without the written permission of Silca S.p.A.
Edition: July 2017
Printed in India
by MINDA SILCA Engineering Ltd.
Plot no.37, Toy City, GREATER NOIDA (U.P.) - 201308
IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names
mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users.
manufacturers of locks and users.
Said trade-marks or trade names are shown only for the purposes of information so that any lock for which our keys are made can be rapidly identifi ed.
Page 3
INDEX
GUIDE TO THE MANUAL ...................................................................................................................1
GENERAL INTRODUCTION ...............................................................................................................2
1 TRANSPORT ........................................................................................................................................4
10 AFTER-SALES SERVICE ..................................................................................................................21
10.1 HOW TO REQUEST SERVICE ................................................................................................21
....................................16
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Operating manual - EnglishTwister II
GUIDE TO THE MANUAL
This manual has been produced to serve as a guide for users of the TWISTER II key-cutting machine. Read it
carefully; it is essential if you wish to operate your machine safely and effi ciently.
Consultation
The contents of the manual are divided into sections relating to:
-
Transport and handling ...............................................................................................Ch. 1
-
Description of machine and safety devices ................................................................Ch. 2-3-4
-
Proper use of machine ...............................................................................................Ch. 5-6-7
Common technical terms are used in this manual. To assist those with little experience of key cutting, below is an
illustration of the terms used for the different parts of keys.
DIMPLE KEYS
keys with holes of different dimensions,
depths, positions and shapes
1) Head5) Tip
2) Rim6) Edge
3) Shoulder Stop7) Cuts
4) Stem
Copyright Silca S.p.A. 2017
LASER (SIDEWINDER) TYPE KEY
LASER is the name given to the
special sidewinder milled keys
Fig. 1
1
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Operating manual - EnglishTwister II
GENERAL INTRODUCTION
The TWISTER II key-cutting machine has been designed according to CE specifi cations. From the design stage
risks for the operator have been eliminated in all areas: transport, key- cutting, regulation and maintenance.
Other risks have been eliminated by the use of protective devices for the operator.
The protective devices used are designed not to provoke further risks and, above all, they cannot be ignored
unless deliberately cut out. They do not hinder visibility of the work area.
A special adhesive label is attached to the machine warning the operator to use goggles during the cutting
operations, and this is strongly recommended in this manual.
The material used in the manufacture of this machine and the components employed during use of the machine
are not dangerous and their use complies with standards.
Use
The TWISTER II must be installed and used as specifi ed by the manufacturer.
The TWISTER II key-cutting machine must be used only by skilled personnel (professional use).
The key-cutting machine is designed for use on business or industrial premises (e.g. hardware shops, key cutting
centers, etc...).
If the key-cutting machine is used differently or for purposes different from those described in this manual, the
customer will forego any rights he may have over the Company . Furthermore, unforeseen danger to the operator
or any third parties may arise from incorrect use of the machine.
Negligence in the use of the machine or failure on the part of the operator to observe the instructions given in this
manual are not covered by the guarantee and the manufacturer declines all responsibility in such cases.
IT IS OBLIGATORY to read the manual carefully before using the machine.
Further Risks
There are no further risks arising from the use of the machine.
Protection and safety precautions for the operator
The TWISTER II key-cutting machine is built entirely to CE standards. The operations for which it has been
designed are easily carried out at no risk to the operator.
The adoption of general safety precautions (wearing protective goggles) and observation of the instructions
provided by the manufacturer in this manual eliminate all human error, unless deliberate. The TWISTER II keycutting machine is designed with features which make it completely safe in all of its parts and operation.
• Power supply
The key-cutting machine is powered by electricity supplied through a separate grounded plug.
• Start-up
The machine is turned on by means of the master switch located on the left-hand side. The switch has a safety
function that prevents untimely start-up when voltage returns after a power outage.
• Operation
The machine is started up by means of a motor switch.
• Illumination
The work area is illuminated by a lamp which operates when the machine is switched on with the master switch.
