Silca REKORD Operating Manual

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Page 1

Operating manual

D433453XA

vers.

4.0

Page 2

This manual has been drawn up by SILCA S.p.A.

Edition: september 2009

Printed in Vittorio Veneto by SILCA S.p.A. via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) - Italy

IMPORTANT NOTE: i trade-marks or trade names mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users. Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly identified.

n compliance with curren

t regulations relating to industrial property, we hereby state that the

in any form or by any means (photocopying,

Page 3

INDEX

1 TRASPORT .....................................................................................................5

1.1 Packing .................................................................................................5

1.2 Transport . .............................................................................................5

1.3 Unpacking .............................................................................................5

1.4 Handling the machine ...........................................................................5

2 WORKING PART ...................................................................................... ... ...6

3 MACHINE DESCRIPTION ...............................................................................7

3.1 Technical Data ......................................................................................8

3.2 Electric circuit .......................................................................................9

4 ACCESSORIES PROVIDED .........................................................................10

5 MACHINE INSTALLATION and PREPARATION ........................................11

5.1 Checking for damage .........................................................................11

5.2 Environmental conditions ...................................................................11

5.3 Positioning .. ........................................................................................11

5.4 Removing the blocks ..........................................................................12

5.5 Separate parts ....................................................................................12

5.6 Connection to the mains .....................................................................12

5.7 Description of work station .................................................................13

5.8 Graphics .. ...........................................................................................13

6 MACHINE REGULATION AND UTILIZATION .............................................14

6.1 Checking and setting ..........................................................................14

6.2 Calibration .. ........................................................................................14

7 KEY CUTTING ...............................................................................................16

7.1 Key cutting ..........................................................................................16

8 MAINTENANCE ............................................................................................20

8.1 Replacing the cutting tool ...................................................................20

8.2 Replacing the brush ............................................................................21

8.3 Replacing and/or tightening the belt ...................................................21

8.4 Replacing the tracer point ...................................................................22

8.5 Regulating carriage depth ..................................................................23

8.6 Replacing the fuses ............................................................................23

8.7 Access to the lower part ......................................................................24

8.8 Replacing main switch.........................................................................24

8.9 Replacing motor/condenser.................................................................25

8.10 Replacing lamp feed (transformer) .....................................................26

8.11 Replacing lamp set/lamp protection ....................................................26

8.12 Replacing motor start switch ...............................................................27

9 DISPOSING OF MACHINE............................................................................ 2 8

10 ASSISTANCE ................................................................................................29

10.1 How to request service .......................................................................29

Page 4

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Operating manual - English REKORD

only for

SOFERversion

only for

BRAZIL version

GUIDE TO THE MANUAL

This manual has been produced to serve a s a guide for users of the REKORD key-cutting machine. Read it carefully; it is essential if you wish to operate your machine safely and efficiently.

Consultation

The contents of the manual are divided into sections relating to:

- Transport and handling ................................................................................................... Ch.1

- Description of machine and safety devices

.............................

- Proper use of machine .................................................................................................... Ch.6-7

- Maintenance ....................................................................................................................

Technical terms

Common technical terms are used in this manual. To assist those with little experience of key cutting, below is an illustration of the terms used for the different parts of keys:

....................................... Ch.2-3-4-5

Ch.8

Fig. 1

1) Head

2) Rim

3) Stop

4) Stem

5) Tip

6) Back

7) Cuts

8) Stem

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REKORD Operating manual - English

GENERAL INTRODUCTIONS

The REKORD key-cutting machine has been designed according to the specifications of the Machine Directives. From the design stage risks for the operator have been eliminated in all areas: transport, keycutting, regulation and maintenance. Other risks have been eliminated by the use of protective The protecti ignored unless deliberately cut out. They do not hinder visibility of the work area. A special adhesive label is attached to th e machi cutting operations, and this is strongly recommended in this manual. The material used in the manufacture of this machine and the components emp machine are not dangerous and their use complies with standards.

ve devices used are designed not to provoke further risks and, above all, they cannot be

Use

The REKORD must be installed and used in the way laid down by the manufacturer. If th e key-cuttin g ma chine is used differently or for purposes differ ent from those describe d in this manual, the customer w danger to the operator or any third parties may arise from incorrect use of the machine. Negligence in the use of the machine or failure on the given in this manual are not covered by the guarantee and the manufacturer declines all responsibility in such cases.

It is therefore indispensable to read the operating manual carefully i of the REKORD and benefit from its potential.

ill forego any rights he may have over SILCA S.p.A. Furthermore, unforeseen

Instructions manual

The instructions manual provided with the machine is essential to its proper use and to carry out the necessary maintenance. We therefore recommend protecting the manual from damage in a safe sheltered place, easily to hand for quick consultation.

devices for the operator.

ne warning the operator to u

part of the operator to

n order to make the best us

se goggles during the

loyed during use of the

observe the instructions

Further Risks

There are no further risks arising from the use of the machine.

