Sime BRAVA SLIM HE R Series, Brava Slim HE 20 R e, Brava Slim HE 40 R i, Brava Slim HE 20 R i, Brava Slim HE 40 R e Installation And Servicing Instructions

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Cod.

Condensing wall mounted boiler

BRAVA SLIM HE R

INSTALLATION AND SERVICING INSTRUCTIONS

Gas Safety Certiﬁed AS/NZS 4552 LN: SAI-400196

CAUTION

This product must be installed exclusively by professionally qualiﬁed personnel in accordance with the requirements of the standards AS/NZS 5601, AS/NZS 3500, AS/NZS 3000 (current version) of the local gas, electricity authorities and other relevant legislation.

Fonderie SIME S.p.A.

6322891A - 05/2016 - R1

SAFETY WARNINGS AND REGULATIONS

RESTRICTIONS

m

WARNINGS

– After having removed the packaging make sure that

the product supplied is integral and complete in all its parts. If this is not the case, please contact the Dealer who sold the appliance.

– The appliance must be used as intended by

who is not responsible for any damage caused to persons, animals or things, improper installation, adjustment, maintenance and improper use of the appliance.

– In the event of water leaks, disconnect the appliance

from the mains power supply, close the water mains and promptly inform professionally qualiﬁed personnel.

– Periodically check that the operating pressure of the

water heating system when cold is

kPa)

. If this is not the case, increase the pressure or

contact professionally qualiﬁed personnel.

– If the appliance is not used for a long period of time,

at least one of the following operations must be carried out:

set the main system switch to "OFF";

close the gas and water valves for the water heating system.

– In order to ensure optimal appliance operations

Sime

recommends that maintenance and checks

are carried out

TWICE A YEAR

1-1.2 bar (100-120

Sime

WARNINGS

–

It is recommended that all operators

carefully in order to use the appliance in a safe and rational manner.

This manual

–

must therefore be kept for future reference and must always accompany the appliance in the event the appliance is transferred or sold to another Owner or User or is installed on another system.

Installation and maintenance

–

must be carried out by a qualiﬁed company or by a professionally qualiﬁed technician, or authorised person, in accordance with the instructions contained in the manual. The company or technician will, at the end of installation operations, issue a statement of compliance with national and local Technical Standards and Legislation in force

– This appliance is not suitable for pool or SPA heating

is an integral part of the appliance. It

read this manual

of this appliance

d

IT IS FORBIDDEN

– Do not allow appliance to be used by children or

unassisted disabled persons.

– Do not use electrical devices or appliances such as

switches, electrical appliances etc if you can smell fuel. If this should happen:

open the doors and windows to air the room;

close the gas isolation device;

promptly call for professional assistance.

– Do not touch the appliance with bare feet or with any

wet part of the body.

– Do not carry out any technical intervention or

cleaning operation before having disconnected the appliance from the mains power by setting the main switch to "OFF", and closing the gas supply.

– Do not modify the safety or adjustment devices

without authorization and instructions from the

manufacturer. – Do not block the condensate drain (if present). – Do not pull, detach or twist the electrical cables

coming out of the appliance even if the appliance is

disconnected from the mains power supply. – Do not expose the boiler to atmospheric agents.

These boilers can also be installed in partially

covered areas, as per EN 15502, with a maximum

ambient temperature of 60°C and a minimum

ambient temperature of - 5°C. It is recommended

that the boiler is installed below weathered roofs,

on the balcony or in a protected niche, to protect it

from exposure to weathering agents (rain, hail and

snow). The boiler is equipped as standard with an

antifreeze function. – Do not block or reduce the size of the ventilation

openings of the room where the appliance is

installed, if present. – Remove the mains power and gas supply from the

appliance if the external temperature could fall

below ZERO (risk of freezing). – Do not leave containers with ﬂammable substances

in the room where the appliance is installed. – Do not leave packaging material around since it

could be dangerous. Therefore dispose of it as

prescribed by legislation in force. – Do not install the boiler in special environments

that may limit its optimum operation (e.g. marine

environment).

RANGE

MODEL CODE

Brava Slim HE 20 R i - (Natural gas) 8112265 Brava Slim HE 20 R e - (Natural gas) 8112266 Brava Slim HE 40 R i - (Natural gas) 8112267 Brava Slim HE 40 R e - (Natural gas) 8112268

TABLE OF CONTENTS

USER INSTRUCTIONS

TABLE OF CONTENTS 5

COMPLIANCE

Our company declares that the following Australian Standards – AS/NZS 5601 Gas Installations – AS/NZS 3500 Water services, Sanitary plumbing and drainage – AS/NZS 3000 Electrical installations, Buildings, structures

and premises

License Number:

SYMBOLS

a

WARNING

To indicate actions which, if not carried out correctly, can result in injury of a general nature or may damage or cause the appliance to malfunction; these actions therefore require particular caution and adequate preparation.

SAI-400196

Brava Slim HE R

boilers comply with

DESCRIPTION OF THE APPLIANCE

TABLE OF CONTENTS 13

INSTALLATION AND SERVICING INSTRUCTIONS

TABLE OF CONTENTS 21

f

d m

ELECTRICAL HAZARD

To indicate actions which, if not carried out correctly, could lead to injury of an electrical nature; these actions therefore require particular caution and adequate preparation.

IT IS FORBIDDEN

To indicate actions which MUST NOT BE carried out.

CAUTION

To indicate particularly important and useful information.

TABLE OF CONTENTS

USER INSTRUCTIONS

1 USING THE BOILER BRAVA SLIM HE R 6

1.1 Control panel ...................................6

1.2 Preliminary checks ..............................7

1.3 Ignition ........................................7

1.4 Adjusting the heating temperature .................7

1.5 Fault / malfunction codes.........................8

2 SHUTDOWN 8

2.1 Temporary shutdown.............................8

2.2 Shutting down for long periods ....................8

3 MAINTENANCE 9

3.1 Adjustments....................................9

3.2 External cleaning................................9

3.2.1 Cleaning the cladding................... 9

4 DISPOSAL 9

4.1 Disposal of the equipment (European Directive

2002/96/CE) ....................................9

5 HANDOVER INSTRUCTIONS 10

6 SERVICE RECORDS 10

1 USING THE BOILER BRAVA SLIM HE R

1.1 Control panel

NOTE:

seconds generates a fault on the display without preventing boiler operation. The warning disappears when normal conditions are restored.

f F v

Fig. 1

FUNCTIONAL BUTTONS

If pressed once or more than once for at least 1 second

during normal operation, this button allows the user to change the boiler operating mode in a cyclical sequence (Stand-by – Summer – Winter). If the boiler is experiencing a fault which can be reset, it allows boiler operation to be unblocked. (Note: the "SUMMER" mode is not applicable to this boiler).

In "parameter setting", the user can scroll through the

(

parameter index (decreasing) by pressing this button.

During normal operation, pressing this button displays

the ﬂow temperature set point which can be between 20 and 80°C. In "parameter setting", the user can scroll through the parameter index (increasing) by pressing this button.

During normal operation, pressing this button allows

the user to reduce the ﬂow temperature set point. In "parameter setting/display", the user can modify the parameter setting or value (decreasing) by pressing this button.

During normal operation, pressing this button allows

the user to increase the ﬂow temperature set point. In "parameter setting/display", the user can modify the parameter setting or value (increasing) by pressing this button.

Programming connector cover plug.

A z E

m

pressing any one of these buttons for more than 30

DISPLAY

“SUMMER”

If the symbols that the chimney sweep function is active.

“WINTER”

operating in "Winter" mode. If no operating modes have been enabled both symbols

“RESET REQUIRED”

having repaired the fault, normal boiler operation can be restored by pressing the button

“HEATING”

operation or during the "chimney sweep function It ﬂashes during the selection of the heating set point.

“BLOCK” DUE TO NO FLAME

“FLAME PRESENCE”

“POWER LEVEL”

the boiler is operating.

“PARAMETER”

parameter setting/display, or "info" or "counter", or in "activated alarms" (history).

“ALARM”

number speciﬁes the cause which generated the alarm.

“CHIMNEY SWEEP”

sweep function" has been activated.

”ECO”, ALTERNATIVE ENERGY SOURCES

indicates that there is a solar system available.

CAUTION

– Access to the control panel of models

– On completion of the operations, reﬁt the panel on

. The symbol for "Summer" mode is displayed.

and n are ﬂashing, this indicates

. This symbol appears when the boiler is

and n will be off.

. The message indicates that after

. This symbol lights up during heating

. This indicates the power level at which

. This indicates that the user may be in

. This indicates that a fault has occurred. The

. This indicates that the "chimney

. Where active, it

Brava Slim

HE 20 R e

loosening screw (1) and removing panel (2).

the control panel and secure fully.

and

Brava Slim HE 40 R e

is possible after

Fig. 2

1.2 Preliminary checks

Commissioning of the out by professionally qualiﬁed personnel after which the boiler can operate automatically. It may however be necessary for the User to start the appliance autonomously without involving a technician: for example, after a holiday. First of all check that the gas isolation and water system valves are open.

Brava Slim HE R

boiler must be carried

1.3 Ignition

After having carried out the preliminary checks, perform the following to start the boiler: – set the main system switch to "ON" in order for the display to

show the pressure level in the system during reﬁlling

make sure that the operating mode is set to "Stand-by";

–

not the case, press the button been selected

– on the display (1), check that the heating system pressure

when cold is ﬁlling valve, which is to be prearranged on the system return, and ﬁll until a pressure of the display (1)

– close the ﬁlling valve (2)

1-1.2 bar (100-120 kPa)

until "Stand-by" mode has

. Otherwise, open the

1-1.2 bar (100-120 kPa)

if this is

Fig. 3

is shown on

– set the room thermostat to the required temperature, or

if the system is equipped with a timed programmer or external temperature controller, check that this is ON and set accordingly.

1.4 Adjusting the heating temperature

If the heating temperature is to be increased or decreased, press the button desired temperature is reached. The temperature can be set to between 20 and 80°C.

followed by the buttons > or < until the

Fig. 4

– select the "WINTER" l operating mode by pressing the

button twice. the value of the delivery sensor detected at

that moment will appear on the display

1.5 Fault / malfunction codes

OFF

If a fault/malfunction is detected during boiler operation, the

“ALL”

message code (eg. If the message button

operating conditions are restored.

will appear on the display followed by the fault

“06”

- no ﬂame detected).

for more than 3 seconds and check that the normal

also appears, press and hold the

– set the main system switch to "OFF" – close the gas valve.

Fig. 6

If this operation is not successful, be made, therefore: – close the gas isolation valve – set the main system switch to "OFF" – contact the Qualiﬁed Technical Personnel.

m

CAUTION

In case of failure, the fault code appears on the display. The list of all fault codes, with their descriptions, can be found in the section Commissioning.

