• It is essential to familiarise yourself fully with the correct procedure for
setting up the jig before attempting to start the cut
• Before using this jig we recommend that you perform a few practice
joints with off-cuts of worktops or other materials to familiarise yourself
with the jig
• Children and animals should always be kept at a safe distance from your
work. Make your work area child proof
• Always unplug your power tools from the mains power supply before
setting up, changing accessories, making adjustments or maintenance
• Always connect your router and other power tools to a dust extraction
system, to maintain a safe and clean work environment
• Sweep away residual saw dust after each cut to prevent the work area
from becoming slippery
• Always ensure that the worktop is supported properly and secured firmly
to a bench or trestle before cutting
• Ensure that the jig is firmly clamped to the surface of the work top
• Make sure the work area is completely clear so that there is the
maximum amount of workspace available
• Each cut should be made from left to right
• The cutter must always enter through the post-formed (front) edge,
except when producing the bolt holes
• When plunging the router, make sure each cut is a maximum of 8mm
deep
• Do not use a blunt router cutter as this will severely affect the quality of
the final joint
Equipment Required
In order to use this worktop jig, ALL of the following items are required:
• ½" router – minimum 1600W motor
• Non-bevelled worktop jig guide bush with 30mm outer diameter
• Tungsten carbide router cutter – 12.7 x 50mm
• One pair of G-clamps
Note: Ensure that you have mounted a guide bush on your router that has
an outer diameter of 30mm. Refer to the manual of the router manufacturer
for advice on accessories and guide bush installation.
Product Familiarisation
1 Carry Handle
2 Peg Holes For Different Worktop Sizes
3 Centre Slot
4 Female Peg Holes
5 Male Peg Holes
6 Joint Bolt Holes
7 Bolt Peg Holes
Types of Cut
MALE
FEMALE
90° STANDARD LEFT HAND JOINTCORNER JOINT
FEMALE
MALE
90° STANDARD RIGHT HAND JOINT
FEMALE
MALE
MALE
PENINSULAR JOINT
MALE
MALE
FEMALE
During Cutting
• Always wear adequate personal protection equipment, including eye
protection, ear defenders and a dust mask, when setting up and using a
router and other power tools
• Make sure that the path of the router is kept clear of any obstructions
• Make sure that the pegs are firmly in position and are not proud of the
jig's surface
• Ensure that the power cable of the router is clear of the jig and is of
sufficient length
• Always ensure the cutter is not touching the workpiece when starting
the router
• Do not force the router to work too fast. This will result in a poor quality
finish and can damage the router cutter
• Allow the cutter to come to a complete stop before removing the router
from the jig
• Always keep the router base flat on the jig's surface. Failure to do so
could result in the joints not matching up
• Do not over-reach the jig. Keep a stable footing at all times
4
4
Worktop Jig 633488
90˚ Left Hand Joint
Left Hand Female Cut
• The worktop must be placed with the surface face up and the postformed (front) edge facing you
• With the jig facing up, place two plastic pegs in the countersunk Female
Peg Holes (4) which are indicated by an 'F'
• Place another peg into the relevant hole. This will depend on the width of
the worktop being used
• Position the jig over the worktop edge (as shown), before securing the jig
into position with G-clamps
• Place the router on the left hand side. Always cut from left to right
• Only cut to an 8mm depth with each pass. Repeat the process until the
cut is complete
• Make one extra pass across the cut to clean off excess material
Left Hand Female Bolt Slots
• Place the worktop face down
• Place the jig face down with two plastic pegs in the countersunk Male
Peg Holes (5) which are indicated by an ‘M’
• Place the remaining two pegs in the Bolt Peg Holes (7) which are
indicated by a 'B'
• Position the jig over the worktop as shown, before securing the jig into
position with G-clamps
FEMALE
FEMALE
Left Hand Male Cut
• Place the worktop face down
• Place the jig face down with two plastic pegs in the countersunk Male
Peg Holes (5) and push the jig firmly against the post formed edge
NOTE: Before clamping, ensure the jig is positioned correctly so that the
worktop will not be cut too short for the joint.
