SIMCO (Nederland) B.V.
PO Box 71
7240 AB Lochem, the Netherlands
Telephone +31-(0)573-288333
Fax +31-(0)573-257319
E-mail general@SIMCO.nl
Internet http://www.SIMCO.nl
Apeldoorn trade register no. 08046136
CM5
DC High-Voltage Generator
CM5_UM_ 9752090319_GB_V0_9 1 / 67
USER MANUAL FOR CM5
CONTENTS
Preface ........................................................................................................................................ 4
Explanation of symbols ............................................................................................................. 4
1 Introduction ......................................................................................................................... 5
2 Description and operation ................................................................................................. 5
2.1 Operating modes ............................................................................................................ 6
2.2 Operational modes .......................................................................................................... 6
2.3 Menu ............................................................................................................................... 7
2.4 Activation of the high voltage .......................................................................................... 7
2.5 Serial communication bus module (optional) .................................................................. 7
3 Safety ................................................................................................................................... 8
4 Technical specifications .................................................................................................... 9
5 Installation ......................................................................................................................... 12
5.1 Prior check .................................................................................................................... 12
5.2 Overview ....................................................................................................................... 12
5.3 Installing the CM5 ......................................................................................................... 12
5.4 Rotating the front panel 180° ........................................................................................ 14
5.5 Connecting the CM5 ..................................................................................................... 15
5.6 External control signals ................................................................................................. 15
5.7 Switching the high voltage on and off externally (Remote HV on/off) ........................... 15
5.8 Analogue control signals ............................................................................................... 16
5.8.1 Analogue control signal Remote Voltage Setpoint/Voltage Limit ............................... 16
5.8.2 Analogue control signal Remote Current Limit/Current Setpoint ............................... 17
5.9 Analogue readout signals.............................................................................................. 17
5.9.1 Analogue readout signal Remote Output Voltage ...................................................... 18
5.9.2 Analogue readout signal Remote Output Current ...................................................... 18
5.10 Internal 12 V supply voltage ...................................................................................... 19
5.11 Digital status signals .................................................................................................. 19
5.11.1 Operating signal ..................................................................................................... 19
5.11.2 Pin 9 output select: limit alarm/arc detect ............................................................... 19
5.12 External bus supply voltage ....................................................................................... 20
6 Commissioning ................................................................................................................. 21
6.1 Switching the mains voltage on/off ................................................................................ 21
6.2 Configuring the generator via the ‘Initial setup’ (Quick Init) menu ................................. 21
6.2.1 CM5 as a replacement for a regular ECM. ................................................................ 22
6.2.2 CM5 with Anybus module (optional). ......................................................................... 22
6.2.3 CM5 in Local mode, Remote mode or AdvOutC mode (optional). ............................. 23
6.3 Unlocking the locked menu ........................................................................................... 24
6.4 The main menu ............................................................................................................. 24
6.5 Key functions ................................................................................................................ 25
6.6 Displaying the current Voltage setpoint/current ............................................................. 26
6.7 Changing the Voltage setpoint/current .......................................................................... 26
6.8 Keyboard lock ............................................................................................................... 26
6.9 RunButton mode ........................................................................................................... 27
6.10 Entering a user password .......................................................................................... 27
6.11 Menu screens ............................................................................................................ 27
6.12 Remote control .......................................................................................................... 28
6.13 Fieldbus control (only if an Anybus module has been installed and activated) .......... 28
6.14 External switching of the high voltage of the generator (Remote HV on/off) .............. 28
6.15 Limit LED indicator ..................................................................................................... 29
6.16 Operating signal ........................................................................................................ 29
6.17 Pin 9 output as Limit Alarm signal ............................................................................. 29
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6.18 Pin 9 output as Arc Detect signal ............................................................................... 29
6.19 "Rectifying the "Too many ARCs error!” .................................................................... 29
6.20 Switching arc detection protection on/off ................................................................... 30
6.21 Restoring the factory settings .................................................................................... 30
6.22 Restoring the user password ..................................................................................... 30
6.23 Quick init menu structure ........................................................................................... 31
6.24 Menu structure ........................................................................................................... 33
7 Functional check ............................................................................................................... 49
8 Maintenance ...................................................................................................................... 50
9 Faults ................................................................................................................................. 50
10 Repairs ............................................................................................................................ 53
11 Disposal .......................................................................................................................... 53
Spare parts ............................................................................................................................... 53
Appendix I Factory settings (after resetting) .................................................................. 54
Appendix II Standard settings (as replacement for an ECM) .......................................... 55
Appendix III Standard settings (CM5 with Anybus module) ............................................. 56
Appendix IV Operating signal........................................................................................... 57
Appendix V Connector connections ................................................................................ 58
Appendix VI Quick Init installation configuration examples .............................................. 60
Appendix VII Examples - Changing the existing CM5 configuration ................................. 62
Appendix VIII Advanced Current Control (optional) ........................................................... 65
Appendix IX Advanced Output Control (optional) ............................................................. 66
Appendix X Factory password ........................................................................................ 67
Appendix CM5 interface description (depends on the supplied bus module)
CM5_UM_ 9752090319_GB_V0_9 3 / 67
Preface
This manual describes the installation and usage of the CM5. Any mention of a generator
elsewhere in this user manual refers to the CM5. Charging bars and charging electrodes are
referred to in this user manual as charging electrodes.
A symbol or text in square brackets [ ] indicates an operating button on the generator. Text in
quotation marks (" ") indicates text on the generator display.
This manual must be available at all times to staff operating the equipment.
Read through the entire manual before installing and using the product.
Follow the instructions set out in this manual to ensure proper operation of the product and to
retain your entitlement under the guarantee. The terms of the guarantee are set out in the
SIMCO (Nederland) B.V. General Terms and Conditions of Sale.
Explanation of symbols
Warning
Indicates special information to prevent injury or significant damage to the
product or the environment.
Attention
Important information for making the most efficient use of the product
and/or for preventing damage to the product or the environment.
CM5_UM_ 9752090319_GB_V0_9 4 / 67
1 Introduction
The CM5 is a high voltage generator that is used to supply SIMCO charging bars/electrodes
with a high voltage. This combination is called the CM5 electrostatic charging system. It is used
to bond materials temporarily.
The generator can either be operated manually or remotely (analogue or digital). Due to the
digital bus the generator can be used in a serial network.
On the front of the generator there is an on/off switch, a display for displaying system settings
and information, six operating buttons (touch keys) for setting the high voltage or operating the
user interface and a limit LED to indicate that the output voltage or supplied current is limited.
On the back are the mains input, the high voltage connections, the serial bus or network
module, connections for analogue operation and for switching the high voltage on and off
remotely.
Figure 1: front and backside of the CM5
2 Description and operation
Description
Once the mains voltage has been connected and the generator has been switched on, it will
generate a stabilised high voltage. The output voltage and current can be controlled from the
generator and these are short-circuit protected. A keyboard is used to operate the generator.
Information about the generator is shown via a display. This display shows information about
the currently measured high voltage and current at the output, but also information such as the
high voltage and current settings, operational modes and various generator settings. The
generator has analogue and digital connections, making it possible to remotely operate the
generator. The generator is protected against overload, whereby in the event of an overload the
high voltage output will be limited. If the limit LED lights up, the generator is limited.
Figure 2: front panel of the CM5
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2.1 Operating modes
The generator has a number of different operating modes:
Local mode The high voltage or output current of the generator is set using the
keyboard.
Remote mode The high voltage or output current of the generator is set and read
via external analogue control signals.
Fieldbus mode (Optional) The high voltage or output current of the generator is set
and read via a serial communication interface.
AdvOutC mode (Optional) Advanced Output Control mode. In this mode the high
voltage that is set depends on an analogue control signal, e.g. speed
control of the machine (see Appendix IX).
By using the generator's integrated menu structure, it is possible to switch between the various
operating modes.
Locked mode
If operating in local mode it is possible to (temporarily) lock the operation. This is called ‘locked’
mode. In this mode it is no longer possible to change the output voltage or output current using
the keyboard.
2.2 Control modes
The generator has different ways of controlling the output voltage and current. The generator
can be switched to VC/CV mode or CC mode.
VC/CV mode Voltage Control or Constant Voltage. The generator will maintain the
set voltage value and the current to be supplied by the generator will
be adjusted to this.
CC mode Current Control or Constant Current. The generator will maintain the
set current value and the output voltage to be supplied by the
generator will be adjusted to this.
AdvCC mode (Optional) Advanced Current Control mode. The generator operates
in an intelligent CC mode, with the ability to switch back to the standby state when no object is present below the connected electrodes
(see Appendix VIII).
Operation in Voltage Control mode
When the generator is operating in the VC mode, the desired output
voltage is set on the generator. The generator now maintains the
set output voltage and, depending on the load, adjusts this with a
larger or smaller current. The charging current decreases, however,
if the electrodes become dirty.
Figure 3: Voltage Control mode
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Operation in Current Control mode
When the generator is operating in the CC mode, the desired
current is set on the generator. The generator now maintains the
set current and adjusts this with a higher or lower output voltage.
This method of control results in a constant ion current, or constant
charging.
