exclusions........................................................................................................................ 7
1.5.6 Displaying Software Versions........................................................................................... 7
1.5.7 Automatic Version Upgrade Prompting............................................................................. 8
1.5.8 Transceiver SW Description, Start-up and Backup-Software............................................ 9
1.5.9 Wailing Siren (Boot-up Software Corrupted) ..................................................................... 9
1.6 ADJUSTMENT AND ALIGNMENT ..................................................................................................... 9
1.7 CHASSIS ASSEMBLY ................................................................................................................. 10
1.7.1 Torque Settings.............................................................................................................. 10
1.7.2 Thermal Compound Application ..................................................................................... 10
1.7.3 Assembly....................................................................................................................... 10
1.8 SPECIFICATION......................................................................................................................... 10
1.8.1 General.......................................................................................................................... 10
1.8.2 Transmitter..................................................................................................................... 12
1.8.3 Receiver ........................................................................................................................ 13
1.8.4 Signalling....................................................................................................................... 14
1.8.4.1 CTCSS............................................................................................................... 14
1.8.4.2 FFSK.................................................................................................................. 15
1.8.4.3 Selcall ................................................................................................................ 15
1.8.4.4 DTMF................................................................................................................. 17
1.8.4.5 DCS ................................................................................................................... 18
1.8.4.6 C4FM ................................................................................................................. 18
1.8.5 Environmental................................................................................................................ 19
2. SERVICE PHILOSOPHY............................................................................................................ 20
2.1 SERVICE CONCEPT ................................................................................................................... 20
2.2 WARRANTY.............................................................................................................................. 20
2.2.1 Service Within and Out Of Warranty.............................................................................. 20
2.2.2 Ancillary Items............................................................................................................... 20
2.3 SOFTWARE POLICY................................................................................................................... 20
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3. TECHNICAL DESCRIPTION...................................................................................................... 22
3.1 RECEIVER................................................................................................................................ 22
3.1.1 Front End Filters and RF Amplifier................................................................................. 22
3.1.2 First Mixer and IF Section.............................................................................................. 22
3.1.3 Quadrature Demodulator................................................................................................ 22
3.1.4 Receiver Audio Processing ............................................................................................ 24
3.2 TRANSMITTER .......................................................................................................................... 25
3.2.1 Drivers and PA Stages................................................................................................... 25
3.2.2 Power Control ................................................................................................................ 25
3.2.3 Antenna Changeover and Harmonic Filter...................................................................... 25
3.2.4 Transmitter Audio Processing......................................................................................... 25
3.3 FREQUENCY SYNTHESISER........................................................................................................ 26
3.3.1 General.......................................................................................................................... 26
3.3.2 PLL................................................................................................................................ 27
3.3.3 VCO’s............................................................................................................................ 27
3.3.4 Negative Bias Generator and Loop Filter........................................................................ 27
3.3.5 Phase Modulator............................................................................................................ 27
3.3.6 Reference Oscillator....................................................................................................... 28
3.4 CONTROL ................................................................................................................................ 28
3.4.1 DSP and PLA ................................................................................................................. 28
3.4.2 DSP Clock Oscillator...................................................................................................... 29
3.4.3 PLA PWM ...................................................................................................................... 29
