Silicon Laboratories ZigBee User Manual

UG171: ZigBee® Smart Outlet Reference Design (RD-0051-0201) Kit User's Guide
Silicon Labs' compact and cost-effective smart outlet reference design is based on Zig­Bee HA (Home Automation) 1.2 standard and can be used in conjunction with a ZigBee HA 1.2 home automation system. This reference design kit features Silicon Labs’ EFR32MG1P232F256GM48 ZigBee Pro Wireless Microcontroller (MCU), the Si7021 temperature and relative humidity sensor, and the Si1141 ambient light sensor. This document contains instructions and guidelines for the following: a quick-start demon­stration and next steps, system overview and operations, hardware and firmware con­siderations, and engineering and manufacturing testing.
This guide applies to EmberZNet PRO 5.8 and later.
KEY POINTS
• Quick start demonstration
• Recommended next steps
• Kit overview
• Device operation
• HA 1.2 and FCC certifiable
• Hardware and Firmware Considerations
• Ecosystem considerations
• Engineering and Manufacturing Testing
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UG171: ZigBee
Smart Outlet Reference Design (RD-0051-0201) Kit User's Guide
Introduction
1. Introduction
There is an increasing desire in the market for a standards-driven, low-cost, and low-power wireless home automation system. For many entrant systems a smart outlet is usually employed to remotely activate and deactivate the source power feeding into room lamps, personal fans, and consumer electronics. In addition to home automation, consumers are employing an array of low-cost sen­sors to further enhance their home automation’s autonomous behavior. Silicon Labs has developed a compact and cost-effective smart outlet reference design targeted at these applications. This reference design (see the following figure) features Silicon Labs’ EFR32MG1P232F256GM48 ZigBee Pro Wireless Microcontroller (MCU), the Si7021 temperature and relative humidity sensor. and the Si1141 ambient light sensor. The outlet also features voltage, current, and power measurement capability, as well as current and ther­mal overload shutdown features. The reference design can be directly integrated into a connected ZigBee home automation applica­tion, as shown in Figure 1.2 ZigBee Home Automation with Smart Outlets on page 1. The reference design comes preprogrammed and fully functional out of the box. All hardware design files and firmware application source code are available.
ZigBee HA 1.2
Gateway
Figure 1.1. ZigBee Smart Outlet Reference Design
ZigBee
Smart
Outlet
ZigBee
Smart
Outlet
ZigBee
Smart
Outlet
Figure 1.2. ZigBee Home Automation with Smart Outlets
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UG171: ZigBee® Smart Outlet Reference Design (RD-0051-0201) Kit User's Guide
Quick Start Demonstration
2. Quick Start Demonstration
A video showing the quick-start demonstration is available at http://www.silabs.com/zigbeesmartoutlet.
1. Set up an HA 1.2 ZigBee gateway.
2. Supply power to the ZigBee Smart Outlet.
a. Ensure the reference design is connected to a main power source. Note that the outlet power supply is rated to 240 VAC,
however, the the North American plug is rated to 120 VAC.
b. The reference design is powered when the green LED momentarily flashes at least once.
3. Connect the ZigBee Smart Outlet to the ZigBee network.
a. Follow the directions provided with the ZigBee gateway to enable the smart outlet reference design to join its ZigBee network.
b. Depress and hold external front button for more than three seconds, then release to begin the network join procedure.
c. The outlet has joined the ZigBee network when the green LED blinks six times.
4. Demonstrate ZigBee Smart Outlet functionality.
a. Send an “on” command from the gateway to the smart outlet. This should cause an audible click to occur (from the internal
relay), the red LED will blink once and power will be applied to the front female plug outlet.
b. Send an “off” command from the gateway to the smart outlet. This should cause an audible click to occur (from the internal
relay), the red LED will blink once and power will be removed to the front female plug outlet.
c. To manually provide or remove power from the female front outlet, hold the front button for more than half a second, but less
than two seconds to toggle between states.
d. If supported by the gateway, the on-board sensors on the reference design can be viewed by the user interface of the gate-
way.
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UG171: ZigBee® Smart Outlet Reference Design (RD-0051-0201) Kit User's Guide
Recommended Next Steps
3. Recommended Next Steps
A video showing the recommended next steps is available at http://www.silabs.com/zigbeesmartoutlet.
3.1 Evaluate the Smart Outlet
The ZigBee smart outlet reference design can support most smart power outlet application requirements. Typical areas of evaluation include:
1. ZigBee network behavior, such as network join and leave.
2. Deploying on-off commands remotely.
3. Measuring energy consumption of the controlled load.
4. Monitoring ambient temperature, humidity, and ambient light.
5. RF performance, such as range.
3.2 Evaluate the Firmware
If firmware modification is needed to support your application:
1. Visit the ZigBee Getting Started page and order a development kit.
2. Refer to Section 7. Firmware of this document.
3.3 Build Proof of Concept
Out of the box, the smart outlet reference design can be used for a rapid proof of concept. One can demonstrate the look, feel, and function of a final product. Refer to Section 7. Firmware to change functional behavior, such as LED blinking or button functionality.