Protection and safety precautions for the operator

The REKORD key-cutting machine is built entirely to standards. The operations for which it has been designed are easily carried out at no risk to the operator. The a doption o f g eneral safety precautions (wearing pro tective gog gles) an d observatio n of the instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate. The REKORD key-cutting machine is designed with features which make it completely safe in all its parts.

Power supply

•

The key-cutting machine is powered by electricity supplied through a separable earthed plug.

Start-up

•

The machine is started up:

- Activating the safety main switch on the right-han

- Activating

• Maintenance

The operations to regulate, service, repair and clean the mach safest way possible. There is no danger of removable parts being re-placed wrongly or unsafely.

• Machine Identification

The REKOR D key-cutting machine is provi ded w ith an iden tification la number (fig. 2).

the motor on switch the le

ft-hand side.

d side of the machine.

ine have been devised in the simplest and

bel w hich show s the seria l

Fig. 2

4 Copyright Silca 2 007

(*) see chap. 9 "DISPOSING OF MACHINE", page 28.

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Operating manual - English REKORD

490

540

380

Keep dry This side up

Handle with care

1 TRANSPORT

The REKOR D key-cutting machin e is easily transpor ted an d is not da ngerous to ha ndle. The packed machine can be carried by one person.

1.1

Packing

The REKORD is packed in a strong cardboard box, the dimensions of which are shown in fig. 3, sufficiently robust to be used for storing the machine for long periods. Inside the box the machine is enclosed in two expanded polymer shells. The shells and cardboard box ensure safe transportation and protect the machine and all its parts.

Fig. 3

1.2

1.3

1.4

Transport

To avoid damaging th e R EKORD it must alw ays be tr ansported in its packin g case. This will prevent sudden movements or rough handling from damaging the machine, persons or things.

Unpacking

To remove the machine from the packing box:

1) cut the straps with scissors and remove.

2) prise off the staples.

3) open the box without damaging it as it may be used again (e.g. removal for repairs or servicing).

4) check the contents of the box, which should comprise:

- 1 REKOR

- 1 set of documents, including: operatin

- 1 connecting wi

- 1 carriage lever handle;

- 1 tool kit.

5) remove the key-cutting machine from the protective shell.

D key-cutting machine packed in a protective shell.

g manual, spare parts list and guarantee.

re.

s, dispatch to the manufacturers

Handling the machine

When the REKORD has been unpacked, place it directly on its workbench. This operation can be carried out by one person, firmly holdin the machine.

g the base, and no other part, to lift and carry

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REKORD Operating manual - English

B CA C1

F L M

2 WORKING PARTS

Fig. 4

A-carriage lever handle B-carriage release lever C-chippings tray C1 - tool tray D-carriage movement lever E-clamps F-clamp knobs G - gauge knobs H-gauge tabs H1 - lamp I - tracer point J-tracer point locking grub screw

centesimal ring

K L - cutting tool M - top cover

motor on switch

NO - main switch P-brush Q - protective pad R-clamp carriage S - motor U - fuses V-supply socket W - protective belt cover

6 Copyright Silca 2 007

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Operating manual - English REKORD

3 MACHINE DESCRIPTION

REKORD is a professional cutting machine for flat keys used with cylinder, car locks and cruciform keys. The main parts of the machine are described below:

Main switch

The ke y-cutting machine is co nnected to a power supply so cket provided wit h a differentia l switch. Pressing the switch (O) pow ers the machine a nd illuminates th e wa rning light (H1) to indicate that current is on.

ATTENTION: Switch (O) is electromagnetic, in the event of a power failure it goes out automatically. Wh

Motor on switch

The motor on switch (N) is placed on the left-hand side of the REKORD key-cutting machine.

ATTENTION: the i lluminated switch remains on to indicate that the key-cutting machine has been sta

(cutter in motion).

Motor and transmission unit

The motor has belt transmission. The transmission unit is placed on the left of the motor and activates the brush (P) and cutting tool (L). These components are protected by two covers:

protective

top cover (M)

Clamp carriage

The clamp carriage (R) consisting of two clamps, is fitted to the horizontal movement carriage, controlled by lever (D) and is provided with a handle (A) under which can be found the carriage release button (B). The carriage movement by means of gears, allows high precision movements which greatly facilitate all cutting operations. The carriage is fully protected by chippings from the work process. The machine is designed with a ramp along which chippings can fall into the special chippings tray (C), placed under the carriage and easily removable for emptying and cleaning.

en electricity is restored it must be reset manually to power the machine again.

belt cover (W),

a special pan el designed to

prevent the accumula tion of dust an d

rted

Cutting unit

The cutting unit contains the actual working parts of the REKORD key-cutting machine, which operate together to cut and finish keys "read" from the originals. The working parts are described below:

Brush

•

ush (P) is used to eliminate burrs from the cuts and is made of non-abrasive materia

The br

Cutting Tool

•

The cutting to super rapid steel and is protected by a special cover (M) to ensure safe operation.

Tracer point

•

The tracer poi of the machine base. A centesimal ring (K) ensures regulation of the depth.

Clam

•

The clamps (E) have four sides which profile (fig. 13-B).

