Silver King SKMCD1P-C1 Service Manual

Operation
Product Identification
Control Panel
Product Valve
Power Cord (on back side)
Power Switch (on back side)
Drip Tray
Refill Button
Indicator Panel
Small Button
Medium Button
Large Button
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unpacking and Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Initial Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . 6
Initial Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation – General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation – Dispensing Cream . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning and Refilling the Dispenser . . . . . . . . . . . . . . . . . . . 8
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Parts List and Exploded View . . . . . . . . . . . . . . . . . . . . . . . . 10
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
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Manual
Cream
Dispenser
Model SKMCD1P/C1
36132-EN Printed in USA 10/13 © 2013
Cream Dispenser
Limited Warranty
This Silver King branded product is warranted to be free from defects in material and/or workmanship for a period of two (2) years from the date of original installation, not to exceed 30 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship (in the opinion of Prince Castle) within the warranty period will be replaced or repaired (at the option of Prince Castle) without cost to the customer for parts or labor, except as provided below. The compressor will carry an additional three (3) years parts only warranty.
This Limited Warranty is subject to the following exceptions/ conditions.
• Use of any non OEM parts voids warranty unless otherwise approved by Prince Castle. All work must be performed by an authorized Prince Castle Service Agent, except as provided herein.
• All covered labor requires preauthorization from the factory (Call 1-888-375-2938) and shall be performed during regular work hours. Overtime premium will not be covered.
• Travel charges are to be limited to 100 miles (200 Kilometers) round trip: 2 hours travel time per one trip repair.
• Adjustments of any kind are not covered under this Limited Warranty.
• Damage caused by carelessness, neglect, and/or abuse (e.g., using incorrect voltage, dropping, tampering with or altering electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment or by fire, flood or act of God is not covered.
• Damage to coated surfaces is not covered by this Limited Warranty.
• Use of refrigerants other than specified on the equipment serial plate voids the warranty.
• Labor repair or replacement of the following parts is not covered by this Limited Warranty:
– Electronic Board p/n 35896; Prince Castle will provide
replacement parts to customer so customer can replace such parts if they are defective. Replacement instructions are included with part supplied.
– Door Gasket p/n 10310-61, Container Kit p/n 31348, Drip
Tray and Cover Kit p/n 33177, Drip Tray p/n 37676 and Drip Tray Cover p/n 37677 are considered wear items and are not included under the warranty.
PRINCE CASTLE SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENCIAL DAMAGES, LOSSES, OR EXPENSES. PRINCE CASTLE MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED. ALL IMPLIED WARRANTIES OF MECHANTABILITY AND/OR FITNESS FOR ANY PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED.
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Safety Information
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
WARNING
CAUTION
General Precautions
Risk of Electric Shock.
• Always unplug the power cord before servicing the unit or removing the back panel or front apron to avoid electric shock.
• Unit MUST be plugged into a 3-prong plug for grounding. Cutting off the grounding spike on the power cord could result in electric shock to the operator during operation.
• Unit must be plugged into a 15 or 20 ampere fuse- or breaker-protected circuit. Use of a larger fuse or breaker could result in damage to the unit and electric shock to the operator.
Moving or Handling Hot Parts.
• Some parts may remain hot even after being unplugged. Always use caution when servicing.
Possible Back Injury.
• Assistance in moving this piece of equipment is strongly recommended to avoid injury.
• Always lift with your legs and not your back when lifting this unit.
WARNING
WARNING
WARNING
General
The SKMCD1P Cream Dispenser is designed to hold and dispense bulk coffee cream. It will dispense three portion sizes – 1 cream packet, 2 cream packets or 3 cream packets.
Important
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Electrical Specifications
115V 60 Hz 1 Phase
Model SKMCD1P/C1
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Cream Dispenser
Unpacking and Setup
Inspect for shipping damage. Examine the shipping
container immediately upon receipt. Any damage to the container or equipment due to shipping should be reported to the transportation company immediately. Claims should be filed within 24 hours. Shipping damage is not the responsibility of Prince Castle nor its Silver King division.
1
Unpack the unit. Take care with box cutters or other
sharp instruments not to nick the equipment when opening the shipping container.
Carefully remove the unit from the shipping box. Be sure to follow any orientation or caution labels on the box.
2
Plan the unit’s location. When locating this unit,
convenience and accessibility are important considerations, but the following factors must be observed:
• Proximity to a 3-prong 110 VAC receptacle for grounding (see Step 4).
• When placing the unit on a counter, the counter must be able to support a minimum of 100 lbs. (45 kg).
• When placed on a counter, the unit must be on the legs supplied. If the legs are removed, the unit will not operate properly and the warranty will be void.
• There must be at least 4" (10.2 cm) of space above, on the sides and behind the unit and open in front.