ONLY ONE MORE ATTEMPT

Fig. 5

can

2 SHUTDOWN

2.1 Temporary shutdown

If the user wishes to interrupt boiler operation, press and hold the button mode"

“- -”

will appear on the display.

for at least one second, once if in "WINTER

or twice if in "SUMMER mode" l.

m

CAUTION

If the outside temperature might fall below ZERO, since the appliance is equipped with an "antifreeze function" and the "anti-freeze kit to -15°C":

– PUT THE BOILER INTO STAND-BY – leave the main system switch set to "ON" (boiler is

powered)

– leave the gas valve open.

2.2 Shutting down for long periods

If the boiler is to be left unused for a long period, the following operations need to be carried out: – press and hold the button

"WINTER mode" the boiler into stand-by

– set the main system switch to "OFF"

or twice if in "SUMMER mode" l to put

for at least 1 second, once if in

“- -”

will appear on the display

f

If the user is away temporarily, for a weekend, short trip etc and if the outside temperature is at ZERO: – press and hold the button

ELECTRICAL HAZARD

The boiler will still be powered.

or twice if in "SUMMER mode" by

once if in "WINTER mode" n

to put the boiler into stand-

– close the gas valve – close the heating system isolation valves – drain the heating system if there is the risk of freezing.

m

CAUTION

Contact the Qualiﬁed Technical Personnel if the procedure described above cannot be easily carried out.

Fig. 7

3 MAINTENANCE

4 DISPOSAL

3.1 Adjustments

For the appliance to operate correctly and efﬁciently it is recommended that the User calls upon the services of a Professionally Qualiﬁed Technician to carry out maintenance.

m

3.2 External cleaning

3.2.1 Cleaning the cladding

When cleaning the cladding, use a cloth dampened with soap and water or alcohol for stubborn marks.

d

CAUTION

Maintenance interventions must ONLY be carried out by professionally qualiﬁed personnel who will follow the indications authorised in the INSTALLATION AND MAINTENANCE INSTRUCTIONS.

IT IS FORBIDDEN

to use abrasive products.

BI-ANNUAL

4.1 Disposal of the equipment (European

Once it reaches the end of its operating life, the equipment MUST BE RECYCLED in line with current legislation. It can be handed over to recycling centres, if there are any, or to retailers that offer this service. Recycling prevents potential damage to the environment and health. It allows to recover a number of recyclable materials, with considerable savings in terms of money and energy.

d

Directive 2002/96/CE)

IT IS FORBIDDEN

dispose of the product as urban waste.

5 HANDOVER INSTRUCTIONS



N° Description

1 Fill in all the details on this Boiler manual.

Instruct the owner /users on the correct operation of the heating system, including how to turn the

systems on and off, adjust the time and temperature settings.

3 Instruct how to turn the heating system off in summer and on for winter.

Locate all major components, understand their functions and how to turn them on and off, their

functions and how to check and turn them on or off. Simple fault resolution i.e. power on.

5 Instruct how to check and remove air in the radiators. Provide a bleed key.

When done

Turn ON gas, bleed air out at the isolation valve unions. Reseal and check for gas leaks.

Turn gas OFF.

7 Underline the importance of these SERVICE RECORDS, keeping them safe & accessible.

Recommend that the boiler should be serviced at/ before the start of winter next year and then every

two years.

For any needs please contact Reece Customer Care 1800 080 055 or customercare@reece.com.au.

6 SERVICE RECORDS

Service – 1 – Year 1

Service technician

Service Company

Date

Name

PIC Licence No.

Contact phone number

Work Completed

Notes

Service – 2 – Year 3

Date

Service technician

Service Company

Contact phone number

Work Completed

Notes

Service – 3 – Year 5

Service technician

Service Company

Contact phone number

Name

Date

Name

PIC Licence No.

Work Completed

Notes

Service – 4 – Year 7

Service technician

Service Company

Contact phone number

Work Completed

Notes

Date

Name

PIC Licence No.

Service – 5 – Year 9

Date

Service technician

Service Company

Contact phone number

Work Completed

Notes

Service – 7 – Year 11

Service technician

Service Company

Contact phone number

Name

Date

Name

PIC Licence No.

Work Completed

Notes

Service – 8 – Year 13

Service technician

Service Company

Contact phone number

Work Completed

Notes

Date

Name

PIC Licence No.

For any needs please contact Reece Customer Care 1800 080 055 or customercare@reece.com.au.

TABLE OF CONTENTS

DESCRIPTION OF THE APPLIANCE

7 DESCRIPTION OF THE APPLIANCE 14

7.1 Characteristics ................................14

7.2 Check and safety devices ........................14

7.3 Identification ..................................14

7.4 Structure .....................................15

7.4.1 Brava Slim HE 20 R i

7.4.2 Brava Slim HE 20 R e

7.5 Technical features ..............................17

Brava Slim HE 40 R i....15

Brava Slim HE 40 R e...16

7.6 Main water circuit ..............................18

7.7 Sensors.......................................18

7.8 Expansion vessel ...............................18

7.9 Circulation pump...............................18

7.10 Control panel ..................................19

7.11 Wiring diagram ................................20

7 DESCRIPTION OF THE APPLIANCE

7.1 Characteristics

Brava Slim HE R

boilers which

Brava Slim HE R i

models installation, protected against atmospheric agents. The main elements choices made by are: – the total pre-mix microﬂame burner combined with a steel

– the sealed combustion chamber, with respect to the room

– the command and control microprocessor electronic board

Other special features of the – use of a smoke probe to control the relative temperatures. If

– the anti-freeze function which activates automatically if the

– the anti-blocking function of the pump and diverter valve, this

– the chimney sweep function lasts 15 minutes and makes the

– domestic hot water comfort function which allows the time

– screen display of the operating and self-diagnostic

Brava Slim HE R e

heat exchanger for heating and a rapid heat exchanger for DHW

where the boiler is installed

provides efﬁcient management of both heating and hot water production. It can also be connected to a remote control with an Open Therm protocol or to room thermostat and/or external sensor. If connected to an external sensor, the boiler temperature varies on the basis of the external temperature according to a selected optimal climatic curve providing signiﬁcant energy and economic savings.

the temperature exceeds 110°C the boiler will shut down in safety status, requiring intervention of the Technical Service department of qualiﬁed professional personnel

temperature of the water inside the boiler falls below the threshold of the value set at parameter "PAR 10" and , if there is an external sensor, if the external temperature falls below the threshold of the value set at parameter "PAR 11"

activates automatically every 24 hours if no request for heat has been made

job of the qualiﬁed technician easier when measuring the parameters and combustion efﬁciency

necessary for the hot water to become available to be reduced and ensures that the temperature is stable

parameters with error code display when the fault occurs. This makes repair interventions easier and allows appliance operation to be restored correctly.

are last generation condensing wall mounted

Sime

has produced for heating ONLY. Models

are designed for installation in rooms, while

are designed speciﬁcally for outdoor

Sime

for the

Brava Slim HE R

boilers are:

boilers

d

a

IT IS FORBIDDEN

to commission the appliance with safety devices which do not work or which have been tampered with.

WARNING

Safety device may only be replaced by professional

Sime

qualiﬁed personnel using

original spare parts.

7.3 Identiﬁcation

The

Brava Slim HE R

1 Packaging label:

packaging and provides a code, the serial number of the boiler and the bar code

2 Technical Data Plate:

the boiler and provides the technical speciﬁcation, appliance performance and any other information required by law.

boilers can be identiﬁed by means of:

this is located on the outside of the

this is located inside the front panel of

7.2 Check and safety devices

The

Brava Slim HE R

check and safety devices: – thermal safety thermostat 100°C – 3 bar (300 kPa) relief valve – heating water pressure transducer – delivery sensor – DHW sensor – smoke ﬂue gas probe.

NOTE:

the proper fan operation of this boiler is checked electronically from the control panel. Then the use of an air pressure switch is not required.

boilers are equipped with the following

KEY:

Packaging label

Technical Data Plate

m

CAUTION

Tampering with, removing or failing to display the identiﬁcation plate or carrying out any other operation which does not allow safe identiﬁcation of the product or which may hinder installation and maintenance operations.

Fig. 8

7.4 Structure

12 13

232425

7.4.1

Brava Slim HE 20 R i

Brava Slim HE 40 R i

Heat exchanger bleed point

Heat exchanger

Combustion chamber door

Oversleeve

Flame viewing window

Ignition/detection electrode

Heat safety thermostat

Delivery sensor

Fan

Condensate siphon

Automatic by-pass

Control panel

Gas valve

System relief valve

Boiler drain

System pump

Water pressure transducer

Automatic bleed valve

Air-gas mixer

Expansion vessel

Air inlet pipe

Air-smoke chamber

Smoke ﬂue gas probe

Air inlet

Smoke outlet

Coaxial duct

Fig. 9

7.4.2

Brava Slim HE 20 R e

Brava Slim HE 40 R e

12 13

Heat exchanger bleed point

Heat exchanger

Combustion chamber door

Oversleeve

Flame viewing window

Ignition/detection electrode

Heat safety thermostat

Delivery sensor

Fan

Condensate siphon

Automatic by-pass

Control panel

Gas valve

System relief valve

Boiler drain

System pump

Water pressure transducer

Automatic bleed valve

Air-gas mixer

Expansion vessel

Air inlet pipe

Air-smoke chamber

Smoke ﬂue gas probe

Air inlet

Smoke outlet

Fig. 10

7.5 Technical features

DESCRIPTION

20 R e 40 R i

20 R i

CERTIFICATIONS Country of intended installation AUS Fuel NATURAL GAS / UNIVERSAL LPG SAI GLOBAL number SAI-400196 Class NO

HEATING PERFORMANCE HEAT INPUT Nominal MJ/h 80 140 Minimum MJ/h 16 28.0 HEAT OUTPUT Nominal (80-60°C) kW 19.7 34.5 Nominal (50-30°C) kW 21.4 37.5 Minimum NATURAL GAS (80-60°C) kW 3.9 6.9 Minimum NATURAL GAS (50-30°C) kW 4.3 7.5 Minimum UNIVERSAL LPG (80-60°C) kW 3.9 6.9 Minimum UNIVERSAL LPG (50-30°C) kW 4.3 7.5

EFFICIENCY Max useful efﬁciency (80-60°C) % 98.5 98.6 Min useful efﬁciency (80-60°C) % 97.5 98.6 Max useful efﬁciency (50-30°C) % 107.0 107.1 Min useful efﬁciency (50-30°C) % 107.5 107.1

ELECTRICAL SPECIFICATIONS Power supply voltage V 230 Frequency Hz 50 Absorbed electrical power W 105 135 Electrical protection degree IP X5D

COMBUSTION DATA Smoke temperature at Max/Min ﬂow (80-60°C) °C 82/66 75 / 62 Smoke temperature at Max/Min ﬂow (50-30°C) °C 59/45 54 / 39 Smoke ﬂow Max/Min g/s 11.2/1.9 18.6 / 3.3 CO

at Max/Min ﬂow rate (NATURAL GAS) % 9.0/9.0 9.0 / 9.0

at Max/Min ﬂow rate (UNIVERSAL LPG) % 10.0/10.0 10.0 / 10.0

NOZZLES  GAS Number of nozzles No. 1 Nozzle diameter (NATURAL GAS-UNIVERSAL LPG) mm 5.3 6.5 Gas consumption at Max/Min ﬂow rate (NATURAL GAS) m

Gas consumption at Max/Min ﬂow rate (UNIVERSAL LPG)

Gas supply pressure (NATURAL GAS/UNIVERSAL LPG)

/h 2.11/0.42 4.23 / 0.74

/h 0.83/0.16 3.10 / 0.74

mbar 11.3 / 27.5

kPa 1.13 / 2.75

TEMPERATURE  PRESSURE Max operating temperature °C 85 Heating adjustment range °C 20÷80

Max operating pressure

bar 3

kPa 300

Water content in boiler l 4.6 5.6

Brava Slim HE R

5 (< 70 mg/kWh)

40 R e

Lower Heat Output (Hs)

NATURAL GAS Hs.