• Once the jig is in position secure firmly with G-clamps
• To start, place the router on the left hand side of the jig
• Only cut to an 8mm depth with each pass. Repeat the process until the
cut is complete
• Make one extra pass across the cut to clean off excess material
MALE
Left Hand Male Bolt Slots
• Keep the worktop face down
• Place the jig face up with two plastic pegs in the countersunk Male Peg
Holes (5)
• Place the remaining two pegs in the Bolt Peg Holes (7)
• Position the jig over the worktop, before securing the jig in position with
G-clamps
• The bolt slots need to be cut to a depth of 20mm. Do not exceed 8mm
cutting depth with each cut
• Follow the pattern, removing any excess material by performing a final
cut
MALE
• The bolt slots need to be cut to a depth of 20mm. Do not exceed 8mm
cutting depth with each cut
• Follow the pattern, make one extra pass across the cut to clean off
excess material
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www.silverlinetools.com
5
5
GB
GB
90˚ Right Hand Joint
Right Hand Female Cut
• Place the worktop face down with the post-formed (front) edge facing
you
• With the jig facing up, place two plastic pegs in the countersunk Female
Peg Holes (4) which are indicated by an ‘F’
• Place another peg in the relevant hole. This will depend on the width of
the worktop being used
• Position the jig over the worktop edge (as shown), before securing the jig
in position with G-clamps
• Place the router on the left hand side. Always cut from left to right
• Only cut to an 8mm depth with each pass. Repeat the process until the
cut is complete
• Make one extra pass across the cut to clean off excess material
Right Hand Female Bolt Slots
• Place the worktop face down
• Place the jig face down with two plastic pegs in the countersunk Male
Peg Holes (5) which are indicated by an 'M'
• Place the remaining two pegs in the Bolt Peg Holes (7) which are
indicated by a 'B'
• Position the jig over the worktop as shown, before securing the jig in
position with G-clamps
FEMALE
FEMALE
Right Hand Male Cut
• Place the worktop face up
• Place the jig face down with two plastic pegs in the countersunk Male
Peg Holes (5) and push the jig firmly against the post formed edge
NOTE: Before clamping, ensure the jig is positioned correctly, so that the
worktop will not be cut too short for the joint.
• Once the jig is in position secure firmly with G-clamps
• To start, place the router on the left hand side of the jig. Always cut from
left to right
• Only cut to an 8mm depth with each pass. Repeat the process until the
cut is complete
• Make one extra pass across the cut to clean off excess material
MALE
Right Hand Male Bolt Slots
• Place the worktop face down
• With the jig facing down, place two plastic pegs in the Male Peg Holes (5)
• Place the remaining two pegs in the Bolt Peg Holes (7)
• Position the jig over the worktop as shown, before securing
the jig into position with G-clamps
MALE
• The bolt slots need to be cut to a depth of 20mm. Do not exceed 8mm
cutting depth with each cut
• Follow the pattern, making one extra pass across the cut to clean off
excess material
6
6
• The bolt slots need to be cut to a depth of 20mm. Do not exceed 8mm
cutting depth with each cut
• Follow the pattern, make one extra pass across the cut to clean off
excess material
Silverline Tools Guarantee
This Silverline product comes with a forever
guarantee
Register this product at www.silverlinetools.com within 30 days of
purchase in order to qualify for the forever guarantee. Guarantee period
begins according to the date of purchase on your sales receipt.
Terms & Conditions
Guarantee period becomes effective from the date of retail purchase as
detailed on your sales receipt.
PLEASE KEEP YOUR SALES RECEIPT
If this product develops a fault within 30 days of purchase, return it to the
stockist where it was purchased, with your receipt, stating details of the
fault. You will receive a replacement or refund.
If this product develops a fault after the 30 day period, return it to:
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, UK
The guarantee claim must be submitted during the guarantee period.
You must provide the original sales receipt indicating the purchase date,
your name, address and place of purchase before any work can be
carried out.
You must provide precise details of the fault requiring correction.
Claims made within the guarantee period will be verified by Silverline Tools
to establish if the deficiencies are related to material or manufacturing of
the product.
Carriage will not be refunded. Items for return must be in a suitably clean
and safe state for repair, and should be packaged carefully to prevent
damage or injury during transportation. We may reject unsuitable or
unsafe deliveries.
All work will be carried out by Silverline Tools or its authorized
repair agents.
The repair or replacement of the product will not extend the period
of guarantee
Defects recognised by us as being covered by the guarantee shall be
corrected by means of repair of the tool, free of charge (excluding carriage
charges) or by replacement with a tool in perfect working order.
Retained tools, or parts, for which a replacement has been issued, will
become the property of Silverline Tools.
Worktop Jig633488
Registering your purchase
Registration is made at silverlinetools.com by selecting the Guarantee
Registration button. You will need to enter:-
• Your personal details
• Details of the product and purchase information
Once this information is entered your guarantee certificate will be created
in PDF format for you to print out and keep with your purchase.
The repair or replacement of your product under guarantee provides
benefits which are additional to and do not affect your statutory rights as
a consumer.
What is covered:
The repair of the product, if it can be verified to the satisfaction of Silverline
Tools that the deficiencies were due to faulty materials or workmanship
within the guarantee period.
If any part is no longer available or out of manufacture, Silverline Tools will
replace it with a functional replacement part.
Use of this product in the EU.
What is not covered:
Silverline Tools does not guarantee repairs required as a result of:
Normal wear and tear caused by use in accordance with the operating
instructions eg blades, brushes, belts, bulbs, batteries etc.
The replacement of any provided accessories drill bits, blades, sanding
sheets, cutting discs and other related items.
Accidental damage, faults caused by negligent use or care, misuse,
neglect, careless operation or handling of the product.
Use of the product for anything other than normal domestic purposes.