3.5 MEMORY ................................................................................................................................. 29
3.6 POWER SUPPLIES..................................................................................................................... 31
3.6.1 Power On Function ........................................................................................................ 31
3.6.2 Power Supplies.............................................................................................................. 31
3.6.2.1 8V Regulator U900............................................................................................. 31
3.6.2.2 5V Regulator U901............................................................................................. 31
3.6.2.3 3.3V Regulator U912 .......................................................................................... 32
3.6.2.4 2.5V Regulator U903.......................................................................................... 32
3.6.2.5 Negative Power Supply U904E/F........................................................................ 32
3.6.2.6 Unswitched Battery (13V8_UNSW_F)................................................................. 32
4. ALIGNMENT (LEVEL 3 SERVICE ONLY).................................................................................. 33
4.1 TEST EQUIPMENT ..................................................................................................................... 33
4.2 TEST SET-UP ........................................................................................................................... 35
4.2.1 COMMS Set up .............................................................................................................. 36
4.2.2 Radio Preparation.......................................................................................................... 37
4.2.3 Alignment Procedure...................................................................................................... 38
4.2.3.1 VCO DAC Alignment .......................................................................................... 38
4.2.3.2 TCXO (Radio Netting Adjustment)...................................................................... 39
4.2.3.3 Rx Front End...................................................................................................... 40
4.2.3.4 Mute Adjustment................................................................................................. 41
4.2.3.5 RSSI................................................................................................................... 42
4.2.3.6 Tx Power............................................................................................................ 43
4.2.3.7 Modulation.......................................................................................................... 44
4.2.3.8 Programming...................................................................................................... 45
4.2.3.9 Customers Radio Personality Data ..................................................................... 45
5. REPLACEABLE PARTS............................................................................................................. 46
5.1 COMMON PARTS ...................................................................................................................... 46
5.2 BAND-SPECIFIC PARTS ............................................................................................................. 47
6. CIRCUIT DIAGRAMS ................................................................................................................. 47
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6.1 ISSUE 9 CIRCUIT DIAGRAMS ...................................................................................................... 47
APPENDICES
APPENDIX A ~ GLOSSARY APPENDIX B ~ TRANSCEIVER CONNECTIONS APPENDIX C ~ SRM9010 MICROPHONE APPENDIX D ~ SRM9020 MICROPHONE APPENDIX E ~ SRM9022 MICROPHONE APPENDIX F ~ SRM9030 CONTROL HEAD APPENDIX G ~ ANCILLARIES
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Declaration
The performance figures quoted are subject to normal manufacturing and service tolerances. The right is reserved to alter the equipment described in this manual in the light of future technical development.
Copyright
All rights reserved. No part of this publication may be reproduced in any form or by any means without the prior permission of TMC Radio.
Errors and Omissions
The usefulness of this publication depends upon the accuracy and completeness of the information contained within it. Whilst every endeavour has been made to eliminate any errors, some may still exist. It is requested that any errors or omissions noted should be reported to:
TMC Radio Pty Ltd. 1270 Ferntree Gully Road Scoresby Vic 3179 Australia
Ph: +61 3-9730-3800 (Direct: -3914) Fax: +61 3-9730-3968 Mob: +61 408-160-661
E-mail: jkuhrt@tmcradio.com www.tmcradio.com/
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Document History
Issue Date Comments
1 January 2006 Initial issue
List of Associated Publications
Document No. Description Issue
TNM-I-E-0005 SRM9000 Series Installation Instructions 5 TNM-P-E-004 Selcall Product Manual 2.56 TNM-U-E-0012 SRM9020 Trunk Operating Instructions 2 TNM-U-E-0013 SRM9020 PMR Operating Instructions 2 TNM-U-E-0063 SRM9022 PMR Operating Instructions 1 TNM-U-E-0014 SRM9025 PMR Operating Instructions 2 TNM-U-E-0015 SRM9025 Trunk Operating Instructions 2 TNM-U-E-0003 SRM9030 PMR Operating Instructions 2 TNM-U-E-0004 SRM9030 Trunk Operating Instructions 2 TNM-U-E-0020 SRM9030 Brief User Guide 2 TNM-U-E-0042 SRM9010 Brief User Guide 2 TNM-U-E-0043 SRM9020 Brief User Guide 2 TNM-U-E-0044 SRM9025 Brief User Guide 2
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In vehicles
Warnings and Cautions
Compliance with RF Energy Exposure Standards: To minimise exposure to RF fields during equipment service and repair, the antenna terminal of the SRM9000 radio should be connected to a suitable non-radiating RF load when the transmitter is in use.
SRM9000 radio equipment is to be connected only to 12-volt negative earth systems.
with a 24-volt supply, an approved 24V/12V converter must be used. The supply must not be
taken from a 12V tap on the battery.
To avoid RF injury, do not touch the Antenna when the Transmitter is in use.
Double-fused 12V Supply Leads, Antenna cables and Speaker wiring is to be routed as far
away as possible from gas or fuel lines or any electronic control device. The radio transceiver
and antenna are to be mounted as far away as possible from these devices and their cabling.
