Sime 2R7, 1R8, 2R8, 2R9, 2R10 User Manual

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Remove the “Testing Certificate” from inside the combustion chamber and keep together with the instructions manual. The package of the “2R GT” boiler contains instructions for installation, ope­ration and maintenance of the diesel burner.
CONTENTS
1 BOILER DESCRIPTION
1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.3 TECHNICAL FEATURES
1.4 LOSS OF HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.5 COMBUSTION CHAMBER DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.6 SOME BURNER BRANDS COMPATIBLE WITH “1R/2R” BOILERS
2INSTALLATION
2.1 BOILER ROOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.2 BOILER ROOM DIMENSIONS
2.3 CONNECTING UP SYSTEM
2.4 CONNECTING UP FLUE
2.5 BOILER BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.6 FITTING THE CASING
2.7 ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.8 ASSEMBLY OF “RVA 43.222” CLIMATE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3 USE AND MAINTENANCE
3.1 COMMISSIONING THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.2 LIGHTING AND OPERATION
3.3 CLEANING THE BOILER
3.4 USER WARNINGS
3.5 HOW TO USE THE “RVA 43.222” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1R - 2R - 2R GT
ENGLISH
24
1.1 INTRODUCTION
The cast iron boilers “1R/2R freestan­ding” for gas-oil or gas has been desi-
gned in compliance with the European Directives 90/396/CEE, 89/336/CEE, 73/23/CEE, 92/42/CEE.
The cast iron boilers “2R GT” for gas-oil has been designed in compliance with the European Directive 92/42/CEE.
The components for “1R/2R free- standing” installation are supplied in three separate packages: boiler body,
casing with enclosed documents and control panel.
“2R GT” boilers are supplied in four separate packages: boiler body, casing with enclosed documents, control panel and burner with instructions.
1BOILERDESCRIPTION
1R6 1R7 1R8 1R9
Output kW 64.8 74.0 84.0 93.3
kcal/h 55,700 63,600 72,200 80,200
Input kW 73.4 83.1 93.8 103.4
kcal/h 63,100 71,500 80,700 88,900
P (depth) mm 595 670 750 825 Sections 6 7 8 9 Maximum water head bar 4 4 4 4 Water content l37.542.046.551.0 Loss of head
Smoke mbar 0.20 0.16* 0.22* 0.30* Water (Δt 10°C) mbar 30.0 34.0 40.0 45.5
Comb. chamber pressure mbar – 0.01 0.06 0.08 0.08 Suggested chimney depression
mbar 0.21 0.22 0.30 0.38
Smokes temperature °C 225 217 209 201 Smokes flow m
3
n/h 68.0 77.7 88.0 97.6
Adjustment range
Heating °C 30÷85 30÷85 30÷85 30÷85 Smokes volume dm
3
42 46 50 55
Weight kg 261 293 325 357
1.3 T EC HN IC AL F EAT UR ES
1.3.1 “1R” boiler
560 (1R) - 700 (2R)
P
125 (1R) 135 (2R)
ø 150 (1R)
ø 200 (2R)
270 (1R)
330 (2R)
925 (1R) - 1130 (2R)
70 (1R)
85 (2R)
695 (1R) - 875 (2R)
865 (1R) - 1075 (2R)
R
S
M
1.2 D IM EN SI ON AL DE TAI LS
Fig. 1
1R 2R/2R GT
MC.H. flow 1
1
/
2
”2
R C.H. return 1
1
/
2
”2
S Boiler/filling drain 3/4” 3/4”
* Without baf fles
25
1.4 LOS S OF H EA D
1.3. 2 “2 R/ 2R G T” b oi le r
Fig. 2
NOTE: The losses of head shown in the diagram were obtained with a Δt of 10°C
“1R” boiler
“2R/2R GT” boilers
6789101112131415
Output kW 100.6 123.8 147.1 165.1 179.7 197.7 213.4 230.2 248.8 266.9
kcal/h 86,500 106,500 126,500 142,000 154,500 170,000 183,500 198,000 214,000 229,500
Input kW 113.5 139.1 164.7 184.1 199.7 219.7 237.1 255.8 276.4 296.7
kcal/h 97,600 119,700 141,600 158,300 171,700 188,900 203,900 220,000 237,700 255,200
P (depth) mm 735 835 935 1,035 1,135 1,235 1,335 1,435 1,535 1,635 Sections 6 7 8 9 10 11 12 13 14 15 Max. water head bar 5 5 5 5 5 5 5 5 5 5 Wate r content l92107122136151165180194209223 Loss of head
Smoke mbar 0.10 0.15 0.22 0.29 0.24* 0.37* 0.39* 0.42* 0.49* 0.50* Water (Δt 10°C) mbar 61.0 76.0 85.0 92.0 100.0 1,120 118.0 121.0 125.0 130.0
Comb. chamb. press. mbar – 0.02 – 0.02 – 0.01 – 0.02 – 0.02 – 0.01 – 0.02 0.31 0.35 0.50 Suggested chimney depress.
mbar 0,12 0,17 0,23 0,31 0,26 0,38 0,41 0,73 0,84 1,00
Smokes temperature °C 238 236 234 232 229 224 219 215 211 207 Smokes flow m
3
n/h 105.2 129.2 153.3 171.9 186.9 205.4 221.6 238.9 257.9 276.6
Adjustment range
Heating °C 30÷85 30÷85 30÷85 30÷85 30÷85 30÷85 30÷85 30÷85 30÷85 30÷85 Smoke volume dm
3
83 92 101 110 119 128 138 147 157 167
Weight kg 462 520 578 636 676 734 792 850 908 966
12345678
0
10
20
30
40
50
Portata m3/h
Δp mbar
1R 8
1R 7
1R 6
1R 9
4 5 6 7 8 9 10 11 121314 15 16 17 18 19
0
20
40
60
80
100
Portata m3/h
Δp mbar
2R 6
2R 7
2R 9
2R 8
120
20 21 22 23
140
2R 10
2R 11
2R 12
2R 13
2R 14
2R 15
* Without baf fles
Flow m3/h
Flow m3/h
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