Silca Optika Operating Manual

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Operating manual

D433712XA

vers. 6.0

Page 2

© 2008 SILCA S.p.A - Vittorio Veneto This manual has been drawn up by SILCA S.p.A. All rights reserved. No part of this publication may be rep roduced or used in any form or by any means (pho tocopying,

microfilm or other) without the written permission of SILCA S.p.A.

Edition: February 2017

Printed in Vittorio Veneto by SILCA S.p.A. via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) - Italy

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INDEX

GUIDE TO CONSULTATION ....................................................................................................................1

GENERAL .................................................................................................................................................. 2

1 TRANSPORT ............................................................................................................................. 3

1.1 Packing ......................................................................................................................... 3

1.2 Transport ...................................................................................................................... 3

1.3 Unpacking the machine ................................................................................................ 3

1.4 Handling the machine ................................................................................................... 3

1.5 Checking for damage .................................................................................................... 3

2 ACCESSORIES PROVIDED ...................................................................................................... 4

3 DESCRIPTION OF DEVICE ....................................................................................................... 5

3.1 Main characteristics ...................................................................................................... 6

3.2 Technical Data ..............................................................................................................6

3.3 Main operating parts ..................................................................................................... 7

4 DEVICE INSTALLATION AND PREPARATION ....................................................................... 8

4.1 Separate Parts ..............................................................................................................8

4.2 Connection to external supply points ............................................................................ 8

4.3 Environmental conditions .............................................................................................. 8

4.4 Positioning .................................................................................................................... 9

4.5 Description of work station ............................................................................................ 9

5 USING OPTIKA ........................................................................................................................ 10

5.1 Optika’s software update ............................................................................................ 10

5.2 Interface flow on the machine ..................................................................................... 10

5.3 Initial operations ..........................................................................................................10

5.4 Fitting or removing the key into or from the clamp ...................................................... 11

5.4.1 Key insertion ................................................................................................................. 12

5.4.2 Bit key insertion with ligth shade device ....................................................................... 12

5.4.3 Key removal .................................................................................................................. 12

5.4.4 Fitting of SHOULDER STOP key with adapter (code D737017ZB) ............................. 14

6 INSTRUCTIONS FOR USE ...................................................................................................... 15

6.1 Key search ..................................................................................................................15

6.1.1 KEY POSITIONING ...................................................................................................... 16

6.1.2 STEP 1: VIEWING THE CUTS .................................................................................... 17

6.1.3 STEP 2: VIEWING THE PROFILE .............................................................................. 18

6.1.4 SPECIAL CASES ......................................................................................................... 21

6.1.5 SUPPLEMENTARY SEARCH DATA ........................................................................... 23

6.1.6 POSSIBLE ERRORS IN THE “KEY SEARCH” FUNCTION ......................................... 25

6.2 Key Matching .............................................................................................................. 26

6.2.1 MATCHING FROM "NEW READING" .......................................................................... 27

6.2.2 MATCHING FROM "LAST READING" ......................................................................... 35

6.2.3 POSSIBLE ERRORS DURING "CUT MATCHING" ..................................................... 35

6.3 Key copy ..................................................................................................................... 37

6.3.1 Transmission from main menu ..................................................................................... 37

6.3.2 Transmission at the end of a search ............................................................................ 38

6.3.3 Possible errors during communication with the key-cutting machine ........................... 38

6.4 Options ....................................................................................................................... 39

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6.4.1 MACHINE DATA .......................................................................................................... 39

6.4.2 LANGUAGE .................................................................................................................39

6.4.3 USER PROFILES ........................................................................................................ 40

6.4.4 KEYS IN STOCK .......................................................................................................... 41

6.4.5 SEARCH TYPE ............................................................................................................ 41

6.4.6 MATCHING TYPE ........................................................................................................ 41

6.4.7 TEST HARDWARE ...................................................................................................... 42

6.4.7.1 CHECK ADJUSTMENT ......................................................................................... 42

6.4.7.2 CHECK PROFILE AREA ....................................................................................... 43

6.4.7.3 CHECK CUTS AREA .............................................................................................44

6.4.7.4 TELECAMERA and LED ........................................................................................ 44

6.4.7.5 DISPLAY ................................................................................................................44

6.4.7.6 KEYBOARD ........................................................................................................... 44

6.4.8 UPDATING OPTIKA INTERNAL PROGRAM ............................................................... 45

6.4.9 SERVICE MENU .......................................................................................................... 45

7 MAINTENANCE ....................................................................................................................... 46

7.1 Clamp replacement .................................................................................................... 46

7.2 Clamp cleaning ........................................................................................................... 47

7.3 Check machine gauging ............................................................................................. 47

7.4 Knob replacement (ESC/ENTER) ............................................................................... 47

8 DISPOSING OF MACHINE ...................................................................................................... 48

9 AFTER-SALES SERVICE ........................................................................................................ 49

9.1 How to request service ............................................................................................... 49

Appendix 1 -

ELECTRIC DIAGRAMS

.................................................................................... I -IV

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Optika Operating manual - English

GUIDE TO CONSULTATION

This manual has been produced to serve as a guide for users of the to operate your machine safely and efficiently

OPTIKA

device. Read it carefully; it is essential if you wish

Consultation

The contents of the manual are divided into sections relating to

Transport and handling

Machine description and safety

Proper use

Maintenance

.................................................................................................................................. 5-6

................................................................................................................................... 7

...................................................................................................................... 1

........................................................................................................2-3-4

Technical terms

Common technical terms are used in this manual. To assist those with little experience of keys, below is an illustration of the terms most frequently used

Fig. 1

1) Head

2) Neck

3) Shoulder

4) Blade

5) Tip

6) Back

7) Cutting

8) Stem

9) Bit

10)Tip stop

11)Shoulder stop

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Operating manual - English Optika

GENERAL

The OPTIKA device has been designed according to the specifications of the Electromagnetic Compatibility Directives. From the design stage risks for the operator have been eliminated in all areas: transport, reading, regulation and maintenance. The material used in the manufacture of this device and components employed during its use are not dangerous and render OPTIKA compliant with directives.

Use

Instructions for installation and use of the OPTIKA device are those laid down by the manufacturer. If the device is used differently or for purposes different from those described in this manual, the customer will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen danger to the operator or any third parties may arise from incorrect use of the machine. Negligence in the use of the machine or failure on the part of the operator to observe the instructions given in this manual are not covered by the guarantee and the manufacturer declines all responsibility in such cases.

It is therefore indispensable to read the operating manual carefully in order to make the best use of the device and benefit from its potential

Instructions manual

The instructions manual provided with the machine is essential to its proper use and to carry out the necessary maintenance. We therefore recommend protecting th e ma nual f rom da mage in a saf e shelte red pl ace, easily t o hand

for quick consultation.

Further risks

There are no further risks arising from the use of the OPTIKA device.

Protection and safety precautions for the operator

The OPTIKA èdevice is built entirely to the Machine Directive. The operations for which it has been designed are easily carried out at no risk to the operator. The adoption of general safety precautions and observance of the instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate. The OPTIKA device is designed with features which make it completely safe in all its parts.

• Power supply

The device is powered by electricity through a 15 Vdc universal power supply unit, provided.

Attention: as the device has no master switch, it remains live when connected.

ATTENTION: if the power supply must be cut off, wait at least 10 seconds before re-connecting Optika to the

mains.

• Maintenance

The operations to regulate, service, repair and clean the machine have been devised in the simplest and safest way possible. There is no danger of removable parts being replaced wrongly or unsafely.

• Software Update

The machine can be updated by RS232 connection to a personal computer or by USB device prepared with the aid of the Key Reader Program (provided with the machine) or Silca Key Programs.

• Machine identification

The

OPTIKA

device is provided with an identification label that shows the serial number

(fig. 2).

Fig. 2

2 Copyright Silca 2017

(*)

see

ch.8 DISPOSAL, page 48.

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Optika Operating manual - English

315 mm

600 mm

530 mm

D D

B-C

1 TRANSPORT

The

OPTIKA

packed

device is easily transported and is not dangerous to handle. The device can be carried by one person, even when

1.1

Fig. 3

Packing

The OPTIKA device is packed in a strong cardboard box, the dimensions of which are shown in fig. 3 sufficiently robust to be used for storing the machine for long periods. Inside the packing box the device is fully prote ct ed by expanded pol ye thyle ne shells. The shells and cardboard box ensure safe transportation and protect the machine and all its parts.

1.2 Transport

To avoid damaging the OPTIKA it must always be transported in its packing case. This will prevent sudden movements or rough handling from damaging the machine, persons or things.

1.3 Unpacking the machine

ATTENTION: if the device comes from a cold environment, to preven t the effect of condensa tion on the devices

lenses it is necessary to wait a few hours before use (unpacking).

To remove the machine from the packing box:

1) Open the box without damaging it so that it may be used again (removals, dispatch to manufacturers for repairs or servicing).

2) Remove the upper protective panel (A) and the two blocks (B) and (C).

3) Check the contents of the box, which should comprise:

- 1 OPTIKA device enclosed in protective shells

- 1 power supply unit

- 1 accessories kit

- 1 set of documents, including: operating manual, spare parts list and guarantee

4) Take out the 2 side protection shells (D) by pulling them upwards.

5) Grip the two top cavities (F) and lift the machine.

1.4

ATTENTION: never lift the device by holding the clamp opening lever (B) (fig. 7, page 7).

Handling the machine

When the device has been unpacked, place it directly on its workbench. This operation can be carried out by one person, firmly hold in g the device gri ppi ng the two top ca vi tie s (F) or the base.

1.5

Checking for damage

OPTIKA is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual. However, it is alwa ys advisable to check that the machine has not suffered any damage.

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Operating manual - English Optika

Power supply unit

Serial cable

Power cable

Light shade device

for bit and pump keys

Setting template Z23

CD rom "Key Reader Program"

Cleaning tools

clamp cleaning brush

key cleaning brush

2 ACCESSORIES PROVIDED

The tools provided by Silca are those necessary and sufficient f or carryi ng out the op eratio ns invo lved.

4 Copyright Silca 2017

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Optika Operating manual - English

flat keys

head stop

flat keys

tip stop

male

bit keys

female

bit keys

keys

pump

shoulder stop

bit keys

key blank

profile

cut key

profile

3 DESCRIPTION OF DEVICE

OPTIKA is a key-reading device that incorporates high quality performance and precision. Optika reads a profile and recognises most flat, bit and double bit keys, subject to their being included in the Silca database.

(*) With a cut key the profile is read properly and

recognized only if the cuts have not touched or altered the part used for recognition. Example (fig. 4):

Fig. 4

(**) Shoulder stop keys are managed only in KEY MATCHING mode and need an optional adapter.

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Operating manual - English Optika

max.45mm

max. 40mm

max.8,5mm

Max key thickness

Max. reading area

or stem diameter

max. 40mm

knob/push buttonknob/push button

ENTERESC

3.1 Main characteristics

•KEY CLAMP

The standard clamp is universal and takes all keys provided by Silca. The clamp is opened and closed by means of a lever (B) (fig. 7, page 7). The clamp has a rotation system that facilitates alignment of the keys. To rotate the key simply move the lever to one side (B). The clamp is easily removed to facilitate cleaning and maintenance operations) (ch. 7.1, page 46).

Fig. 5

Fig. 6

• DISPLAY

The display located on the top of the device comprises 5 lines of 20 characters each.

• CONTROLS

The pointer is moved by rotating the two knobs clockwise or anticlockwise.

- Press ENTER to confirm your choice or the operation in progress.

- Press ESC to go back or abandon the operation in progress.

•STAND BY

When the device is connected and switched on it remains on, as it does not have a master switch. If it is not used within approximately 5 minutes of switching on, it automatically goes onto stand by, the display goes black and key illumination goes off. This also happens when the device is left in order to carry out a search for a key. In any case, just press or rotate one of the 2 knobs to reinstate normal operation.

Note: the Stand By function has been adopted to safeguard duration of the display.

• DATABASE

The database on the machine is a summary of all the profiles for keys produced by Silca and recognisable by the device (not the full Silca range).

3.2 Technical Data

DIMENSIONS: width: 190 mm - depth: 480 mm - height: 400 mm NET WEIGHT: 9Kg.

6 Copyright Silca 2017

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Optika Operating manual - English

3.3 Main operating parts

Fig. 7

OPTIKA device

A - Key clamp B - Clamp-opening lever C- Display D - ENTER Knob/push button E - ESC Knob/push button F - Illuminators G - Power supply socket H - Serial receptacle I - USB receptacle (slave) L - Double USB receptacle (master) M - Power supply unit

Fig. 8

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Operating manual - English Optika

power supply cable

4 DEVICE INSTALLATION AND PREPARATION

The device can be installed by the purchaser and does not require any special skills. However, some checks and preparation for use have to be carried out by the operator.

4.1 Separate Parts

Power supply cable and power supply unit

Connect OPTIKA to the power supply unit (M) and connect to the power source by means of the power supply cable (fig. 9).

Fig. 9

4.2

Connection to external supply points

For the protection of the device and the operator’s safety it is extremely important to ensure that it is connected to the power mains with the right voltage and by means of a properly earthed differential switch.

4.3 Environmental conditions

The OPTIKA device uses a series of instruments whos e operation could be significantly a ffected by the environment in which they work. The most suitable conditions for the device are:

• Temperature between +10° C e +40° C

• Relative humidity 60% (Max) (without condensation)

• It is in any case advisable to avoid excessively damp or badly ventilated areas.

Note:

like any device using lenses for reading images, whenever the temperature goes suddenly from low (0°C or lower) to high (20-25°C), the lenses may cloud and condensation form. In such cases the device must be placed in an area with constant temperature of 20°C if possible, until the condensation on the lenses evaporates and the device can operate in normal conditions

8 Copyright Silca 2017

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Optika Operating manual - English

200 mm

4.4 Positioning

Place the

OPTIKA

ATTENTION: position OPTIKA device away from sources of light (spotlights, lamps, etc....).

ATTENTION: it is advisable to place the device in a clean dust-free environment.

To facilitate use and maintenance, leave a clearance of at least 200 mm round the device

Check that the machine is firmly placed and steady; its horizontal position avoids obstacles during reading.

ATTENTION: make sure the device (power supply unit) voltage is suitable for your power sup ply, which s hould

be earthed and provided with a differential switch.

device on the mat provided, on a solid horizontal worktop suitable for the weight of the machine

(fig. 10).

(9 Kg).

Fig. 10

4.5 Description of work station

The device needs only one operator, who has the following controls at his/her disposal

- display (C);

- knob/push buttons (D) (E);

- clamp (A).

(fig. 7 a pag. 7):

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Operating manual - English Optika

push button/knobpush button/knob

ENTERESC

display

5USING OPTIKA

Note: the device may be used in Stand Alone mode or with the KEY READER PROGRAM provided with the machine.

The KRP program completes the machine functions by facilitating operations that would be difficult to manage through the device keypad and display. Such operations are:

• Assigning hook positions to customer key blank lists

• Preparing and running lists (filters) for own key stores

• Searching for profiles with more sophisticated filters (e.g. setting exact stem length...)

• Enlarging views of comparisons of profiles read with those in the Silca database.

• Updating Optika internal program.

5.1 Optika’s software update

To update Optika’s software, refer to instructions in chapter ch. 6.4.8, page 45.

5.2 Interface flow on the machine

Optika comes with:

- a graphics display of 5 lines and 20 characters

- 2 knobs/push buttons that move the display pointer up/down, right/left; functions are confirmed by

pressing the knobs.

Fig. 11

5.3 Initial operations

When the device is turned on, the display will show the following message:

Ver.Sw: 1.00.001 Ver.DB: 1.00

Note: only on initial start, the display will show the following message:

Italian *English French German Spanish

- Turn the ENTER knob clockwise and/or anticlockwise to scroll and select the various languages.

- Press the ENTER knob to confirm the selected language.

- After 20 seconds the display will show the device SW version and a message to wait for data loading

to be completed.

10 Copyright Silca 2017

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Optika Operating manual - English

- After a further 10 seconds the display will show the symbols for the functions involved:

Key search Key matching Key copy Options

The display shows the first function of ’

- To enter one of the 4 functions in the menu, just turn the ENTER push button/knob to select the

function (illuminated symbol and description) then press the ENTER push button.

- Press the ESC push button to leave the function.

Key search

’ already selected.

5.4 Fitting or removing the key into or from the clamp

WARNINGS

To read the key and use the machine properly remember that:

• To avoid condensations on the devices lenses, it is recommended to not move the

device from a cold environment to a warm environment. If this is the case, it is recommended to wait a few hours before use of the device.

• The key must be carefully cleaned. Any residue on the profile, such as grease,

deposits, filaments, dust or whatever, may cause errors (use the brush provided).

• The key must be of the required type (see ch.3).

• The key must not be all black (plastic or surface treat ment).

• For bit, double bit and pump keys the light shade adapter must be fitted.

• For bit keys with shoulder stop use the special adapter f or reading cuts and do not

use the light shield adapter, as profile reading and searching for this type of key are not managed.

• The key must be intact. If it is broken it must have a regular profile.

• The key must not be bent or twisted and the part to be read must be free of dents

(especially bumps in the material on the tip, or burrs).

• The key must be fitted into the centre of the clamp and not sloping (fig. 17). Make

sure it is not facing too far to the right or left (fig. 18).

• If the key is one of a bunch, it can still be read, as long as the clamp functions and

the key position are not affected.

• Only keys can be fitted into the Optika device clamp (for maximum dimensions see

fig. 5, page 6).

Fitting

Fig. 12

Note: make sure the clamp (which can be opened and rotated) is well centred and not turned fully left or right (fig. 12).

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Operating manual - English Optika

5.4.1 Key insertion

1) Take hold of the key head with one hand and with the

other lower the clamp opening lever (fig. 13).

2) With the clamp open fit the key, taking care that:

- the key is well centred on the clamp (not too far to the right or left) (fig. 18).

- it is aligned as well as possible (not turned right or left) (fig. 16).

3) For bit keys make sure the key head is aligned horizontally (see fig. 23, page 18).

Fig. 13

5.4.2 Bit key insertion with ligth shade device

Opening the light shade device:

Hold the side of the adapter and lift the closing tab.

Closing the light shade device:

Insert the key to be dimmed and close the adapter by lowering the lever until it clicks into place.

Fig. 14 - light shade device

5.4.3 Key removal

Removing

Note: the key must be removed only when the clamp is open. Removing it with the clamp closed will damage the illuminators and the key plate (glass).

1) Take hold of the key head with one hand and with the other lower the clamp opening lever (fig. 15).

2) With the clamp open, lift the key in it so that the glass plate is not scratched and remove the key.

3) Release the clamp opening lever.

Fig. 15

12 Copyright Silca 2017

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Optika Operating manual - English

NO! YES

Fig. 16

Fig. 17

Fig. 18

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Operating manual - English Optika

adapter for

shoulder stop keys

D737017ZB

5.4.4 Fitting of SHOULDER STOP key with adapter (code D737017ZB)

1) Lower the lever (B) on the clamp and fit the adapter all the wayup against the illuminators (fig. 20).

2) With the lever down fit the key with its stop up against the stop on the adapter (fig. 21).

ATTENTION: the bit must be facing left.

3) Release the lever and proceed with the operation in question.

Fig. 19

Fig. 20

Fig. 21

14 Copyright Silca 2017

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Optika Operating manual - English

Key search

Insert the key

6 INSTRUCTIONS FOR USE

The main functions that can be carried out on the OPTIKA device are:

- KEY SEARCH

- KEY MATCHING

- KEY COPY

- OPTIONS

6.1 Key search

• This function is used to detect/check the profile of an original key and find the corresponding reference if it is included in the Silca database.

• This function is used to detect the profile of a spare key (not Silca) when the Silca comparatives a re not known, by finding the corresponding reference (if in the Silca database).

• This function also reads cuts that can be used in the “Key Comparison” function.

Press ENTER; the display will show:

Select key type:

Flat - Shoulder stop Flat - Tip stop Bit male Bit female Pump

Turn the ENTER knob to select the type of key to be searched for (the descrip tion will be highli ghted by a yellow strip over black characters. Press the ENTER button and the display will show the message (the same for all types of keys):

Flat keys Bit keys

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Operating manual - English Optika

Example: FLAT - SHOULDER STOP Example: DOUBLE BIT KEY

illuminators

illuminators oscuratore

key stop

end of milled

channels

The key stop must be past the illuminators

The end of milled channels must be beneath the illuminators

The bitting of single side keys must face left

The bit must go past the illuminators

A minimum of 10 mm. of stem must be inserted

The key stem must be entirely surrounded by the light shade device

Example: FLAT - TIP STOP Example: BIT KEY

illuminators

light shade

end of milled

channels

The end of milled channels must be beneath the illuminators

The bitting of single side keys must face left

The bit must go past the illuminators

A minimum of 10 mm. of stem must be inserted

The key stem must be entirely surrounded by the light shade device

key stop

min.

10 mm

device

min.

10 mm

6.1.1 KEY POSITIONING

Flat - Shoulder stop Flat - Tip stop Bit male (with light shade device) Bit female (with light shade device) Pump (with light shade device)

ATTENTION: the key must be carefully cleaned. Any residue on the profile, such as grease, deposits, filaments,

dust or whatever, may cause errors (use the brush provided).

Flat keys Bit keys

16 Copyright Silca 2017

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Optika Operating manual - English

light shade

illuminators

The bit must go past the illuminators

A minimum of 10 mm. of stem must be inserted

The key stem must be entirely surrounded by the light shade device

min.

10 mm

devixe

key alignment bar

L:2707

L:2419

key-fitting bar

Pump keys

After inserting the key involved, the display will sho w a plan view of the key (turn the ENTER knob to change the view from horiz ontal to vertical and vice v ersa). Make sure the stop detector line/pointer (hatched) is the right position and that the top key alignment bar is as fine as possible (fig. 22).

6.1.2 STEP 1: VIEWING THE CUTS

• If the key stop cannot be seen in the flat key view on the display, the pointer will flash and be approximately in the centre of the display. Just push the key head slightly so that the key advances well into the clamp.

• If in the view of the key on the display (male and female bit) the left-hand bar (referred to inserted key) is not fully upwards, try pushing the key head gently to insert the key into the clamp.

• When the fitting bar is fully up, do not push the key any further.

• If the top bar shown on the display is not a fine line, turn the clamp slightly to the right or left until it appears as required.

• The better alignment, the better reading will be of stem or bit length.

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Operating manual - English Optika

stop detector line

key alignment bar

ENTER ENTER

L:2419

L:2707

key-fitting bar

left-hand bar (profile luminosity) left-hand bar (profile luminosity)

ENTER ENTER

Fig. 22

- Before confirming the reading, press the ENTER button and make sure the key is actually aligned (the top yellow bar should be just a vertical line and the left-hand yellow bar should point upwards as much as possible).

A downward arrow on the insertion bar (left) indicates that the key has been inserted too far inside It is advised to gradually pull out the key until the arrow no longer appears

- Press the ENTER push button and the display will show a new image.

6.1.3 STEP 2: VIEWING THE PROFILE

Fig. 23

If the left-hand bar (referred to the luminosity of the profile) on the display is not completely upwards, lightly push the key head so that it advances well into the clamp, or pull it out slightly.

The end of milled channels must be beneath the illuminators in any case. Sometimes the profile and the surface condition of the key do not allow it to extend completely (the left-hand bar could be half-way). With a left-han d bar below 70% of the total, key recognition is either not good and/or wrong.

If the upper bar is not a thin line on the display, turn the clamp/key slightly right or left until it reaches the best possible condition.

However, it is important that the outline of the profile is well defined; at times it is necessary to find a compromise between the thickness of the upper alignment bar and the image of the profile.

18 Copyright Silca 2017

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Optika Operating manual - English

ENTER

Groups of keys found Identical keys

(profile, stem, bit)

ESC

2nd group

1st group

Key thickness or stem diameter

Bit length or stem length

from stop to tip

Supplemental data

graduated scale

Profile compatibility

Hook position

Fig. 24

• For bit keys, if the profile appear s to slope (fig. 24), it must be aligned horizont ally so that the cuts can be read properly.

- If the key has been rotated a great deal to do this, the previous step MUST be repeated

(“view cuts”) so that cut sizes can be read properly.

- Then, turn the clamp/key slightly to the left or right until the top bar shows a thin line (fig.

23). Make sure the profile outline is well defined with reference to the “profile luminosity bar”.

- Press the ENTER button to start a search. A few seconds later the display will s how the res ult of the search, comprising a list of the keys found. Examples:

Fig. 25

Fig. 26

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Operating manual - English Optika

• Identical keys (same profile and stem length or bit length) will be shown on the same line, separated by a space (fig. 26).

• Characters in brackets [E.g.: (A001), (A002) etc...] under the name of the key will blank show the hook number (if entered by an operator using the "Key Reader program" from a PC).

• 01/03 = first group of 3 found (fig. 26) 1st group = highly compatible (see graduated scale) next groups = quite or not very compatible

graduated scale = the more it’s extended, the more compatible the profile is

Viewing groups and key blanks

•

ESC knob rotation scrolls the group of keys (clockwise scrolls down, anticlockwise scrolls up

•

ENTER knob rotation scrolls the key blanks in the same group (anticlockwise scrolls left, clockwise scrolls right

If the first search gives no results the display will show the following message:

The reading of the

profile is not

precise.

Reposition the key

and read again

The search has produced no results. Among possible causes

incorrect positioning of the key

search parameters too strict

no Silca reference matches the key blank read

It is advised to correctly reposition the key by following all the instructions previously explained (see ch.6.1.1) If the second search produces no results, the following message will appear

and read the key again

No key found!

Press ENTER

broader search

to start a

By pressing ENTER, a search with temporarily broader parameters will be launched ( the original parameters are never modified

If the broad search produces no results the following display will appear

At this point the search has not been able to find any proper reference among Silca or User profiles. It is advised to save the profile as a User Profile if it is to be included in the Database as a reference for upcoming searches

20 Copyright Silca 2017

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Optika Operating manual - English

KEY-BLANK profile

CUT key profile

search result: OK

CUT key profile

search result: NEGATIVE

6.1.4 SPECIAL CASES

a) SMALL FLAT KEY - HEAD STOP (WITH PLASTIC HEAD)

If the distance between the end of th e plast ic part a nd the stop is smal l, im pedin g prop er vi ewing of the stop cursor, proceed as follows:

1) Lower the clamp-opening lever (B) and without exerting pressure fit the key into the clamp until the stop is visible (fig. 27-1) and the cursor is in the right position.

2) Align the upper bar and press ENTER; in this way the stem length reading is precise.

3) Pull the key out slightly ( the alignment bar centred and illumination bar up, press ENTER.

fig. 27-

2), release the clamp-opening lever to keep the key in place, then with

Fig. 27

Fig. 28

b) VEHICLE KEY WITH LASER TYPE CUTS

With a cut key the profile is read properly and recognized only if the cuts have not touched or altered the part used for recognition.

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Operating manual - English Optika

oscuratore

adattatore

NO YES

STEP 1: Viewing the CUTS

device

light shade

A B

YES

STEP 2: Viewing the PROFILE

c) SHORT-STEMMED MALE AND FEMALE BIT KEYS

If the distance between the end of the bit and the light shade device is small (short stem) and when reading the cuts the left-hand bar cannot face fully upwards (re ferred to inserted key), proceed as follows:

1) STEP 1: fit the key into the clamp with out the light sh ade device an d try to view a sufficient a mount of stem (fig. 29-B).

2) press ENTER.

3) remove the key and fit the light shade device.

4) STEP 2: fit the key again with the light shade device (fig. 30-B) and press ENTER.

Fig. 29

Fig. 30

22 Copyright Silca 2017

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Optika Operating manual - English

Supplemental data

d) PUMP KEY WITH EXTRA SHORT STEM

For pump keys with extra short stems we suggest using the procedure described above.

6.1.5 SUPPLEMENTARY SEARCH DATA

After "Key search" press ENTER, the following display will appear:

Menu selection:

Key copy Ignore length Profile info Save profile Search by key Manuf. Search types

1 - KEY COPY

When this function is enabled it is used to transmit the cutting data for a bit key to the IDEA electronic key-cutting machine to make one or more copies. For further det ails about thi s function co nsult ch. 6.3, page 37.

2 - IGNORE LENGTH

This function allows to repeat a search ignoring the bit or stem length. It is particularly useful when the stem or bit length is altered. The function is only available for shoulder sto p flat keys an d all types of bi t, dou ble bit a nd pum p ke ys. By pressing ENTER the following message will appear:

The search will

be repeated without

considering bit

length

Press ENTER to start the search

3 - PROFILE INFO

Press ENTER, a list will appear of references to spare key manufacturers different from the Silca reference blank (found by searching with Optika) and highlighted on the last line on the bottom of the display:

Comparatives

ERREBI :AU5D BOERKEY :743L ORION :ABS17 LOTUS :U20

AB1 : SILCA

Turn the ENTER knob

to scroll the list of comparatives.

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Operating manual - English Optika

- Press ENTER, a list will appear of alternative articles:

Alternatives

AB1X AB1BZ AB1Q AB1DA

AB1 : SILCA

4 - SAVE PROFILE

The following display will appear:

Save read profile

Name:

Make:

Hook:

1) Turn the ENTER knob to select the field into which the data w ill be entered.

- The selected field will be highlighted in yellow.

2) Press ENTER; the display will show a list of characters:

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 0 1 2 3 4 5 6 7 8 9 - % / & _ #

• Turn the left-hand ESC knob to scroll the fields up and down.

• Turn the right-hand ENTER knob to scroll the fields from left to right; choose the character and press ENTER to confirm.

- Going on to the next character the proposed letter is the last one selected.

- Characters permitted: Name: 0123456789ABCDEFGHILMNOPQRSTUVZXYWKJ-%/&_ Make: 0123456789ABCDEFGHILMNOPQRSTUVZXYWKJ-%/&_ Hook: 0123456789ABCDEFGHILMNOPQRSTUVZXYWKJ-%/&_

- MAX limit for fields: Name: max 14 characters Make: max 14 characters Hook: max 8 characters

• To delete the last edited character:

- select the "#" character, bottom right of the display and press ENTER .

• To save a text:

- press ESC to exit, then press ENTER to confirm.

• To save a read profile:

- select the “Save” symbol (disk) and highlight by turning the ENTER knob, then press the kno b in.

A new key blank can be saved with an existing name, which will be overwritten by the new reading. The key blank name is required (at least one character). The key blank name must be uniqu e in the da tabase. Key blan ks with the same name cann ot be used.

Note: if no name is given to a key blank, it will not be saved.

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Optika Operating manual - English

5 - SEARCH by KEY MANUFACTURER

Used to filter the results of a search by cylinder or lock ma ke (manuf acturer). In this way the resu lt from possible Silca references is more selective. To quit the function Search by Make without keeping the set make, press the ESC button repeatedly until the initial menu appears.

- open a window with the current choice highlighted.

- use the ESC knob to scroll the initials that trigger updating of the list, with the first make starting with the selected letter highlighted.

- use the ENTER knob to scroll makes in alphabetical order.

- use the ENTER knob to select the MAKE filter.

Search by key Manuf.

296 333 4TR 606

=>A

After selecting the Make filter a search is launched for the profil e previously loaded with the new criterion or set filter.

If there is no result after a search by make, the possible condition is:

• The key is a new original one not yet produced by Silca S.p.A.

The profile of a loaded key can be saved by associating it to its manufacturer.

6 - SEARCH TYPE

Press ENTER to view the message:

Select search type:

Fine *Standard Extended

- Turn the ENTER knob to select the required setting. Press ENTER to confirm the setting (the display will also show the selection symbol).

- Press ESC to return to the previous menu, and press again to repeat the search using the parameters of the new setting selected.

Note: in the case of a search type different from the previously selected one, in order to make the new option operative the search for a key must be started again from the initial menu.

6.1.6 POSSIBLE ERRORS IN THE “KEY SEARCH” FUNCTION

Insert the key

with the bit

to the left

Appears if the bit or flat key is single sided and the bitting is facing right. Remove the key and insert it with the bitting facing left

The reading of the

profile is not

precise.

Reposition the key

and read again

Appears if the reading of the profile inserted is not precise due to wrong positioning Position the key correctly and read again

[see ch.6.1.1]

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Operating manual - English Optika

Key matching

6.2 Key Matching

Function used to compare (assess) the difference i n the cutt in g value s of on e o r mo re cu t keys wi th an original key. The function also checks compatibility of the key profile with the original.

Note: the device detects and indicates the differences found, and doe s not give a result regar ding the functionality of the cut key.

ATTENTION:the key matching function is currently not available for key types:

• Flat (for cylinders or vehicles) with dou ble as ym met rica l cu ts (d iffe rent cuts on the 2 s ides).

• Dimple keys

• Laser type keys

• Special bit keys (special female front stop and special square stem) with unusual stem s or bits:

• Bit keys with shoulder stop

This type of key is run only in “Key matching” and “Key copy” modes and requires the use of a special adapter. Use of the adapter is explained in ch. 5.4.4, page 14.

• Special keys as indicated in the following chart:

Make Silca Ref.

Abloy A Y1, AY2 ....

Abus AB32, AB38P ... Ford FO19P, FO21P ... Tibbe TBE1P, TBE2P ...

Note: as these keys are duplicates, make sure they are carefully cleaned (profile and cuts) (use the brush provided).

Note: for more accurate cut comparisons, follow all the key fitting procedures in ch.5 and all the instructions in ch.6.

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Optika Operating manual - English

Insert original keyInsert original key

L:2707

key alignment bar

L:2419

key alignment bar

key-fitting bar

left-hand bar (profile luminosity) left-hand bar (profile luminosity)

1) Press ENTER, the display will show:

Select key type:

Flat - Shoulder stop Flat - Tip stop Bit male Bit female

2) Turn the ENTER knob to select the type of key to be searched for (the description will be highlighted by a yellow strip over black characters).

3) Press the ENTER button and the display will show the message (the same for all types of keys):

Matching key from:

Last reading New reading

There are 2 ways of using “Compare Cuts”.

• Select "New Reading" when in Optika’s memory there is NOT a read key, useful for the comparison.

• Select "Last Reading" when in Optika’s memory there is a read key, useful for the comparison.

6.2.1 MATCHING FROM "NEW READING"

4) Turn the ENTER knob to "New reading" and press ENTER to confirm; the display will show:

5) Fit the original key.

Fig. 31

6) Before confirming the reading operation, press the ENTER button to make sure the key is properly aligned (the top yellow bar must be just a vertical line). If not, follow the instructions in ch.6.1.

7) Confirm with ENTER, a few seconds later the display will show:

Fig. 32

8) Make sure the left-hand yellow bar should point upwards as much as possible. If not, follow the instructions in ch.6.1.

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Operating manual - English Optika

Insert copied key Insert copied key

ORIGINAL KEY

COPYCOPY

NO!YES

ORIGINAL KEY

COPYCOPY

NO!YES

9) Confirm with ENTER, a few seconds later the display will show:

ATTENZIONE: the original key and the copy MUST BE FITTED FACING THE

SAME WAY, i.e. the cuts and profiles must be properly overlaid (fig. 33 and fig. 34).

If not, the results of comparison will be negative or the following message will appear:

To obtain a correct

match rotate

the key of 180°!

Fig. 33

Fig. 34

28 Copyright Silca 2017

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Optika Operating manual - English

L:2707

L:2419

left-hand bar (profile luminosity) left-hand bar (profile luminosity)

10)Remove the key, fit the new key to be compared; press ENTER, the display will show:

Fig. 35

11)

make sure the key is properly aligned (the top yellow bar must be just a vertical line)

12)Confirm with ENTER, a few seconds later the display will show:

13) Make sure the left-hand yellow bar should point upwards as much as possible. If not, follow the instructions in ch.6.1.

14)Confirm with ENTER, a few seconds later the display will show the matching result (Examples):

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Operating manual - English Optika

0.03 0.03

Confronto Standard

[0.20]

0.25 0.10

EXAMPLE FLAT KEYS

Fig. 36

The key shown in the results of comparison is always the copy.

Example: meaning of the symbols shown (arrows, values and faces).

smiling face = matching between keys is within the set parameters [Fine/Standard/By User] (*) sad face = matching between keys is out of the set parameters [Fine/Standard/By User] (*)

0,03: cuts on the key compared with the cuts on the original key are deeper by 0,03 mm (0,001 2

inch)

0,25: cuts on the key compared with the cuts on the original key are higher by 0,25 mm (0,009 5

inch)

0.03:cuts on the key compared with the cuts on the original key are closer to the head by 0,03 mm (0,0012 inch)

0.10:cuts on the key compared with the cuts on the original key are closer to the tip by 0,10 mm (0,0038 inch)

Press ENTER, the display will show the profile:

Smiling face= indicates positive result of the profile comparison (*) Sad face= indicates negative result of the profile comparison (*)

(*) Results referred to the parameters set in OPTIONS -> Search type (ch.6.4.5).

• Turn the right-hand knob (ENTER) to select side 1 or side 2.

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Optika Operating manual - English

• Turn the left-hand knob (ESC) to access a detailed view of the individual teeth.

Fig. 37

Meaning of the symbols shown:

smiling face = matching between keys is within the set parameters [Fine/Standard/By User] (*) sad face = matching between keys is out of the set parameters [Fine/Standard/By User] (*)

indicates the position where there is a difference in the number of teeth on the copied key and the original key.

indicates the position where there is a difference in interaxis measurement or depth between the

copied key and the original key. The difference exceeds the tolerance set in the comparison parameters.

up arrow: indicates that the tooth on the copied key is higher than the one on the original key. down arrow: indicates that the tooth on the copied key is lower than the one on the original key.

left-hand arrow: indicates that the selected interaxis on the copied key is more to the left than the

corresponding interaxis on the original key. right-hand arrow: indicates that the selected interaxis on the copied key is more to the right than the

corresponding interaxis on the original key. (**) A highlighted tilted section indicates that the same section on the original and copy keys has a

substantially different inclination angle.

• Press ESC to exit the detailed view and return to the results of comparison.

• Press ENTER, the display will show the profile:

Smiling face= indicates positive result of the profile comparison (*) Sad face= indicates negative result of the profile comparison (*)

(*) Results referred to the parameters set in OPTIONS -> Search type (ch.6.4.5).

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Operating manual - English Optika

MA TCHING TYPE

FLAT KEYS

spaces depths

+/- 15

(0,004")

+/- 30

(0,008")

+/- 10

(0,004")

+/- 20

(0,008")

+/- 35 +/- 35

Standards set by Silca

Cannot be edited

Standards set by Silca

Cannot be edited

Values set

or to be set by customer

Values table

(0,01mm)

FINE

STANDARD

BY USER

Note: choosing "Last reading" you start a new key matching function (eg. 2nd, 3rd, 4th... copy) compared to the original key.

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Optika Operating manual - English

mean difference for bit 1 depth

mean difference for bit 2 depth

mean difference for bit 1 interaxes

mean difference for bit 2 interaxes

EXAMPLE BIT KEYS

Fig. 38

The key shown in the results of comparison is always the copy.

Example: meaning of the symbols shown (arrows, values and faces):

smiling face = matching between keys is within the set parameters [Fine/Standard/By User] (*)

sad face = matching between keys is out of the set parameters [Fine/Standard/By User] (*)

0,03: cuts on the key compared with the cuts on the original key are deeper by 0,03 mm

(0,0012inch)

0,31:cuts on the key compared with the cuts on the original key are higher by 0,31 mm (0,012 inch)

0.01:cuts on the key compared with the cuts on the original key are closer to the head by 0,01 mm (0,0004 inch)

0.03:cuts on the key compared with the cuts on the original key are closer to the tip by 0,03 mm (0,0012 inch)

• Turn the right-hand knob (ENTER) to select bit 1 or bit 2.

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Operating manual - English Optika

• Turn the left-hand knob (ESC) to acce ss a detailed view of the individual teeth.

Fig. 39