Clamp knobs

•

The clamps a re locked by two anatomical knobs (F) which ensure perfect grip on the keys with only slight locking pressure.

Calibration tabs

•

The

clamps have two gauge tabs (H) with which to adjust key alignment.

ol (L) is the part of the REKOR D used for cutting key blanks. The cutting tool is in H SS

nt (I), used for reading the profile of the ke

rotate to allow the key to be perfectly secured on its b

y to be copied, is housed

on the left-hand side

ack or in

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REKORD Operating manual - English

3.1

Technical Data

ELECTRICAL PROPERTIES:

- 230V - 50/60Hz 370W 2A

- 120V - 60Hz 560W 4,6A

CUTTING TOOL: HSS Super Rapid Steel

MOTOR: One-speed single phase

- 230V - 50/60Hz; 1350/1620 rpm 0,18 Kw

- 120V-60Hz; 1620 rpm 0,18 Kw

MOVEMENTS: by gear on rectified carriage

CLAMP: rotating with four sides, high precision

MAXIMUM LENGTH OF CUTS: 43 mm (carriage run)

DIMENSIONS: width: 330mm (with max. lever encumbra

SONOROUS PRESSURE: Leq. = 82.5 dB (brass keys) SONOROUS PRESSURE: Leq. = 87.5 dB (iron keys) Note: the equivalent sonorous pressure for the iron keys during the normal use (around 5

it is inferior to 85 dB.

WEIGHT: 19 kg.

nce 510mm) depth:

430mm height: 270mm

0 keys a day)

8 Copyright Silca 2 007

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Operating manual - English REKORD

black

red

Feeder (lamp)

6 LED circuit board

brown

light bluelight blue

brown

yellow/green

()

(lamp)

3.2

Electric circuit

The REKORD key-cutting machine is provided with a single phase one-speed motor;

1350 rpm, consumes approx

- 1620

- 1620 rpm,

rpm, consumes approximately 0.18 Kw, absorption 2A

consumes approximately

The main parts of the electric circuit on the REKORD are listed below:

Main plug with fuses

2) Safety main switch

3) Illuminated switch

4) Motor: 230V a.c. 50/60Hz

5) Condenser

6) Feeder

7) 6 LED circuit board (lamp)

imately 0.18 Kw, absorption 2A

0.18 kw,

absorption

- (120V a.c. 60Hz)

(230V-50Hz) (230V-60Hz)

4,6A (120V-60Hz)

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REKORD Operating manual - English

ADHESIVE LABEL “DANGEROUS MOBILE PARTS”

STEEL PIN Ø 1,20 2 pcs

STEEL PIN Ø 1,70 2 pcs

STEEL BAR 2 pcs

5X20 FUSES (2 pcs) 4 Amps rapid (230V)

8 Amps rapid (120V)

2,5 mm ALLEN KEY

3 mm ALLEN KEY

19 mm SPANNER

10 mm SPANNER

CUTTING TOOL UNCLAMPING PIN

ADJUSTING BAR 2 pcs

4 mm ALLEN KEY

5 mm ALLEN KEY

ATTENTION

DANGEROUS

MOBILE PARTS

4 ACCESSORIES PROVIDED

To ensure trouble-free working with the REKORD, it is advisable to always have certain spare parts on hand. It is advisable to always have a tool box containing: tools, cutting tools, brushes, belts and small replacement parts. REKORD is supplied with a full range of accessories.

Fig. 5

The accessories provided by Si lca are all that is ne cessary to ca machine is designed.

rry out the operations fo

r which the

10 Copyright Silca 2 007

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Operating manual - English REKORD

5 MACHINE INSTALLATION AND PREPARATION

The REKORD key-cutting machine can be installed by the purchaser and does not require any special skills. However, some checks and preparation for use need to be carried out by the operator.

5.1

5.2

5.3

ATTENTION:

Checking for damage

The REKORD key-cutting ma chine is solid and compact an d w ill not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual. However, it is always advisable to check that the machine has not suffered any damage.

Environmental conditions

To ensure that the best use is made of the REKORD key-cutting machine, certain parameters must be borne in mind:

damp, bad

The id

relative humidity: approx. 60%

ly ventilated sites should be avoided.

eal conditions for the machine are

mperat

ure:

from 0 to 40°C

Positioning

Place the key-cutting machine on a horizontal surface, solid enough to take the weight (19 Kg). To facilitate operation and maintenance, install the machine with a space of at least 200 mm on all (fig. 6). Ensure that the machine stands pe rfectly balanced on the four fee t. Vibration is avoided wh en th e machine is properly set on the horizontal plane.

ensure that the machine voltage is earthed and provided with a differential switch.

the same as that of the mains, which must be properly

sides

Fig. 6

200 mm

Page 14

REKORD Operating manual - English

electricity supply

power cable

5.4

Fig. 7

5.5

Removing the blocks

Remove the 2 blocks: on the carriage movement and between cutter and jaw (fig. 7).