• Maintenance
The operations to regulate, service, repair and clean the machine have been devised in the simplest and safest
way possible. There is no danger of removable parts being re-placed wrongly or unsafely.
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Operating manual - EnglishTwister II
• Machine identifi cation
The TWISTER II key-cutting machine is provided with an identifi cation label which shows the serial number (Fig.
2).
Fig. 2
(*) see chap.9 DISPOSAL.
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Operating manual - EnglishTwister II
1 TRANSPORT
The TWISTER II key-cutting machine is easily transported and is not dangerous to handle. The packed machine
can be carried by two persons.
1.1 PACKING
The packing used for the TWISTER II guarantees that the
machine will travel safely without danger of damage to it or
its components.
The packing comprises two shells, lower and upper in
expanded plastic in the machine is wrapped.
A strong outer cardboard box, the measurements of which
can be seen in Fig. 3 and the plastic wrapping protect the
machine even over a long period of storage.
Note: keep the packing and use it every time the machine
must be transported.
Keep dryHandle with careUp
Fig. 3
1.2 TRANSPORT
Symbols are printed on the outside of the cardboard box to give instructions and warnings for transportation.
Use of the packing box whenever the machine is transported will avoid knocks or bumps which could cause
damage.
1.3 UNPACKING
To remove the machine from the packing box:
1) Cut the straps with scissors and remove.
2) Open the box without damaging it so that it may be used again (e.g. shipping to the manufacturer for repairs or
servicing).
3) Check the contents of the box, which should comprise:
1 TWISTER II key-cutting machine packed in a protective shell.
1 set of documents, including: operating manual, spare parts list and guarantee.
1 accessory container.
1 separate grounded plug wire.
4) Remove the key-cutting machine from the protective shell.
1.4 HANDLING THE MACHINE
When the TWISTER II has been unpacked, place it directly on its workbench. This operation can be carried out
by one person.
ATTENTION: hold the base, and no other part, to lift and carry the machine.
1.5 SAFETY
• Protective shield
A special transparent plastic shield prevents chippings from fl ying into the air.
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Operating manual - EnglishTwister II
2 MACHINE DESCRIPTION
The TWISTER II is an excellent quality, high precision key-cutting machine. It features great versatility in cutting
keys of different types without the need to replace the clamp or apply fi xed adapters.
TWISTER II cuts the following types of keys:
• DIMPLE KEYS (with fl at cuts)
• LASER (SIDEWINDER) type keys
• keys for FICHET
DIMPLE KEYSLASER (SIDEWINDER) TYPE KEYS
KEYS FOR FICHET
LASER NARROW-BLADE
(SIDEWINDER) TYPE KEYS
Fig. 4
Copyright Silca S.p.A. 2017
(*) with Optional
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Operating manual - EnglishTwister II
High precision work is guarantee by the combination of the functional features on the TWISTER II and all its
components, such as:
• MOVEMENTS
The two axes move on ball guides which provide smooth running and easy sliding without play.
• TRACER POINT SPRING SYSTEM
This system guides and facilitates self-centering of the cuts on dimple keys.
• PROTECTIVE SHIELD
A special transparent plastic shield minimizes exposure to the cutter and chips.
• LAMP
Placed directly on the machine, it illuminates the work area.
• TRACER POINT ADJUSTING RING NUT
Ensures perfect depth alignment of the tools and makes it possible to adjust for defects on worn keys.
• LEVERS AND KNOBS
Each lever and knob has been designed with dimensions, materials and positions which render grip and movement
extremely simple.
Materials and fi nish have been chosen according to the use of each part, especially:
• lever (I) for vertical carriage (Z axis)
• lever (C) X-Y axes
Note: the letters in brackets refer to Fig. 6, page 7.
The lever which guides movement along the X-Y axes is ergonomic and allows for precise, sensitive movements.