37.78 MJ/m3 (15°C, 1013 mbar/101.3 kPa) -

UNIVERSAL LPG Hs.

95.65 MJ/m3 (15°C, 1013 mbar/101.3 kPa)

7.6 Main water circuit

Resistance R (

0 800 1000 1200600400200

100

200

300

400

500

600/60

1 2

4 5

15 16 17

0°C 1°C 2°C 3°C 4°C 5°C 6°C 7°C 8°C 9°C

0°C

27279

26135

25044

24004

23014

22069

21168

20309

19489

18706

17959

17245

16563

15912

15289

14694

14126

13582

13062

8945 6247 4444 3216 2365 1766 1336 1024

12565

8622 6033 4300 3116 2296 1717 1300

998

Ω)

10°C

12090

11634

11199

10781

10382

9999

9633 6702 4751 3426 2512 1870 1411 1079

9281 6470 4595 3319 2437 1817 1373 1051

20°C

8313

8016

7731

7458

7196 5082 3653 2669 1982 1491 1137

6944 4913 3538 2589 1925 1451 1108

30°C

5828

5630

5440 3897 2839 2101 1577 1199

5258 3773 2753 2040 1534 1168

40°C 50°C 60°C 70°C 80°C 90°C

100°C

4161 3021 2229 1669 1266

973

4026 2928 2164 1622 1232

7.8 Expansion vessel

The expansion vessel installed on the boilers has the following

characteristics:

Description U/M

Total capacity l 9.0 10.0

Preﬁlling pressure

Useful capacity l 5.0 6.0 Maximum system content (*) l 124 140

kPa 100

bar 1.0

Brava Slim HE R

20 R i

R e

40 R i-40

R e

(*) Conditions of: Average maximum temperature of the system 85°C

Fig. 11

Start temperature at system ﬁlling 10°C.

KEY: M System delivery R System return G Gas supply Sc Condensate outlet S Safety valve outlet

Condensing heat exchanger

Combustion chamber

Fan

Thermal safety thermostat

Delivery sensor

Automatic by-pass

Water pressure switch

Automatic bleed valve

Pump

System expansion vessel

Gas valve

Boiler drain

System relief valve

Condensate siphon outlet

System delivery valve

Gas valve

System return valve

7.7 Sensors

The sensors installed have the following characteristics: – Dual sensor (thermal safety/output) NTC R25°C; 10kΩ β25°-

85°C: 3435 – domestic hot water sensor NTC R25°C; 10kΩ β25°-85°C: 3435 – external sensor NTC R25°C; 10kΩ β25°-85°C: 3435

Correspondence of Temperature Detected/Resistance

Examples of reading: TR=75°C → R=1925Ω TR=80°C → R=1669Ω.

m

CAUTION

– For systems with water content exceeding the

maximum system content (as indicated in the table) an additional expansion vessel must be prearranged.

– The difference in height between the relief valve

and the highest point of the system cannot exceed 6 metres. If the difference is greater than 6 metres, increase the preﬁlling pressure of the expansion vessel and the system when cold by 0.1 bar (10 kPa) for each meter increase.

7.9 Circulation pump

The ﬂow-head performance curve available for the heating system is shown in the graph below.

RESIDUAL HEAD (mbar/kPa)

/50

/40

/30

/20

/10

m

CAUTION

The appliance is equipped with a by-pass which ensures water circulation in the boiler when the thermostatic valves or manual valves are used in the system.

40Ri - 40Re

20Ri - 20Re

FLOW (l/h)

Fig. 12

7.10 Control panel

Fig. 13

FUNCTIONAL BUTTONS

If pressed once or more than once for at least 1 second

In "parameter setting", the user can scroll through the

(

parameter index (decreasing) by pressing this button.

During normal operation, pressing this button displays

the ﬂow temperature set point which can be between 20 and 80°C. In "parameter setting", the user can scroll through the parameter index (increasing) by pressing this button.

During normal operation, pressing this button allows

the user to reduce the ﬂow temperature set point. In "parameter setting/display", the user can modify the parameter setting or value (decreasing) by pressing this button.

During normal operation, pressing this button allows

the user to increase the ﬂow temperature set point. In "parameter setting/display", the user can modify the parameter setting or value (increasing) by pressing this button.

Programming connector cover plug.

NOTE:

pressing any one of these buttons for more than 30 seconds generates a fault on the display without preventing boiler operation. The warning disappears when normal conditions are restored.

DISPLAY

“SUMMER”

If the symbols that the chimney sweep function is active.

“WINTER”

operating in "Winter" mode. If no operating modes have been enabled both symbols

“RESET REQUIRED”

having repaired the fault, normal boiler operation can be restored by pressing the button

“HEATING”

operation or during the "chimney sweep function It ﬂashes during the selection of the heating set point.

“BLOCK” DUE TO NO FLAME

“FLAME PRESENCE”

“POWER LEVEL”

the boiler is operating.

“PARAMETER”

parameter setting/display, or "info" or "counter", or in "activated alarms" (history).

“ALARM”

number speciﬁes the cause which generated the alarm.

“CHIMNEY SWEEP”

sweep function" has been activated.

“EXTERNAL SENSOR”

sensor has been installed and that the boiler is working on a sliding temperature.

“HEATING SYSTEM PRESSURE”

pressure.

”ECO”, ALTERNATIVE ENERGY SOURCES

indicates that there is a solar system available.

m

CAUTION

– Access to the control panel of models

– On completion of the operations, reﬁt the panel on

. The symbol for "Summer" mode is displayed.

and n are ﬂashing, this indicates

. This symbol appears when the boiler is

and n will be off.

. The message indicates that after

. This symbol lights up during heating

. This indicates the power level at which

. This indicates that the user may be in

. This indicates that a fault has occurred. The

. This indicates that the "chimney

. This indicates that the external

. Display of heating system

. Where active, it

Brava Slim

HE 20 R e

loosening screw (1) and removing panel (2).

the control panel and secure fully.

and

Brava Slim HE 40 R e

is possible after

Fig. 14

7.11 Wiring diagram

230 V - 50 Hz

BLACK

BLUE

BLACK

TA1

CN15

BLACK

TA2

TPA

GND

RED

OUT

ORANGE

BLACK

SAUX

321 4 5 6

BROWN

BLUE

GREEN

BLUE

GREEN

CN13CN12

CN11

CN14

GREEN

BLUE

BROWN

4 3 2 1

BLUE

BLACK

GREEN

RED

BLACK

CN2

CN3

BLUE

EAR

m

CD. 6302285

CN17

TRA

Line

Neutral

Fuse (3.15AT)

TRA

Ignition transformer

System pump

Fan

EAR

Ignition / Detection electrode

Gas solenoid valve

Delivery sensor

To connect the "Air Thermostat" or, alternatively the "Remote Control", remove the bridge between terminals 5-6.

CAUTION

Users must:

– Use an omnipolar cut-off switch, disconnect switch

in compliance with AS/NZS Standards – Respect the connections L (Live) - N (Neutral) – Ensure that the special power cable is only replaced

with a cable ordered as a spare part and connected

by professionally qualiﬁed personnel – Connect the earth wire to an effective earthing

system. The manufacturer is not responsible for any

damage caused by failure to earth the appliance or

failure to observe the information provided in the

wiring diagrams.

CN6

CN5

d

CN4 CN1

RED

GREEN

SAUX

Auxiliary sensor

Safety thermostat

TFU

Thermal fuse

Smoke ﬂue gas probe

TPA

Pressure transducer

TA1-TA2 SE

External sensor

BLACK

BLUE

Air thermostat

TFU

IT IS FORBIDDEN

To use water pipes for earthing the appliance.

Fig. 15

INSTALLATION AND SERVICING INSTRUCTIONS

TABLE OF CONTENTS

8 INSTALLATION 22

8.1 Receiving the product ...........................22

8.2 Dimensions and weight..........................22

8.3 Handling ......................................22

8.4 Installation room ...............................22

8.5 New installation or installation of a replacement

appliance .....................................23

8.6 Cleaning the system ............................23

8.7 Water system treatment .........................23

8.8 Boiler installation ..............................23

8.9 Plumbing connections...........................24

8.10 Condensate outlet/collection .....................24

8.11 Gas supply ....................................24

8.12 Connecting the flue.............................25

8.12.1 Flue Terminal Positions ................ 25

8.12.2 Installation of coaxial flues 60/100mm –

80/125mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.12.3 Brava Slim HE 20 R i

8.12.4 Coaxial duct (Ø 60/100mm and Ø 80/125mm) 26

8.12.5 Brava Slim HE 20 R e

8.13 Electrical connections...........................27

8.13.1 External sensor....................... 28

8.13.2 Chrono-thermostat or Air Thermostat .... 29

8.13.3 EXAMPLE of use of the command/control device on some types of heating systems.. 29

8.14 Refilling or emptying............................30

8.14.1 REFILL operations .................... 30

8.14.2 EMPTYING operations ................. 30

40 R i.................26

40 R e................27

9 COMMISSIONING 31

9.1 Preliminary operations ..........................31

9.2 Before commissioning ..........................31

9.2.1 Self-calibrating procedure.............. 31

9.3 Parameter setting and display ....................32

9.4 List of parameters..............................32

9.5 Fault / malfunction codes........................33

9.6 Display of operating data and counters.............34

9.7 Checks after commissioning .....................35

9.7.1 Chimney sweeper function.............. 35

9.8 Gas conversion.................................36

10 MAINTENANCE 37

10.1 Adjustments...................................37

10.2 External cleaning...............................37

10.2.1 Cleaning the cladding.................. 37

10.3 Cleaning the inside of the appliance ...............37

10.3.1 Removing components................. 37

10.3.2 Cleaning the burner and the combustion

chamber ............................ 38

10.3.3 Checking the ignition/detection electrode . 38

10.3.4 Final operations ...................... 38

10.4 Checks .......................................38

10.4.1 Checking the smoke duct............... 38

10.4.2 Checking the expansion vessel pressure .. 38

10.5 Unscheduled maintenance .......................39

10.6 Possible faults and solutions .....................39

11 COMMISSIONING BOILER CHECKLIST 41

12 EXPLODED VIEWS 42

13 REMOVING COMPONENTS 48

13.1 Remove panels ................................48

13.1.1 Front panel .......................... 48

13.1.2 Side panels .......................... 48

13.2 Rotate control panel ............................48

13.3 Remove/replace sensor and thermostat............49

13.3.1 Smoke flue gas probe.................. 49

13.3.2 Delivery sensor ....................... 49

13.3.3 Heat safety thermostat................. 50

13.4 Remove electronic board ........................50

13.5 Remove/replace combustion head unit and fan . . . . . . 51

13.6 Remove/replace the ignition and flame detection

electrode .....................................52

13.7 Remove/replace the siphon ......................52

13.8 Remove/replace gas valve .......................53

13.9 Remove/replace the expansion vessel .............53

13.10 Remove/replace system pump....................54

8 INSTALLATION

m

CAUTION

The appliance must be installed by the Sime Technical Service only, or by a qualiﬁed professional.