Separate parts

The separately pa cked pa rts must b e installed on th e REKORD ke y-cutting machine by the purchaser,

Connection wire

Connect the key-cutting machine p ower cable to the electricity mains (fig. 8).

as follows:

5.6

Fig. 8

Carriage lever handle

Screw the carriage handle as shown in fig. 9.

Fig. 9

Connection to the mains

For the safety of the operator and the machine it is important to ensure that the machine is connected to the proper mains voltage by means of an earthed differential switch.

12 Copyright Silca 2 007

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Operating manual - English REKORD

ABD

THE USE OF PROTECTIVE GOGGLES IS COMPULSORY

ATTENTION

DANGEROUS

MOBILE PARTS

Place the adhesive label “Dangerous mobile parts” (ch .4, p age 10 ) as shown.

5.7

Description of work station

The key-cutting machine needs only one operator, who has the following controls at his/her disposal:

- Switch on the lamp by activating the main switch (O) located on the right-hand side of the machine.

- The motor on switch (N), located on the left-hand side of the machine has a warning light to show that the key-cutting machine is live.

rriage movement lever (D)

handle lever (A)

rriage

Gaug

release lever (B)

e knob (G).

Fig. 10



5.8 Graphics

Page 16

REKORD Operating manual - English

cutting

I II III IV V VI

cutting

space

depth

6 MACHINE REGULATION AND UTILIZATION

6.1

6.2

Checking and setting

The cutting tool on the REKOR D is the part used to cut the ke y blanks and sho uld be period ically checked and replaced, if necessary. Every time the cutting tool is changed, and during periodical operational tests, check calibration.

Calibration

The REKORD key-cutting machine requires two types of calibration: axis and depth.

Axis calibration:

Axis calibration is regulation of the space between the stop and the cuts (fig. 11). The axis setting for the REKORD is fixed and is established on assembly in our workshops

Fig. 11

Depth calibration:

Depth calibration is regulation of the cutting depth (fig. 11-A). Proceed as follows:

Ensu

5) Release the carriage by raising the release lever

ATTENTION: each notch on the centesimal ring corresponds to 0,025 mm (fig. 12-A).

10)

re that the key-cutting

Place the adju

eck that the adjusting keys adhere properl

Ch Turn the

keys (fig. 12-B). Lower the gauge rod (G).

ise the

Ra Take the keys into contact with the cutting too Turn the

places. If necessary, regul

a) b) c)

Repeat these operations until regulation is complete, then tighten the tracer point locking grub scre (J).

sting keys (provided) on

gauge rod (G) to

carriage and take up to the cutti

cutting

loosen the screw holding the tracer point (J). turn the grub screw (K) clockwise to advance the tracer point. turn the grub screw (K) anticlockwise to return.

tool anticlockwise manually and

ate the depth of

machine is off by unplugging the power cable.

the clamps (fig. 12-B).

y to the clamps (fig. 12-B).

wards the ope

rator so that the gauges come into contact with the adjusting

(B) (fig. 4).

ng tool.

l and tracer point.

check that it skims the adjusting keys in several

the cut with the micrometric tracer point, as follows:

14 Copyright Silca 2 007

Page 17

Operating manual - English REKORD

0,025 mm

0,1 mm

Fig. 12

Page 18

REKORD Operating manual - English

SOFER Version

ATTENTION:

7.1

KEY CUTTING

for complete safety during the cutting operations, take the following precautions:

- Always work with dry hands.

- Check that the machine is properly earthed.

- Wear protective goggles even if the machine has a protective shield over the cutting tool.

- Start the motor (switch N) only after completing th keys, etc.).

- Keep hands away from the cutting tool in motion.

Key cutting

1) Turn the clamps to find the appropriate side for securing the key (fig. -B). Loosen the knobs (F)

3) Raise the lower part of the clamps and turn to the req

- Side A of the clamp: for keys to be fitted on their backs (fig. -B)

- Side B of the cl

mm (fig. -B))

- Side C and D of the clam

Securing the keys in the jaws

Position the original key (left-hand jaw) and key blank (right-hand jaw), ensuring that:

the keys are p

a) b) the key stop is resting against the calibration tabs (H);

2) secure the keys by closing the clamps with the knobs (F).

by a couple of turns (fig. -A).

amp: fo

r keys placed on their backs and having cuts with a depth of less than 3,9

p: for keys to be cut on both sides and locked on the groove (fig. -B)

ositioned and secured in the clamp;

ations on the carriage (securing the

e oper

uired position:

Fig. 13

16 Copyright Silca 2 007

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Operating manual - English REKORD

BRAZIL version

key blank

original key

Key cutting

When the R EKORD key-cutting machine has been turned on by means of switch (O) it i s ready for cutting:

1) Make sure the gauge rod (G) has been lowered. Take the carriage up to the tracer point and cutting tool

3) To copy the key, move the carriage sideways from right to left by

4) Turn off the machine with main witch (O) before removing the duplicated key.

5) Remove the keys from the clamps.

6) Turn on the machine with switch (O) and smooth off the ke

by releasing the push lever (B).

means of the lever (D).

y edges by means of the brush (P).

Fig. 14

Page 20

REKORD Operating manual - English

AB C

Using the accessories

The accessories provided with the REKORD to assist key-cutting are:

-pins

- bars.

Using the pins

The pins must be inserted between the bottom of the jaw and the back of the key for keys with narrow stems, and their purpose is to ensure that the key protrudes sufficiently to be cut properly (fig. 15, fig. 15-C). For keys with narrow, thin stems, two pins must be used (fi g. 15-B), the second one to give a secure

ATTENTION:

grip on the key. If the key thickness is too fine to used (fig. 15-A).

the pins with the same diameters for locking both the original and the key blank.

provided have two different diamet

guarantee a good grip in

ers: 1,20 mm and 1,70 mm. It is essential to use pins

the clamps, a pin must be

Fig. 15

18 Copyright Silca 2 007

Page 21

Operating manual - English REKORD

bar

sing the bars

The bars provided are used for cutting pin keys and as a tip rest for locking keys with no stop (fig. 16).

Cutting pin keys using bars

The pin keys (90°) can be cut with the REKORD clamps and the aid of the bars.

Positioning pin keys:

1) Leave the gauges in the idle position.

2) Insert the bars with neck into the slot in the clamps.

3) Butt the key stop against the bars (fig. 16).

4) Secure the keys in the clamps.

5) Remove the bars from the clamp grooves tool.

6) Cut the first side.

7) Repeat the operation, turning the keys in the same direction for the other positions.

to prevent it being touched by the tracer point or cutting

Fig. 16

Tip stop with a bar

The bars can be used with keys which have no stop (fig. 16). Proceed as follows:

1) Leave the gauges in the idle position.

2) Insert the bars into the slot in the clamps.

3) Rest the tip of the key against the bar.

4) Secure the key and remove the bar.

Fig. 17

Page 22

REKORD Operating manual - English

locking rod

loosen

tighten

8 MAINTENANCE

ATTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only if original

spare parts provided by the manufacturer are used.

Although the REKORD key-cutting machin e does not r equire special maintenance, it is advisabl e to check and, if necessary, replace the parts subject to wear, such as: the belt, cutting tool, brush, tracer point. Replacement is simple and can be carried out by the operator.

CLEANING

Keep the carriage and clamps free of chippings from the cutting operations by cleaning with a dry brush.

ATTENTION:

ATTENTION: to keep the machine well maintained we recommend using protective oil, e.g. WD40 or similar,

do not use compressed air!

applied to the burnished mechanical parts. This prevents oxidation of the parts in question (clamps, guides, carriages, etc.). Do not contaminate the electronic parts with the oil.

Before starting any type of maintenance (checks or re

never carry out maintenance or servicing with the machine switched on

always remove the mains

follow all the instructions in the

use original spare parts.

always check that an

plug.

manual to the letter.

y screws or nu

ts removed when replacing a piece are properly tightened.

placements), read the instructions below:

8.1

ATTENTION:

ATTENTION: the tool rotates clockwise.

Replacing the cutting tool

In order to substitute the cutting tool you don’t need to remove the cutting tool cover. To replace a worn cutting tool, proceed as follows:

remove the mains plug

Slot the locking rod (standard) into

2) Use the spanner provided to loosen the cutting too

the thread is left-handed.

3) Remove the w

4) Carefully clean the new cutting tool and its seat.

5) Install the new cutting tool and tighten the nut.

move the locking pi

orn cutting tool.

the hole of the cutting tool shaft (fig. 18).

l locking the nut.

Fig. 18

20 Copyright Silca 2 007

Page 23

Operating manual - English REKORD

locking

brush holding

rod

screw

loosen

tighten

8.2 Replacing the brush

When the brush no longer cleans off the burrs it must be replaced as follows:

ATTENTION:

remove the mains plug

1) Place the locking rod (provid

Use the Allen wrench (provided) to loosen the screw holding the brush in place (fig. 19).

3) Replace the brush and tighten the screw with the Allen wrench.

4) Remove the spanner from the motor shaft.

ed) in position on the motor shaft.

Fig. 19

8.3 Replacing and/or tightening the belt

Worn or loose belts (T) must be replaced or adjusted so as to ensure safe and proper operation of the cutting tool/ brush.

Tension:

ATTENTION: remove the mains plug.

1) Remove the two protective pads (Q) (fig.4, page

6).

2) Loosen the 3 screws (M1) and remove the top cover (M).

3) Loo

sen the 4 screws (S1) of the plate motor (fig.

22).

4) Push the motor down until the proper belt tension is obtained.

5) Tighten the four screws.

Fig. 20

Replacement:

ATTENTION:

remove the mains plug.

1) Remove the two protective pads (Q).

2) Loosen the 3 screws (M1) and remove the top cover (M).

3) Remove the brush (fig. 19).

4) Remove the 3 screw (M2) (fig. 19) to remove the protective cover (fig. 22)

5)  Loosen the 4 screws (S1) of the plate motor (fig.

22)

6) Raise the motor and remove the worn belt.

7) Fit the new belt.

8)  Replace the motor in its previous position.

9) Tighten the 4 screws.

10) Replace the belt cover

11) Replace the brush

12) Replace the top cover

Fig. 21

Page 24

REKORD Operating manual - English

SS1

K J I

Fig. 22

 FOR VERSIONS WITH BELT TIGHTENERS (P1) (Fig.23)

- Loosen the screw (P2) and raise the belt tightener in order to remove the belt.

- Push the belt tightener downwards to tighten the belt.

- Secure the belt tightener with the screw (P2).

FOR VERSIONS WITH BELT TIGHTENERS (P1) (Fig.23)

- Push the belt tightener downwards to tighten the belt.

- Secure the belt tightener with the screw (P2).

8.4 Replacing the tracer point

To replace the tracer point (I) (fig. 25), proceed as follows:

ATTENTION:

remove the mains plug

1) Remove the two prot

2) Loosen the 3 screws (M1) and remove the top cover (M).

3) Loosen the screw (K1).

4) Loosen the grub screw (J).

5) Loosen the tracer point by turning it an

6) Fit the new tracer point and screw down to the end of run.

7) Tighten the grub screw (J).

8) Tighten the screw (K1).

9) Re-set the machine as described in chap. 6, page 14.

ective pads (Q).

ticlockwise un

Fig. 23

til is fully released.

Fig. 24

22 Copyright Silca 2 007

Fig. 25

Page 25

Operating manual - English REKORD

allen wrench

0,1 mm

spanner

fuse box

8.5 Regulating carriage depth

The carriage on the REKORD can be regulated to protect the clamps from coming into contact with the tracer point or cutting tool.

ATTENTION: the play between cutting tool/trac

Should it be different from this

ATTENTION: re

move the mains plug.

1) Release the carriage, raise against the cutting tool and take to the end of its run (fig. 26).

2) Remove the chippings tray (C) and tool holder (C1).

3) Release the nut with the spanner (fig. 26).

4) Use the Allen wrench to screw or unscrew the grub screw in order to move the carriage away from or towards the tracer point and cutting tool.

5) Tighten the nut.

er point and clamps must be 0.1 mm.

, proceed as follows:

Fig. 26

8.6 Replacing the fuses

ATTENTION: remove the mains plug.

1) Unplug the power cable from the key-cutting machine socket.

2) Turn the key-cutting machine round so as to reach the fuse housing on the back.

3) Remove the fuses box placed below the key-cutting machine socket (V) (fig. 27).

4) Replace the fuses (U) (fig. 27).

5) Close the fuses box and connect the power cable.

ATTENTION: fuses must always be replaced with others of the

Amps for 230V; 8 Amps for 120V.

same type (rapid) and with the

same Amps (4

Fig. 27

Page 26

REKORD Operating manual - English

8.7 Access to the lower part

ATTENTION:

remove the mains plug

1) Detach the wire from the key-cutting machine socket. Remove the double box (tool holder/swarf tray) (C) and (C1).

3) Turn the machine over onto its back.

4) Loosen the 6 screws (Y) to remove the bottom grate.

Fig. 28

8.8 Replacing main switch

ATTENTION:

remove the mains plug

1) Access the bottom part (see ch. 8.7).

2) Detach the 4 connectors (Y1) paying special atten

3) Use a screwd

4) Fit the new main sw

5) Reconnect the 4 connectors (Y1).

6) Replace the bottom grate and

7) Turn the machine back into place on the work bench.

river to lower the internal tabs fixing the switch, then pull it out.

itch.

tion to their position.

secure with the screws (Y) (fig. 28).

Fig. 29

24 Copyright Silca 2 007

Page 27

Operating manual - English REKORD

8.9 Replacing motor/condenser

Motor

ATTENTION:

remove the mains plug

1) Remove the two protective pads (Q).

2) Loosen the 3 screws (M1) and remove the top cover

3) Detach the 4 co nnectors (S2 switch.

4) Loosen the 4 screws (S1) ( fig. 22 ) on the motor fixing plate and remove the belt.

5) Loosen completely only the 2 lower screws (S1) the motor fixing plate and pull downwards.

) from the mo tor o n

ATTENTION:

Condenser

Fig. 30

remove the mains plug

- Access the bottom part (see ch. 8.7)

- Remove the motor (see ch. 8.9 - Replacing motor)

- Loosen the nut (Z) (fig. 32) and remove together with the washer.

- Loosen the 4 screws (S4) on the motor box and remove.

- Loosen the 2 condenser connection screws (X1).

- Loosen the nut on the wire grommet (X) and remove the conde

- Fit the new conden ser, ta nut (X) replace the motor box and secure with the 4 screws (X1).

- Tighten the grommet nut (X), rep lace the motor box and secure with the 4 screws (S4).

eplace the condenser (see points 9 to 13).

- R

- Loosen the 4 screws (S3) on the motor fixing plate.

- Secure the new motor on the fi xing pla te with the screw (S3).

- Replace the motor.

6) Place the machine in position on the work bench.

7) Install the belt and tighten the 4 screws (S1) (fig. 22) of the plate motor.

8) Connect the 4 connectors (S2) (fig. 30) to the motor on switch and fit the earth wire to its screw with the nut (S5) (fig. 34).

9) Replace the condenser and secure with washer and nut.

10) Replace the bottom grate and secure with the screws (Y) (fig. 28).

11) Place the machine in position on the work bench.

12) Replace the top cover and secure with the 3 screws (M1).

13) Replace the protective pads (Q).

nser.

king the wire through the

Fig. 31

Fig. 32

Fig. 33

Page 28

REKORD Operating manual - English

Fig. 34

8.10 Replacing lamp feed (transformer)

ATTENTION:

remove the mains plug

1) Access the bottom part (see ch. 8.7).

2) Loosen the 2 low voltage connector screws (Q1) remove and place in their seat on the n mer, securing with the 2 screws.

3) Loosen the 2 mains connector screws (Q3) remove and place in their seat on the new transformer, securing with the 2 screws.

4) Loosen the screws (Q2) fixing the transfo

5) Place the new

6) Replace the bottom grate and secure with the screws (Y) (fig.28, page 24).

7) Place the machine in position on the work bench.

ew transfor-

rmer to the bottom plate and remove.

transformer in position and secure with the screws (Q2).

Fig. 35

8.11 Replacing lamp set/lamp protection

Lamp set

ATTENTION:

26 Copyright Silca 2 007

remove the mains plug

1) Remove the two protective pads (Q).

2) Loosen the 3 screws (M1) and remove the top cover (M).

3) Access the bottom part (see ch. 8.7).

4) Loosen the 2 low voltage connector screws (Q1) and remove them.

5) Position the machine upright again.

6) Loosen the 2 lamp fixing screws (L1) and remove.

7) Replace the top cover and secure wi

8) Turn the machine over onto its back.

Connect the 2 connectors in the low voltage supply o

10) Replace the bottom grate and secure with the screws (Y) (fig. 28).

11) Place the machine in position on the work bench.

th the 3 screws (M1).

utlet seat and secure w

Fig. 36

ith the 2 screws (Q1).

Page 29

Operating manual - English REKORD

Lamp protection

ATTENTION:

remove the mains plug

1) Remove the two protective pads (Q)

2) Loosen the 3 screws (M1) and remove the top cover (M).

3) Loosen the 2 lamp fixing screws (L1) and remove.

4) Loosen the 2 screws (L2) in order to remove the lamp protection (L3).

5) Fit the new protection and secure with the 2 screws (L2)

6) Replace the lamp unit and secure with the 2 screws (L1) making sure the wiring is positioned towards the bottom of the machine.

7) Replace the top cover and secure wi

th the 3 screws (M1).

Fig. 37

8.12 Replacing motor on switch

ATTENTION:

remove the mains plug

1) Access the bottom part (see ch. 8.7).

2) Detach the 4 connectors (S2) (fig. 39) paying specia

3) Use a screwdriver to turn down the internal switch fixing tabs and pull it out.

4) Fit the new switch in its seat and reconnect the 4 con position.

5) Replace the bottom grate and secure with the screws (Y) (fig. 28).

6) Place the machine upright on the work bench.

l attention to their position.

nectors (S2) paying special attention to th

Fig. 38

eir

Fig. 39

Page 30

REKORD Operating manual - English

9 DISPOSING OF MACHINE

EU regulations establish special arrangements for the disposal of waste (**).

Waste deriving from cutting operations

Although residue coming from the key-cutting operations is classified as special waste, it is included in solid urban waste (SUW) as metal wool. Such waste is sorted according to its classification under current Italian and EU law and consigned to the proper disposal units. Cases where waste can be considered contaminated or containing toxic/harmful substances sufficient to transform it from SUW to toxic/harmful waste, are listed in the enclosures to current Italian and EU waste disposal regulations. Re-cycling is a recommended ecological practice.

Packing

The REKORD is consigned in a cardboard packing box which can be re-used if undamaged. When it is to b e thrown awa y it is cl assified as solid urban waste and should be placed i n the special pa per collecting bins. The protective shell containing the ma chine is in polymer, classified as SUW, and can th erefore placed in an ordinary waste bin.

INFORMATION FOR USERS

as per art. 10 of Directive 2002/96/CE of 27/01/2003

regarding waste from electric and electronic appliances (RAEE),

• The symbol illustrated above, also found on the machine, indicates that it has been placed on the market and must be included in separ ate rubbish collection when t he user wishes to dis pose of it (including all components, sub-assemblies and consumables that are integrated in the product).

• For informatio n about the collection sys tem for su ch applianc es please c ontact SILCA S.p.A. or another subject registered in the various National Rolls for other countries in the European Union. Household waste (or of similar origin) can be included in the separate collection system for urban waste.

• On purchasing a new appliance of equivalent type, the old one can be consigned to the dealer. The dealer will then contact whoever is responsible for collecting the appliance.

• Suitable separate collection of the unused appliance and its dispatch for treatment, recove ry and environmentally compatible disposal, makes it possible to avoid potential negative effects on the environment and human health, and aids recycling and the recovery of the materials used.