Equipment is to be installed, by a competent person, in accordance with the requirements of
local radio communications authorities and/or Health and Safety regulations.
WARNING
WARNING
WARNING
WARNING
Post installation checks should be performed to ensure that there is no effect on the operation
of the vehicle’s electronics.
WARNING
Do not operate your radio, without a handsfree kit, whilst driving a vehicle.
WARNING
Do not operate your radio in an explosive atmosphere. Obey the “Turn Off Two-way Radios”
signs where these are posted, e.g. on a petrol station forecourt.
Caution
During disassembly and assembly, refer to Torque Settings in Section 1.7
Caution
Customer configuration files should be saved prior to any alignment adjustments.
Preparing the radio for alignment will erase from the radio all customer PMR and Trunking
configuration data (channel, signalling information etc). The only data retained by the
Alignment Tool is the factory alignment data for the radio (DAC settings for Tx power, front-end
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1. INTRODUCTION
1.1 GENERAL
The SRM9000 series of FM mobile radio transceivers is designed for PMR and Trunked operation in VHF and UHF radio systems.
The system is available in a number of functional variants. Each variant uses the standard SRM9000 mobile transceiver, which is software configured for different control ancillaries. The software configuration together with the type of controller (Basic or Enhanced microphone, Handset, or Alphanumeric Control Head) determines the radio features for the different variants as follows.
PMR/Trunked
Basic Telemetry Transceiver No Display or Control Head. SRM9005 Low Range Version with Basic Fist Microphone. SRM9010 Mid Range Version with Enhanced Alphanumeric Fist Microphone. SRM9020 High-end Version with Graphics Display Handset. SRM9022 High-end Version with Alpha Display Handset. SRM9025 System Level Remote Control Head with Alpha capability and Handset /
Fist Microphone / Desk Microphone options.
SRM9030
1.2 SCOPE
This manual provides technical specifications, description and servicing details for the SRM9000 series of mobile radio transceivers together with the related microphones and control heads.
Unless specifically stated otherwise, the text and illustrations refer to all versions in the series.
1.3 DESCRIPTION
The design concept utilises wide band analogue techniques for RF transmit and receive circuitry with digital signal processing of analogue or digital modulation and demodulation. Electronic tuning is used throughout the mobile to eliminate manual tuning and level adjustment.
A Digital Signal Processor (DSP) and a Programmable Gate Array (PLA) are used with other dedicated devices in the SRM9000 to perform the following functions under software control:
Frequency Synthesis of all operating frequencies.
Modulation and demodulation of 10/12.5/20/25kHz FM signals on a per channel basis.
Modem functionality for specified data modulation schemes.
Filtering, pre-emphasis, de-emphasis, limiting, compression, muting, CTCSS, Selcall or any other
frequency or level dependent signal modification.
Serial communications with the Control Ancillaries and Alignment Tool.
Tuning Control data for Tx and Rx.
The SRM9000 Transceiver comprises a rugged extruded aluminium sleeve, which houses a single printed circuit board assembly and provides all heatsink requirements. The sleeve housing is closed at each end by high-impact plastic end caps; all cable ports and mechanical interfaces are sealed against moisture and dust ingress.
The PCB assembly comprises a single, multi-layer PCB containing all the RF and control circuitry. The PCB seats on an extruded aluminium tray that slides into the outer aluminium sleeve where it is secured with screws accessed from the outside of the case. Provision is made under the main PCB tray assembly for additional hardware options as well as optional accessories plugged directly into the main PCB.
There are two installation methods available for the SRM9000. The outer aluminium extrusion has side flanges that allow the mobile to be bolted directly to any flat surface in the vehicle. A quick release cradle is also available.
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Control Unit
Microphone
1.4 PRODUCT VARIANTS AND FACILITIES
Product variants and facilities are detailed in Table 1-1, Table 1-2 and Table 1-3.