Change or modification of the product in any way.
Use of parts and accessories which are not genuine Silverline Tools
components.
Faulty installation (except installed by Silverline Tools).
Repairs or alterations carried out by parties other than Silverline Tools or its
authorized repair agents.
Claims other than the right to correction of faults on the tool named in
these guarantee conditions are not covered by the guarantee.
www.silverlinetools.com
www.silverlinetools.com
7
7
F
Description des symboles
La plaque signalétique figurant sur votre outil peut présenter des symboles.
Ces symboles constituent des informations importantes relatives au produit
ou des instructions concernant son utilisation.
Port de protection auditive
Port de lunettes de sécurité
Port de masques respiratoires
Port du casque
Port de gants
Lire le manuel d’instructions
Instructions de sécurité
Avant de procéder à la découpe
• Il est impératif de se familiariser avec la procédure correcte de mise en
place du gabarit avant d’entreprendre toute découpe.
• Avant la première découpe, il est recommandé de s’entraîner sur des
chutes de plans ou autres matériaux pour se familiariser avec le gabarit.
• Maintenir les enfants et animaux à distance de votre zone de travail.
Vérifiez que votre zone de travail n’est pas accessible aux enfants.
• Toujours débrancher les outils électroportatifs de leur source
d’alimentation avant de faire des réglages, changer d’accessoires, ou
effectuer un entretien de l’appareil.
• Toujours brancher un système d’extraction de la poussière sur les outils
électroportatifs utilisés afin de maintenir une zone de travail plus propre
et sure.
• Balayer la sciure après chaque découpe pour empêcher que la zone de
travail devienne glissante
• Vérifier toujours que le plan de travail soit correctement soutenu et bien
fixé sur un établi ou des tréteaux avant de commencer la découpe
• Vérifier que le gabarit soit bien maintenu sur la surface du plan de travail
par un serre-joint
• Vérifier que la zone de travail ne contienne aucun obstacle pour donner
le maximum d’espace
• Chaque découpe doit être effectuée de gauche à droite
• La fraise doit toujours pénétrer par le bord frontal du plan de travail sauf
lors de la réalisation des trous de boulonnage
• pour une utilisation avec une défonceuse, vérifier que chaque découpe
fasse 8 mm de profondeur maximum.
• Ne jamais utiliser une fraise émoussée car cela aurait des conséquences
graves sur la qualité finale du joint.
Pendant la découpe
• Porter toujours les équipements de sécurité adéquats, comme les
protections oculaires, casques antibruit et masque anti poussière.
• Vérifier que la trajectoire de la défonceuse ne comporte aucun obstacle
• Vérifier que les chevilles soient bien en place et ne dépassent pas de la
surface du gabarit
• Vérifier que le câble d’alimentation de la défonceuse ne passe pas sur le
gabarit et qu’il soit suffisamment long
• Ne jamais mettre la défonceuse en route lorsque la fraise est en contact
avec la pièce de travail
• Ne pas pousser la défonceuse à fonctionner trop vite. Le résultat sera de
mauvaise qualité et la fraise de la défonceuse risque de s’endommager
• Ne jamais enlever la défonceuse du gabarit avant qu’elle ne se soit
immobilisée. Laisser la fraise s’arrêter complètement.
• Garder toujours la base de la fraise à plat à la surface du gabarit. Dans le
cas contraire, il est probable que la jointure soit de mauvaise qualité
• Conserver une position de travail commode et stable lors du travail sur
le gabarit
Matériel nécessaire
L’utilisation de ce g abarit pour plan de travail demande que l’on se munisse
du matériel suivant:
• L’utilisation de ce gabarit pour plan de travail demande que l’on se
munisse du matériel suivant:
• Défonceuse de ½" – moteur de 1600 W minimum
• Bague de guidage de gabarit non biseautée de diamètre extérieur de 30
mm, pour plan de travail
• Fraise de défonceuse au carbure de tungstène – 12,7 x 50 mm
• Une paire de serre-joints G
Remarque : Vérifier d’installer une bague de guidage d’un diamètre
extérieur de 30 mm. Se référer au manuel d’utilisation du fabricant de la
défonceuse pour installer les accessoires et de la bague de guidage.
Se familiariser avec le produit
Poignée de transport
1
Trous de chevilles pour plans de travail de
2
différentes largeurs
Fente centrale
3
Trous de chevilles pour découpe femelle
4
Trous de chevilles pour découpe mâle
5
Trous de boulonnage des joints
6
Trous de chevilles pour découpe de boulonnage
7
Types de coupes
MÂLE
FEMELLE
JOINT CLASSIQUE À GAUCHE DE 90°JOINT ANGULAIRE
FEMELLE
MÂLE
JOINT CLASSIQUE À DROITE DE 90°
FEMELLE
MÂLE
FEMELLE
MÂLE
JOINT POUR SEMI-ÎLOT
MÂLE
MÂLE
8F8
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