Figure 4: Current Control mode
2.3 Menu
Various generator settings can be changed via the menu. This is done by using various key
combinations or by configuring the various parameters. This advanced menu consists of main
menus and submenus. Access to this menu can be protected with a user password.
2.4 Activation of the high voltage
The generator is able to switch the high voltage on and off using an external switch signal. This
is the Remote On/Off control.
Cont or Continuous The HV output voltage is continuously present at the output of the
generator.
Ext or External The HV output voltage is switched on and off via an externally connected
switching signal.
Bus The HV output voltage is switched on and off via information in the serial
communication protocol.
2.5 Serial communication bus module (optional)
Installing an Anybus module means that the generator can be operated by a serial bus. In order
to be able to communicate with a generator in the communication network that is switched off,
an external supply voltage must be connected. The choice of serial communication protocol
used is determined by the Anybus module that is installed.
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3 Safety
The following safety guidelines must be observed in order to prevent physical injury and
damage to objects or to the generator itself.
Warning:
- Electrical installation must be carried out by a skilled electrical engineer according to the
applicable national and local regulations.
- The equipment must be properly earthed. Earthing is required to ensure safe and proper
operation and to prevent electrical shocks upon contact.
- Do not touch any live parts.
Otherwise you will receive a dangerous electric shock!
- Disconnect the power supply before carrying out work on the unit.
- Only use the generator in combination with suitable SIMCO bars/electrodes.
- Keep the generator free of dirt, dust and moisture in order to ensure its safe operation.
- High voltages are dangerous, especially for people with a pacemaker.
- Do not use the CM5 in an environment where there is a risk of fire or explosion.
- Do not expose the CM5 to vibrations and knocks.
- The equipment may only be repaired by SIMCO employees.
CM5_UM_ 9752090319_GB_V0_9 8 / 67
4 Technical specifications
Required power supply:
Supply voltage 100–240 V AC
Supply voltage limit values 85–264 V AC
Frequency 50–60 Hz
Frequency limit values 47–63 Hz
Current power Max. 240 W
Connection Euro connector IEC-320
Fuse (rear): 3.15 AT
Output:
CM5 30N (30P) CM5 60N (60P)
Max. output voltage 30 kV DC 60 kV DC
Max. output current 5 mA 2.5 mA
Max. output power 150 W 150 W
High voltage connection 4x spring connector 4x spring connector
Voltage stabilisation 2% of max. output voltage
Load stabilisation 2% of max. output voltage
Output voltage Can be set between 0 kV and max. output voltage
Ripple, peak-peak 5% of max. output voltage at maximum load
User interface:
Operation
Limit indicator Red LED
Display 4x 20 character LCD with background lighting
Accuracy 5% of the maximum voltage ± 2 digits
Digital I/O:
Bus module 1x Anybus connector. The Anybus module is optional.
Additional options - Switching the high voltage on/off
I/O analogue (via the 25-pin sub-D
connector):
External bus supply voltage input Specification:
Remote HV on/off input 0 V = off, 10-30 V = on (typically 12 V)
Status indicators (Operation and Limit
Alarm/Arc Detect)
Analogue control voltage Specification:
4x cursor keys, ESC key and key
For the available networks and protocols, contact
SIMCO (Nederland) B.V. or your local representative
- Readout of the output voltage (absolute and
percentage values)
- Readout of the output current (absolute and
percentage values)
- Setting the output voltage or current (absolute and
percentage values)
- Setting the maximum output current or voltage
10 V DC, 0.5 A max / 27 V DC, 0.2 A max.
Specification:
10 V DC, 10 mA min / 30 V DC, 25 mA max.
30 V DC, 10 mA max.
0–5 V DC or
CM5_UM_ 9752090319_GB_V0_9 9 / 67
0–10 V DC or
0–20 mA DC or
4–20 mA DC.
Analogue readout voltage Specification:
0–5 V DC or
0–10 V DC or
0–20 mA DC or
4–20 mA DC.
Control voltage output:
12 V output voltage 12 V DC ± 20% 20 mA max.
Environment:
Use Industrial, internal use
Temperature 0–55°C
Installation Dust-free and vibration-free
Protection class IP20
Mechanical:
Dimensions CM5 30N (30P) CM5 60N (60P)
Length (incl. high voltage connector) 340 mm 388 mm
Width 272 mm 272 mm
Height 108 mm 108 mm
Weight 8.2 kg 8.2 kg
Housing Sheet steel (+powder coating)
Also supplied:
Brackets
25-pin sub-D connector
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Figure 5: dimensions of the CM5
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5 Installation
Warning:
- Electrical installation must be carried out by a skilled electrical engineer according to
the applicable national and local regulations.
- The equipment must be properly earthed. Earthing is required to ensure safe and
proper operation and to prevent electrical shocks upon contact
- Disconnect the power supply before carrying out work on the unit.
5.1 Prior check
- Check that the equipment is undamaged and that you have received the correct version.
- Check that the details on the packing slip correspond to the details of the product received.
- Check that the voltage shown on the rating plate corresponds to the (mains) voltage you
intend to use.
If you have any problems and/or doubts, please contact SIMCO or the SIMCO agent in your
region.
5.2 Overview
Position the generator in a clearly visible, easily accessible and stable location, on or close to
the machine, and as close as possible to the charging bar or electrode.
Note:
- Earthing must be via the power cable and
point on the generator. Connect the external earth wire to an earthed machine part.
5.3 Installing the CM5
via the external earth wire to the earthing
Note:
- Use only the supplied fasteners to fix the bracket to the CM5 (M4x8 fastening screws).
- Do not install the generator in a dirty or damp environment, or in an environment
where chemicals or other corrosive agents are handled.
- Arrange the generator so that it is free from vibrations.
1. Secure the generator using the mounting materials supplied.
2. If required, the front panel can be rotated 180° to make operation easier (see section 5.4.
CM5_UM_ 9752090319_GB_V0_9 12 / 67
Figure 6: CM5 assembly holes
CM5_UM_ 9752090319_GB_V0_9 13 / 67
5.4 Rotating the front panel 180°
The front panel of the generator can be rotated 180° as follows:
Figure 7: different CM5 models
1. De-energise the generator and remove the power cable.
2. Remove the cover.
3. Disconnect the mains switch faston plugs.
4. Disconnect the front panel connectors from the upright PCB.
5. Unscrew both hexagon nuts on the front panel.
6. The front panel can now be taken off the generator and turned round.
7. Re-attach the front panel with the two hexagon nuts.
8. Also rotate the switch.
9. Reconnect the front panel connectors.
10. Reconnect the mains switch faston plugs (2x black to the top connection and brown/blue to
the middle connection).
9. Fit the cover.
11. Reconnect the power cable and switch the generator back on.
Figure 8: main switch connection of the CM5
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5.5 Connecting the CM5
Note:
- Do not lay high voltage cables along sharp metal parts or in sharp bends and do not
kink them.
- Keep high-voltage cables separate from low-voltage wiring.
- Keep high-voltage cables as short as possible.
1. Connect the earth wire to an earthing point.
2. If necessary, fit the spring connectors to the high voltage cable of the electrodes
Note: the 30 kV and 60 kV models have different connectors.
3. Screw the spring connectors of the charging electrodes into the high voltage connectors of
the generator. Cover unused outputs with the supplied caps.
4. If an “Anybus” module is fitted (back of the generator), it can be connected to the relevant
network. The connector depends on the protocol being used. Please refer to the manual
for the relevant Anybus module.
5. Connect the desired analogue I/O signals to the 25-pin sub-D connector. See section 5.6
to 5.112.
6. Set the [ 0 / l ] switch to the [ 0 ] position.
7. Plug the power cable into the IEC connector at the back of the generator.
8. Plug the power cable into an earthed wall socket or connect the power cable.
5.6 External control signals
On the back of the CM5 there is a 25-pin sub-D connector. This connector is intended for
various external connections. A summary of these connections is given below.
- Remote HV on/off
- Remote control of high voltage and current
- Readout of output voltage and current
- Status indicators
- Power supply for fieldbus sleep mode indication
5.7 Switching the high voltage on and off externally (Remote HV on/off)
The high voltage output of the generator can be switched on and off remotely by a machine or
PLC. In order to switch on the high voltage a voltage must be connected between pin 1 (+V)
and pin 14 (0 V). The voltage must be between 10 and 30 V DC. If no voltage is connected, the
high voltage is switched off. When the indicated voltage is connected to this input the high
voltage is switched on.
CM5_UM_ 9752090319_GB_V0_9 15 / 67
Figure 9: wiring diagram for Remote HV on/off for the CM5
Note:
Ensure that the external control is switched on using the configuration menu for the relevant
operational mode. See section 6.14, menu 6300 and Appendix VII example 5.
5.8 Analogue control signals
Two inputs have been defined for controlling the high voltage or the setpoint of the current to be
supplied. Both signals can be configured and controlled independently of each other. In order to
configure the inputs the generator menu must be used. This is explained in menu items 6630 to
6634 and 6640 to 6644 (see section 6.24).
Note:
The input signals are protected against overload. If, for example, the 0–5 V DC mode is
activated, and a voltage of more than 5 V DC is connected, the input automatically switches
to the 0–10 V DC range. The generator indicates this on the display via an error message.