Fig. 5
6
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Operating manual - EnglishTwister II
3 WORKING PARTS
I
Q
O
N
G
H2
L
R
CP
A - clamp carriage (X-Y axes)
B - left-hand jaw
B1- right-hand jaw
C - clamp carriage lever (X-Y axes)
E - left-hand jaw knob
E1- right-hand jaw knob
G - protective shield
H - clamp carriage locking knobs
H1- clamp group locking knob
E1
B1
E
Fig. 6
A
B
H2 - locking knob tracer shaft
I - vertical carriage lever (Z axis)
L - sleeve (cutting tool and tracer point holder)
N - ring nut for tracer point adjusting
O - regulating knob spring system
P - master switch
Q - motor start switch
R - “Z” axis locking knob
Movements:on 3 axes: vertical axis on bars, longitudinal and transversal axes on ball guides
Clamp:universal interchangeable
Travel:X axis (lower): 40 mm - Y axis (upper): 50 mm - Z axis (vertical): 30 mm
Dimensions:width: 250 mm depth:370 mm height:370 mm
Weight:24 Kg.
Sound pressure:74,7 dB(A)
GRAPHICS ON THE TWISTER II MACHINE
THE USE OF PROTECTIVE
GOGGLES IS REQUIRED
WARNING! PRESENCE
OF ELECTRIC POWER
READ INSTRUCTIONS
GROUND CONNECTION
BEFORE USE
WARNING!
TOOL IN ROTATION
CUTTER ROTATION
DIRECTION
8
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Operating manual - EnglishTwister II
3.2 ELECTRIC CIRCUIT
The main parts of the electrical and electronic circuit on the TWISTER II are listed below:
The key-cutting machine can be installed by the purchaser and does not require any special skills.
The machine is supplied ready for use and does not need to be set up, except when changing to different tools.
However, some checks and preparation for use need to be carried out by the operator.
5.1 CHECKING FOR DAMAGE
The TWISTER II key-cutting machine is solid and compact and will not normally damage if transport, unpacking
and installation have all been carried out according to the instructions in this manual. However, it is always
advisable to check that the machine has not suffered any damage .
5.2 ENVIRONMENTAL CONDITIONS
To ensure that the best use is made of the TWISTER II key-cutting machine, certain parameters must be borne
in mind:
-
damp, badly ventilated sites should be avoided.
-
the ideal conditions for the machine are:
between 10 and 40°C; relative humidity: approximately 60%
5.3 POSITIONING
Place the key-cutting machine on a horizontal surface, solid
enough to take the weight.
For comfort when using the working parts of the machine, the
workbench should be at the same height as the operator’s
hips.
It is important to leave clearance of at least 12” (30 cm) behind
the machine and on each side to ensure proper ventilation.
ATTENTION: ensure that the machine voltage
is the same as that of the power supply, which
must be properly grounded and provided with a
differential switch.
30 cm
30 cm
30 cm
5.4 DESCRIPTION OF WORK STATION
The key-cutting machine needs only one operator, who has the following controls at his/her disposal:
• master switch (P)
• motor start switch (Q).
• levers:
-
lever (C) to move the clamp carriage
-
lever (I) to move the vertical carriage
Note: the letters in brackets refer to Fig. 6, page 7.
Fig. 8
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Operating manual - EnglishTwister II
6 MACHINE REGULATION AND UTILIZATION
Before carrying out cutting operations:
• insert the proper cutter and tracer
• activate the spring system (if cutting dimple keys) (ch.7.4)
6.1 FITTING AND REGULATING THE TOOLS
Fig. 9
ATTENTION: turn power off on machine.
To fi t the tracer point and cutting tool into the sleeves:
1) Place the tracer point all the way into the left-hand sleeve and secure by tightening the grub screw (M) (Fig. 10).
2) Place the cutting tool all the way into the right-hand sleeve and secure by tightening the grub screw (M1).
Releasing the tools
Unscrew the grub screw (M) and (M1) to remove the tracer point and cutting tool from the sleeves.