• Correct serving height is important so that it can be operated properly.
• The unit must be level. The legs are adjustable to aid in leveling the unit.
• Avoid placing the unit next to an oven, heating element or hot air source which would affect the performance of the unit.
3
Meet electrical requirements. Prior to connecting the
unit to power, be sure to check the data plate located on the end panel of the cabinet for required voltage. The specifications on the data plate supersede any information contained in this manual.
The standard unit is equipped with a seven (7) foot power cord that requires a 115 Volt, 60 Cycle, 1 Phase, properly grounded electrical receptacle, protected with a 15 or 20 ampere fuse or breaker.
The power cord comes with a 3-prong plug for grounding purposes. Any attempt to cut off this grounding spike or to connect to an ungrounded adapter plug could result in serious injury, will void the warranty and terminates the manufacturer’s responsibility.
WARNING
4
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Installation
To avoid injury, it is recommended that the unit be moved by two people.
WARNING
Locate the unit. Move the unit to its mounting
location.
1
Install the four legs underneath the unit. The
dispenser is shipped without legs attached. To install them, carefully tilt the unit and thread the legs into the four corner holes on the bottom of the dispenser.
2
Level the unit. In order for the unit to function
properly, level the unit front to back and side to side. Adjust the legs to level the unit.
3
Install the drip tray and drip tray cover.
4
Connect the unit to power. Plug in the power cord on
the back of the unit, at the left rear. Run the cord along the rear of the shelf and plug it into the designated outlet.
The power cord comes with a 3-prong plug for grounding purposes. Any attempt to cut off this grounding spike or to connect to an ungrounded adapter plug could result in serious injury, will void the warranty and terminate the manufacturer’s responsibility.
WARNING
5
After installation and assembly and before the unit goes into service, it must be cleaned and sanitized.
IMPORTANT
Model SKMCD1P/C1
36132-EN 5 Printed in USA 10/13 © 2013
Cream Dispenser
Initial Cleaning and Sanitizing
Make sure that the switch on the back of the unit is in the “off” position. The
indicator panel should be unlit.
Power Switch
1
Wash the surfaces of the unit with warm, soapy water.
2
Rinse the surfaces with warm water.
3
Remove the valve insert. Press on the
valve slide and remove the valve insert by pulling it straight up.
4
Clean the valve and valve area. Use a brush and
warm, soapy water to clean the valve, or clean the valve in a dishwasher. Clean the valve area of the dispenser with a brush and warm, soapy water. Rinse with warm water.
5
Sanitize the valve and valve area. With an approved
sanitizing solution, thoroughly clean the valve and valve area. Allow to air dry.
6
Initial Start-Up
Place the switch on the back of the unit in the “on” position. The indicator panel
should display the current unit temperature.
72
1
Allow the unit to run a minimum of two hours before loading it with product.
NOTE: It is completely normal for the exterior of the unit to feel warm while it is running.
2
Load cream into the cream dispenser. Once the unit
has achieved proper operating temperature, observe the procedures noted in the label on the door liner for loading cream into the cream dispenser.
NOTE: It may be easier to install the dispensing tube in the valve by removing the valve insert first, then installing the cream container.
3
Press and hold the REFILL button for 3 seconds until the indicator flashes 00.
00
4
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Operation – General
Indicator Panel – The indicator panel contains a digital LED
display that reads the product temperature during normal operation.
REFILL Button – The upper button is used to reset the computer whenever the cream is refilled. This button must be pressed each time the cream is refilled. Press and hold the REFILL button for 3 seconds until the indicator flashes 00.
Size Buttons – The three lower buttons on the indicator panel are for selecting portion sizes (small, medium or large).
Control Panel
Refill Button
Indicator Panel
Small Button
Medium Button
Large Button
Operation – Dispensing Cream
Place the drink under the dispensing tube.
1
Select the size. Press the
proper drink size button to dispense the correct amount of cream.
NOTE: The end of the tube may need to be cleaned daily with a clean cloth to prevent buildup which could affect the dispensing of the correct amount of cream.
2
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Cream Dispenser
Cleaning and Refilling the Dispenser
Remove the empty bag of cream. When removing
an empty bag of cream, be sure to push the valve slide in fully before pulling the dispensing tube out of the valve.
1
Remove the valve insert. To remove the
valve insert once the beverage container is empty, simply press on the valve slide and remove the valve insert by pulling it straight up.
2
Clean the valve and valve area. Once
removed, the valve can be cleaned with a brush and warm soapy water or in a dishwasher. The valve area in the dispenser should also be cleaned with a brush and warm soapy water.
3
Insert a new bag into the container. Insert a new
beverage bag into the container. Lock the tube into place at the bottom of the container.
