Sime Green Planet I-HE 35 MF User And Installation Instructions Manual

MURELLE
GREEN PLANET
I-HE 35 MF
& E-HE35 MF
CONDENSING BOILER
AUS
User, Service and
CONTENTS
1.0 USERS INSTRUCTIONS
. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 3
2.0 USERS PRE-SERVICE CHECK LIST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 6
3.0 BOILER REGISTRATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 7
4.0 COMMISSIONING BOILER CHECK LIST
5.0 SERVICE RECORDS
6.0 INSTALLERS INSTUCTIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 8
page 9
page 12
FONDERIE SIME S.p.A.
of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the CE mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of 110°C, are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article 1 paragraph
3.6 of the Directive.
All descriptions and illustrations provided in this manual have been carefully prepared but we reserve the right to make change
and improvements in our products that may affect the accuracy of the information contained in this manual.
This Warranty is granted to you by Hunt Heating ABN 50 354
796 935, in respect of your acquisition of a Sime Central
Heating Boiler within the Commonwealth of Australia. This
Warranty does not in any way affect your rights under any
Trade Practices Act, and is in addition to your implied legal
rights.
Provided that the installation of the boiler is in accordance
with the specifications provided to you or your licensed instal-
ler, the boiler is warranted by Hunt Heating against defects
caused by the manufacturer’s faulty materials and/or work-
manship, in respect to parts and labour, for a period of twelve
months commencing from the date of commissioning of the
boiler. or a maximum of 18 months from the date of delivery from Hunt Heating which ever is the earlier
The Licensed Installer must complete the information at the
in section 3.0 of this manual. Failure to do so may cause the
Warranty to beco me null and void.
SIME CENTRAL HEATING BOILERS - WARRANTY
This document issued 091201 - HE-35 1st December 2009
Page 2 of 40
IMPORTANT
When carrying out the commissioning of the boilers, it is highly recommended that you perform the following checks:
– Make sure that there are no flammable liquids and or materials in the immediate vicinity of the boiler.
– Make sure that the electrical connections have been made correctly and that the earth wire is connected to a good
earthing system.
– Open the gas tap and check the soundness of the connections, including that of the burner.
– Make sure that the boiler is set for operation for the type of gas supplied.
– Check that the flue for the outlet of the products of the combustion is unobstructed.
– Make sure that any shutoff valves are open.
– Make sure that the system is charged with water and is thoroughly vented.
1.0 USER INSTRUCTIONS
WARNINGS
– In case of fault and/or incorrect equipment operation, deactivate it, without making any repairs or taking any direct
action. Apply only to qualified technical personnel.
– Boiler installation and any other assistance and/or maintenance activity must be carried out by qualified personnel
registered as a licenced gas technician. Under no circumstances, the devices sealed by the manufacturer can be tampered with.
– It is absolutely prohibited to block the intake grilles and the aeration opening of the room where the equipment is
installed.
– The manufacturer shall not be held liable for any damage caused by improper use of the appliance.
LIGHTING AND OPERATION
BOILER IGNITION (fig. 24)
The first ignition of the boiler must be car­ried out by qualified technical personnel. Successively, if it is necessary to start up the boiler again, adhere strictly to the fol­lowing instructions: open the gas tap to allow the flow of the fuel. Move t he main switch of t he sys tem to “O N”. W hen fuel is fed to the b oiler, a sequence of checks will be carried out and the display shows the normal condition of the functioning, always indicating the pres­sure of the system. If the blue luminous bar is on, this indicates the presence of voltage.
N.B.: To the first pressure the keys of the controls (2) the display is illuminated, to the successive pressure the operation modality is active.
Winter
Press the key of the controls (pos. 2) to activate the wint er mode functi oning (heating and D.H.W.). The display will be as shown in the figure.
Summer
Press the key of the controls (pos. 2) to activate the summer mode f unctioning (only the production D.H.W.). The display will be as shown in the figure.
APRE
2
Fig. 24
OPEN
Page 3 of 40
REGULATION OF THE WATER TEMPERATURE FOR HEATING (fig. 25)
To se t t he temper ature of the water for heating, press the key of the controls (2). The first time the key is pressed, the SET of heating circuit 1 is selected. The second time it is pressed, the SET of heating circuit 2 is selected. The display will be as shown in the figure. Change the values with the key and
. Standar d visualisation will return to the display by pressing the key
again, or
after 10 seconds if no key is pressed.