8.1 Receiving the product

Brava Slim HE R

protected by cardboard packaging. Open the cardboard packaging, with appropriate tool and pull out the boiler.

The plastic bag found inside the packaging contains the following: – Installation, use and maintenance manual – Paper template for boiler installation – Certiﬁcate of warranty – Hydrostatic test certiﬁcate – System booklet – Bag with expansion plugs

d

IT IS FORBIDDEN

Do not leave packaging material around or near children since it could be dangerous. Dispose of it as prescribed by legislation in force.

appliances are delivered in a single unit

Fig. 16

8.2 Dimensions and weight

Description

W (mm) 400 450 400 450 D (mm) 250 256 250 303 H (mm) 700 917 700 917

Weight (kg) 28.5 30.0 30.0 32

20 R i 20 R e 40 R i 40 R e

Brava Slim HE R

8.3 Handling

Once the packaging has been removed, the appliance is to be handled manually, tilting it slightly, lifting it and applying pressure in the points indicated in the ﬁgure.

Fig. 18

d

a

IT IS FORBIDDEN

To grip the appliance casing. Hold the "solid" parts of the appliance such as the base and structural frame.

WARNING

Use suitable tools and accident protection when removing the packaging and when handling the appliance. Observe the maximum weight that can be lifted per person.

8.4 Installation room

The room where the appliance is to be installed must comply with the Technical Regulations and Legislation in force. The minimum temperature of the installation room must NOT

-5 °C

be lower than

m

Fig. 17

CAUTION

Remember to consider the space needed in order to access the safety/adjustment devices and to carry out maintenance interventions (see Fig. 19).

APPROXIMATE MINIMUM DISTANCES

≥ 300 mm

≥ 900 mm

≥ 50 mm

Before removing an old heat generator from an existing system, it is recommended that the user: – puts a descaling additive into the water system – allows the system to work with the generator active for a few

days

– drains the dirty water from the system and ﬂushes the system

with clean water once or more than once. If the old generator has already been removed or is not available, replace it with a pump to circulate water in the system and then proceed as described above. Once cleaning operations have been carried out and before installing the new appliance, it is recommended that a ﬂuid is added to the water system to protect it from corrosion and deposits.

Fig. 19

m

CAUTION

These minimum clearances must be maintained also in consideration of outdoor installations in conﬁned spaces (e.g. alcoves).

8.5 New installation or installation of a replacement appliance

When

Brava Slim HE R

systems requiring updating, it is recommended the installer checks with appliance supplier for advice: – the connecting ﬂue pipe is suitable for the combustion

temperature of the appliance, calculated and manufactured in compliance with Standards, current editions, that it is as straight as possible, air tight, isolated, with no obstructions or restriction and that it has appropriate condensate collection and evacuation systems

– the electrical system has been manufactured in compliance

with speciﬁc Standards and by professionally qualiﬁed personnel

– the fuel delivery line and the tank (LPG) comply fully with

speciﬁc Standards

– the expansion vessel ensures total absorption of the ﬂuid

dilation in the system

– the pump ﬂow-head performance is sufﬁcient for the system

characteristics

– the system is clean, free of any sludge, deposits, de aerated

and air tight. For system cleaning, please refer to the relevant paragraph.

boilers are installed on old systems or

m

CAUTION

For further information on the type of additive and usage, please contact the appliance manufacturer.

8.7 Water system treatment

When ﬁlling and restoring the system it is good practice to use water with: – aspect: clear if possible – pH: 6÷8 – hardness: < 25°f. If the water characteristics are different from those indicated, it is recommended that a safety ﬁlter is used on the water delivery pipe to retain impurities, and a chemical treatment system to protect against possible deposits and corrosion which could affect boiler operation. If the systems are only low temperature systems, it is recommended that a product is used to prevent the development of bacteria. In any case, please refer to and comply with Legislation and speciﬁc Technical Standards in force.

8.8 Boiler installation

Brava Slim HE R

installation onto a solid wall. For installation: – remove the cladding (only on models

Brava Slim HE 40 R e

– place the steel sheet template (2) (if supplied) on the wall (1) – make the holes and insert the expansion plugs (3) – hook the boiler onto the plugs.

boilers leave the factory with a template for

Brava Slim HE 20 R e

)

and

m

d

CAUTION

Gas pipe sizing, ﬂue installation and appliance ventilation must comply with AS/NZS 5601.

IT IS FORBIDDEN

Do not install the boiler in special environments that may limit its optimum operation (e.g. marine environment).

8.6 Cleaning the system

Before installing the appliance on a newly constructed system or replacing a heat generator on an existing system, it is important that the system is thoroughly cleaned to remove sludge, slag, dirt, residue etc.

Fig. 20

m

CAUTION

– The wall on which the appliance is to be hung must

be of adequate strength and capable of holding the weight of the appliance and associated components and pipework.

CAUTION

– The height of the boiler is to be such that disassembly

and maintenance interventions are facilitated.

8.9 Plumbing connections

The plumbing connections have the following characteristics and dimensions.

Brava Slim HE 20 R i

130 130 ==

Brava Slim HE 20 R e

40 R i

G R

400

40 R e

212

Fig. 21

8.10 Condensate outlet/collection

In order to collect the condensate, it is recommended that: – the appliance condensate outlets and the smoke outlet are

ducted

– a neutralising device is prearranged

>3%

– the outlet incline is

m

CAUTION

– The condensate outlet duct must be airtight,

suitably sized to that of the siphon and must not be restricted at any point.

– The condensate outlet must be constructed in full

compliance of the National or Local regulations in force.

– Before commissioning the appliance, ﬁll the siphon

with water.

8.11 Gas supply

Brava Slim HE R NATURAL GAS

the need for any type of mechanical conversion. Select parameter the type of gas to be used. If changing the type of gas to be used, carry out the entire appliance Boiler connection to the gas mains must be carried out in full compliance with installation Standards in force. Before connecting the boiler to the gas mains, the user must ensure that: – the type of gas is correct for the appliance – the pipes are clean – the gas supply pipe is the same dimension as or greater than

that of the boiler ﬁtting (G3/4") and with a load loss less than or equal to that contemplated between the gas mains and the boiler.

boilers leave the factory prearranged for gas

and can also work with

”03”

(see “Parameter setting and display") and set

“COMMISSIONING”

phase.

Universal LPG

without

73 Sc

130

Description

M - System delivery Ø 3/4" G R - System return Ø 3/4" G G - Gas supply (*) Ø 3/4" G Sc - Condensate outlet Ø 25 mm

(*) Brass adaptor for gas connection supplied. G3/4" to R3/4".

130 ==

G R

450

20 R i 20 R e 40 R i 40 R e

175 (20 R e) 216 (40 R e)

Brava Slim HE R

Fig. 22

a

m

WARNING

Once installation has been completed, check that the joints are air tight as indicated in the installation Standards.

CAUTION

It is recommended that the gas line has a suitable ﬁlter.

8.12 Connecting the ﬂue

8.12.1 Flue Terminal Positions

DESCRIPTION

Flue terminal T Mechanical air inlet I Gas meter M Electricity meter of fuse box P Shaded area indicates prohibited area Below eaves, balconies and other projections (Appliances over 50MJ/h) a 300 From the ground, above a balcony or other surface b 300 From a return wall or external corner c 300 From a gas meter d 1000 From an electricity meter or fusebox/breaker panel e 500 From a drain pipe or soil pipe f 75 Horizontally from any building structure or obstruction facing a ﬂue terminal g 500 From any other ﬂue terminal, cowl or combustion air intake h 300

Horizontally from any opening window, door, non-mechanical air inlet or other opening into a building with the exception of sub-ﬂoor ventilation

From a mechanical air inlet including a spa blower. k 1000 Vertically below an opening window, non-mechanical air inlet or any other opening into a building with

the exception of sub-ﬂoor ventilation

j j

Door

j 300

n 500

Brava Slim HE R

Min. Clearance (mm)

Fig. 23

m

CAUTION

–

Use as a guide only. See AS/NZS5601 for ﬂue design details.

–

Refer to AS/NZS5601, current version, or local gas ﬁtting rules for speciﬁc locations.

CAUTION

– The location of the ﬂue terminal must comply with

the clearances shown on this page. If you are unsure about clearances not indicated here, in general refer to AS/NZS 5601, or your local authority.

m

CAUTION

– All measurements are the minimum clearances

required.

– Terminals must be positioned so to avoid combustion

products entering the building.

– When the installer installs the ﬂue through a

wall, the wall must be adequately sealed and the hole must not affect the building structure or ﬁre resistance.

– Install a ﬁre proof back board if installing on

combustible surfaces.

– The ﬁxing method and the wall structure must be

sufﬁcient to hold the weight of the boiler.

8.12.2 Installation of coaxial ﬂues 60/100mm –

max 0.5 m

C33

C13

C33

80/125mm

Coaxial ﬂue kits that are supplied separately. The diagrams below, illustrate some examples of ﬂuing options allowed and the maximum lengths than can be achieved. It is essential that a ﬂue gas analysis point is made available directly above the boiler.

8.12.3

Permitted outlets

Brava Slim HE 20 R i

40 R i

8.12.4 Coaxial duct (Ø 60/100mm and Ø 80/125mm)

Description

Coaxial duct kit 8096250 8096253 Extension W. 1000 mm 8096150 8096171 Extension W. 500 mm 8096151 8096170

Vertical extension W. 140 mm with smoke analysis take-off point

Adapter for Ø 80/125 mm - 8093150 Additional 90° curve 8095850 8095870 Additional 45° curve 8095950 8095970

Roof outlet terminal W. 1284 mm

Ø 60/100 mm Ø 80/125 mm

8086950 -

8091205 8091205

Coaxial accessories

Load loss - Equivalent lengths

Model

90° curve 1.5 2 45° curve 1 1

Ø 60/100 mm Ø 80/125 mm

Minimum-Maximum Lengths

Duct Length

Ø 60/100

Model

Brava Slim HE 20 R i Brava Slim HE 40 R i

Horizontal

(m)

Min.

Max.

- 6 1.3 8 - 12 1.2 15

- 4 1.3 6 - 10 1.2 13

Code

Leq (linear metres)

Duct Length

Ø 80/125

Vertical

(m)

Min.

Max.

Horizontal

(m)

Min.