M1
M
Fig. 10
12
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Operating manual - EnglishTwister II
6.2 CALIBRATION OF CUTTER AND TRACER
Note: the TWISTER II key-cutting machine is equipped with a spring mechanism which allows precise
duplication of dimple keys. The spring system is to be used only for dimple keys (chap.7.4) and is
activated by rotating the ring nut (O).
Once the appropriate cutter and tracer have been installed, place two identical key blanks into the clamps and
proceed as follows:
1) Loosen the upper ring nut (O).
2) Loosen the bigger middle ring nut’s locking knob (H2).
3) Turn the bigger middle ring nut (N) clockwise a few turns to lower the tracer.
4) With the (I) lever lower the vertical carriage until the tracer point touches the top of the key in the left side clamp
(Fig. 12).
5) Keeping the (I) lever downwards, turn the bigger middle ring nut (N) counter-clockwise until the cutter touches the
top of the key in the right side clamp (Fig. 13).
6) Lock the bigger middle ring nut’s locking knob (H2).
7) Turn the upper ring nut (O) clockwise up until it is tight to cut laser (sidewinder) type keys.
O
N
H2
I
Fig. 11
Fig. 12
Fig. 13
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Operating manual - EnglishTwister II
7 CUTTING OPERATIONS
ATTENTION: for complete safety during the cutting operations, take the following precautions:
• Always work with dry hands.
• Ensure that the machine is properly grounded.
• Wear protective goggles even if the machine is provided with a safety shield over the cutting tool.
• Before starting the motor (switch Q), carry out the following operations:
a) place the pattern and blank keys into the clamps.
b) install and calibrate the cutter and tracer (see chap.6.2).
• Keep hands away from the cutting tool in motion.
7.1 KEY CUTTING
1) Turn on the machine using switch (P).
2) Once the keys have been loaded and gauged properly, press the switch (Q) to turn on the cutter.
3) Using the lever (C) move the clamp group according to the cuts that have to be carried out.
4) Using lever (I) lower the cutter/tracer group so that the tracer enters a dimple in the pattern key. Press the lever
(I) with suffi cient force to make sure the cutter removes all the necessary material from the key for the dimple
being cut.
5) Repeat the operation for each dimple.
6) After having carried out all the cuts, turn the machine off using the switch (Q) and remove the keys from the
clamps.
tip stop bar
barretta di fermo
Anschlagstabe
barrette d’arret
barrita de tope
barra de encosto
aanslagplaatje
0
Fig. 14Fig. 15
7.2 CUTTING KEYS WITH KEY STOPS
1) Lock the sample key in the left hand clamp of the machine making sure that the key stop is pressedagainst the
clamp (Fig. 14).
2) Lock the key to be cut in the right hand clamp of the machine making sure that the key stop ispressed against
the clamp.
3) Every time cutter or tracer point are changed, check machine calibration according to chap.6.2.
4) Cut the key according to chap.7.1 .
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Operating manual - EnglishTwister II
7.3 CUTTING KEYS WITHOUT KEY STOPS
1) Insert the
key rests against the tip stop bar
2) Adjust the machine according to chap. 6.2.
3) Cut the key according to chap.7.1.
tip stop bar into the appropriate slots on the clamp and load the key into the jaw so that the tip of the
.
Cutting the edge
If cuts are to be made on the edge, place the key in a vertical position.
Fig. 16
7.4 INSERTING THE SPRING SYSTEM FOR DIMPLE KEYS
The TWISTER II key-cutting machine is equipped with a spring mechanism which allows precise duplication of
dimple keys. Using this system, it is possible to position the tracer into the groove of the sample fi rst and then
proceed with cutting the key. The spring system is to be used only for dimple keys (Fig. 1) and is activated by
rotating the ring nut (O).
Note:for laser type keys (Fig. 1) deactivate this function.