Check why the input is incorrectly adjusted and restore the correct configuration setting for
the relevant input.
5.8.1 Analogue control signal Remote Voltage Setpoint/Voltage Limit
To connect the control signal for the high voltage a voltage or current source must be connected
between pin 3 and one of the earth pins 15, 16, 17, 18, 19, 24 and/or 25 as indicated in the
diagram below.
CM5_UM_ 9752090319_GB_V0_9 16 / 67
Figure 10: wiring diagram for the Remote Setpoint U for the CM5
5.8.2 Analogue control signal Remote Current Limit/Current Setpoint
To connect the control signal for the output current to be supplied, a voltage or current source
must be connected between pin 2 and one of the earth pins 15, 16, 17, 18, 19, 24 and/or 25 as
indicated in the diagram below.
Figure 11: wiring diagram for the Remote Setpoint I for the CM5
Note:
In order to be able to use the control input for controlling or limiting the current, the option
4300 must be set to external in the menu (menu item 4320). If this option is not enabled, the
maximum output current to be supplied will be determined via the menu settings.
5.9 Analogue readout signals
Two analogue signals are available for reading out the high voltage or output current. Both
signals can be configured and read out independently of each other. In order to configure the
outputs the generator menu must be used. For configuring the outputs, see menu items 6610 to
6614 and 6620 to 6624.
CM5_UM_ 9752090319_GB_V0_9 17 / 67
5.9.1 Analogue readout signal Remote Output Voltage
To connect the readout signal for the supplied high voltage, a voltage or current meter must be
connected between pin 4 and one of the earth pins 15, 16, 17, 18, 19, 24 and/or 25 as indicated
in the diagram below.
Figure 12: wiring diagram for the Remote Output U for the CM5
5.9.2 Analogue readout signal Remote Output Current
To connect the readout signal for the supplied output current, a voltage or current meter must
be connected between pin 5 and one of the earth pins 15, 16, 17, 18, 19, 24 and/or 25 as
indicated in the diagram below.
Figure 13: wiring diagram for the Remote Output I for the CM5
CM5_UM_ 9752090319_GB_V0_9 18 / 67
5.10 Internal 12 V supply voltage
The generator has an internal electrically isolated power circuit that can be used to feed the
digital control signals (see 5.7 and 5.11).
Figure 14: wiring diagram for the external 12 V supply voltage for the CM5
5.11 Digital status signals
For reporting the status of the generator, the following signals can be found on the 25-pin sub-D
connector.
Operating Indicates whether the generator is operational.
Limit Detect Indicates that the output voltage or current is limited.
Arc Detect Indicates that an arc has been detected.
5.11.1 Operating signal
The connection of the operating signal must be between pin 10 (OC) and 23 (OE) as indicated
in the diagram below. The maximum current is 10 mA. When connecting make sure the polarity
is correct.
Figure 15: wiring diagram for CM5 operating signal
5.11.2 Pin 9 output select: limit alarm/arc detect
The connection of the limit alarm/arc detect signal must be between pin 9 (OC) and 22 (OE) as
indicated in the diagram below. The maximum current is 10 mA. When connecting make sure
the polarity is correct.
CM5_UM_ 9752090319_GB_V0_9 19 / 67
Figure 16: wiring diagram for CM5 limit alarm/arc detect signal
5.12 External bus supply voltage
The CM5 high voltage generator has a communication bus stand-by function. This function
allows the generator to issue a "sleep mode" message via the bus communication system when
the generator supply voltage is switched off.
An external supply voltage can be connected to the CM5, which allows the bus communication
to be kept active when the generator is switched off.
The external bus supply voltage must be connected between pin 6 (+) and 8 (earth) as indicated
in the diagram below.
Figure 17: wiring diagram for the external bus supply voltage for the CM5
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6 Commissioning
Warning:
- High voltage can be dangerous, especially to people with a pacemaker.
- Touching live parts of the charging bar/electrode will cause a dangerous electric
shock.
6.1 Switching the mains voltage on/off
- Switching on = Switch to position [ l ].
- Switching off = Switch to position [ 0 ].
When switching on the generator, the limit LED will flash for 2 seconds.
After 2 seconds the background lighting on the display will slowly illuminate and information will
be shown about the generator. This information includes:
- The generator type (e.g. “CM5-60N”)
- The firmware version
- The communication bus address
- In some cases additional information
This information is displayed for 2 seconds and then the generator continues to start.
When the generator is switched on for the first time or when the factory settings are reset, the
generator will first need to be set up via a quick configuration ("initial setup") (see 6.2). In all
other cases the generator will start normally and the main menu will be displayed (see 6.4). The
generator always starts up in the mode that was active when the generator was switched off.
6.2 Configuring the generator via the ‘Initial setup’ (Quick Init) menu
The ‘Initial setup’ or quick configuration menu is used to quickly configure the generator. After
running through and configuring a few common base settings, you can then quickly start using
the generator.
As soon as “[Initial setup]” appears in the display, this means that the generator still needs to
be configured for use. Depress [
been selected, depress [ ] to actually activate and enable this setting.
The ‘initial setup’ menu is proceeded through as follows.
] / [ ] to select another setting. Once the correct setting has
Note:
When carrying out a quick configuration, some parts may be skipped depending on the
selections that have been made.
CM5_UM_ 9752090319_GB_V0_9 21 / 67
6.2.1 CM5 as a replacement for a regular ECM.
Set the following parameters:
“Use as standard ECM:”
Using the [ ] / [ ] keys, select until
the option “YES” flashes on the
display. Then depress [ ] to
confirm the choice
The following text then appears:
“Remote HV on/off source:”
Using the [ ] / [ ] keys select until the correct option flashes on the display. You can choose to
continuously switch on the output voltage (“Continuous”) or to switch the output voltage on and
off remotely via the external input (“External”). Then depress [ ] to confirm the choice.
.
The CM5 can now be used as a replacement for an ECM. The main screen of the CM5 will then
be displayed.
Note:
If the CM5 is being used as a replacement for the regular ECM, access to the menu is
disabled. See section 6.3 to enable the menu.
6.2.2 CM5 with Anybus module (optional).
Set the following parameters:
Bus address:”
] / [ ] keys, select until the
] to confirm
.
] / [ ] keys, select until the
or via the external input (“External”). Then depress [
Using the [
desired bus address [1…125] flashes on
the screen. Then depress [
the choice
The following text then appears:
“Remote HV on/off source:”
Using the [
correct option flashes on the screen. You
can choose to switch the output voltage on
and off via the bus communication (“Bus”)
] to confirm the choice.
The CM5 is now configured and can be used. The main screen of the CM5 will then be
displayed.
CM5_UM_ 9752090319_GB_V0_9 22 / 67
6.2.3 CM5 in Local mode, Remote mode or AdvOutC mode (optional).
Set the following parameters:
- “Use as standard ECM”
If the CM5 is being used as a replacement for an ECM, use the [ ] / [ ] keys to select until
the option “YES” flashes on the screen. Then depress [ ] to confirm the choice. The
main screen of the CM5 will then be started.
If “NO” is selected, the following settings are run through.
Note:
If the CM5 has been chosen as a replacement for an ECM, access to the menu is
disabled. Access to the menu can be enabled as described in section 6.3.
- “Operating mode”
This option selects whether the generator should operate in “Local”, “Remote”,
“Fieldbus” (optional) or “AdvOutC” (optional) mode. Depress [
mode and then depress [ ] to enable the setting.
- “Control mode”
(Not for AdvOutC mode) This option selects whether the generator should operate in “VC”,
“CC” or “AdvCC” (optional) control mode. Depress [
then depress [
] to enable the setting.
] / [ ] to select the correct mode and
] / [ ] to select the correct
CM5_UM_ 9752090319_GB_V0_9 23 / 67
- “Remote I/O mode all I/O”
(Only in Remote operating mode) This option selects whether all analogue I/O signals of
the generator should operate in “0-5 V DC”, “0-10 V DC”, “0-20 mA DC” or “4-20 mA DC”
mode. Depress [ ] / [ ] to select the correct mode and then depress [ ] to enable the
setting.
- “Bus address”
(Only if the Anybus module is activated) This option selects the bus address for the serial
communication. Depress [ ] / [ ] to select the correct slave address and then depress [ ]
to enable the setting.
- “Remote HV on/off source”
Select “Continuous” to ensure that the generator continuously supplies the set output
voltage, or select “External” to be able to switch the output voltage on and off via the
external input. Depress [ ] / [ ] to select the correct mode and then depress [ ] to
enable the setting.
- “Remote HV on/off source” (only in Fieldbus mode)
(Only if the Anybus module is activated) Select “Bus” to be able to switch the set output
voltage on and off via the bus communication, or select “External” to be able to switch the
output voltage on and off via the external input. Depress [ ] / [ ] to select the correct
mode and then depress [ ] to enable the setting.
Once all parameters have been set, the generator will once again display the information about
the generator type (e.g. “CM5-60N”), the firmware version, the communication bus address and
in some cases additional information. This information is displayed for 2 seconds, after which
the generator continues to start and the main screen is displayed.