Max.

Vertical

(m)

Min.

Max.

C13

Concentric wall smoke outlet The pipes can start from the boiler but the outlets must be concentric or close together (no more than 50 cm) to be subject to similar wind conditions.

C33

Concentric roof smoke outlet The pipes can start from the boiler but the outlets must be concentric or close together (no more than 50 cm) to be subject to similar wind conditions.

m

WARNINGS

– The smoke ﬂue and the connection to the ﬂue pipe

must be in compliance with the national and local Standards and Legislation in force.

– The use of rigid ducts which are resistant to

temperature, condensate, mechanical stress and are air-tight is compulsory.

– Outlet ducts which are not isolated are a risk of

danger.

Fig. 24

8.12.5

302 ( 20 R e)

247 ( 40 R e)

450

OFF

The boilers supplied already complete with coaxial ducts for smoke outlet and combustion air inlet.

Brava Slim HE 20 R e

40 R e

and

Brava Slim HE 40 R e

are

8.13 Electrical connections

The boiler is equipped with a ready wired power cable which is to be connected to a 230V~50 Hz network. If this cable needs to be replaced, an original spare must be

Sime

requested from Therefore only the connections of the original components as shown in the table are needed. These are to be ordered separately from the boiler.

DESCRIPTION CODE

External sensor kit (ß=3435, NTC 10KOhm at 25°C) 8094101 Remote control HOME (open therm) 8092280 Remote control HOME PLUS (open therm) 8092281

KEY:

90° coaxial bend

Coaxial duct (supplied, but not ﬁtted)

Air inlet

Smoke outlet

Outlet terminal (supplied, but not ﬁtted)

Take-off point for smoke analysis

176

110

Fig. 25

m

a

To facilitate introduction of the connection wires of the optional components into the boiler: – disassemble the smoke outlet duct of the

– remove the screws (1), pull the front panel (2) forwards and

CAUTION

The maintenance interventions described must ONLY be carried out the professionally qualiﬁed personnel.

WARNING

Before carrying out any interventions described: – set the main system switch to "OFF" – close the gas valve – make sure that no hot parts inside the appliance are

touched.

Brava Slim HE 20 R e

Brava Slim HE 40 R e

and

release it from the top by lifting it

, if ﬁtted

Fig. 27

Ø 60/100

Fig. 26

Fig. 28

– remove the screws (3) securing the control panel (4)

20 15 10 5 0 -10 -15-5 -20

°C

– move the panel (4) upwards (a) but keeping it in the side

guides (5) to the end of travel

– bring it forwards and down (b) until it is horizontal

m

(*) The manufacturer is not responsible for any damage

d

CAUTION

It is compulsory: – to use an omnipolar cut-off switch, disconnect

switch in compliance with AS/NZS Standards

– if the power cable is to be replaced, that ONLY

a special cable is used with a factory produced re-wired connector, ordered as a spare part and connected by a professionally qualiﬁed person

– to connect the earth wire to an effective earthing

system (*)

– that before any intervention on the boiler, the mains

power is disconnected by setting the main system switch to "OFF".

caused by failure to earth the appliance or failure to observe the information provided in the wiring diagrams.

IT IS FORBIDDEN

To use water pipes for earthing the appliance.

Fig. 29

– insert the connection wires into the cable gland (6) and the

opening (7) on the control panel

Fig. 30

– bring the control panel (4) to the original position and secure

it with the screws (3) which were removed previously

– connect the component wires to the terminal board (8)

following the indications provided on the data plate (9).

8.13.1 External sensor

The boiler is prearranged for connection to an external air temperature sensor and can operate with a sliding temperature. This means that the delivery temperature sent to the boiler can vary on the basis of the external temperature depending on the climatic curve selected from those shown in the diagram (Fig.

32). When ﬁtting the sensor on the outside of the building, follow the instructions provided on the packaging of the product itself.

Climatic curve

Delivery temperature

K=9 K=6 K=4.5 K=3

K=2.2

K=1.5

K=0.75

°C

External temperature

CR-TA

SAUX

6 5 4 3 2 1

Fig. 31

m

Fig. 32

CAUTION

If there is an external sensor, in order to select the optimal climatic curve for the system and therefore the delivery temperature based on the external temperature:

– press the button – press buttons

been selected (within the range

for 1 second

or < until the required curve K has

K=0.0 - K=9.0

8.13.2 Chrono-thermostat or Air Thermostat

The electrical connection of the chrono-thermostat or air thermostat has already been described. When ﬁtting the component in the room where the readings are to be taken, follow the instructions provided with the device.

MULTI ZONE system - with zone valve, air thermostat and external sensor.

8.13.3 EXAMPLE of use of the command/control device on some types of heating systems

KEY M System delivery R System return CR Remote control SE External sensor TA÷TA3 Air thermostat for the zone VZ1-VZ3 Zone valves RL1-RL3 Zone relays P1-P3 Zone pump SP Hydraulic separator

ONE DIRECT ZONE system , external sensor and air thermostat.

m

TA1

VZ1 VZ2 VZ3

TA2 TA3

Fig. 35

CAUTION

Set the parameter "tS 17 = DELAY SYSTEM PUMP ACTIVATION to allow the opening of zone valve Vz.

Fig. 33

MULTI ZONE system - with pump, air thermostat and external sensor.

TA1

RL1

TA2

RL2 RL3

TA3

P2P1

Fig. 34

8.14 Reﬁlling or emptying

Before carrying out the operations described below, make sure that the main system switch is set to "ON" in order for the display to show the pressure level in the system during reﬁlling.

Make sure that the operating mode is set to "Stand-by";

the case, press the button

for at least 1 second until this

mode has been selected.

if this is not

6 3

Fig. 36

8.14.1 REFILL operations

Remove the front panel:

– disassemble the smoke outlet duct of the

Brava Slim HE 40 R e

and

, if ﬁtted

– remove the two screws (1), pull the front panel (2) forwards

and release it from the top by lifting it.

Brava Slim HE 20 R e

Fig. 37

NOTE:

to completely remove all air from the system, it is

recommended that this operation is repeated a number of times.

– check the pressure on the display and if necessary top up until

the correct pressure reading appears – close the automatic bleed valve (3) – ﬁll the siphon disconnecting it from the pipe or using (by

means of) the smoke take-off point.

Reﬁt the front panel of the boiler hooking it on at the top, pushing it forwards and securing it with the screw (1) which was removed previously. Fit the smoke outlet duct of the

Slim HE 40 R e

Brava Slim HE 20 R e

8.14.2 EMPTYING operations

Boiler:

– loosen the automatic bleed valve (3) – close the heating circuit isolation valves – check that the ﬁlling valve is closed – connect a rubber hose to the boiler drain valve (7) and open it – when it has fully emptied, close the drain valve (7) – close the automatic bleed valve (3).

and

Fig. 38

Brava

Heating circuit:

– open the isolation and air bleeding valves in the highest points

of the system – loosen the automatic bleed valve (3) – open the isolation valves of the heating circuit (if present) – Open the ﬁlling valve, which should be on the system return – Fill until the water overﬂows from the air bleeding valves and

shut off the valves again

1-1.2

– Continue ﬁlling until the pressure reaches

bar (100-120

kPa) as shown on the display – close the ﬁlling valve – check that there is no air in the system by bleeding all the

radiators and the circuit on the high points of the system – remove the front plug (6) of the pump and use a screwdriver

to check that the impeller is not blocked – replace the plug (6)

Fig. 39

9 COMMISSIONING

9.1 Preliminary operations

Before commissioning the appliance, check that: – the type of gas is correct for the appliance – the gas isolation valves for the heating system and the water

system are open – the pump impeller rotates freely – the siphon has been ﬁlled – the ﬂue is ﬁtted correctly.

9.2 Before commissioning

After having carried out the preliminary operations, perform the following to start the boiler: – set the main system switch to "ON"

– as soon as the symbols begin to ﬂash, release the buttons <

and press the button y,

and

– the "Automatic self-calibrating procedure" starts

ensure that the system isolation valves are open

– adjust the room thermostat to request status, at a high value – the values ﬂash on the display:

followed by an "intermediate value" and ﬁnally value)

within 3 seconds

“100”

(maximum value),

“00”

(minimum

Fig. 40

– the type of gas for which the boiler has been calibrated,

“LG”

(methane) or

After this the correct representation of the symbols will be

checked and ﬁnally

– check that the system pressure as shown on the pressure

gauge when the system is cold , is between

and 120 kPa)

– press the button y twice to select "WINTER mode" n.

the value of the delivery sensor detected at that moment will

appear on the display

(LPG,) will appear followed by the power.

“- -”

will appear on the display

1 and 1.2 bar (100

“nG”

The operator must wait for approximately 15 minutes for the "self-calibrating procedure" to end and the message "WINTER mode" Once the procedure has terminated: – stop the heating request by adjusting the room thermostat. if there is a fault, the message the fault code (eg.

m

– adjust the air thermostat and check that the boiler starts and

operates correctly

– carry out the procedure "Chimney sweeper function",

to check the mains gas pressure, detect the combustion parameters and to measure the combustion efﬁciency required by legislation in force.

to reappear on the display.

“ALL”

will appear on the display,

“06”

- no ﬂame detected) and the message

CAUTION

To restore the start conditions press and hold the button can be performed up to a maximum of 6 times without the "self-calibrating procedure" being interrupted.

for more than 3 seconds. This operation

9.2.1 Self-calibrating procedure

Carry out the "Automatic self-calibrating procedure" as follows: – press and hold down the buttons

approximately 12 seconds until the ﬂashing symbols

appear on the display

and > at the same time for

and

9.3 Parameter setting and display

To go into the parameter menu: – from the selected mode (eg. WINTER)

– once the required parameter has been reached, press the

buttons

or <to modify the value within the permitted range.

The modiﬁcations are stored automatically.

– press the buttons ( and t (for approximately 5 seconds)

at the same time until

“PAR 01”

(parameter number) and the

value set (0-4) appears on the display

– press the button t to scroll up the list of parameters and

then

NOTE:

to scroll down the list

(

holding the buttons ( or t increases the speed of the

When all the parameter modiﬁcations have been made, exit the parameter menu by pressing and holding down the buttons

at the same time

and

NOTE:

In case of power failure all settings are stored.

until the initial screen is displayed.

scrolling movement.