7.5 CUTTING LASER (SIDEWINDER ) TYPE KEYS
NOTE: before attempting to cut laser (sidewinder) type keys, deactivate the spring system for dimple
keys using knob (O) (chap.7.4).
1) Start the cutting operation by activating switch (Q).
2) Lower the spindle and rest the tracer point on a cut part of the original key, cut the key and stop atthe beginning
of the cut.
• secure the spindle at this height by means of knob (R).
• carry out the cuts using only the left-hand lever (C).
Fig. 17
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7.6 CUTTING NARROW-BLADE LASER (SIDEWINDER) TYPE KEYS (ART.HU41P-HU55P-
HU64P...)
The clamp can also be used to cut narrow-stemmed Laser (sidewinder) keys but requires the use of the adapter
(optional). Proceed as follows:
1) Open the clamps by loosening knobs (E) and (E1).
2) Place the tip stop bar into the groove.
3) Insert the adapter into the clamp.
4) Insert the key so that it butts against the bar.
5) Secure the adapter and key by tightening knob (E).
6) Remove the bar and repeat the same operations on the right-hand jaw.
Cutting:
1) Before activating the start switch (Q) lower lever (I) close to the keys.
2) Start the cutting operation by activating switch (Q).
3) Lower the spindle, cut the key and stop at the beginning of the cut (cap.7.5).
• secure the spindle at this height.
• carry out the cuts using only lever (C).
Adattatori (opzionali)
Fig. 18
7.7 CUTTING KEYS FOR FICHET
The clamp can also be used to cut keys for FICHET (H profi le). Proceed as follows:
1) open the clamps slightly by loosening knobs (E) and (E1) (Fig. 6, page 7).
2) place the keys with the stop up against the clamp.
3) secure the keys by tightening knobs (E) and (E1).
Cutting:
Turn on switch (Q), lower the collet assembly and position on the beginning of the cut.
• secure the spindle at this height by means of knob (R).
• carry out the cuts using only lever (C).
16
Fig. 19
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Operating manual - EnglishTwister II
8 MAINTENANCE
A TTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only
if original spare parts provided by the manufacturer are used.
Although the TWISTER II key-cutting machine does not require special maintenance, it is advisable to check and,
if necessary , replace the parts subject to wear , such as: the belt (chap.8.1) and the lamp (chap.8.2). Replacement
is simple and can be carried out by the operator.
CLEANING: keep the carriage and clamps free of chippings from the cutting operations by cleaning with a dry
brush.
ATTENTION: DO NOT USE COMPRESSED AIR!
A TTENTION: to keep the machine well maintained we recommend using protective oil, e.g. WD40
or similar, applied to the burnished mechanical parts. This prevents oxidation of the parts in
question (clamps, guides, carriages, etc.).
Before starting any type of maintenance (checks or replacements), read the instructions below:
• Never carry out maintenance or servicing with the machine switched on.
• Always unplug the machine prior to servicing.
• Follow all the instructions in the manual to the letter.
• Use original spare parts.
8.1 REPLACING THE BELT AND ADJUSTING TENSION
If the upper part of the machine vibrates, check the tension on the belt, as described below:
1) Turn off the master switch and unplug the machine.
2) Loosen the four screws (Y1), knob (R) (Fig. 6, page 7) and remove the upper casing (Y).
3) Loosen (but do not remove) the four socket head screws (Y2) securing the motor.
4) a) tension:
-
increase belt tension by pushing the motor towards the back of the machine.
b) replacement:
- loosen the belt by pushing the motor slightly towards the tracer point and cutting tool.
-
remove the belt and replace.
-
tighten the tension by pushing the motor towards the back of the machine.
5) Secure the motor by tightening the four socket head screws (Y2).
6) Replace the upper casing (Y), secure with the four screws (Y1) and replace knob (R).
Fig. 20
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Operating manual - EnglishTwister II
8.2 REPLACING THE LAMP
To replace the lamp:
1) Turn off the master switch and unplug the machine.