6.3 Unlocking the locked menu
If the CM5 is configured as a replacement for the ECM during the Quick init, the menu is
disabled from that moment. Access to the menu can be enabled by switching off the CM5, and
then simultaneously holding down the [◄] and [ ] keys and switching on the CM5. After a short
time the message “Menu activated” appears on the screen. After 2 seconds the software of the
CM5 will start and the main screen will be displayed. The menu is now unlocked and accessible
for the user.
6.4 The main menu
The LCD display provides information about the status of the generator. This information is
shown via texts and symbols.
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Figure 18: CM5 display
The main screen of the generator shows the currently measured voltage and current and also
the operational mode. Texts are shown on the left-hand side of the display and symbols on the
right-hand side. The symbols that refer to an operational mode appear on the same line as the
text.
Explanation of the symbols used:
Generator is operating in Voltage Control (VC) mode.
Generator is operating in Current Control (CC) mode.
Generator is operating in Advanced CC (AdvCC) mode.
Generator is operating in Advanced Output Control (AdvOutC) mode.
High voltage is switched on.
Keyboard is locked.
External on/off mode is enabled.
RunButton mode is enabled.
Rotating dash, serial communication is operational.
Flashing E, communication problems.
Parameter cannot be changed.
Hi-Current (Nominal) mode during AdvCC mode.
Lo-Current (Standby) mode during AdvCC mode.
When the generator is operated via the keyboard, this is called the ‘local’ mode. When the
generator is operated via the external analogue control inputs, this is called the ‘remote’ mode.
When the generator is operated via the serial communication, this is called the ‘fieldbus’ mode
(see section 2).
6.5 Key functions
The keys on the CM5 are defined as follows:
[ ] Change the Voltage/Current Setpoint/Select a menu item/Change a parameter.
[ ] Change the Voltage/Current Setpoint/Select a menu item/Change a parameter.
[◄] Display the Setpoint values/Location of the cursor when changing some
parameters.
[►] Display the Setpoint values/Location of the cursor when changing some
parameters.
CM5_UM_ 9752090319_GB_V0_9 25 / 67
[ ] Access to the menu and menu items/Accept changed parameters/Activate the HV
in RunButton mode.
[ESC] Exit the menu and menu items/Exit the RunButton mode.
6.6 Displaying the current Voltage setpoint/current
Depress the [◄] or [►] key. The set voltage and current limit are now shown on the display.
The set values are shown for as long as the key is depressed. After releasing the key the main
screen is displayed again after 2 seconds.
6.7 Changing the Voltage setpoint/current
Note:
- Avoid unnecessarily high output voltages, otherwise spark-over can occur on the
charging bars or electrodes. This will impair the reliability and proper functioning of
the charging process.
Note:
Ensure that the generator is operating in the local mode, otherwise this function does not
work.
Depress the [ ] / [ ] key. The currently set values will now be shown on the display. Depress
the [ ] / [ ] key again to change the setpoint value. In VC mode the Voltage Setpoint will be
changed, whilst in CC or AdvCC mode the Current Setpoint will be changed. If the keys are not
operated for longer than 2 seconds, the main screen is displayed again.
To raise/lower the setpoint more rapidly, depress the [ ] / [ ] keys for longer. The longer the
keys are depressed, the faster the value changes. Also, the value initially changes in steps of
0.1 kV or mA and after a short time in steps of 1.0 kV or mA.
Increase the output voltage until the desired value is reached. Then set the output voltage
approx. 10% higher to accommodate process fluctuations.
6.8 Keyboard lock
The keyboard on the CM5 can be locked. Simultaneously depress the [◄] and [►] keys for
about 1 second. The “ ” symbol appears on the screen. The keyboard is now locked. When the
keyboard is locked it is not possible to change the Setpoint value of the generator. By using the
[ ], [ ], [◄] and [►] keys, the currently set Setpoint values can still be displayed.
Simultaneously depress the [◄] and [►] keys again for about 1 second. The “ ” symbol now
disappears from the screen. The keyboard is unlocked again and can be used to change the
Setpoint settings of the generator.
Note:
If the keyboard has been locked via the menu, it CANNOT be unlocked by simultaneously
depressing the [◄] and [►] keys. In this case the “
the keyboard remains locked. In order to unlock the keyboard in this case, you will need to
access the menu.
CM5_UM_ 9752090319_GB_V0_9 26 / 67
” symbol flashes 5 times to indicate that
6.9 RunButton mode
Note: the RunButton mode can only be used if the generator has been set as ‘Local Ext’,
‘Remote Ext’, ‘Fieldbus Bus’ or ‘Fieldbus Ext’.
In order to activate the RunButton mode, simultaneously depress the [ESC] and [ ] keys for
about 1 second. As soon as the generator switches over to the RunButton mode this is
indicated in the display by a flashing " " symbol in the right top corner.
When the generator is operating in the RunButton mode, depress the [ ] key to switch on the
high voltage. Release the [ ] key and the HV switches off again.
Depress the [ESC] key to switch off the RunButton mode again. The flashing " " symbol will
disappear from the display and the generator will now function normally again.
6.10 Entering a user password
The use of the user menu can be protected using a password. The user password set by default
at the factory is 0000. Provided this password has not been changed by the user, this user
password will not be requested prior to activating the menu. Depress the [ ] key to access the
menu from the main screen. The first menu item will now be visible with the text “Operating
mode”. Also see section 6.24 menu item 1000 for more information about the menu structure.
However, if the user password has been set, then after depressing the [ ] key the text “User
password:” will appear on the screen. The user password must now be entered. Depress [ ] /
[ ] to change the character under the flashing cursor. Depress [◄] / [►] to move the cursor 1
position to the left or right. When the cursor is moved to the right, the previous character will
change into a “*”. Once the full 4-digit password has been entered, depress [ ] to activate the
menu. If an incorrect password is entered, the system returns to the main screen.
Note:
If the user exits the menu and wants to activate the menu again within 60 seconds, then on
depressing the [ ] key the user password is not requested again and the menu is
immediately activated
6.11 Menu screens
As soon as the user password is entered the first main menu item is displayed. Depress [ ] / [ ]
to select another main menu item. Each menu screen shows the number of items the relevant
menu contains and the sequence number of the selected item (e.g. 3/7). In many cases the
displayed menu item has an underlying submenu. Depress the [ ] key to activate this
underlying submenu or a subsequent submenu. Depress [ESC] to exit the main menu or a
submenu.
As soon as one of the system parameters is displayed with the current set value, depress the [
key to change the parameter. The set value or the cursor will now start flashing. Depress [ ] /
]
[ ] to change the value. Depress the [ ] key to accept and save the new setting. Depress the
[ESC] key to undo the change and restore the previous value.
.
CM5_UM_ 9752090319_GB_V0_9 27 / 67
Depress [ESC] for longer than 2 seconds to return to the first main menu item from any other
menu item or parameter. In this case the [ESC] key acts like a HOME key.
Note:
If no keys are depressed for a period of 30 seconds, the system automatically returns to the
main screen.
Summary:
Use the [ ] / [ ] keys to scroll through the menu items or to change a parameter value.
Use the [◄] / [►] keys to move the cursor to the left or right (when entering parameters).
Use the [ ] key to select an underlying menu item. The [ ] key is also used to make a
system parameter editable or to save a changed parameter.
Use the [ESC] key to exit a menu item. The key can also be used to not save a changed
parameter and to restore the original value.
6.12 Remote control
In order to be able to use the generator in remote mode, this must first be switched to remote
mode (see menu 1200. The menu structure is explained further in section 6.24).
For the remote control, the necessary analogue control signals must also be connected (see
5.8). The correct control modes must be selected for the relevant control signals (see 6630 and
6640).
6.13 Fieldbus control (only if an Anybus module has been installed and activated)
In order to allow the generator to function using serial bus communication, the generator must
first be switched over to the fieldbus mode (see 1300). The correct bus address must also be
set (see 6131). Refer to the interface description for the supplied module for the data to be
used.
6.14 External switching of the high voltage of the generator (Remote HV on/off)
This function controls the output voltage, not the mains voltage. Depending on the operational
mode of the generator, the relevant external control mode must also be activated. See menu
6300.
By sending an external switching signal, the high voltage of the generator can be switched on
and off without having to change the setpoint settings.
Note the switching speed: the generator needs up to 60 ms to reach the maximum output
voltage from 0 kV. The time needed to reach 0 kV again from the maximum output voltage very
much depends on the connected load.
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6.15 Limit LED indicator
The Limit LED on the front panel of the generator indicates that the generator is limited. In VC
and AdvOutC mode this means that the desired (set) high voltage value is not reached. In CC
and AdvCC mode the set current value is not attained.
6.16 Operating signal
The operating signal is used to indicate that the generator is supplying high voltage to the
output. However, as soon as the high voltage is limited and the limit LED illuminates, the
operating signal will also no longer be active. The conditions for the operating signal can be
found in Appendix IV.
6.17 Pin 9 output as Limit Alarm signal
When the desired (set) high voltage is not achieved (or the current in CC or AdvCC mode), this
is indicated by the limit LED on the generator. In parallel this output is also made active,
however, as long as this situation is detected.