• Unauthorised disposal of the product by u sers involves the application of the s anctions provided for in received Directives 91/156/CE and 91/689/CE

(**) "Waste" is any substance or object deriving from human activity or natural cycles, thrown away or to be thrown away.

28 Copyright Silca 2 007

Page 31

Operating manual - English REKORD

10 ASSISTANCE

Silca provides full assistance to purchasers of the REKORD key-cutting machine. To ensure complete safety for the operator, any job not specified in this ma by the manufacturer or in the special Service Centres recommended by Silca. On the back cover of th is manual is a list of the manufacturer’s add resses; listed bel ow are the addresses of specialised Service Centres.

10.1 How to request service

The guarantee attached to R EKORD key-cutti ng machines ensures fre e repai rs or repl acements of faulty parts within 24 months of purchase. All other service calls must be arranged by the customer with Silca or with a Silca service centre.

nual should be carried out

Page 32

VITTORIO VENETO 24/03/2011

CE DECLARATION OF MACHINE COMPLIANCE

SILCA S.p.A. - VIA PODGORA 20 ( Z.I.) 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX. 0438 913800

Declares under its own responsibility that the Key-cutting machine model

REKORD

complies with the requirements of the following European Directives:

European Union DIRECTIVE 2006/42/CE (Machines)

and with the EN 12100-1:2003 / EN 12100-2:2003 Standards

European Union DIRECTIVE 2004/108/CE

and with the EN 55022 : 1998 + A1 : 2000 + A2 : 2003 EN 61000 – 3 – 2 : 2000 + A2 : 2005 EN 61000 - 3 – 3 :1995 + A1 : 2001 Standards

European Union DIRECTIVE 2006/95/CE

and with the EN 60950 – 1 : 2006 Standards

Claudio Tomasella of the Silca S.p.A. Research & Development Division is authorized to create a Technical File.

General Manager Basic Production Center

(Electromagnetic Compatibility)

(Low Voltage ) | 07 |

Page 33

SERVICE CENTERS - CENTRI DI ASSISTENZA - KUNDENDIENSTZENTREN - CENTRES D’ASSISTANCE

CENTROS DE ASISTENCIA - CENTROS DE ASSISTÊNCIA - BIJSTANDSCENTRA

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Distribuidora

Frappampino S.r.l.

Locksmiths' Supply Co.

Pty Ltd.

Erwe Gmbh Feldgasse, 16 Feldkirchen A-9560 +43-42762816

Duitman Bvba Zinkstraat 13 Halle 1500 +32-2-3831620

Kaba Do Brasil Ltda.

Intesa S.r.l. 1, Kukush Sofia 01309 +359-2-8211425

Diallo Mamoudou

Silca China Xinhua Industrial Zone

Flexon Llaves S.A.

Ferrotechna d.o.o. Japodska, 66c Pula 52100

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SILCA GmbH Siemensstrasse, 33 Velbert 42551 +49-2051-2710

Chrisikos K. Ioannhs 7 Pipsou St. Thessalonik

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Professional Lock Centre

Co. Ltd.

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Ltd.

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Supply Ltd.

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Clover Co. Ltd

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Page 34

COUNTRY COMPANY ADDRESS CITY

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Zealand Nigeria

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Kingdom U.S.A.

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MPPS Ltd. P.O. Box 31347 Nairobi

Hasawi & Sabano Co.

For Gen.Trad.

Solo F Ltd. Salaspils 12 Riga 1057 +371-7278359

Mouawad Books &

Stationary Sarl.

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Unimark Ltd. 32, Zerafa Str. Hmr 03 Marsa +356-21-231540

Corporacion Cerrajera

Alba Sa De Cv

Davel Importacao

Comercio e Servicos

Baber LSC Limited

Chilex Security Products

Ltd.

Prodib Ab Montorgat 16 Eskilstuna 632 29 +46-16-168000

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Z.P.U.H. Expres

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Falagueira Ltda

Luso Chav'

M&C Business S.r.l.

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O.O.O. Peter Key Mihaylovsky Pereulok, 7b Saint Petersburg 198095 +7-812-2520241

Fahd Omar

Bamashmous Est.

Silkon D.O.O. 29, Novembra 70 Belgrade 11000 +381-11-2080200

Silca Soxxi Pte. Ltd.

H&B Slovakia s.r.o. Ovsistske Nam. 1 Bratislava 85104

Sanlic International (Pty)

Ltd.

Silca Key Systems S.A. C/Santander 73/A Barcelona 08020 +34-93-4981400

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Global Tecspro Ltd.

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SILCA Ltd.

Kaba Ilco Corp.

La Casa del Cerrajero

C.A.

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Mouawad Str. Mouawad

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Solat

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St.

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Page 35

SILCA S.p.A.

Via Podgora, 20 (Z.I.)

31029 VITTORIO VENETO (TV)

Tel. 0438 9136 Fax 0438 913800

E-mail: [email protected]

www.silca.biz

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