Table 0-1 Common Features for All Variants
Feature: Model: 9005 9010 9020 9022 9025 9030
Control None or
Serial or Parallel if Option Board
Display
Adjustable Display
- 1 digit LED 6 char LCD 8x14 char
- - Yes Yes Yes Yes
Illumination
Buttons and Keys
Speaker
- Vol Up/Down
- Yes Yes Yes* Yes* Yes
Frequency Bands
Channel Spacing Menu driven Customisable Menus
- - Yes Yes Yes Yes
- - Yes Yes Yes Yes
Display
Microphone
Select 1 Function
66-88MHz, 136-174MHz, 174-208MHz, 208-245MHz, 335-375MHz,
Display
Microphone
Vol Up/Down 4 Function Scroll
Up/Down
400-480MHz, 440-520MHz
10/12.5/20/25kHz
Controller
Microphone
LCD
Graphics
102x64 pixels
Vol Up/Down 6 Function 12 Keypad Send/End Menu + Scroll
Display
Handset
2x12 char
LCD
Vol Up/Down 6 Function 12 Keypad Send/End Menu +
Scroll
with
8x14 char LCD
Graphics 102x64 pixels
6 Function 12 Keypad Send/End Menu +
Scroll
* Note: Handsets have a built-in earpiece, therefore an external speaker is optional.
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Table 0-2 Conventional-PMR Variants
Feature: Model: 9005 9010 9020 9022 9025 9030
Channels Signalling
Attack Operation DTMF Encode MPT1327 Trunking
PTT Limit Timer with warning beeps
Busy Channel Lockout
PTT Inhibit on Busy Scanning
Voting
Priority Scanning Nuisance Delete Phonebook
1000 10 100 + 1000 1000 1000 CTCSS/DCS CTCSS/DCS
ANI
- Yes Yes Yes Yes Yes
- 2 Fixed Seq 2 Fixed Seq Yes Yes Yes Yes Program-
mable
Yes 10 groups
of up to 16 channels per group.
Yes 10 fixed
groups consisting of up to 16 channels per group.
- - Yes Yes Yes Yes
- - 250 entries 250 entries 250 entries 250 entries
CTCSS/DCS Selcall
User selectable
10 groups of up to 16 channels per group, 4 user defined scan groups.
Up to 200 groups consisting of up to 16 channels per group.
CTCSS/DCS Selcall
User selectable
Yes
Yes
Yes
124 groups of up to 16 channels per group, 4 user defined scan groups.
Yes
CTCSS/DCS Selcall
User selectable
CTCSS/DCS Selcall
User selectable
Multiax Mod/Demod
Option - - - - -
Yes
Function Ignition Sense Input VOX Handsfree 600 Ohm Interface SIB DMAP ASI Standard
Option Option Option Option Yes Option
Yes
Option
Option Option
ASI with GPS Direct GPS RSM with GPS P25 Audio Discriminator
Option Option Option Option Option
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Table 0-3 Trunked Variants
Feature: Model: 9005 9010 9020 9022 9025 9030
Channels Frequency Bands Background Hunt
and Vote-Now MPT1343 dial strings
1024 channels in 50 sub-bands Specifically: 136-174MHz, 400-450MHz (and possible in all other bands) Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes
ANN Numbering Phonebook
- - - Yes Yes Yes 250 10 100+ 250 250 250
Memories User Phonebook
Alpha Status List SDM/EDMs NPDs Mod/Demod
Recall entries configured by FPP only
- - Yes Yes Yes Yes Yes - - Yes Yes Yes Yes - - TBA TBA TBA Option - - - - -
Recall entries configured by FPP only.
Recall entries configured by FPP only
Function Attack Operation Ignition Sense Input VOX Handsfree General External IO 600 Ohm Interface
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Option Option Option Yes* Yes* Yes* Option Option Option Option Option Option Option Option Option Option Option Option
* Note: Requires external microphone for optimum performance.
Recall and edit.
Recall and edit.
Recall and edit.
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1.5 SOFTWARE VERSIONS AND NAMING
There are various associated items of Software (SW) required for the SRM9000 radio and programmer to operate. This section simply defines the naming rules of the SW files to allow identification and conformity.