Regulation of the external sensor
If an external sensor is installed, the value of the output temperature is automatically chosen by the system, which quickly adjusts th e e nvi ron men tal t empera tur e on the basis of the external temperature. If you wish to change the value of the tem­perature, increasing or decreasing that cal­culated aut oma ticall y b y the electronic card, proceed as indicated in the preceding paragraph. The level of various correction of a value of temperature proportional cal­culated. The display will be as shown in fig. 26/a.
REGULATION OF THE D.H.W. TEMPERATURE (fig. 26)
To set the desir ed temperature D.H.W., press the key of the controls (pos. 2). The display will be as shown in the figure. Change the values with the key and
. The display will r etu rn to the st and ard
visualisation by pressing the key again, or after 10 seconds if no key is pressed.
TO SWITCH OFF THE BOILER (fig. 24)
In the case of a short absence, press the key of the controls (pos. 2). The display will be as shown in the fig. 24. In this way, leaving t he electricity and the fuel supply connected, the boil er is protect ed from fro st an d fr om t he pum p be comi ng blocked. If the boiler is not used for a pr olonged per iod, it is a dvis able to disconnect the electricity supply, by switching of f the main switch of the system, and to close the gas tap and, if low temperatures are expected, to completely empty the hydraulic circuits to avoid pipes being broken by the forma­tion of ice in the pipes.
2
Fig. 25
2
Fig. 26
Fig. 25/a
Page 4 of 40
ANOMALIES AND SOLUTIONS
When there is a functioning anomaly, the display shows an alarm and the blue lumi­nous bar becomes red. Descriptions of the anomalies with the rela­tive alarms and solutions are given below:
ALARM 02 (fig. 27/a)
If the water pressure detected is lower than 0.5 bar, the boiler will stop and the display will show “ALL 02”. Bring t he pressure back to normal by means of the charge system (C) until the pressure indicated by the transducer is between 1 and 1.5 bars. ON COMPLETION OF THE OPERATION, MAKE SURE THE LOAD VALVES IS CLO­SED.
If it is necessary to repeat the system loading procedure, it is advisable to contact qualified technical personnel to check the seal of the heating system (to check whether there are any leaks).
ALL 03
Request ass ist ance fro m q ual ifie d technical personnel.
ALL 04
Request ass ist ance fro m q ual ifie d technical personnel.
ALL 05
Request ass ist ance fro m q ual ifie d technical personnel.
ALL 06 (fig. 27/c)
Press the key on the controls (2) to re-start the boiler.
If the anomaly persists, request assi-
stance from qualified technical personnel.
ALL 07 (fig. 27/d)
Press the key of the controls (2) to re-start the boiler.
If the anomaly persists, request assi­stance from qualified technical personnel.
ALL 08
Request ass ist ance fro m q ual ifie d
technical personnel.
– ALL 09
Request ass ist ance fro m q ual ifie d technical personnel.
ALL 10
Request ass ist ance fro m q ual ifie d technical personnel.
ALL 13
(fig. 27/e) Press the key of the controls (2) to re-start the boiler.
If the anomaly persists, request assi-
stance from qualified technical personnel.
– ALL 14
Re quest ass istance fro m qua li fied technical personnel.
– ALL 15
Re quest ass istance fro m qua li fied technical personnel.
– From “ALL 20” to “ALL 29”
Re quest ass istance fro m qua li fied technical personnel.
GAS CONVERSION
If it is necessary to change to a different type of gas, request assistance only from authorised technical personnel.
MAINTENANCE
2
Fig. 27/c
2
Fig. 27/a
Fig. 27/d
2
Fig. 27/e
175
125
60
Please refer to the maintenance schedule in Section 5 of this manual. The boiler is supplied is supplied with an electrical supply cable. If this is damaged in any way it should be replaced only by a new cable from Hunt Heating and installed by a qualifies technician.
Page 5 of 40
1 General.
Has the system worked before? if it did why did it stop?
Check that the power, gas, valves or thermostat are turned ON
Does it work? - If NO go to Q2
2 Power
With power to the boiler. Are there indicator lights on or any error messages? If the indicator lights are on which ones? Check with boiler manual to understand what lights or error message mean and correct if
Does it work? - If NO go to Q3
3 Gas
Is the gas isolation valve on? At the boiler, at the meter. Do other gas appliances work?
Check the gas isolation valve is on at the boiler and at the meter. If OFF do not turn on unless safe to do so. Check why it was turned OFF. Do the other gas appliances work?
Does it work? - If NO go to Q4
4 Room Thermostat.
Is the display very dim or not showing at all? Is the room thermostat calling for heat? Turn it off, turn on, does it click and show the correct symbol?
If nothing happens – the batteries may need replacing, the room thermostat may be faulty. Bridging out the switch can be used to test this. Check voltage before re-moving cover.
Does it work? - If NO go to Q5
5 Boiler.
Does the boiler start to work and then shut down? Fan, Pump, Ignition. Is there an usual noise coming from the boiler? Is there water running from the pressure relief valve?
Try turning knob on the pressure relief valve and releasing it. If it is still faulty turn OFF IMMEDIATELY and call Hunt Heating or your service technician.
Does it work? - If NO go to Q6
6 Radiators.
Are some radiators hot and others cold?
Check that the radiator valves are turned on, that the thermostatic heads are operating correctly and the lockshield valves are open. Is the system balanced properly? Is the top of the radiator cold but the bottom hot – Bleed air from the radiator.
2.0 USER’S PRE-SERVICE CHECK LIST
Before calling for Hunt Heating Boiler Service please check the following.
I’m Cold ! – The Heaters not Working.
FOR WARRANTY AND SERVICE: Ring: 1300 001800
Please have Product Details, Serial Number and Installer Information Ready before ringing refer to next page
Page 6 of 40
3.0 BOILER REGISTRATION
IMPORTANT INFORMATION
Please read before Inst allation fill in and retain for future use.
LOG BO OK -
Installation, C ommissioning an d S ervice
.
1. Installation Details
Owner - name
Installation A ddress - Street
City PC State Installation Ph one N umber Contact and Ph one Nu mber
Sime Product - Model
Serial Nu mber
Gas T ype
Natural G as
?
LPG
?
Internal
?
External
?
Gas p ressure
Settings
Max Pa
Adjusted output setting
kW
Central Heating
Water tre atment
System Volume Litres
No
?
Yes
Yes
?
?
?
Product Q ty Used Litres
Dilution rate Litres per 100 litres
System FLUSHED before installation of boiler
The System pipes MUST BE FLUSHED before the connecting this boiler
New
?
Existing
Installer Company
Company Address
City PC State
Installer
Name
PIC Licence No.
Commissioning completed Date;- / /20 _ _
Date;- / /20 _ _
by
to
Hand Ov er completed
?
?
Internal - I-HE 35 or External - E-HE 35
refer to data plate
Page 7 of 40
4.0 COMMISSIONING BO ILER CH ECK LIST
IF IN DOU BT AS K
A s uggested me thod of co mmissioning th e bo iler, ac tual me thod ca n v ary ac cording to th e bo iler make type and the installation. The boiler must always be installed and commissioned by an approved
,
gas te chnician. The i nstaller ce rtifies th at this
Boiler has b een in stalled to ma nufacturer’s
instructions, has been filled, commissioned and is ready for use.
No. Description
ü
when done
1.
Read carefully th e in struction ma nuals s upplied wi th t his bo iler.
BEFORE INSTALLING T HIS B OILER FLUSH OUT THE PIPES UNTIL CLEAN WATER IS ACHIEVED.
2
.
3.
Turn on wa ter to fi ll s ystem, ch eck fo r le aks r egularly
an d b leed a ir fr om al l
points.
B leed
the
air fr om all th e p umps i n the system,
and r otate th e im peller sh aft
4
Check th at al l r adiators v alves ar e op en,
remove th e
thermostatic
valve
heads,
fully
open
all
lockshields
5
Turn ON g as, bl eed a ir ou t at th e i solation va lve u nion. Re seal an d ch eck fo r gas leaks. Tu rn g as OF F.
6
Turn e lectricity on at th e po wer po int. At th e bo iler fr ont pa nel se t th e temperature setting
to th e lo west s etting, s witch b oiler to ON po sition.
The
“Power on ” In dicator sh ould lig ht. Tu rn th e bo iler of f at th e fr ont pa nel.