2) Loosen the two screws (W1) and remove the lamp protection (W).
bulb
3) Unscrew and replace the light
4) Fit the lamp protection (W) and secure with the two screws (W1).
.
Fig. 21
8.3 CHECKING AND REPLACING THE FUSES
The fuses should always be checked with a continuity measuring instrument (tester, ohmeter, multimeter etc.) as
a visible check may not reveal an electrical fault. Fuses must always be replaced with others of the same type
and with the same Amps, as shown in the manual.
The TWISTER II key-cutting machine has two fuses:
3,15 Amps rapid for machines with 230 Volt
8 Amps delayed for machines with 120 Volt
placed in the inlet socket, to protect the key-cutting machine from sudden changes in voltage or short circuits.
It is advisable to check the fuses if the machine is not activated by turning on the master switch. Proceed as
follows:
1) Turn off the master switch (P) and remove the power cord.
2) Remove the fuse board with the aid of a screwdriver.
18
Fig. 22
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Operating manual - EnglishTwister II
8.4 REPLACING THE JAWS ON RIGHT-HAND CLAMP
Fig. 23
Make sure the motor ON switch is OFF
8.4.1 REPLACING LEFT JAW
1) Unscrew the knob (E1).
2) Loosen the 2 screws (B2) and remove the jaw.
3) Fit the new jaw up against the left-hand side and align also
from the front.
4) Tighten the 2 screws (B2) without exerting pressure.
5) Screw in the knob (E1).
6) Fully tighten the screws (B2).
B2
E1
8.4.2 REPLACING RIGHT JAW
1) Unscrew the knob (E1).
2) Loosen the 2 screws (B3) and remove the jaw.
3) Fit the new jaw up against the right-hand side and align
also from the front.
4) Tighten the 2 screws (B3) without exerting pressure.
5) Screw in the knob (E1).
6) Fully tighten the screws (B3).
Fig. 24
B3
E1
Fig. 25
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Operating manual - EnglishTwister II
9 DISPOSAL
For correct disposal please refer to current standards.
INFORMATION FOR USERS OF PROFESSIONAL EQUIPMENT
From “Actuation of Directive 2012/19/EU regarding Waste Electrical and Electronic Equipment (WEEE)”
The symbol of a crossed waste bin found on equipment or its packing indicates that at the end of the product’s
useful life it must be collected separately from other waste so that it can be properly treated and recycled.
In particular, separate collection of this professional equipment when no longer in use is organised and managed:
a) directly by the user when the equipment was placed on the market before 31 December 2010 and the
user personally decides to eliminate it without replacing it with new equivalent equipment designed for the
same use;
b) by the manufacturer, that is to say the subject which was the fi rst to introduce and market new equipment
that replaces previous equipment, when the user decides to eliminate equipment placed on the market
before 31 December 2010 at the end of its useful life and replace it with an equivalent product designed
for the same use. In this latter case the user may ask the manufacturer to collect the existing equipment;
c) by the manufacturer, that is to say the subject which was the fi rst to introduce and market new equipment
that replaces previous equipment, if it was placed on the market after 31 December 2010;
Suitable separate collection for the purpose of forwarding discarded equipment for recycling, treatment or disposal
in an environmentally friendly way helps to avoid possible negative effects on the environment and human health
and encourages re-use and/or recycling of the materials making up the equipment.
The sanctions currently provided for by law shall apply to users who dispose of products in unauthorised ways .
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Operating manual - EnglishTwister II
10 AFTER-SALES SERVICE
Silca provides full service to purchasers of the TWISTER II key-cutting machine.
To ensure complete safety for the operator and machine, any job not specifi ed in this manual should be carried
out by the manufacturer.
10.1 HOW TO REQUEST SERVICE
The limited warranty period for the TWISTER II key-cutting machine ensures free repairs or replacements of
faulty parts within 24 months of purchase. All other service calls must be arranged by the customer with Silca or
its Service Centres .