4
Install the container and bag. Place the
container inside the cabinet and guide the tube through valve area. Be sure the tube is straight and centered to avoid kinking, which could result in reduced product flow or leaking.
5
Install the valve insert. Push and hold
the valve slide while inserting the valve insert from above.
6
Cut the tube. Cut the
tube 1" (2.5 cm) below the valve.
7
Press the REFILL button. Press and
hold the REFILL button for 3 seconds (the display will read
00) to alert the
dispenser that a new beverage bag has been installed.
8
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RISK OF ELECTRIC SHOCK! Always unplug the power cord before servicing the unit to avoid electric shock.
Troubleshooting Guide
WARNING
PROBLEM PROBABLE CAUSE SOLUTION
Compressor will not run No voltage at wall receptacle Check circuit breaker or fuse.
Service cord pulled out of wall receptacle Replace.
Low voltage causing compressor to cycle on overload
Power switch is in “Off” position Turn switch on.
Inoperative control Call for service (888-375-2938).
Compressor stuck Call for service (888-375-2938).
Compressor windings open Call for service (888-375-2938).
Compressor overload stuck open Call for service (888-375-2938).
Relay lead loose Call for service (888-375-2938).
Relay loose or inoperative Call for service (888-375-2938).
Power cord disconnected from dispenser Call for service (888-375-2938).
Faulty cabinet wiring Call for service (888-375-2938).
Compressor runs but no refrigeration
Compressor short cycles Erratic control thermostat Call for service (888-375-2938).
Compressor runs too much or constantly
Noisy Tubing vibrates Call for service (888-375-2938).
Beverage leaking or not flowing
System out of refrigerant Call for service (888-375-2938).
Compressor not pumping Call for service (888-375-2938).
Restricted filter drier Call for service (888-375-2938).
Restricted capillary tube Call for service (888-375-2938).
Moisture in system Call for service (888-375-2938).
Faulty relay Call for service (888-375-2938).
Low voltage Contact power company and confirm that voltage fluctuation
Compressor draws excessive wattage Call service technician.
Temperature too low Adjust temperature control.
Erratic control Call service technician.
Abnormally high room temperature Reduce room temperature or relocate dispenser.
Door or lid gaskets not sealing Adjust or call for service (888-375-2938).
System undercharged due to leaks Call for service (888-375-2938).
System undercharged from factory Call for service (888-375-2938).
System overcharged Call for service (888-375-2938).
System not clean Call for service (888-375-2938).
Restricted filter drier Call for service (888-375-2938).
Restricted capillary tube Call for service (888-375-2938).
Internal compressor noise Call for service (888-375-2938).
Compressor vibrating on cabinet frame Call for service (888-375-2938).
Tube kinked Remove valve and pull tube straight through valve area.
Valve stuck Clean valve and valve area or call for service (888-375-2938).
Contact power company and confirm that voltage fluctuation does not exceed 10% plus or minus from the nominal rating.
does not exceed 10% plus or minus from the nominal rating.
Cream Dispenser
Model SKMCD1P/C1
36132-EN 9 Printed in USA 10/13 © 2013
Cream Dispenser
Parts List and Exploded View
NOTE: To order Parts/Service, Contact Silver King Refrigeration at 800-328-3329 for technical assistance.
Item NoPart
No Description
1 31106 Door Assembly (Less Hinges) 2 10310-61 Door Gasket 3 25226 Hinge 4 35416 Switch 5 33883 Power Cord 115V 6 10343-51 Compressor Kit 115V 7 10344-51 Electricals Kit (Relay and Overload) 115V 8 20481 Compressor Mount Grommet
9 98106 Hairpin clip 10 22401 Compressor Mount Washer 11 22677 Drier 12 30876 Heat Exchanger 13 10314-89 Leg Kit 4" 14 35832 Back Panel 15 33368 Apron 16 37676 Drip Tray 17 37677 Drip Tray Cover
18 33177 Drip Tray and Cover Kit 19 22938 Screw 20 31348 Container Kit 21 31942 Valve Body 22 33369 Valve Slide 23 31944 Valve Insert 24 27019 Valve Spring 25 33726 Cap Sleeve 26 26155 Thermistor 27 35810 Solenoid 115V 28 35896 Electronic Board (3-Button) with Thermistor 29 32034 Membrane Switch (3-Button) 30 26039 Transformer 115V Assembly 31 34877 Plunger 32 35826 Power Module 33 35841 Relay 34 35842 Relay Socket
Item NoPart
No Description
22
11
3
4
1
19
8
6
5
13
10
20
7
14
15
16
18
26
17
21
24
12
2
28
27
9
23
25
33
34
29
32
30
31
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Wiring Diagram
Model SKMCD1P/C1
36132-EN 11 Printed in USA 10/13 © 2013
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