9.4 List of parameters

Type No. Description Range U/M Step Default

CONFIGURATION

PAR 01

PAR 02

PAR 03

PAR 04

PAR 08 External sensor value correction -5 .. +5 °C 1 0 PAR 09 Ignition fan speed 80 .. 160 RPMx25 1 128

PAR 10 Boiler Antifreeze Threshold 0 .. +10 °C 1 3

PAR 11

PAR 12 Heating Curve Incline 0 .. 80 - 1 20 PAR 13 Minimum Heating Temperature Adjustment 20 .. PAR 14 °C 1 20 PAR 14 Maximum Heating Temperature Adjustment PAR 13 .. 80 °C 1 80 PAR 15 Maximum power heating 0 .. 100 % 1 100

PAR 16 Heating Post-Circulation Time 0 .. 99

PAR 17 Heating Pump Activation Delay 0 .. 60

PAR 18 Re-ignition Delay 0 .. 60 Min 1 3 PAR 21 Minimum power heating/domestic hot water (premixed) 0 .. 100 % 1 0

PAR 23

Index showing boiler power in kW 1 = 25; 2 = 30; 3 = 35; 4 = 40 Hydraulic conﬁguration 0 = rapid 1 = storage tank with thermostat or heating only 2 = hot water tank with sensor 3 = bithermic 4=instant with solar power input 5 = open vent 6 = boiler with heat pump Gas Type Conﬁguration 0 = NATURAL GAS; 1 = UNIVERSAL LPG Combustion conﬁguration 0 = sealed chamber with combustion control

DOMESTIC HOT WATER - HEATING

External Sensor Antifreeze Threshold

-- = Disabled

External relay 1 function 0 = not used; 1 = remote alarm NO; 2 = remote alarm NC; 3 = zone valve; 4 = automatic ﬁlling; 5 = external request; 6 = recirculation pump; 7 = zone valve with OT; 8 = relaunch pump; 9 = boiler with heat pump (circulator)

1 .. 4 - 1 1 or 4

0 .. 6 - 1 1

0 .. 1 - 1 0

- - - 0

-9 .. +5 °C 1 -2

seconds

x 10

seconds

x 10

0 .. 9 - - 0

1 3

1 0

(

Type No. Description Range U/M Step Default

OFF

External relay 2 function

PAR 24

PAR 25

PAR 26 Zone Valve / Pump Relaunch Delay 0 .. 99 Min 1 1

PAR 29

PAR 35

PAR 40 Modulating Pump Speed

PAR 41 ∆T Modulating pump delivery/Return 10 .. 40 °C 1 20 PAR 42 Select heat pump or boiler convenience (only if PAR 02 = 6) -20 .. 30 °C - 5 PAR 43 Heat pump boiler aid activation delay (only if PAR 02 = 6) 1 .. 60 Min - 3

PAR 47

PAR 48 INST Parameter set to default 0 .. 1 - - 0

0 = not used; 1 = remote alarm NO; 2 = remote alarm NC; 3 = zone valve; 4 = automatic ﬁlling; 5 = external request; 6 = recirculation pump; 7 = zone valve with OT; 8 = relaunch pump; 9 = boiler with heat pump Auxiliary TA function 0 = according to TA 1 = TA Antifreeze 2= domestic hot water disabled

Anti-legionella Function (Only hot water tank)

-- = Disabled Digital / analogue Pressure switch 0 = water pressure switch 1 = water pressure transducer 2 = water pressure transducer (only pressure displayed)

System pump forcing (only in winter mode) 0 = Disabled 1 = Enabled

RESET

0 .. 9 - - 0

0 .. 2 - 1 0

50 .. 80 - 1 --

0 .. 2 - 1 1

-- = No modulation AU = Automatic 30

.. 100

0 .. 1 - 1 0

% 10 AU

In the event of a fault/malfunction the message on the display with the alarm number eg.

“ALL”

“ALL 05”

will appear

(Domestic

Hot Water Sensor Fault).

Before repairing the fault: – disconnect the appliance from the mains power by setting the

main switch to "OFF"

Fig. 41

– as a precautionary measure, close the gas isolation valve.

Repair the fault and start-up the boiler again.

NOTE:

after having repaired the fault, when the alarm number appears on the display together with the message (see ﬁgure), press the button

for approximately 3 seconds

to start the appliance up again.

9.5 Fault / malfunction codes

Type No. Description

AL 02 Low water pressure in system AL 05 Delivery sensor fault AL 06 No ﬂame detection AL 07 Safety thermostat intervention AL 08 Fault in the ﬂame detection circuit AL 09 No water circulating in the system AL 10 Auxiliary sensor fault AL 11 Gas valve modulator disconnected AL 12 Incorrect conﬁguration of the open /sealed chamber AL 13 Smoke probe intervention AL 14 Smoke probe fault AL 15 Fan check cable disconnected AL 18 Condensate level fault AL 28 Maximum number of consecutive releases

ALL 30 Return sensor (SR) fault

AL 37 Fault due to low network voltage AL 40 Incorrect network frequency detected AL 41 Flame loss more than 6 consecutive times AL 42 Button fault AL 43 Open Therm communication fault

ALL 44 No ﬂame valve opening time sum anomaly

AL 62 Self-calibrating procedure is required

AL 72 Incorrect positioning of the delivery sensor ALL 77 EV2 SGV current max/min absolute limits error ALL 78 EV2 SGV current upper limit error ALL 79 EV2 SGV current lower limit error

Type No. Description

ALL 80

AL 81 Block due combustion during start-up

ALL 82 Block due to numerous combustion control failures

AL 83 Irregular combustion (temporary error)

ALL 84

ALL 88 Internal error (board component protection) ALL 89 Unstable combustion feedback signal error ALL 90 Combustion set cannot be reached error

ALL 92

ALL 93 Combustion set cannot be reached error ALL 95 Flame signal micro interruptions error

AL 96 Block due to clogging in smoke outlet ALL 98 SW error, board start-up ALL 99 General board error

Fault on the valve control logic line/valve cable damaged

Flow rate reduced for (presumed) low pressure on mains gas

System has reached maximum air correction error (at the minimum ﬂow rate)

9.6 Display of operating data and counters

Once the boiler is operating a qualiﬁed technician can view the operating data and the counters as follows: – from the operating screen in the "WINTER mode

– go into

same time

“DISPLAY”

by pressing the buttons ( and <

for more than 3 seconds until the following screen

appears

at the

– Once in this section, proceed with button t or (.

When all the values have been displayed, exit the menu by pressing and holding down the button yfor approximately 5 seconds until the initial screen is displayed.

TABLE OF INFORMATION DISPLAYED

Type No. Description

PAR 00 SW version

PAR 01 External sensor

PAR 02

PAR 03 Smoke probe

PAR 05 AUX auxiliary sensor

PAR 06

PAR 07 Power level

PAR 08 Flow meter rate

PAR 09

PAR 10

Delivery sensor temperature

Actual heating SET temperature

Water pressure transducer reading Display of current fan revolutions

Range

- 9 .. 99

Pa r.

13 …

Pa r.

0 ..

RPM x 100 1

U/M Step

°C 1

% 1

l/min 0.1

bar 0.1

From this point, the technician has 2 options: – scroll through the list of

(PARc)”

by pressing the button t. Scrolling will be in sequence

– display the

the button

“activated alarms”

(

“information (PAR)”

(no more than 10) by pressing

and

“counters

TABLE OF COUNTER DISPLAYED

Type No. Description

PAR c0

PAR c1

PAR c2

PAR c3 total no. faults

PAR c4

PAR c5

PAR c6

total no. of boiler operating hours

total no. of burner operating hours

total no. of burner ignitions

total no. of times installer parameters "ALL"accessed total no. of times OEM parameters accessed time unitl next maintenance intervention

Range

0 ..

1 ..

199

U/M Step

0.1; from

h x 1000

x 1 1

months 1

0.0 to 9.9; 1; from 10

to 99

0.1; from

0.0 to 9.9; 1; from 10

to 99

0.1; from

0.0 to 9.9; 1; from 10

to 99

TABLE OF ACTIVATED ALARMS/FAULTS

Type No. Description

PAR A0 Last activated alarm/fault PAR A1 Last but one activated alarm/fault PAR A2 Third from last activated alarm/fault PAR A3 Previous activated alarm/fault PAR A4 Previous activated alarm/fault PAR A5 Previous activated alarm/fault PAR A6 Previous activated alarm/fault PAR A7 Previous activated alarm/fault PAR A8 Previous activated alarm/fault PAR A9 Previous activated alarm/fault

– close the gas valve – loosen the screw of the "mains pressure" point (6) and connect

a pressure gauge

9.7 Checks after commissioning

9.7.1 Chimney sweeper function

The chimney sweeper function is used by the qualiﬁed maintenance technician to check the mains gas pressure, detect the combustion parameters and to measure the combustion efﬁciency required by legislation in force.

This function lasts 15 minutes and is activated by proceeding as follows: – disassemble the smoke outlet duct of the

Brava Slim HE 40 R e

and

– if the panel (2) has not already been removed, remove the

two screws (1), pull the front panel (2) forwards and release it from the top by lifting it

, if not already removed

Brava Slim HE 20 R e

– open the gas valve – power the boiler by setting the main switch to "ON"

– press the button y for at least 1 second until "SUMMER"

mode

– press and hold down the buttons

for approximately 10 seconds until the message “Hi” appears on the display together with the ﬂashing symbols

has been selected

and > at the same time

Fig. 44

Fig. 45

and

Fig. 42

– remove the screws (3) securing the control panel (4) – move the panel (4) upwards (a) but keeping it in the side

guides (5) to the end of travel

– bring it forwards and down (b) until it is horizontal

Fig. 43

– press the button > to make the boiler operate at maximum

power "Hi" and check that the mains gas pressure value on the pressure gauge is correct. Take a reading of the combustion data and measure the combustion efﬁciency.

– press the button

power "Lo". The message together with the ﬂashing symbols

to make the boiler operate at minimum

“Lo”

will appear on the display

and

– take the combustion data reading – press the button

Procedure”. The boiler water delivery temperature will appear on the display

– disconnect the pressure gauge, carefully close the pressure

point (6), put the control panel back to the original position and reﬁt the front panel (2).

Gas supply pressure

Type of gas NATURAL GAS UNIVERSAL LPG

Pressure (mbar/kPa) 11.3/1.13 27.5/2.75

to exit the "Chimney sweeper

9.8 Gas conversion

Brava Slim HE R

UNIVERSAL LPG without the need for any mechanical conversion. Select parameter and display") and set the type of gas to be used.

If changing the type of gas to be used, carry out the entire appliance

models can work with NATURAL GAS or

“COMMISSIONING”

”PAR 03”

phase.

(see "Parameter setting

10 MAINTENANCE

OFF

10.1 Adjustments

For the appliance to operate correctly and efﬁciently it is recommended that the User calls upon the services of a Professionally Qualiﬁed Technician to carry out maintenance.

m

a

CAUTION

The maintenance interventions described must ONLY be carried out the professionally qualiﬁed personnel.

WARNING

Before carrying out any interventions described: – set the main system switch to "OFF" – close the gas valve – make sure that no hot parts inside the appliance are

touched.

ANNUAL

Fig. 46

10.3 Cleaning the inside of the appliance

10.3.1 Removing components

To access the internal parts of the boiler: – disassemble the smoke outlet duct of the

Brava Slim HE 40 R e

and

– remove the screws (1), pull the front panel (2) forwards and

release it from the top by lifting it

, if ﬁtted

Brava Slim HE 20 R e

10.2 External cleaning

10.2.1 Cleaning the cladding

When cleaning the cladding, use a cloth dampened with soap and water or alcohol for stubborn marks.

d

IT IS FORBIDDEN

to use abrasive products.