Note:
Pin 9 can only be used as a Limit Alarm or Arc Detect message. However, the output can
also be switched off (see menu item 6670)
6.18 Pin 9 output as Arc Detect signal
The CM5 generator can pass on detected arcs directly via this output to the target system. This
output will be active for each detected arc. When the arc is rectified, this output signal will again
become inactive. This allows, for example, a counter to be controlled, counting the number of
arcs of the high voltage.
Note:
Pin 9 can only be used as a Limit Alarm or Arc Detect message. However, the output can
also be switched off (see menu item 6670)
6.19 "Correcting the "Too many ARCs error!”
When “Too many Arcs ERROR!” appears on the display, more than 10 arcs/min. have been
detected. The generator is protected and in this situation the high voltage switches off.
This error situation can be corrected by depressing the [ESC] key on the keyboard. If the
generator is operating in the external remote HV on/off mode, the error can also be corrected by
switching the high voltage off and then on again via the external switching signal. When using
the fieldbus communication, switching the high voltage off and on via the checking bit of the
data communication will also rectify the error situation.
CM5_UM_ 9752090319_GB_V0_9 29 / 67
6.20 Switching arc detection protection on/off
If you do not want the high voltage of the generator to switch off on detection of too many arcs,
this option can be disabled. See menu option 6140.
6.21 Restoring the factory settings
A situation may occur where the user has changed the generator settings in such a way that it is
no longer clear how the generator is operating or, more seriously, in such a way that the
generator no longer functions at all. In such a situation it is possible to reset the generator back
to the factory settings.
To do this go to menu item 6820 and select the option “Restore factory settings: YES”. After a
short time the generator will start up again with the factory settings. In this case the generator
will once again run through the Quick Init menu in order to set the most used base settings (see
6.2 and 6.23). Other settings then need to be set via the menu (see 6.11 and 6.24).
Note:
During the resetting of the factory settings, the user password is NOT reset. In order to reset
the user password, the procedure in section 6.22 must be followed.
6.22 Restoring the user password
A situation may occur whereby the user password has been changed but this is unknown to the
user.
The CM5 allows the user password to be reset. Use the following procedure to do this.
1. Switch the generator off ([ 0 / l ] switch to the [ 0 ] position).
2. Simultaneously depress the [◄] and [►] keys.
3. Now switch the generator on ([ 0 / l ] switch to the [ I ] position).
4. The generator starts up and the following text is displayed again:
“Restore user password: NO”
Depress [
5. The following text is displayed: “Factory password”. Using the [
enter the factory password (this can be found on a loose sheet that is enclosed). Now
depress [ ].
6. The text “User password is restored.” appears on the display. After 1 second the
generator shows the main screen.
If desired the user password can now be set again.
] / [ ] to change the text to “YES”. Now depress [ ].
] / [ ] and [◄] / [►] keys,
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6.23 Quick init menu structure
The ‘quick init’ menu structure of the CM5 is shown in the following diagram.
0001 Startup screen. This gives information about the generator type, the current firmware
version, the set communication bus address and other relevant information about the
generator.
0002 Menu option to determine whether the generator must function as an ECM or whether
the generator must be configured more specifically. If the generator is used to replace
an ECM, select the option “YES”. By selecting “NO”, other parameters will need to be
set.
0003 Menu option for setting the operating mode of the generator. Possible choices: “Local”
for keyboard operation, “Remote” for control via the analogue signals and “Fieldbus”
(optional) for control via a serial communication network or “AdvOutC” (optional) for
speed-related control of the high voltage.
0004 Menu option for setting the control mode of the generator. Possible choices are “VC” for
voltage control, “CC” for current control or “AdvCC” (optional) for advanced (or
intelligent) current control.
0005 Menu option for selecting the control voltages for the remote I/O inputs and outputs. A
choice can be made from “0-5 V DC”, “0-10 V DC”, “0-20 mA DC” and “4-20 mA DC”.
0006 Menu option for setting the communication bus address. By default this is set to “126”.
The possible range is from address “0” to “125”.
0007 Menu option for setting the use of the external switching input. “Continuous” mode
indicates that the output voltage is continuously switched on. The option “External” is
used to switch the output voltage on and off via the external input. The option “Bus”
CM5_UM_ 9752090319_GB_V0_9 31 / 67
(only for the fieldbus mode) is used to switch the output voltage on and off via the
fieldbus communication.
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6.24 Menu structure
The menu structure of the CM5 is shown in the following diagrams.
0001 Start-up screen showing information about the generator.
0010 Screen asking whether the user wants to reset the user password. Select “YES” to
change the password.
0011 Screen for entering the factory password.
0012 Screen indicating that the user password has been reset.
0020 Error message that appears when generator data has become corrupted and can no
longer be repaired by the generator itself.
0021 Error message that appears when user settings have become corrupted. The generator
will now start up with default (standard) settings. It is necessary to configure the
generator so that it works correctly again.
0100 Main screen. This shows the currently measured voltage and current, but also
information about the modes of the generator that have been set.
0110 Setpoint screen. This shows the set voltage and current.
0200 The user password must be entered in this screen in order to access the user menu.
1000 This is the 1st item of the main menu.
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0200 The user password must be entered in this screen in order to access the user menu.
1000 Menu option that shows the generator's current operating mode. By selecting the option,
the operating mode of the generator can be changed.
1100 Select to let the generator operate in de ‘Local’ mode.
1200 Select to let the generator operate in de ‘Remote’ mode.
1300 Select to let the generator operate in de ‘Fieldbus’ mode.
1400 Select to let the generator operate in de ‘Advanced Output Control’ mode.
2000 Menu option that shows the generator's current 'Control' mode. By selecting the option,
the 'Control' mode of the generator can be changed.
2100 Select to let the generator operate in VC (Voltage Control) mode.
2200 Select to let the generator operate in CC (Current Control) mode.
2300 Select to let the generator operate in AdvCC (Advanced Current Control) mode.
3000 Menu for changing the settings for the ‘Local’ operating mode.
4000 Menu for changing the settings for the ‘Remote’ operating mode.
5000 Menu for changing the settings for the ‘Fieldbus’ operating mode.
6000 Menu for changing the settings for the ‘Advanced Output Control’ operating mode.
7000 Menu for changing advanced generator settings.
8000 Menu for changing service settings (this menu can only be accessed by authorized
SIMCO employees).
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1000 Menu option that shows the generator's current operating mode. By selecting the option,
the operating mode of the generator can be changed.
2000 Menu option that shows the generator's current 'Control' mode. By selecting the option,
the 'Control' mode of the generator can be changed.
3000 Menu for changing the settings for the ‘Local’ operating mode.
3100 VC: set value for the Voltage Setpoint when the generator is operating in Local
mode.
CC: set value for the Current Setpoint when the generator is operating in Local
mode.
3110 VC: set the Voltage Setpoint.
CC: set the Current Setpoint.
3200 VC: set the Current Limit when the generator is operating in Local mode.
CC: set the Voltage Limit when the generator is operating in Local mode.
3210 VC: set the Current Limit.
CC: set the Voltage Limit.
4000 Menu for changing the settings for the ‘Remote’ operating mode.
4100 VC: set value of the Voltage Setpoint when the generator is operating in Remote
mode.
CC: set value of the Current Setpoint when the generator is operating in
Remote mode.
4200 VC: set value of the Current Limit when the generator is operating in Remote
mode.
CC: set value of the Voltage Limit when the generator is operating in Remote
mode. When option 4320 is enabled, the set value can only be read out. When
option 4310 is enabled, option 4210 is also enabled, meaning that the set value
can be changed.
4210 VC: set the Current Limit.
CC: set the Voltage Limit.
4300 Configure the maximum current (VC mode) or maximum voltage (CC mode)
setting in Remote operating mode.
4310 The maximum current/voltage is set locally via the menu (see 4210).
4320 The maximum current/voltage is controlled via the remote I/O.
5000 Menu for changing the settings for the ‘Fieldbus’ operating mode.
5100 VC: set value of the Voltage Setpoint when the generator is operating in
Fieldbus mode.
CC: set value of the Current Setpoint when the generator is operating in
Fieldbus mode.
5200 VC: set value of the Current Limit when the generator is operating in Fieldbus
mode.
CC: set value of the Voltage Limit when the generator is operating in Fieldbus
mode.
6000 Menu for changing the settings for the ‘Advanced Output Control’ operating mode.
CM5_UM_ 9752090319_GB_V0_9 37 / 67
6100 Set value of the Current Limit when the generator is operating in Advanced
Output Control mode.
7000 Menu for changing advanced generator settings.
8000 Menu for changing service settings.
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CM5_UM_ 9752090319_GB_V0_9 39 / 67
6000 Menu for changing advanced generator settings.
6100 Submenu with general settings for the generator.
6110 Setting the keyboard lock.
6111 Unlock the keyboard.
6112 Lock the keyboard.
6120 Display the current user password.
6121 Change the user password.
6130 Display the communication bus address.
6131 Change the communication bus address.
6140 Protection for switching off the HV output voltage of the generator after
a preset number of arcs.
6141 HV will be switched off after 10 arcs.
6142 HV will not be switched off on detecting several arcs within
the set time limit.
6150 Option for disabling access to the menu from the main screen.
6151 Access to the menu is enabled.
6152 Access to the menu is disabled.
6200 Submenu for limiting the HV output.
6210 Set maximum output voltage.
6211 Change maximum output voltage.
6220 Set maximum output current.
6221 Change maximum output current.
6300 Submenu for the Remote HV on/off settings.
6400 Submenu for the Advanced Output Control mode settings.
6500 Submenu for the display settings.
6600 Submenu for the settings for the analogue I/O inputs and outputs.
6700 Submenu with information about the generator.
6800 Menu for restoring the factory settings for the generator.
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6000 Menu for changing advanced generator settings.
6100 Submenu with general settings for the generator.
6200 Submenu for limiting the HV output.
6300 Submenu for the Remote HV on/off settings.
6310 Configuring the external on/off input mode.
6311 External control is disabled, and the high voltage that is
entered is immediately set on the output.
6312 External control is disabled, and the high voltage that is
entered is set via information in the communication protocol.
6313 External control is enabled, and the high voltage that is
entered is set via the external input.
6400 Submenu for the Advanced Output Control mode settings.
6500 Submenu for the display settings.
6600 Submenu for the settings for the analogue I/O inputs and outputs.
6700 Submenu with information about the generator.
6800 Menu for restoring the factory settings for the generator.
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CM5_UM_ 9752090319_GB_V0_9 43 / 67
6000 Menu for changing advanced generator settings.
6100 Submenu with general settings for the generator.
6200 Submenu for limiting the HV output.
6300 Submenu for the Remote HV on/off settings.
6400 Submenu for the Advanced Output Control mode settings (this menu is only
available if 1400 and 6780 are active).
6410 Set minimum (start) Setpoint for the voltage that is output when the
analogue control input reaches the trigger level (see 6440).
6411 Set the minimum (start) Setpoint for the output voltage.
6420 Set maximum Setpoint for the voltage that is output when the
maximum level is reached (see 6430).
6421 Set the maximum Setpoint output voltage.
6430 Set maximum level of the analogue control input.
6431 Set the maximum level of the analogue control input.
6440 Set threshold level of the analogue control input.
6441 Set the threshold level of the analogue control input.
6500 Submenu for the display settings.
6510 Set delay time for displaying the most recently measured high voltage
value after this has been reduced.
6511 Set the display readout delay time.
6520 Set delay time of the limit LED indicating how long the limit LED must
remain illuminated after a limit situation is no longer present.
6521 Set the limit LED readout delay.
6530 Set display mode for the display.
6531 Voltages and currents are shown in kV and mA.
6532 Voltages and currents are displayed as a % (percentage) of
the maximum.
6540 Set intensity of the display backlight.
6541 Set the intensity of the display backlight.
6550 Set contrast value for the display text.
6551 Set the contrast value for the display text.
6600 Submenu for the settings for the analogue I/O inputs and outputs.
6700 Submenu with information about the generator.
6800 Menu for restoring the factory settings for the generator.
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6000 Menu for changing advanced generator settings.
6100 Submenu with general settings for the generator.
6200 Submenu for limiting the HV output.
6300 Submenu for the Remote HV on/off settings.
6400 Submenu for the Advanced Output Control mode settings.
6500 Submenu for the display settings.
6600 Submenu for the settings for the analogue I/O inputs and outputs.
6610 Set mode of the analogue output for the remote Actual Voltage.
6611 Set analogue control range to 0–5 V DC.
6612 Set analogue control range to 0–10 V DC.
6613 Set analogue control range to 0–20 mA DC.
6614 Set analogue control range to 4–20 mA DC.
6620 Set mode of the analogue output for the remote Actual Current.
6621…6624 See descriptions for 6611 to 6614.
6630 Set mode of the analogue input for the remote Voltage Setpoint (VC
mode)/Voltage Limit (CC mode).
6631…6634 See descriptions for 6611 to 6614.
6640 Set mode of the analogue input for the remote Current Limit (VC
mode)/Current Setpoint (CC mode).
6641…6644 See descriptions for 6611 to 6614.
6650 Set mode of the analogue input for the remote Advanced Output
Control.
6651…6654 See descriptions for 6611 to 6614.
6660 Set mode of the analogue input for the remote Bar Contamination.
6661…6664 See descriptions for 6611 to 6614.
6670 Set mode of use for the sub-D pin 9.
6671 Sub-D pin 9 is used for sending Arc Detect messages.
6672 Sub-D pin 9 is used for sending Limit Alarm messages.
6673 Sub-D pin 9 is not used.
6700 Submenu with information about the generator.
6800 Menu for restoring the factory settings for the generator.
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6000 Menu for changing advanced generator settings.
6100 Submenu with general settings for the generator.
6200 Submenu for limiting the HV output.
6300 Submenu for the Remote HV on/off settings.
6400 Submenu for the Advanced Output Control mode settings.
6500 Submenu for the display settings.
6600 Submenu for the settings for the analogue I/O inputs and outputs.
6700 Submenu with information about the generator.
6710 Information about the type of generator.
6720 Information about the firmware version of the software.
6730 Network information about the connected Anybus module.
6740 Version information about the connected Anybus module.
6750 Serial number of the connected Anybus module.
6760 Option for indicating whether the Anybus module is activated.
6770 Option for indicating whether the Advanced Current Control module is
activated.
6780 Option for indicating whether the Advanced Output Control module is
activated.
6790 Option for indicating whether the Bar Contamination module is
activated.
6800 Menu for restoring the factory settings for the generator.
6810 Default option to prevent unintentional resetting of the factory settings.
6820 By activating this option the factory settings are reset.
Note:
During the resetting of the factory settings, the user password is NOT reset. In order to reset
the user password, the procedure in section 6.22 must be followed.
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7 Functional check
After switching on the generator, the limit LED light flashes for 1 to 2 seconds. The background
lighting of the display then slowly illuminates and the following information is briefly displayed:
the generator type, the firmware version, and in some cases the set bus address and other
relevant information.
After a short time the main screen of the generator is displayed. Once the generator is working
normally, the limit LED only illuminates if there is a problem with the high voltage, namely if the
set voltage or current cannot be supplied to the output. The operation of the generator can also
be checked via the operating signal. As soon as high voltage is supplied to the generator output
this signal becomes active.
Possible causes of overload are:
- Fouling of the charging bar/electrode.
- Direct contact between conductive material and the emitters.
- The charging bar has been fitted too close to conductive (machine) parts.
When the generator is operating in fieldbus mode with problem-free communication, this can be
seen by the rotating dash on the screen (see section 6.4).
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8 Maintenance
Warning:
- Disconnect the power supply before carrying out work on the unit.
- Keep the generator free of moisture, dust, dirt and chemicals.
- Regularly check the earthing of the generator.
- Regularly check the high voltage connectors and cables for damage.
- The generator does not contain any parts that require regular maintenance.
- For maintenance to the connected bars/electrodes, see the accompanying manual.
9 Faults
Warning:
- Disconnect the power supply before carrying out work on the unit.
Table1: faults
Signalling Problem Cause Solution
Limit LED remains
flashing
No output voltage
Display is off
No access to the
menu. Depressed the
[ ] key, but nothing
happened.
No output voltage
Display is on
“ ” indicator on
No output voltage
Display is on
“ ” indicator off
Problem with the
generator firmware.
Generator is faulty. Send the generator for
repair, see section 10 .
No supply voltage Switch on supply
voltage.
Supply voltage too low Problem has nothing to
do with the CM5.
Fuse faulty at the rear
Replace the fuse.
of the generator
Generator is faulty Send the generator for
repair, see section 10.
Access to the menu is
locked.
No setpoint has been
entered.
Switch on the menu (see
section 6.3).
Enter setpoint (see
section 6.7).
Generator is faulty Send the generator for
repair, see section 10.
The generator is
operating in remote
mode with the bus
remote active. The
output is not activated.
Switch on the high
voltage via the bus. To
do this see the CM5
interface description for
the serial bus that is
being used.
CM5_UM_ 9752090319_GB_V0_9 50 / 67
Display is on
Communication is
working
No checking via the
bus
Setpoint cannot be
set in ‘local mode’
Limit LED lights up
Generator is
operating in VC or
AdvOutC mode
Limit LED lights up
Generator is
operating in CC or
AdvCC mode
External remote input
is not responding
The external remote
function is enabled, but
there is no signal to
switch on the generator.
Switch off the external
remote control (see
menu 6300), or switch
the generator to local
mode (see menu 1100),
remote mode (see menu
1200) or send a signal to
the external remote HV
on/off input.
The generator is faulty. Send the generator for
repair, see section 10.
Generator is operating
in local or remote mode.
Enable the fieldbus
mode (see menu 1300).
The generator is locked. Unlock the generator
(see section 6.8 and
menu 6110).
Generator is faulty. Send the generator for
repair, see section 10.
Generator is
overloaded
Sparking or short circuit
in connected equipment
Emitter point in contact
with earth
Check connected
equipment.
Prevent the emitter point
from making contact
with earth.
Generator overloaded Reduce output voltage
or increase distance
between the charging
bar/electrode and
material.
Maximum set voltage
reached
Increase the maximum
voltage or lower the
maximum current.
Emitter point in contact
with earth
Prevent the emitter point
from making contact
with earth.
Generator overloaded Reduce output current
or increase distance
between the charging
bar/electrode and
material.
Connection problems Connect the wiring
correctly, see section
5.7.
No signal to the remote
input
Control the input with
the correct signal, see
section 5.7.
External remote mode
not enabled
Enable external remote
for the active operating
mode (see section 6.12,
menu 6310, 6320 and
6330).
CM5_UM_ 9752090319_GB_V0_9 51 / 67
External remote mode is
enabled.
There is no bus
communication
A “ ” flashes on the
display
Generator is in
locked mode (“
and will not unlock
The “ ” symbol
flashes on the screen
several times
The display shows
the text "Settings
Eeprom ERROR!
Factory settings are
restored.” during
start-up
“Configuration
Eeprom ERROR!”
appears on the
display during startup
“Remote ADC input
error!” appears on
the display
“Too many ARCs
error!” appears on
the display
“Communication
error!” appears on
the display
”)
The bus master is not
operational.
Incorrect bus address
set.
Problems with cabling. Check the cabling,
The generator has been
locked by the
superuser.
Error occurred whilst
saving information.
An error has occurred in
the Eeprom.
The signal voltage is too
high on one of the
analogue control inputs.
Too many arcs have
occurred in too short a
time.
A communication
problem has occurred
with the Anybus
module.
Send the generator for
repair, see section 10.
Start up the bus master
or restart the system.
Set the correct bus
address.
connectors and the
terminating resistances
of the bus.
Get the superuser to
unlock the generator
using the menu, see
menu 6110.
Depress the [ ] key
and restore the
generator settings. If
the problem persists,
the generator for
send
repair. See section 10.
Send the generator
away for repair (see
section 10).
Check whether the
analogue control signals
are correctly configured
(see menus 6630, 6640,
6650 and 6660).
Reduce the set high
voltage.
CM5_UM_ 9752090319_GB_V0_9 52 / 67
10 Repairs
Warning:
- Disconnect the power supply before carrying out work on the unit.
- Electrical installation and repairs must be carried out by a skilled electrical engineer in
accordance with the applicable national and local regulations.
Please contact SIMCO or your regional agent in the event of any problems.
SIMCO recommends that you return the generator if repairs are required.
Request an RMA number for any returns by sending an e-mail to service@SIMCO.nl.
Pack the generator properly and clearly state the reason for return.
11 Disposal
Observe the applicable local environmental and other regulations when disposing of the
equipment.
Spare parts
Part number Description
21.05.10.0000 Spring connector for CM5
39.00.23.6025 25-pin sub-D connector with housing for remote I/O
69.99.63.0315 Rear panel fuse 3.15 AT
69.72.70.4800 Anybus-Compact Com Profibus
69.72.70.xxxx Anybus-Compact Com CANopen
Zzz Sealing caps
Zzz Brackets
Spare parts can be obtained from the agent in your region or from SIMCO (Nederland) B.V.
SIMCO (Nederland) B.V.
PO Box 71
7240 AB Lochem, the Netherlands
Telephone +31-(0)573-288333
Fax +31-(0)573-257319
E-mail general@SIMCO.nl
Internet http://www.SIMCO.nl
CM5_UM_ 9752090319_GB_V0_9 53 / 67
Appendix I Factory settings (after resetting)
The CM5 has the following factory settings:
Operating mode: Local
Control mode: VC (=Voltage Control)
Voltage setpoint: 0.0 kV
Current limit: 2.5 mA (or 5.0 mA)
Lock mode: Unlocked
User password: Unchanged
Bus address: 126
User voltage limit: 60.0 kV (or 30.0 kV)
User current limit: 2.5 mA (or 5.0 mA)
Local source: Continuous
Remote source: Continuous
Fieldbus source: Bus
Remote limit control: Local controlled
Advanced output control: Continuous
Advanced output control:
Voltage setpoint start: 5.0 kV
Voltage setpoint max.: 15.0 kV
High level: 80%
Trigger level: 10%
Readout stretched: 0.7 sec.
Limited LED stretched: 0.7 sec.
Display readout: kV & mA
Backlight: 85%
Contrast: 50%
Remote I/O mode output U: 0–5 V DC
Remote I/O mode output I: 0–5 V DC
Remote I/O mode setpoint U: 0–5 V DC
Remote I/O mode setpoint I: 0–5 V DC
Remote I/O mode advanced output control: 0–5 V DC
Remote I/O mode leak detect/bar contamination: 0–5 V DC
Pin9 output mode: Arc detect
CM5_UM_ 9752090319_GB_V0_9 54 / 67
Appendix II Standard settings (as replacement for an ECM)
The CM5 has the following factory settings:
Operating mode: Local
Control mode: VC (=Voltage Control)
Voltage setpoint: 0.0 kV
Current limit: 2.5 mA (or 5.0 mA)
Lock mode: Unlocked
User password: Unchanged
Bus address: 126
User voltage limit: 60.0 kV (or 30.0 kV)
User current limit: 2.5 mA (or 5.0 mA)
Local source: Continuous
Remote source: Continuous
Fieldbus source: Bus
Remote limit control: Local controlled
Advanced output control: Continuous
Advanced output control:
Voltage setpoint start: 5.0 kV
Voltage setpoint max.: 15.0 kV
High level: 80%
Trigger level: 10%
Readout stretched: 0.7 sec.
Limited LED stretched: 0.7 sec.
Display readout: kV & mA
Backlight: 85%
Contrast: 50%
Remote I/O mode output U: 0–5 V DC
Remote I/O mode output I: 0–5 V DC
Remote I/O mode setpoint U: 0–10V DC
Remote I/O mode setpoint I: 0–10V DC
Remote I/O mode advanced output control: 0–5 V DC
Remote I/O mode leak detect/bar contamination: 0–5 V DC
Pin9 output mode: Arc detect
CM5_UM_ 9752090319_GB_V0_9 55 / 67
Appendix III Standard settings (CM5 with Anybus module)
The CM5 with Anybus module has the following factory settings:
Operating mode: Fieldbus
Control mode: VC (=Voltage Control)
Voltage setpoint: 0.0 kV
Current limit: 2.5 mA (or 5.0 mA)
Lock mode: Unlocked
User password: Unchanged
Bus address: 126
User voltage limit: 60.0 kV (or 30.0 kV)
User current limit: 2.5 mA (or 5.0 mA)
Local source: Continuous
Remote source: Continuous
Fieldbus source: Bus
Remote limit control: Local controlled
Advanced output control: Continuous
Advanced output control:
Voltage setpoint start: 5.0 kV
Voltage setpoint max.: 15.0 kV
High level: 80%
Trigger level: 10%
Readout stretched: 0.7 sec.
Limited LED stretched: 0.7 sec.
Display readout: kV & mA
Backlight: 85%
Contrast: 50%
Remote I/O mode output U: 0–5 V DC
Remote I/O mode output I: 0–5 V DC
Remote I/O mode setpoint U: 0–5 V DC
Remote I/O mode setpoint I: 0–5 V DC
Remote I/O mode advanced output control: 0–5 V DC
Remote I/O mode leak detect/bar contamination: 0–5 V DC
Pin9 output mode: Not used
CM5_UM_ 9752090319_GB_V0_9 56 / 67
Appendix IV Operating signal
Power Operating
mode
Off
On Local
On Local
On Local
On Local
On Local
On Local
On Local
On Local
On Local
On Fieldbus
On Fieldbus
On Fieldbus
On Fieldbus
On Fieldbus
On Fieldbus
On Fieldbus
On Fieldbus
On Fieldbus
On Remote
On Remote
On Remote
On Remote
On Remote
On Remote
On Remote
On Remote
On Remote
* * * * * * * * 0
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
setpoint
* = Don’t care.
Remote
HV on/off
mode
Disabled 0 kV * * * * * 0
Disabled ≥ 1 kV * * * * 0 1
Disabled ≥ 1 kV * * * * 1 0
Enabled 0 kV * * * * * 0
Enabled ≥ 1 kV * * 0 0 * 0
Enabled ≥ 1 kV * * 0 1 0 1
Enabled ≥ 1 kV * * 0 1 1 0
Enabled ≥ 1 kV * * 1 * 0 1
Enabled ≥ 1 kV * * 1 * 1 0
Disabled * 0 kV * * * * 0
Disabled * ≥ 1 kV * * * 0 1
Disabled * ≥ 1 kV * * * 1 0
Enabled * 0 kV * * * * 0
Enabled * ≥ 1 kV * 0 0 * 0
Enabled * ≥ 1 kV * 0 1 0 1
Enabled * ≥ 1 kV * 0 1 1 0
Enabled * ≥ 1 kV * 1 * 0 1
Enabled * ≥ 1 kV * 1 * 1 0
Disabled * 0 kV * * * 0
Disabled * ≥ 1 kV * * 0 1
Disabled * ≥ 1 kV * * 1 0
Enabled * 0 kV * * * 0
Enabled * ≥ 1 kV 0 0 * 0
Enabled * ≥ 1 kV 0 1 0 1
Enabled * ≥ 1 kV 0 1 1 0
Enabled * ≥ 1 kV 1 * 0 1
Enabled * ≥ 1 kV 1 * 1 0
Local
setpoint
Fieldbus
setpoint
Remote
setpoint
External
remote
HV on/off
Run
button
Limited
error
Operating
CM5_UM_ 9752090319_GB_V0_9 57 / 67
Appendix V Connector connections
Connector connections for the 25-pin sub-D connector at the rear of the generator:
Pin 1 = External remote HV on/off + (plus)
Pin 2 = Remote I setpoint
Pin 3 = Remote U setpoint
Pin 4 = Remote U output
Pin 5 = Remote I output
Pin 6 = 24 V DC input voltage (optional, power supply for fieldbus)
Pin 7 = 12 V DC output voltage
Pin 8 = Not used.
Pin 9 = Limit alarm OC/arc detect OC
Pin 10 = Operation OC
Pin 11 = Not used.
Pin 12 = Not used.
Pin 13 = Not used.
Pin 14 = External remote HV on/off - (minus)
Pin 15 = Ground
Pin 16 = Ground
Pin 17 = Ground
Pin 18 = Ground
Pin 19 = Ground
Pin 20 = 0 V (of 12V DC output voltage)
Pin 21 = Not used.
Pin 22 = Limit alarm OE/arc detect OE
Pin 23 = Operation OE
Pin 24 = Ground
Pin 25 = Ground
CM5_UM_ 9752090319_GB_V0_9 58 / 67
CM5_UM_ 9752090319_GB_V0_9 59 / 67
Appendix VI Quick Init installation configuration examples
Using a few examples, some common generator settings will be set using the Quick Init menu.
Note:
These examples can only be carried out when a generator comes from the factory or if the
factory settings have been reset.
Example 1.
Via the Quick Init menu the generator must be configured as follows:
- The generator must operate in Local mode.
- The generator must operate in Voltage Control (VC) mode.
- The External Remote HV On/Off mode is not used.
Step 1: Switch the generator on. After a short time the following text appears:
“[Initial setup]”
“Use as standard ECM:”
“YES”
Step 2: Depress the [ ] and/or [ ] key until the flashing text “YES” changes to “NO”.
Step 3: Depress [ ]. The following text appears:
“[Initial setup]”
“Operating mode:”
“Local”
Step 4: Depress [ ]. The following text appears:
“[Initial setup]”
“Control mode:”
“VC”
Step 5: Depress [ ]. The following text appears:
“[Initial setup]”
“Remote HV on/off”
“source: Continuous”
Step 6: Depress [ ]. The CM5 generator will now start up in the set configuration.
CM5_UM_ 9752090319_GB_V0_9 60 / 67
Example 2.
Via the Quick Init menu the generator must be configured as follows:
- The generator must operate in Local mode.
- The generator must operate in Current Control (CC) mode.
- The External Remote HV On/Off mode is not used.
Step 1: Switch the generator on. After a short time the following text appears:
“[Initial setup]”
“Use as standard ECM:”
“YES”
Step 2: Depress the [ ] and/or [ ] key until the flashing text “YES” changes to “NO”.
Step 3: Depress [ ]. The following text appears:
“[Initial setup]”
“Operating mode:”
“Local”
Step 4: Depress [ ]. The following text appears:
“[Initial setup]”
“Control mode:”
“VC”
Step 5: Depress the [ ] and/or [ ] key until the flashing text “VC” changes to “CC”.
Step 6: Depress [ ]. The following text appears:
“[Initial setup]”
“Remote HV on/off”
“source: Continuous”
Step 7: Depress [ ]. The CM5 generator will now start up in the set configuration.
CM5_UM_ 9752090319_GB_V0_9 61 / 67
Appendix VII Examples - Changing the existing CM5 configuration
In the following examples a number of parameters will be changed in an already configured
CM5 generator.
Example 3: Resetting the factory settings.
Note: if access to the menu is locked (default CM), first switch the menu on. See section 6.3.
Step 1: The generator is active in the main display. Depress [ ]. The following text appears:
“[Main]”
“Operating mode:”
“Local” (this text may be different, depending on the chosen configuration)
Step 2: Depress the [ ] and/or [ ] key until the following text appears on the screen:
“[Main]”
“Advanced settings”
Step 3: Depress [
“[Advanced settings]”
“General settings”
Step 4: Depress the [
“[Advanced settings]”
“Restore factory”
“settings: NO”
Step 5: Depress [ ]. The text “NO” now starts to flash.
Step 6: Depress the [ ] and/or [ ] key until the flashing text “NO” changes to “YES”.
Step 7: Depress [ ]. The following text appears:
“Factory settings”
“are restored.”
Step 8: Depress [ ] or wait 2 seconds. The CM5 will then restart, after which the generator
can be configured again using the Quick menu.
]. The following text appears:
] and/or [ ] key until the following text appears on the screen:
CM5_UM_ 9752090319_GB_V0_9 62 / 67
Example 4: Changing the control mode from VC to CC.
In the following example the control mode of the generator will be changed from Voltage
Controlled (VC, Constant Voltage) to constant Current Control (CC).
Step 1: Depress [ ]. The following text appears:
“[Main]”
“Operating mode:”
“Local” (this text may be different, depending on the chosen configuration)
Step 2: Depress the [ ] and/or [ ] key until the following text appears on the screen:
“[Main]”
“Control mode:”
“VC”
Step 3: Depress [ ]. The text “VC” now starts to flash.
Step 4: Depress the [ ] and/or [ ] key until the flashing text “VC” changes to “CC”.
Step 5: Depress [ ]. The text “CC” now no longer flashes (the setting has been changed). The
following text appears:
“[Main]”
“Control mode:”
“CC”
Step 6: Depress the [ESC] key to exit the menu. The generator will now show the main screen
again.
CM5_UM_ 9752090319_GB_V0_9 63 / 67
Example 5: Switching on the External Remote HV On/Off mode in order to be able to remotely
switch the generator on and off via machine control.
In this example the External Remote HV On/Off input is switched from Continuous mode to the
mode controlled via the External input. See section 5.7.
Step 1: Depress [ ]. The following text appears:
“[Main]”
“Operating mode:”
“Local” (this text may be different, depending on the chosen configuration)
Step 2: Depress the [ ] and/or [ ] key until the following text appears on the screen:
“[Main]”
“Advanced settings”
Step 3: Depress [ ]. The following text appears:
“[Advanced settings]”
“General settings”
Step 4: Depress the [ ] and/or [ ] key until the following text appears on the screen:
“[Advanced settings]”
“Remote HV on/off”
“source settings”
Step 5: Depress [ ]. The following text appears:
“[RemOn/Off settings]”
“Remote HV on/off”
“source: Continuous”
Step 6: Depress [ ]. The text “Continuous” now starts to flash.
Step 7: Depress the [ ] and/or [ ] key until the flashing text “Continuous” changes to
“External”.
Step 8: Depress [ ]. The text “External” now no longer flashes (the setting has been
changed). The following text appears:
“[RemOn/Off settings]”
“Remote HV on/off”
“source: External”
Step 9: Depress the [ESC] key to exit this menu item. The following text appears:
“[Advanced settings]”
“Remote HV on/off”
“source settings”
Step 10: Depress the [ESC] key again to exit this menu item. The following text appears:
“[Main]”
“Advanced settings”
Step 11: Depress the [ESC] key again to now exit the menu. The generator will now show the
main screen again.
CM5_UM_ 9752090319_GB_V0_9 64 / 67
Appendix VIII Advanced Current Control (optional)
Operational modes.
The generator operates in an intelligent CC mode, with the ability to switch back to the stand-by
state when no object is present below the connected electrodes.
Operation in Advanced Current Control (AdvCC) mode.
In the Advanced CC mode the generator will again operate in CC
(Constant Current) mode. However, the generator, due to variations
in the output voltage, will be able to detect whether an object has
left the electrodes and whether it can switch back to a lower current
control value. In this stand-by mode a new object will be detected
and the generator will be able to switch back again to the preset
current value in order to allow proper charging of the object.
CM5_UM_ 9752090319_GB_V0_9 65 / 67
Appendix IX Advanced Output Control (optional)
Operating modes
In this mode the high voltage that is set depends on an analogue control signal, e.g. speed
control of the machine.
Operation in Advanced Output Control (AdvOutC) mode.
In the Advanced Output Control mode the generator is engaged in
voltage controlled charging (see VC mode). However, in this control
mode the emitted high voltage depends on a control voltage. This
will usually be related to the speed of a machine. In this mode a
minimum and maximum voltage are specified in combination with a
threshold and a maximum for the control voltage. As soon as the
analogue control voltage is higher than the threshold voltage, the
minimum set high voltage is supplied to the output of the generator.
This will be increased linearly until the maximum set output voltage, as the control voltage,
reaches the maximum level.
CM5_UM_ 9752090319_GB_V0_9 66 / 67
Appendix X Factory password
Note
Keep this document in a safe place.
When resetting the user password you are asked to enter a factory password (see 6.22). This
password is:
7240.
CM5_UM_ 9752090319_GB_V0_9 67 / 67
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