This allows different versions of SW to be distributed and co-exist without confusion. The SRM9000 Transceiver has three items of SW for digital and analogue PMR, Trunking and Alignment. The 9022/9025 Controller Mic/Handsets have one SW file for their PIC’s and 9030 Control Head has two
SW files for its Flash and EEPROM.
1.5.1 Filename Structure
Basically the Filename Structure is defined as follows:
2 character Application code
2 or 3 character SW Type code
3 character version number
File Extension as required.
eg. 99tm533.bin 99p_533.bin 99s_533.bin 99cf101.hex 99ce101.hex
1.5.2 Application Code
This identifies the application the SW was initially designed for: 9k Standard SRM9000 Pre-Rev 9 Software 99 Standard SRM9000 Rev 9 Software ak SRM9000 Pre-Rev 9 Software applicable for SRP9022 a9 SRM9000 Rev 9 Software applicable for SRP9022 rw Specific SW for Raywood Taxi Applications
1.5.3 Software Type Code
This identifies different types of SW within an application.
s_ Startup p_ Standard PMR. DMAP or No option board p_s PMR with Scrambler/Discriminator option board p_g PMR with Direct GPS p_a PMR with ASI Map27option board p_u PMR with ASI SUP option board p_q PMR with ASI-G Map27option board a__ 9022 Standard PMR. DMAP or No option board a_s 9022 PMR with Scrambler/Discriminator option board a_g 9022 PMR with Direct GPS
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a_a 9022 PMR with ASI Map27option board a_u 9022 PMR with ASI SUP option board a_q 9022 PMR with ASI-G Map27option board tm Standard MPT1343 Trunking. DMAP or No option board ta Standard ANN Trunking. DMAP or No option board tb Basic (9010/9020) MPT1343 Trunking. DMAP or No option board tmg Standard MPT1343 Trunking. Direct GPS option board tag Standard ANN Trunking. Direct GPS option board tbg Basic (9010/9020) MPT1343 Trunking. Direct GPS option board tma Standard MPT1343 Trunking. ASI Map27 option board taa Standard ANN Trunking. ASI Map27 option board tba Basic (9010/9020) MPT1343 Trunking. ASI Map27 option board tmu Standard MPT1343 Trunking. ASI SUP option board tau Standard ANN Trunking. ASI SUP option board tbu Basic (9010/9020) MPT1343 Trunking. ASI SUP option board tmq Standard MPT1343 Trunking. ASI-G option board taq Standard ANN Trunking. ASI-G option board tbq Basic (9010/9020) MPT1343 Trunking. ASI-G option board TBD 9022 Trunking bo Transceiver Boot-code bc Transceiver Boot-Backup-code bf Transceiver PLA-code ba Transceiver PLA-Backup-code
Note. The above file names are not stored within the code. As a consequence, when the radio is read by the FPP, the FPP will display version numbers and release dates for the Backup, Startup, PMR, TMR and DMAP codes. The Bootloader, PLA Backup and PLA codes show release dates only.
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1.5.4 Version Number
This is a 3-digit number allocated by Engineering to identify the SW version. e.g. 103 = Version 1.03
1.5.5 Exclusions
The Programmer SW does not follow the above rules as it is a PC based Program and its version number can be easily identified by starting the SW. Later releases of SW will be backward compatible, unless deliberately not so, in which case a different directory structure/path may be implemented.
1.5.6 Displaying Software Versions
Each Transceiver SW code file (e.g. 99tm533.bin, etc.) contains version information about itself and possibly compatible Programming SW.
For Radio SW saved on Disk, this information can be displayed via the Programmer function:
Options : Upgrade_Software : Get_File
For Software loaded in the radio, information can be read from the Transceiver and displayed via the Programmer function:
Options : Radio_Information
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SRM9030 Control Head SW can be displayed on the Control Head by holding the ‘3’ button down when the
radio is switched on. This is only implemented in CH V1.06 SW (Oct/2000) and later.
SRM9025 Handset SW has a similar method of Version identification. SRM9020 Microphone SW has a similar method of Version identification. SRM9022 Handset SW can be displayed by pressing the top side button when the radio is switched on. SRM9010 Microphone does not have any method of determining loaded SW. There is only one version of
this SW in the field.
1.5.7 Automatic Version Upgrade Prompting
When a configuration is downloaded to the Transceiver, the Programmer performs a brief check on the SW currently installed in the radio. If a later version of SW exists (on PC hard-disk) then the Programmer will prompt the user with the following message:
NOTE. As early versions of FPP cannot recognise a more recent revision of the radio, it is important that the latest FPP version is downloaded from http://www.tmcradio.com.
If YES is selected, the Transceiver Radio code is updated before the new configuration is downloaded. If NO is selected, only the configuration is downloaded. This process also updates the Startup code to ensure it is compatible with the loaded PMR or Trunk code.
Note : If the …\SRM9000\FPP\RadioSW folder contains no files, then the above check will not be
performed.
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1.5.8 Transceiver SW Description, Start-up and Backup-Software
The SRM9000 Transceiver software is split into the following separate modules:
Bootloader and Backup Software
Start-Up Software
PLA and PLA-Backup Software
Mainline PMR Software
Mainline Trunk Software
When the Transceiver starts, it basically performs the following steps:
Initial execution starts with the Bootloader code, which attempts to load the Start-Up Software (if Start-Up checksum is bad, then the Backup Software is loaded.)
Start-Up Software then downloads the PLA code (or PLA-Backup code if PLA checksum is bad) to the PLA device. If both PLA and PLA-Backup checksums are bad then the radio is not operational and serial communication is not possible.
Start-Up Software then reads the On/Off switch plus Ignition-Sense lines and compares these with saved parameters to determine if the radio should be continue to power-up or switch itself off again.
Start-Up software then attempts to load either PMR or Trunk Mainline Software (dependent on saved parameter) and switches execution to complete the power-up process and start normal operation.
If the Mainline Software cannot be loaded, or a Job file configuration has not been loaded (e.g. non­existent or checksum fail) then execution switches to Backup Software until the error is corrected (e.g. by FPPing the radio).
There are three states that the radio can configure after switch-on:
Mainline Trunk Software or Mainline PMR Software (normal power-up) If the radio does not have a valid Job file configuration loaded, then it will display a “No PMR Cfg” or “No TMR Cfg” message.
Start-Up Software (characterised by “Alignment Mode” shown on the display). This is also the code that is running when the radio is being aligned using the Alignment Tool.
Backup Software (via various paths from above.)
1.5.9 Wailing Siren (Boot-up Software Corrupted)
A “WAILING SIREN” sound is emitted from the Loudspeaker while the radio is running in Boot Backup Software. In this mode the FPP can be used to re-load a Jobfile, or re-load Start-Up or Mainline Operating Software.
Simply writing a Jobfile to the radio should allow the FPP to determine and update the offending software – however there may be instances where the FPP cannot determine this and the Start-Up and Mainline Software should be updated manually. This can be done using the FPP : Upgrade_Software : Get_File … then Download. Both Start-Up Software (filename = 99s_xxx.bin) and Mainline PMR (99p_xxx.bin) or Trunk (99txxxx.bin) should be loaded if the FPP cannot automatically fix the problem. The wailing siren should stop once the problem is fixed.
Note: Should these steps fail to restore the set and the Wailing Siren cease, the radio will need to be
returned to a Level 3 Service Centre for FLASH replacement.
1.6 ADJUSTMENT AND ALIGNMENT
There are no manual internal adjustments in the SRM9000. Re-programming and alignment is done using software tools with the PCB installed in its chassis. For servicing, the radio PCB can be operated as a stand alone unit provided a temporary heatsink is fitted under the transmitter PA module for transmitter
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servicing and that the receiver audio output be kept below 100mW for receiver servicing. Radio performance is not adversely affected by operating without the outer sleeve but there will be some change to performance when the metal cans are removed from the RF sections of the board.
On re-assembly, the PA module should be checked for a thin layer of heat-conducting paste. If this is missing or dried-out, it should be replaced prior to re-assembly.
1.7 CHASSIS ASSEMBLY
Important - Take Note!
1.7.1 Torque Settings
Assembly of 'Chassis' (Inner Extrusion) to 'Outer Extrusion' 1.4 Nm (PA x 2), 1.25Nm (Others x 3) Assembly of 'Front' and 'Rear' end-caps to 'Outer Extrusion' 1.4 Nm.
1.7.2 Thermal Compound Application
For radios using a PA tray without full bottom surface with no cut-out, no thermal compound is necessary. However, on later radios that have a tray containing a cut-out section in the bottom, just enough thermal
compound should be applied to provide good thermal contact with the chassis. Note. If thermal compound is old and difficult to spread, it should be discarded.
1.7.3 Assembly
The Inner extrusion should initially be fitted to the PCB and the assembly then slid into place within the chassis.
Then by holding the inner extrusion upwards by hand, it is then important to insert all screws by hand and ensure they have been fully inserted through the PCB, thereby locating the assembly correctly.
Still holding the inner extrusion upwards to ensure the assembly does not twist, lightly torque up the centre screw of the row of three followed by the PA module mounting screw towards the middle of the chassis.
The remaining screws can then be screwed up to full torque followed by re-torque of the first two screws again.
1.8 SPECIFICATION
1.8.1 General
Operation
Single or two frequency simplex (half-duplex).
Modulation
Frequency modulation (phase) F3E, F1D, F1E.
Operational Temperature Range
-30°C to 60°C Supply Voltage Requirements
10.8V to 16.3V DC negative earth (13.8V nom.) Current Consumption
Radio off Standby (squelched):
Mobile With Control Mic Mobile With Alpha Mic Mobile With Alpha
Head
5mA 5mA 5mA 200mA 210mA 210mA*
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Rx Audio O/P: 300mW (not bridged)
4.0W Transmit: 25W
1W
*Add 250mA to current consumption for Control Head with backlight on.
Frequency Bands Frequency Range Band Frequency Range
E0 66 - 88 MHz R1 335 - 375MHz
AC 136 - 174MHz TU 400 - 480MHz
K1 174 - 208MHz UW 440 - 520MHz
KM 208 -245MHz
Switching Bandwidth
Radio covers the complete band without retuning
Channel Spacing 10/ 12.5 / 20 / 25kHz Frequency Stability (-30°C to
60°C)
Less than ±2.0ppm Dimensions (mm) Height Width Depth Transceiver 9010/30 Microphone 9020 Alpha Display Microphone 9022 Graphics Display Controller
Mic 9025 Alpha Display Handset 9030 Graphics Display Control
Head 9030 Desk Microphone 9030 Handset * Does not include cable or strain relief
Weight
Transceiver 1.8kg
Conformance Approvals
* Pending in some cases
450mA 470mA 500mA * 1200mA 1220mA 1250mA*
VHF UHF
6.5A 6.5A 1.5A 1.5A
56 91* 96*
145* 165*
65
300 200
ETS EN 300 086 * EN 300 113 * EN 300 489 *
170
62 70 68
52 188 120
50
165
38 42 30 30 46
130
40
EN 300 219 * Australia AS4295 *
USA FCC (AC, UW)
© TMC Radio 2006 page 11 TNM-U-E-0002 Issue 1
SRM9000 SERIES SERVICE MANUAL
1.8.2 Transmitter Power Output
Transmitter Rise Time
Duty Cycle
Spurious Emissions
Residual Noise
Audio Frequency Distortion Audio Frequency Response
Audio Sensitivity (1kHz) (User programmable via FPP)
Any two levels programmable from High Power: 25W Adjustable down to 1W
Low Power: 1W Adjustable up to 25W Less than 40 ms
1 minute transmit: 4 minutes receive
< 0.25uW (9kHz to 1GHz) < 1.0uW (1GHz to 4GHz) 60% deviation. CCITT Weighted 25kHz Channel Spacing >45dB
12.5kHz Channel Spacing >40dB 3% (at 60% deviation) 300 to 3000Hz* +1dB -3dB Figures apply for a flat audio response or a 6dB/octave pre-
emphasis curve (*2550Hz for 12.5kHz channel spacing) RJ8 Connector: 40mV±2dB Option Audio: 40mV±2dB
© TMC Radio 2006 page 12 TNM-U-E-0002 Issue 1
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