Fig. 47

– remove the screws (3) securing the control panel (4) – move the panel (4) upwards (a) but keeping it in the side

guides (5) to the end of travel

– bring it forwards and down (b) until it is horizontal

Fig. 48

– loosen the clips (6) and extract the air inlet pipe (7)

– unscrew the swivel joint (8) – extract the connectors (9) from the fan and disconnect the

electrode cable (10)

m

CAUTION

Work carefully when removing the assembly (13) to prevent any damage occurring to the internal insulation of the combustion chamber and the door seal.

For more details refer to the drawings in the spare parts catalogue.

10.3.2 Cleaning the burner and the combustion chamber

The combustion chamber and the burner do not require any particular maintenance. Simply brush them with a soft brush.

10.3.3 Checking the ignition/detection electrode

Check the state of the ignition/detection electrode and replace if necessary. Check the measurements as per the drawing whether the ignition/detection electrode is replaced or not.

+0.5

-0.5

4.5

-0.5

Fig. 51

Fig. 49

– Unscrew the four nuts (11) securing the combustion chamber

door (12)

– pull the fan-sleeve-door assembly (13) forwards and remove

it.

10.3.4 Final operations

After having cleaned the combustion chamber and the burner: – remove any carbon residue – check that the seal and the insulation of the door (12) to the

combustion chamber are integral. Replace if necessary

– reﬁt the assembly by carrying out the same operations for

removal but in the reverse order and tighten the screws (11) of the door to the combustion chamber

– reconnect the connections to the fan and the electrode.

10.4 Checks

10.4.1 Checking the smoke duct

It is recommended that the user checks that the combustion air inlet duct and smoke outlet duct are integral and airtight.

10.4.2 Checking the expansion vessel pressure

It is recommended that the expansion vessel on the water side is drained and that the preﬁlling pressure is not less than

(100 kPa)

(see sectionExpansion vessel".

Once the checks described above have been completed: – reﬁll the boiler as described in section "REFILL operations" – check that the siphon has been ﬁlled correctly – Start the boiler, activate the "Chimney sweeper function" and

– reﬁt the front panel securing it with the two screws which

. If this is not the case, pressurize it to the correct value

carry out a smoke analysis and/or measure the combustion efﬁciency

were removed previously.

1 bar

Fig. 50

10.5 Unscheduled maintenance

If replacing the parameters as indicated in the table.

Type

No. Description

PAR 01

PAR 02

PAR 03

To enter "Parameter setting and display"refer to the indications provided in the speciﬁc section. Once the parameters in the table have been set, you must carry out the entire phase of "Self-calibrating procedure" described in the speciﬁc section.

gas valve

If the

burner

, and/or the

the entire phase of "Self-calibrating procedure" described in the speciﬁc section.

electronic board

Index showing boiler power in kW 1 = 20; 2 = 30; 3 = 35; 4 = 40 Hydraulic conﬁguration 0 = rapid 1 = storage tank with thermostat or heating only 2 = hot water tank with sensor 3 = bithermic 4=instant with solar power input 5 = open vent 6 = boiler with heat pump Gas Type Conﬁguration 0 = NATURAL GAS; 1 = UNIVERSAL LPG

and/or the

ignition/detection electrode

fan

are replaced, the user must still carry out

, the user MUST set the

Setting for

20 R i 20 R e 40 R i 40 R e

Brava Slim HE R

1 4

0 or 1

, and/or the

10.6 Possible faults and solutions

LIST OF MALFUNCTION/FAULT ALARMS

Type No. Fault Solution

ALL 02

ALL 03

ALL 05 Delivery sensor fault

ALL 06 No ﬂame detection

ALL 07

ALL 08

Low water pressure in system

High water pressure in system

Sensor or safety thermostat intervenes

Fault in the ﬂame detection circuit

- Restore pressure

- Check for any leaks in the system

- Empty the system via the drain valve on the hydraulic assembly and bring the pressure to approximately

1.2 bar (120 kPa)

- Check connections

- Replace the sensor

- Check the integrity of the electrode and check that it is not grounded

- Check gas availability and pressure

- Check the integrity of the gas valve and the card

- Check the sensor or thermostat connections

- Deaerate the system

- Check the bleed valve

- Replace the sensor or the thermostat

- Check that the pump impeller is not blocked

- Check the integrity of the electrode and check that it is not grounded

- Check gas availability and pressure

- Check the integrity of the gas valve and the card

Type No. Fault Solution

- Check the rotation of the

ALL 09

ALL 11

ALL 12

ALL 13

ALL 14 Smoke probe fault

ALL 15

ALL 18

ALL 28

ALL 30

ALL 37

ALL 40

ALL 41

ALL 42 Button fault

ALL 43

ALL 62

ALL 72

ALL 77

ALL 78

ALL 79

ALL 80

ALL 81

ALL 82

ALL 83

ALL 84

No water circulating in the system

Gas valve modulator disconnected Incorrect conﬁguration of the open /sealed chamber

Smoke probe intervention

Fan check cable disconnected

Condensate level fault

Maximum number of consecutive resets reached

Return sensor (SR) fault

Fault due to low network voltage.

Incorrect network frequency detected

Flame loss more than 6 consecutive times

Open Therm communication fault

Self-calibrating procedure is required

Incorrect positioning of the delivery sensor

EV2 SGV current max/min absolute limits error EV2 SGV current upper limit error EV2 SGV current lower limit error Fault on the valve control logic line/ valve cable damaged

Block due to combustion during start-up

Block due to numerous combustion control failures Irregular combustion (temporary error) Flow rate reduced for (presumed) low pressure on mains gas

pump rotor

- Check the electrical connections

- Replace the pump

- Check the electrical connection

- Set the parameter PAR 04 (Combustion conﬁguration) to 0

- Replace the smoke probe

- Contact the Technical Assistance Centre

- Replace the smoke probe

- Check the electrical connection of the smoke probe

- Check the connection cable between the fan and the board

- Check for any clogging in the pipe which takes the condensate to the siphon

- Check that the siphon is not clogged

- Contact the Technical Assistance Centre

- Replace the return probe

- Contact the Technical Assistance Centre

- Check with tester

- Contact network provider (ENEL)

- Check the detection electrode

- Check the gas supply (open valve)

- Check mains gas pressure

- Check that buttons are working

- Check the electrical connection of the remote control

- Carry out the selfcalibrating procedure (see the speciﬁc section)

- Check that the delivery sensor is attached to the delivery pipe

- Contact the Technical Assistance Centre

- Check the valve cable

- Contact the Technical Assistance Centre

- Check for blockage in chimney

- Bleed the air from the gas circuit

- Check electrode

- Check outlets

- Check for blockage in chimney

- Check gas ﬂow rate

Type No. Fault Solution

ALL 88

ALL 89

ALL 90

Internal error (board component protection) Unstable combustion feedback signal error Combustion set cannot be reached error

- Contact the Technical Assistance Centre

System has reached

ALL 92

maximum air correction error (at the minimum ﬂow

- Contact the Technical Assistance Centre

rate)

ALL 93

cannot be reached error

Combustion set

ALL 95

ALL 96

ALL 98

Flame signal micro interruptions error Block due to clogging in smoke outlet SW error, board start-up

ALL 99 General board error

- -

Frequent relief valve intervention

- Contact the Technical Assistance Centre

- Check for blockage in chimney

- Contact the Technical Assistance Centre

- Check circuit pressure

- Check expansion vessel

- Check the diverter valve

- -

Limited production of domestic hot water

- Check that plate heat exchanger is clean

- Check domestic hot water circuit valve

11 COMMISSIONING BOILER CHECKLIST

A suggested method of commissioning the boiler; the actual method can vary according to the boiler make, type and installation. The boiler must always be installed and commissioned by an approved gas technician. The installer certiﬁes that this Boiler has been installed to the manufacturer's instructions, has been ﬁlled, commissioned and is ready for use.

N° Description

When done

1 Read carefully the instruction manuals supplied with this boiler.

2 BEFORE INSTALLING T HIS BOILER FLUSH OUT THE PIPES UNTIL CLEAN WATER IS ACHIEVED.

Turn off all services to–this boiler - water, gas and power.

Install the boiler as shown in the instructions following and connect all services.

Turn on water to ﬁll system, check for leaks regularly and bleed air from all points.

Bleed the air from all the pumps in the system, and rotate the impeller shaft.

Check that all radiators valves are open, remove the thermostatic valve heads, fully open all

lockshield valves.

Turn ON gas, bleed air out at the isolation valve union. Reseal and check for gas leaks.

Turn gas OFF.

Turn electricity on at the power point. At the boiler front panel set the temperature setting to the

lowest setting, switch boiler to ON position. The “Power on” Indicator should light. Turn the boiler off at the front panel.

Turn the room thermostat to the manual ON position set the temperature to a high level so that it

does not switch off during the commissioning phase. The thermostat will unusually click and show an an indicator in the window.

9 Switch the boiler ON at the boiler front panel control.

Boiler should start fan, pump and ignite gas. If it fails ﬁrst few times this may be just residual air in

the gas line. A noisy water pump indicates there is air in the water pipes.

Boiler lights and heats the water. Check gas ﬂame is the correct colour and for gas and water leaks

as the system heats up.

Check that heat is going to all radiators through the manual or thermostatic ﬁrst and return via the

lockshield valve. If not STOP ﬁx NOW and any leaks.

Allow the boiler to heat up to the set temperature and switch off. Re-adjust the boiler temperature to

a mid temperature point. CAUTION, If this is connected to a ﬂoor heating system. The boiler should re light and increase the water temperature to the new setting.

Check that all radiators are hot all the way up. If the radiator is cold at the top, then there is usually

air in the radiator Bleed the radiator. Balance the system so that all. radiators are hot as according to the radiator installation manual. Adjust the boiler water temperature.

Set the room thermostat to the correct times and temperatures according to the manufacture's

instructions.

On completion of the commissioning phase, complete the information sheet at the front of this manual. Hand over the installation to the owner and demonstrate how the system works plus basic

fault resolution and safety procedures. Make sure that this important document is kept in a safe accessible place.