7
Turn th e r oom th ermostat to th e ma nual O N po sition s et th e t emperature to a high level so that it does no t s witch of f du ring th e co mmissioning ph ase. Th e thermostat will unusually click and show an
a n in dicator in th e wi ndow,
8
Switch th e bo iler ON a t th e bo iler fr ont pa nel co ntrol.
9
Boiler sh ould s tart fa n, pu mp an d ig nite g as. If it fa ils fi rst f ew t imes th is m ay be just residual air
In th e gas line. A noisy water pump indicates there is air in the water pipes.
10.
Boiler lights a nd heats the water.
11.
Check g as flame is th e co rrect co lour an d fo r gas an d wa ter le aks
as the system heats up .
12.
Check th at h eat i s go ing t o a ll r adiators th rough th e m anual or th ermostatic first and r eturn via the lo ckshield v alve. If no t S TOP fi x NO W and any leaks.
13
Allow th e bo iler to hea t u p to th e se t te mperature an d sw itch of f. Re-adjust the boiler temperature
14
to a mi d t emperature po int. CA UTION, If t his is connected to a floor heating system. The boiler sh ould re li ght a nd in crease th e water temperature to the new setting.
15
Check th at a ll r adiators a re hot al l th e wa y u p. If t he r adiator is co ld at th e to p,
then th ere is u sually a ir in th e r adiator Bleed the radiator. Balance the system so that all.
16.
Set th e r oom th ermostat to th e co rrect t imes a nd t emperatures ac cording to
the ma nufacture’s
On completion of the commissioning phase, complete the information sheet at the front of this manual. Hand over the installation to the owner and demonstrate how the system works plus basic fault resolution and safety procedures. Make sure that this important document is kept in a safe accessible place.
Turn off all services to this boiler - water, gas and power. Install the boiler as shown in the instructions following and connect all services.
radiators are hot as according to the radiator installation manual. Adjust the boiler water temperature.
instructions
Page 8 of 40
Handover Ins tructions
when d one
1. Fill in al l th e de tails on t his Bo ile
r manua.l
2. Instruct th e o wner /u sers on th e co rrect op eration of th e h eating s ystem, th is includes ho w t o tu rn th e sy stems o n a nd of f, ad just th e t ime an d t emperature settings .
3. How t o tu rn th e h eating s ystem of f i n s ummer an d on fo r w inter.
4. Where al l th e ma jor it ems ar e, th eir fu nctions an d how t o ch eck an d tu rn th em on or off. Simple fault resolution i.e. power on.
5. How t o ch eck an d r emove ai r in th e r adiators. Gi ve t hem a bl eed ke y.
6.. The im portance of th is SERVICE RECORDS, ke eping s afe &
accessible
when r equired.
7. Recommend th at th e bo iler sh ould be s erviced at / before th e st art of wi nter ne xt year th en ev ery t wo ye ars.
5.0 SERVICE REC ORDS
Service 1 – Year 1 Date Service te chnician Name PIC Li cence No . Service Co mpany Contact ph one nu mber Work Co mpleted
Notes
ü
Page 8 of 20
Page 9 of 20
4 of 7
Service –2– year 3 Date Service te chnician Name PIC Licence No . Service Co mpany Contact ph one nu mber Work Co mpleted
Service
Service––34––
year 5
year 7
Date :
Date :
Service te chnician
Service te chnician
Name: PIC Licence No .
Name: PIC Licence No .
Service Co mpany
Service Co mpany
Contact ph one nu mber
Contact ph one nu mber
Work Co mpleted
Work Co mpleted
Notes
Notes
Notes
Page 10 of 40
Service 5–
year 9
Date Service te chnician Name PIC Licence No . Service Co mpany Contact ph one nu mber Work Co mpleted
Service
Service––78––
year 11
year 13
Date :
Date :
Service te chnician
Service te chnician
Name: PIC Licence No .
Name: PIC Licence No .
Service Co mpany
Service Co mpany
Contact ph one nu mber
Contact ph one nu mber
Work Co mpleted
Work Co mpleted
Notes
Notes
Notes
Please contact Hunt Heating for more service sheets
Page 10 of 20
Page 11 of 40
6.0 INSTALLER INSTRUCTIONS
CONTENTS
1 DESCRIPTION OF THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
3 CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
4 USE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23
Page 12 of 40
Loading...
+ 28 hidden pages