SilverStone Gemini GM500-G Installation And Optimization Manual

GM500-G
GEMINI SERIES
Endless power through redundancy
500+500W 24hour fully continuous power output
PS2 mini redundant power with 150mm(W) x 85mm(H) x 180mm(D)
80 PLUS Gold Certified
Active PFC (full range)
Hot swappable design
Convenient pull-out handle bars
Industry-leading reliability
Support PMBus 1.2
The following manual and guides were carefully prepared by the SilverStone engineering team to help you maximize the potential of your SilverStone product. Please keep this manual for future reference when upgrading or performing maintenance on your system. A copy of this manual can also be downloaded from our website at:
Installation and system optimization guide:
Specification
General
AC input specifications
DC output specification
Protection
Environmental requirements
Agency requirements
Redundant power supply function
PMBus
Reliability
Physical characteristics size
P.1
P.1
P.1
P.2
P.5
P.6
P.6
P.7
P.8
P.12
P.12
SPECIFICATION
SilverStone GEMINI
GM500-G
Mini Redundant Switching Power Supply
80 PLUS Gold
PMBus 1.2
500W+500W
01
This is the specification of Model GM500-G; it is intended to describe the functions and performance of the mini redundant power supply. The GM500-G 500 watts mini redundant power supply is featured with Active PFC (Power Factor Correction) capability and gold efficiency for 80+ and PMBus function meets IEC61000-3-2 and equips full range Input features.
The power supply must meets inrush requirements of any rated AC voltage, during turn on at any phase of voltage, during a single cycle AC dropout condition, during repetitive On/Off cycling of AC, and over the specified temperature range. The peak inrush current shall be 30/60A @ 115/230 VAC (25) per module when cold start and less than the rating of its critical components (including input fuse, bulk rectifiers, and surge limiting device).
The power supply must operate within all specified limits over the input voltage range in Table 1.Harmonics distortion of up to 10% THD must not cause the power supply to go out of specified limits. Base on the minimum voltage and power transfer, the max current calculation as below:
Table 1 – AC Input Voltage and Frequency
Max Current (Watt / Efficiency) / Minimum Voltage
2.2 AC inrush current
2.1 AC input voltage, frequency and current (Rating: 100V-240 VAC, 47-63Hz, 8-4A)
1. General
2. AC input specifications
Parameter Voltage (115V) Voltage (230V)
Frequency
Minimum
90 VAC
180 VAC
47 Hz
Normal 100-120 VAC 200-240 VAC
50 / 60 Hz
Maximum
132 VAC 264 VAC
63 Hz
Max. Current
8A 4A
N/A
02
2.3 Input power factor correction (Active PFC)
The power factor at 50% load shall be 0.9 at 230V input voltage.
2.4 Input current harmonics
When the power supply is operated in 90-264 VAC of Sec. 2.1, the input harmonic current drawn on the power line shall not exceed the limits set by IEC61000-3-2 Class A and GB17625.1 standards. The power supply shall incorporate universal power input with active power factor correction.
2.5 Dropout
An AC line dropout of 17mS or less shall not cause any tripping of control signals or protection circuits. If the AC dropout lasts longer than 17mS, the power supply should recover and meet all turn on requirements. The power supply shall meet the regulation requirement over all rated AC voltages, frequencies, and output loading conditions. Any dropout of the AC line shall not cause damage to the power supply. An AC line dropout is defined as a drop in AC line to 0 VAC at any phase of the AC line for any length of time.
3.1 Output current / loading
3.2 DC voltage regulation, ripple and noise
The following table defines power and current rating. The power supply shall meet both static and dynamic voltage regulation requirements for minimum load condition.
The power supply output voltages must stay within the following voltage limits when operating at steady state and dynamic loading conditions. All outputs are measured with reference to the return remote sense (Returns) signal. The +5V, +3.3V, +12V, -12V and +5VSB outputs are measure at the power supply connectors references to Returns. The +5V and +3.3V is measured at its remote sense signal (+5VS, +3.3VS) located at the signal connector.
Table 2– Output Loads Range 1
Note 1: Maximum continuous total DC output power should not exceed 550W.
3. DC output specification
Output Voltage
Max. Load
Min. Load
Max. Combined
Total Output
+5V 25A
1A
170W
500W
+3.3V
25A
1A
+12V
41A
1A
-
-12V
0.8A 0A
-
+5VSB
3.5A
0.1A
17.5W
Table 3 – Regulation, ripple and noise
Output Voltage
Load Reg.
Line Reg.
Ripple & Noise
+5V +/-5 +/-1
50mV
+3.3V +/-5 +/-1
50mV
+12V +/-5 +/-1
120mV
-12V +/-5 +/-1
120mV
+5VSB
+/-5 +/-1
50mV
03
These are the timing requirements for the power assembly operation. The output voltages must rise from 10% to within regulation limits (Tvout_rise) within 5 to 70mS. The +5V, +3.3V and +12V output voltages should start to rise at about the same time. All outputs must rise monotonically. The +5V output must occur first than the +3.3V output during any point of the voltage rise. The +5V output must never be greater than the +3.3V output by more than 2.25V. Each output voltage shall reach regulation within 50 ms (Tvout_on) of each other during turn on of the power supply. Each output voltage shall fall out of regulation within 400 mS (Tvout_off) of each other during turn off. Figure 1 and figure 2 shows the turn on and turn off timing requirement. In Figure 2, the timing is shown with both AC and PSON# controlling the on/off of the power supply.
Ripple and Noise shall be measured using the following methods: a) Measurements made differentially to eliminate common-mode noise. b) Ground lead length of oscilloscope probe shall be 0.25 inch. c) Measurements made where the cable connectors attach to the load. d) Outputs bypassed at the point of measurement with a parallel combination of 10uF tantalum capacitor in parallel with a 0.1uF ceramic capacitors. e) Oscilloscope bandwidth of 0 Hz to 20MHz. f) Measurements measured at locations where remote sense wires are connected. g) Regulation tolerance shall include temperature change, warm up drift and dynamic load.
3.3 Timing requirements
Table 4 – Output Voltage Timing
Item Tvout_rise Tvout_on Tvout_off
Description Output voltage rise time from each main output.(+5Vsb < 70mS) All main output must be within regulation of each other within this time. All main output must leave regulation within this time
MIN
5 N/A N/A
MAX
70 50
400
Units
mS mS mS
Figure 1:Output Voltage Timing
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