12 EXPLODED VIEWS

Brava Slim HE 20 R i

Brava Slim HE 40 R i

Brava Slim HE 20 R e

Brava Slim HE 40 R e

Brava Slim HE 20 R i

Brava Slim HE 20 R e

Brava Slim HE 40 R i

Brava Slim HE 40 R e

Brava Slim HE 20 R i

Brava Slim HE 20 R e

Brava Slim HE 40 R i

Brava Slim HE 40 R e

Brava Slim HE 20 R i

Brava Slim HE 20 R e

Brava Slim HE 40 R i

Brava Slim HE 40 R e

Pos. Code Description

BRAVA SLIM HE R

20 i 20 e 40 i 40 e

1 6264560 Boiler ﬁxing bracket x x 1 6264565 Boiler ﬁxing bracket x x 2 6010890 Support exchangers bracket x x 2 6010894 Support exchangers bracket x x 3 6147412 Plug for air vent connection x x x x 4 6226464 O-ring 115 diam. 11.91x2.62 x x x x 5 6226624 Spring air vent knob x x x x 6 6278913 Main exchanger body x x 6 6278910 Main exchanger body x x 7 6277130 Probe NTC D.4X40 x x x x 8 6010892 Support exchangers bracket x x x x

9 6269008 Main exchanger door insulation x x x x 10 5188360 Main exchanger door x x x x 11 6248870 Combustion chamber O-ring x x x x 12 6248871 Glass ﬁbre sealing cord x x x x 13 6311810 Glass ﬁxing ﬂange x x x x 14 6020103 Sight glass x x x x 15 6248872 Sight glass gasket x x x x 16 8076115 Burner + gasket kit x x 16 8076116 Burner + gasket kit x x 17 6174828 Gasket for burner ﬂange x x x x 18 6278892 Air-gas hose x x x x 19 6174819 Air-gas hose gasket x x x x 20 6278891 Side low air-gas hose x x x x 21 6174809 Gasket for ignition electrode x x x x 22 6221670 Ignition-ionisation electrode x x x x 23 6285950 Bracket x x x x 24 6174816 Gasket for fan ﬂange x x x x 25 6274390 Air/gas mixer x x 25 6274391 Air/gas mixer x x 26 6028703 Gasket for duct ﬂange x x x x 27 6261412 Fan x x x x 28 6278703 Smoke chamber x x x x 29 6248855 P.C. inlet/oulet smokes gasket x x x x 30 6291150 Upper protection shield x x 30 6291151 Upper protection shield x x

31 5183729

Rectang. expans.vessel 9 l. 3/8" M

x x

31 5183730 Rectang. expansion vessel L.10 x x 32 2030225 Gasket Ø 5.5x11x2 x x x x 33 6147401 Plug 1/4" x x x x 34 6273608 Water pressure transducer x x x x 35 6226639 Spring clip x x x x 36 6226476 ORing diam.15x2 x x x x 37 6017405 Flexible pipe M.F. 3/8" L=300 x x x x 38 6226643 Pipe ﬁxing spring x x x x 39 2030226 Gasket Ø 10.2x14.8x2 x x x x 40 6277211 Water trap x x x x 41 6119381 Cap G 1/2" x x x x 42 6034155 Condensate drainage pipe x x x x 43 2051123 Clamp diam. 24.2 x x x x 44 1010215 Rubber pipe dia. 15x2.5 x x x x 45 2051120 Clamp diam. 17.3 x x x x 46 6001162 Air intake pipe 40 x x x x 47 2051203 Hose clamp Ø 40-60 x x x x 48 6243838 Gas valve x x x x 49 2030249 Gasket Ø 24x17x3 x x x x

50 6277445

50 6277446

Pipe connecting gas valve-mixer Pipe connecting gas valve-mixer

x x

51 6050471 Nozzle 530 x x 51 6050472 Nozzle 650 x x 52 6226477 Rubber gasket OR Ø 17x3 x x x x

Pos. Code Description

BRAVA SLIM HE R

20 i 20 e 40 i 40 e

53 6226636 D.H.W. elektrovalve ﬁx.spring x x x x 54 6227462 Flowing pipe to C.H. system x x 54 6227466 Flowing pipe to C.H. system x x 55 6226412 O-ring 3068 x x x x 56 6231372 Temperature sensor x x x x 57 6146729 100° C safety stat x x x x

58 6226601

Spring for heat exchanger connection

x x x x

59 6227539 Return pipe from C.H. system x x x x

60 6226619

Spring for heat exchanger connection

x x x x

61 2030267 Piracriten gasket Ø 30x17x2 x x x x 62 6229500 Plug 1/2" x x x x 63 6304480 casing left/right side panel x 63 6304465 casing left/right side panel x 64 6325010 Casing front panel x x 65 6281545 Replacement rear insulat. kit x x x x

66 6265895

Flowing to C.H. system manifold

x x x x

67 6265835 C.H. return manifold x x x x 68 6277798 Pipe connecting x x x x 69 6226475 ORing diam.18.64x3.53 x x x x 71 6104708 M.F. bushing 3/4" UNIx3/4" NPT x x x x 72 6319650 Bitron transducer cap x x x x 73 6040211 Pressure relief valve 3 bar x x x x 75 6226626 Pipe ﬁxing spring x x x x 77 6120560 Pump nipple 3/4" x x x x 78 6272348 Modulating circulating pump x x 78 6272349 Modulating circulating pump x x 79 6013182 Automatic air vent x x x x

80 6226644

Spring clip for rotating connection

x x x x

81 6034167 Condensate drainage pipe x x x x

84 6275911

Pressure relief valve operation lever

x x x x

86 2030227 Gasket Ø 12x18x2 x x x x 88 6157653 Pressure relief valve drain pipe x x x x 90 6304720 Control panel x x x x 91 6324920 Main P.C.B. x x x x 92 6305135 Rubber button x x 92 6305131 Rubber button x x 93 6304831 Interface panel x x x x 95 6305140 Rubber cap x x x x

96 6245380 Pump connector x x x x 100 6255814 Boiler casing x 100 6255816 Boiler casing x 101 6255883 Casing door x x 102 6255913 Flap door x x 103 6262910 Boiler casing support x x 104 6133100 Pin M5 ZnCr x x 105 8102110 Gasket and ﬂange kit x x 106 8085606 90° elbow with take-off points x x 107 6230400 Rubber sealing ring Ø 100 mm x x 108 6230310 Flue terminal x x 700 6281534 Gaskets kit x x x x

701 6319695 Murelle-Format-.....o-ring kit x x x x

702 6211794 Peephole kit x x x x 703 6319700 Springs / clamps kit DIN x x x x 704 5202570 Complete control panel x x x x 705 6323874 4 pole cable connector CN13 x x x x 706 6323876 4 pole cable connector CN14 x x x x 707 6323872 9 pole cable connector CN1 x x x x 708 6323873 6 pole cable connector CN2 x x x x 709 6325602 6 pole cable connector CN12 x x x x 710 6325617 14 pole connector CN15+CN5 x x x x

13 REMOVING COMPONENTS

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CAUTION

The maintenance interventions described must ONLY be carried out the professionally qualiﬁed personnel.

WARNING

Before carrying out any interventions described: – set the main system switch to "OFF" – close the gas valve – make sure that no hot parts inside the appliance are

touched.

13.1 Remove panels

13.1.1 Front panel

To access the internal parts of the boiler: – disassemble the smoke outlet duct of the

Brava Slim HE 40 R e

and

– remove the screws (1), pull the front panel (2) forwards and

release it from the top by lifting it

Brava Slim HE 20 R e

13.1.2 Side panels

– Unscrew the screws (3) – pull the side panel (4) outwards to release it from the top

Fig. 53

– proceed in the same way for the other panel.

13.2 Rotate control panel

– Remove front panel (see "Remove panels" on page 48) – remove the screws (3) securing the control panel (4) – move the panel (4) upwards (a) but keeping it in the side

guides (5) to the end of travel

– bring it forwards and down (b) until it is horizontal

Fig. 52

Fig. 54

13.3 Remove/replace sensor and thermostat

13.3.1 Smoke ﬂue gas probe

– Remove front panel (see "Remove panels" on page 48) – disconnect the connector (1)

13.3.2 Delivery sensor

– Remove front panel (see "Remove panels" on page 48) – disconnect the connectors (1)

Fig. 58

Fig. 55

– using a suitable tool, rotate the sensor 90° anti-clockwise (2)

Fig. 56

– extract the sensor (2)

– remove the rear locking clip (2) – disconnect the sensor (3) from the pipe

Fig. 59

Fig. 57

13.3.3 Heat safety thermostat

– Remove front panel (see "Remove panels" on page 48) – disconnect the connectors (1)

13.4 Remove electronic board

– Remove front panel (see "Remove panels" on page 48) – move the control panel (A) into a horizontal position (see "

Rotate control panel" on page 48)

– unscrew the screw (1) – press the catches (2) to remove the cover

– remove the rear locking clip (2)

Fig. 60

– open the cover (3)

Fig. 62

Fig. 63

Fig. 61

– unscrew the ﬁxing screw (4) on the electronic board – remove the electronic board (5) by sliding upwards – disconnect all the connectors (6)

Fig. 64

13.5 Remove/replace combustion head unit and

fan

– Remove front panel (see "Remove panels" on page 48) – disconnect the fan connectors (1) – remove the clip (2) and air inlet pipe – unscrew the swivel joint (3)

– unscrew the screws (6) and unthread the combustion head (7) – unscrew the screws (8) and remove the fan (9)

– unscrew the nuts (4) – remove combustion head unit/conveyor/fan (5)

Fig. 65

Fig. 67

Fig. 66

13.6 Remove/replace the ignition and ﬂame

detection electrode

– Remove front panel (see "Remove panels" on page 48) – disconnect the connectors (1) and (2)

Fig. 68

– remove the screws (3)

13.7 Remove/replace the siphon

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– Remove the panelling (see "Remove panels" on page 48) – move the control panel (A) into a horizontal position (see "

– remove the spring clips (1) – remove the cover (2)

CAUTION

When disassembling, some residual water may leak.

Rotate control panel" on page 48)

Fig. 69

– carefully remove the ignition/ﬂame detection electrode (4)

Fig. 71

– slide the siphon upwards (3) and remove

Fig. 72

Fig. 70

– check the electrode quotas as per chapter "Checking the

ignition/detection electrode" on page 38.

13.8 Remove/replace gas valve

– Close the gas valve – remove the front panel (see "Remove panels" on page 48) – move the control panel (A) into a horizontal position (see "

Rotate control panel" on page 48)

– disconnect the electrical connector (2)

Fig. 73

– unscrew the swivel joints (3) and the screws (4)

13.9 Remove/replace the expansion vessel

– Shut-off the valves to the system and empty the boiler – remove the front panel (see "Remove panels" on page 48) – disconnect the pipe (1) – unscrew the ﬁxing screw (2) on the rear panel

– extract the gas valve (5)

the nozzle (6) MUST be used with the new valve

Fig. 76

– release the top section (4) – pivoting around the hook (5), turn and extract the expansion

vessel (3)

Fig. 74

Fig. 77

Fig. 75

13.10 Remove/replace system pump

– Shut-off the valves to the system and empty the boiler – remove the front panel (see "Remove panels" on page 48) – lift the connector (1) using a screwdriver (2)

Fig. 78

– unscrew the swivel joints (3) and (4) – disconnect the pipes (5) and (6) – unscrew the screw (7) – unscrew the nut (8) that secures the pump

Fig. 79

Fonderie Sime S.p.A - Via Garbo, 27 - 37045 Legnago (Vr)

Tel. +39 0442 631111 - Fax +39 0442 631292 - www.sime.it

Fonderie SIME S.p.A.reserves the right to make changes at any time without prior notice in order to improve its products

without compromising the essential characteristics.

Sime BRAVA SLIM HE R Series, Brava Slim HE 20 R e, Brava Slim HE 40 R i, Brava Slim HE 20 R i, Brava Slim HE 40 R e Installation And Servicing Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual