INSTALLER INSTRUCTIONS
CONTENTS
1 DESCRIPTION OF THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 116
2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 119
3 CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 130
4 USE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pag. 133
IMPORTANT
When carrying out commissioning of the boiler, you are highly recommended to perform the following checks:
– Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.
– Make sure that the electrical connections have been made correctly and that the earth wire is connected to a
good earthing system.
– Open the gas tap and check the soundness of the connections, including that of the burner.
– Make sure that the boiler is set for operation for the type of gas supplied.
– Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been pro-
perly installed.
– Make sure that any shutoff valves are open.
– Make sure that the system is charged with water and is thoroughly vented.
– Check that the circulating pump is not locked.
– Purge the system, bleeding off the air present in the gas pipe by operating the pressure relief valve on the
gas valve inlet.
FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the
CE mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of
110°C, are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article 1
paragraph 3.6 of the Directive.
PLANET DEWY 60/100 BFR - ENGLISH
Planet Dewy 60 BFR:
Gas Council number 41-283-03
Planet Dewy 100 BFR:
Gas Council number 41-283-11
IPX4D
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1.1 INTRODUCTION
Boilers (supplied as Class B devices, and
can be made room sealed Class C) are
pre-mixed condensation heating modules
intended only for heating, designed to work
singularly or in sequence/cascade autonomously. They are designed and constructed
to meet European directives
90/396/CEE, 2004/108/CEE,
2006/95/CEE and 92/42/CEE.
Upon request, a control unit for a maximum of four boilers can be supplied for
sequence/cascade installation.
1 DESCRIPTION OF THE BOILER
1.2 DIMENSIONS
1.2.1 PLANET DEWY 60 BFR
275
55
12 0
60
12 0
265
17 0
75
230
M
R
C
S3
G
409=
20
870
455
500
865
12 0
15 0
13 5
CS
CA
R3
=
Fig. 1
R C.H. return G 1” (UNI-ISO 228/1)
M C.H. flow G 1” (UNI-ISO 228/1)
G Gas connection G 3/4” (UNI-ISO 228/1)
C Filling system G 1/2” (UNI-ISO 228/1)
R3 Tank return G 1” (UNI-ISO 228/1)
S3 Condensation outlet ø 25
CA Inlet ø 80
CS Outlet ø 80
ATTENTION: the boiler is supplied as Class B device. To
install the boiler as Class C device, remove the terminal inserted in the flange before connecting the intake.
203
M
R
G
R3
15 6
S3
65
115
281
120
235
865
500
CS
CA
120 160
135
600
405
18,5
870
=
=
Fig. 1/a
1.2.2 PLANET DEWY 100 BFR
R C.H. return G 1 1/2” (UNI-ISO 228/1)
M C.H. flow G 1 1/2” (UNI-ISO 228/1)
G Gas connection G 3/4” (UNI-ISO 228/1)
R3 Tank return G 1 1/2” (UNI-ISO 228/1)
S3 Condensation outlet ø 25
CA Inlet ø 80
CS Outlet ø 80
ATTENTION: the boiler is supplied as Class B device. To
install the boiler as Class C device, remove the terminal
inserted in the flange before connecting the intake.
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8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
1.3 MAIN COMPONENTS
1.3.1 PLANET DEWY 60 BFR
Fig. 2
KEY
1 Gas valve
2 Condensation drain siphon
3 Fan
4 Air pressure switch
5 Ignition electrode
6 Detection electrode
7 Ignition transformer
8 Exhaust thermostat
9 Heating probe (SM)
10 Safety thermostat 100°C
11 Differential pressure switch
12 Non return valve
13 Auto Air Vent
14 Pump
15 Control panel
16 Safety valve 4 BAR
1.3.2 PLANET DEWY 100 BFR
1
2
3
4
5
6
7
8
18
13
9
10
11
14
17
15
Fig. 2/a
KEY
1 Gas valve
2 Condensation drain siphon
3 Fan
4 Air pressure switch
5 Ignition electrode
6 Detection electrode
7 Ignition transformer
8 Exhaust thermostat
9 Heating probe (SM)
10 Safety thermostat 100°C
11 Differential pressure switch
13 Auto Air Vent
14 Pump
15 Control panel
17 Water pressure transducer
18 Flue Reducer 100/80
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1.4 TECHNICAL FEATURES
PLANET DEWY 60 BFR PLANET DEWY 100 BFR
Heat output nominal (80-60°C) kW (kcal/h) 56.5 (48,600) 94.2 (81,000)
Heat output nominal (50-30°C) kW (kcal/h) 62.0 (53,400) 103.0 (88,600)
Heat output minimum G20 (80-60°C) kW (kcal/h) 17.0 (14,600) 29.3 (25,200)
Heat output minimum G20 (50-30°C) kW (kcal/h) 19.0 (16,300) 32.5 (27,950)
Heat output minimum G31 (80-60°C) kW (kcal/h) 22.6 (19,500) 29.3 (25,200)
Heat output minimum G31 (50-30°C) kW (kcal/h) 25.4 (21,800) 32.5 (27,950)
Nominal heat output kW (kcal/h) 58.0 (49,900) 96.6 (83,100)
Minimum heat output G20 kW (kcal/h) 17.4 (15,000) 30.0 (25,800)
Minimum heat output G31 kW (kcal/h) 23.2 (19,900) 30.0 (25,800)
Efficiency minimum/nominal output (80-60°C) % 97.6 - 97.5 97.7 - 97.5
Efficiency minimum/nominal output (50-30°C) % 109.3 - 107.0 108.8 - 106.4
30% yield (50-30°C) % 109.8 109.0
Termal efficiency (CEE 92/42 directive) ★★★★ ★★★★
Class NOx 5 5
Smokes temperature maximum (80-60°C) °C 70 70
Smokes temperature minimum (80-60°C) °C 62 62
Smokes temperature maximum (50-30°C) °C 50 50
Smokes temperature minimum (50-30°C) °C 32 32
Smokes flow kg/h 97 166
CO2 maximum/minimum G20 % 9.0/9.0 9.0/9.0
CO2 maximum/minimum G31 % 10.0/10.0 10.0/10.0
Maximum pressure exhaust manifold output Pa 110 170
Adsorbed power consumption W 198 330
Electrical protection grade
IPX4D IPX4D
Losses after shutdown at 50°C W/h 134 195
CE certification n° 1312BP4141 1312BP4141
Category II2H3P II2H3P
Category in FRANCE II2Er3P II2Er3P
Category in BELGIUM I2E(S)B - I3P I2E(S)B - I3P
Type B23-53 / B23P-53P / C13-33-43-53-83 B23-53 / B23P-53P / C13-33-43-53-83
C.H.
Maximum water head bar 4 5
Maximum temperature °C 85 85
Water content boiler l 4.8 8.2
C.H. setting range (D.H.W. setting range) °C 20/80 (30/60) 20/80 (30/60)
GAS PRESSURE END NOZZLES
Gas supply pressure G20/G25 mbar 20/25 20/25
Gas supply pressure G31 mbar 37 37
Nozzles quantity n° 1 1
Nozzles diameter G20/G25 ø 9,3 11.0
Nozzles diameter G31 ø 6,7 8.4
Gas consumption nominal/minimum G20 m3/h 6.14/1.84 10.22/3.17
Gas consumption nominal/minimum G31 kg/h 4.51/1.80 7.50/2.33
WEIGHT kg 61 92
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The boiler must be installed in a fixed location and only by specialized and qualified
firms in compliance with all instructions
contained in this manual.
Furthermore, the installation must be in
accordance with current standards and
regulations.
2.1 BOILER ROOM
The boilers can be installed in boiler rooms
whose size and requirements meet current
regulations.
Furthermore, vents, with surface areas at
least 3.000 sq. cm or 5.000 sq. cm for
gas with density over 0.8, must be installed
in the outer walls for room ventilation.
2.2 INSTALLATION
For single installations, it is also possible to
order an optional compensator kit (code
8101520 for the version “60 BFR” and cod.
8101523 for the version “100 BFR”).
The kit can be fitted on accumulation boilers
with a capacity equivalent to or above 80
liters. For installation for single or sequence/cascade operations, refer to the example in fig. 3.
With control unit code 8096301, supplied
by Sime upon request, a maximum of four
boilers can be controlled. The control unit
kit is supplied with assembly and use
instructions.
2 INSTALLATION
45
14 6
R3
500
865
582
88
330
R
M
M2
M2
265
305
455
265
Fig. 3
WARNING:
- In both single and sequence/cascade installation, the heating system must be equipped with a
hydraulic separator and safety components.
- When replacing one or more boilers in existing plants, it is advisable to install a heat exchanger
to separate the boiler circuit from the secondary circuits. See the pressure curve for the boiler
supply shown in figure 14.
M
S3
R
G
Single installation
with kit optional
code 8101520
for "60 BFR"
Installation in sequence/cascade
R C.H. return
M C.H. flow
G Gas connection
S3 Condensation outlet
Single installation
with kit optional
code 8101523
for “100 BFR”
M C.H. flow
R C.H. return
M2 Tank flow
R3 Tank return
70
R3
600
235
500
865
301
M2
355
265
M2
663
MR
115
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2.3 CONNECTING UP
SYSTEM
To protect the heat system from being
damaged by corrosion, incrustation or
deposits, after installation it is extremely
important to clean the system using suitable products such as, for example, Sentinel
X300 or X400.
Complete instructions are provided with
the products but, for further information,
you may directly contact SENTINEL
PERFORMANCE SOLUTIONS LTD.
For long-term protection agains corrosion
and deposits, the use of inhibitors such as
Sentinel X100 is recommended after cleaning the system.
It is important to check the concentration
of the inhibitor after each system modification and during maintenance following the
manufacturer’s instructions (specific tests
are available at your dealer).
The safety valve drain must be connected
to a collection funnel to collect any discharge during interventions.
WARNING: Failure to clean the heat
system or add an adequate inhibitor invalidates the device’s warranty.
Gas connections must be made in accordance with current standards and regulations. When dimensioning gas pipes from
the meter to the module, both capacity
volume (consumption) in m3/h and gas
density must be taken into account.
The sections of the piping making up the
system must be such as to guarantee a
supply of gas sufficient to cover the maxi-
mum demand, limiting pressure loss
between the gas meter and any apparatus
being used to not greater than:
– 1.0 mbar for family II gases (natural gas);
– 2.0 mbar for family III gases (butane or
propane).
A sticker inside the module includes identification and gas type data specific to the
module.
2.3.1 Condensation drain
installation.
A siphoned drain must be connected to the
civil drain by a pipe with minimum 5 mm
per meter gradient for condensation collection.
Only normal plastic civil drain pipes are
suitable to convey condensation to the
building's sewer drain.
2.3.2 Gas pipe filter
The gas valve is fitted with a standard filter.
This filter is not capable of filtering all impurities and to prevent poor gas valve operation
or failure of any gas valve safety feature, it is
advisable to fit a suitable filter on the gas
supply pipe.
2.5 FILLING THE SYSTEM
Cold system filling pressure must be 1 bar.
The system must be filled slowly so that air
bubbles are released through the specific
escapes.
2.6 EXHAUST
The boiler is supplied with a 80mm gasket,
which must be fitted over the exhaust terminal prior to the flue being installed. (11
fig. 4-4/a-4/b).
2.6.1 Type B (fig. 4)
If the inlet is not connected, the boiler
should be regarded a Class B device. When
installing the boiler in locations where it
needs to be protected from water, replace
the intake terminal inser ted in the flange
with terminal code 8089510. For information on how to configure the boiler in this
mode see figure 4.
The maximum overall length of ø 80
exhaust flues is determined by the load
losses of the single accessories installed
and should not exceed 16 mmH2O (“60
BFR”) and 28 mmH2O (“100 BFR”).
2.6.2 Type C (figg. 4/a-4/b)
The boiler becomes a Class C device when
the intake terminal is removed from the
flange and the intake is connected to separate exhaust ducts (fig. 4) or with coaxial
exhaust (fig. 4/b).
ø 80 ACCESSORY LOAD LOSS TABLE
WARNING: Before installing accessories, lubricate
the internal part of gaskets with silicon-based products. Avoid using oils and greases.
KEY
1
90° MF polypr. curve (6 pcs.) code 8077450
2a
Polypr. extension L.1000 (6 pcs.) code 8077351
2b
Polypr. extension L. 500 (6 pcs.) code. 8077350
3
Hinged tile code 8091300
4
Roof Terminal kit L 1285 code 8091205
5
Polypropylene extension L. 250 with test outlet code 6296513
6
45° MF polypr. curve (6 pcs.) code. 8077451
7
Exhaust terminal code 8089501
8
Internal-external ring nut kit code 8091500
11 Rubber gasket ø 80 (supplied as standard)
Load loss
(mm H2O)
“60 BFR” “100 BFR”
90° MF polypropylene curve
1,30 3,00
45° MF polypropylene curve
0,70 2,00
Polypr. extension L. 1000
0,60 1,20
Polypr. extension L. 500
0,30 0,60
Roof exit terminal
L. 1381 1,20 4,30
Exhaust terminal
1,30 3,60
Polypropylene extension L. 250
0,15 0,30
Type B
Fig. 4
600
2.6.3 Maximum usable length
for separate ø 80 flues
The maximum overall length of ø 80 suction and exhaust flues is determined by
the load losses of the single accessories
installed and should not exceed 16
mmH2O (”60 BFR”) and 28 mmH2 O
(”100 BFR”).
When the length of the flues ranges
between 11 and 16 mm H20 (“60 BFR”) -
17 and 27 mm H20 (“100 BFR”), it is
necessary to adjust trimmer “MAX” on the
fan board and set the “Max. air ∆p” values
provided in paragraph 4.3 in order to ensure a correct operation.
2.6.4 Maximum usable
length for coaxial ø 80/125 flues
In installations with ø 80/125 coaxial
exhaust, the maximum horizontal length
including the 90° curve, should not
exceed 5 m (“60 BFR”) and 2 m (“100
BFR”). For roof exits it should not exceed
8 m along vertical for the “60 BFR” and
3 m along vertical for the version “100
BFR”.
In the version “60 BFR” when the length of
the flue ranges from 2 to 5 m horizontally
and from 4 to 8 m vertically, it is necessary
to adjust trimmer “MAX” on the fan board
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WARNING:
- Installations with roof exit terminal (4a) and coaxial exhaust (13) require the use of a condensation recovery (12)
that has to be connected to the water drain siphon (waste water).
- The installation of the roof exit terminal (4a) requires the removal of the two ø 60 and ø 100 reducers.
- Before fitting the accessories, it is always advisable to lubricate the internal section of the gaskets with silicon
products and generally avoid the use of oils and greases.
TABLE OF LOAD LOSSES OF ACCESSORIES
Fig. 4/a
KEY
1 ø 80 curve, 90° MF (6 pcs) code 8077450
2 a ø 80 extension, L. 1000 (6 pcs.) code 8077351
2 b ø 80 extension, L. 500 (6 pcs.) code 8077350
3 Hinged tile, code 8091300
4 Roof exit terminal, L. 1381, code 8091204
4 a Coaxial roof exit terminal, L. 1285 code 8091205
5 ø 80 extension, L. 250, with socket, code 6296513
6 ø 80 curve, 45° MF (6 pcs.), code 8077451
7 ø 80 exhaust terminal, code 8089501
8 Kit with internal/external ring nuts, code 8091500
10 Suction/exhaust fitting, code 8091401
11 ø 80 rubber gasket (supplied with unit)
12 ø 80 condensation recovery, L. 135, code 8092800
13 ø 80/125 coaxial exhaust, L. 885, code 8091210
Load loss (mm H2O)
“60 BFR” “100 BFR”
Suction Exhaust Suction Exhaust
90° MF polypropylene curve 1.00 1.30 2.00 3.00
45° MF polypropylene curve 0.60 0.70 1.50 2.00
Polypropylene extension, L.1000 0.60 0.60 1.20 1.20
Polypropylene extension L.500 0.30 0.30 0.60 0.60
Coaxial roof exit terminal, L.1285 + Fitting (pos. 10) - 4.30 - 14.00
Roof exit terminal L.1381 - 1.20 - 4.30
Exhaust terminal - 1.30 - 3.60
Suction terminal 0.20 - 1.60 -
Polypropylene extension, L. 250 with socket - 0.15 - 0.30
Coaxial exhaust, L.885 + Fitting (pos. 10) - 5.20 - 15.00
Condensation recovery, L.135 2.50 - 5.00 -
Type C (separate ø 80 flues and
coaxial exhaust terminal)
Type C (separate ø 80 flues)
Type C (ø 80/125 coaxial exhaust)
KEY
2 a ø 80/125 extension, L. 1000, code 8096171
2 b ø 80/125 extension, L. 500, code 8096170
3 Hinged tile, code 8091300
4 a Coaxial roof exit terminal, L. 1285, code 8091205
10 Suction/exhaust fitting with test outlet, code 8091401
11 ø 80 rubber gasket (supplied with unit)
12 ø 80 condensation recovery, L. 135, code 8092800
13 ø 80/125 coaxial exhaust, L. 885, code 8091210
14 a 90° curve, ø80/125, code 8095870
14 b 45° cur ve, ø80/125, code 8095970
Fig. 4/b
Model H (m) L (m)
60 BFR 85
100 BFR 32
NOTES:
- Installation requires the use of a condensation recovery (12) that
must be connected to a water drain siphon (waste water).
- The installation of the coaxial roof exit terminal (4a) requires the
removal of the two ø60 and ø100 reducers.
- Before fitting the accessories, it is always advisable to lubricate the
internal section of the gaskets with silicon products and generally
avoid the use of oils and greases.
- Horizontal terminals must be LEVEL
WARNING:
– In the versions “60 BFR” he
insertion of a 90° additional
curve reduces the available
length by 2 meters end the
insertion of a 45° additional
curve reduces the available
length by 1 meter.
– In the versions “100 BFR” inse-
rimenti of additional curves are
not admitted.
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and set the “Max. air ∆p” values provided in
paragraph 4.2 in order to ensure a correct
operation.
In the version “100 BFR” for all pipe
lengths it is necessary to adjust trimmer
“MAX” on the fan board and set the “Max.
air ∆p” values provided in paragraph 4.3 in
order to ensure a correct operation.
2.6.5 Positioning the
outlet terminals
The outlet terminals for forced-draught
appliances may be located in the external
perimeter walls of the building.
To provide some indications of possible solutions, Table 2 gives the minimum distances
to be observed, with reference to the type
of building shown in fig. 5.
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2.7 ELECTRICAL CONNECTION
The boiler is supplied with an electric cable.
Should this require replacement, it must be
purchased exclusively from SIME.
The electric power supply to the boiler must
be 230V - 50Hz single-phase through a
fused main switch, with at least 3 mm spacing between contacts. Respect the L and N
polarities and the earth connection.
NOTE: SIME declines all responsibility for
injury or damage to persons, animals or
property, resulting from the failure to provide for proper earthing of the appliance.
2.7.1 Room stat connection
(fig. 8 pos. A)
To gain access to the electronic board connector (3), remove the control panel cover
and connect the room stat to the terminals
TA after having removed the jumper.
The thermostat or timer-thermostat,
recommended for better room temperature control, must be class II as specified by
standard EN 60730.1 (clean contact).
WARNING: Applying mains voltage to the
terminals of conector (3) will irreparably
damage the control board. Make sure
that any connections to be made are not
carrying mains voltage.
2.7.2 “Logica Remote Control”
connection (fig. 8 pos. B)
The electrical plant must comply with local
standards and all cables must comply with
low safety voltage requirements of EN
60730. For lengths up to 25 m, use cables
of section 0.25 mm2, for longer lengths up
to 50 m use cables of section 0.5 mm
2
.
First of all, assemble and wire the socket
(2), then insert the equipment which will
start-up as soon as it receives current.
To gain access to connector (3) remove the
control panel cover and connect the climate
regulator to terminals CR.
WARNING: External voltage must not be
connected to terminals 1-2-3-4 of the
"Logica Remote Control". A telephone
remote switch with a zero potential contact or a window contact can be connected
to terminals 3-4.
Equipment for the
checking of civil plants via a telephone line
includes the model TEL 30.4 LANDIS &
STAEFA.
2.7.3 External temperature
sensor connection (fig. 8 pos. C)
The cables must comply with low safety voltage requirements of EN 60730.
For lengths up to 25 m, use cables of section 0.25 mm2, for longer lengths up to 50
m use cables of section 0.5 mm
2
.
To gain access to boiler connector (3) remove the control panel cover and connect the
external temperature sensor to terminals
SE.
–If the terminal discharges into a pathway or passageway check that combustion products will not cause nuisance
and that the terminal will not obstruct the passageway.
–Where the lowest part of the terminal is fitted less than 2 m (78 in) above ground, above a balcony or above a flat
roof to which people have access, the terminal MUST be protected by a purpose designed guard. Terminal guards
are available from Quinnell, Barrett, and Quinnell, Old Kent Road, London. State model C2, (G.C. Part No 382946).
–Where the terminal is fitted within 850 mm (34 in) of a plastic or painted gutter, or 450 mm (18 in) of painted
eaves, an aluminium shield at least 1,500 mm (59 in) long must be fitted to the underside of the painted surface.
–The air inlet/outlet flue duct MUST NOT be closer than 25 mm (1 in) to combustible material.
–In certain weather conditions the terminal may emit a plume of steam. This is normal but positions where this would
cause a nuisance should be avoided.
Terminal position Minimum spacing
A Directly below an openable window, air vent
or any other ventilation opening 300 mm 12 in
B Below guttering, drain pipes or soil pipes 75 mm 3 in
C/D Below eaves, balconies or carport roof 200 mm 8 in
E From vertical drain pipes or soil pipes 75 mm 3 in
F From internal or external corners 300 mm 12 in
G Above adjacent ground, roof or balcony level 300 mm 12 in
H From a boundary or surface facing the boiler 600 mm 24 in
I From a terminal facing the terminal 1,200 mm 48 in
J From an opening in the carport
(eg door, window into dwelling) 1,200 mm 48 in
K Vertically from a terminal on the same wall 1,500 mm 60 in
L Horizontally from a terminal on the same wall 300 mm 12 in
M Horizontally from a vertical terminal to a wall 300 mm 12 in
N Horizontally from an openable window or other opening 300 mm 12 in
P Above an openable window or other opening 300 mm 12 in
TABLE 2
Fig. 5
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