3.4 System Integration
Section 6. Hardware of this document describes the considerations for integrating the reference design into a typical application. Often the reference design can be designed into a system without modification. In cases where a change is required, the hardware section of this document also offers modification guidelines.
3.5 Engineering and Manufacturing Tests
Section 9. Engineering Tests of this document provides engineering test information for UL, such as FCC and HA 1.2.
Section 10. Manufacturing Tests of this document offers considerations for simplified manufacturing tests.
3.6 Manufacturing
Please contact Silicon Labs to access our manufacturing partner network for the reference design, or a modified version of the design.
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UG171: ZigBee® Smart Outlet Reference Design (RD-0051-0201) Kit User's Guide
Overview
4. Overview
4.1 Part Numbers
The part number convention is RD-XXXX-YYYY, where:
RD Reference Design
XXXX Reference Design Number
YYYY Reference Design Component
This document will use the reference design number (RD-XXXX) when describing the complete design, and the reference design com­ponent (RD-XXXX-YYYY) when describing a specific component.
The following table provides a description and PCB marking for each part number.
Note: Some cases lack sufficient space on the PCB, and an internal “IST” marking appears on the PCB instead of the “RD” part num­ber.
Table 4.1. Part Numbers and Description
Part Number PCB Marking Description
RD-0051-0201 NA ZigBee Smart Outlet Reference Design Kit with North America plug using
EFR32MG1P232F256GM48, Si7021, Si1141 and PCB Antenna.
RD-0051-0101 IST-A0081 rev 2.0
(Power Board)
IST-A0074 rev 4.0
(Radio Board)
IST-A0075 rev 2.0
(Sensor Board)
4.2 ZigBee Smart Outlet Reference Design Kit
Kit Contents:
• ZigBee smart outlet reference design.
• Quick start card to obtain the latest reference design collateral.
ZigBee Smart Outlet Reference Design Evaluation Board with North America plug using EFR32MG1P232F256GM48, Si7021, Si1141 and PCB Antenna.
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UG171: ZigBee
Smart Outlet Reference Design (RD-0051-0201) Kit User's Guide
4.3 ZigBee Smart Outlet Reference Design
This reference design contains many features for the evaluation of a smart outlet, including:
Table 4.2. ZigBee Smart Outlet Reference Design Features
Reference Design Features Benefit
15 A power relay Allows for power control of most household electronic products.
Energy monitoring circuit Provides power, voltage and current status of a device being powered by the refer-
ence design.
Temperature and relative humidity sensor Provides room environmental sensing capability.
Ambient light sensor Provides room lighting status information in proximity to the reference design.
Network status LED Provides feedback on the RF network status.
Power status LED Provides feedback on the power circuitry.
10-pin Mini Simplicity Connector Facilitates ZigBee packet trace and debugging.
User button Eases network commissioning (join/leave) and manual power override.
Test points Simplifies hardware-level debugging.
Overview
4.4 Hardware Features
The smart outlet hardware reference design contains the following features:
• Silicon Labs EFR32MG1P232F256GM48 ZigBee Pro Radio:
• 32-bit ARM® Cortex -M4 with DSP and FPU
• 2.4-GHz IEEE 802.15.4-2003 transceiver & lower MAC.
• Hardware Cryptographic Acceleration for AES 128/256, SHA-1, SHA-2 (SHA-224 and SHA-256) and ECC.
• 256 kB user programmable flash with 64 kB RAM.
• Flexible ADC, UART/SPI/I2C serial communications, and general purpose timers.
• Highly efficient Thumb-2 instruction set.
• Silicon Labs Si7021 relative humidity and temperature sensor:
• Temperature sensor accuracy: ±0.4 °C
• Humidity sensor accuracy: ±3% RH
• I2C interface
• Silicon Labs Si1141 ambient light sensor:
• Ambient light sensor range: 1 to 128 kilo lux
• I2C interface
• Additional hardware features:
• Integrated PCB antenna.
• Energy monitoring device
• Full packet trace port for RF communications debugging.
• Pushbutton for manual on-off power and network join.
• Green Network/status LED.
• Red power status LED.
• Fully qualified BOM for 0 to 55 ºC operation.
• Pre-certified FCC Part 15.
• Pre-certified UL.
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UG171: ZigBee® Smart Outlet Reference Design (RD-0051-0201) Kit User's Guide
Overview
4.5 Firmware Features
The reference design firmware application contains the following features:
• Pre-compiled and source application firmware.
• Over-the-Air (OTA) upgradable.
• ZigBee HA 1.2 pre-certifiable clusters: Basic, Identify, On/Off, Metering, Temperature Measurement, Electrical Measurement, Diag­nostics, and OTA Cluster.
Application firmware (source code) available in the EmberZNet™ PRO stack library 5.8.0 and later.
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