Silca Matrix One Operating Manual

Operating Manual

Original Instructions

D443308XA

vers. 1.0

Edition: January 2014 Printed at Vittorio Veneto

da SILCA S.p.a. via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) - Italy

The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors. The Manufacturer reserves the right to alter the information without prior notice, except when they affect safety. This document or any of its parts cannot be copied, altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after it for the entire life cycle of the machine.

The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications to use the key-cutting machine independently, economically and safely.

IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users. Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly identiﬁ ed.

INDEX

USE OF THE MANUAL .......................................................................................................................1

TERMINOLOGY .................................................................................................................................2

1 MACHINE DESCRIPTION ....................................................................................................................5

1.1 WORKING PARTS ......................................................................................................................6

1.2 ACCESSORIES PROVIDED .....................................................................................................7

1.3 TECHNICAL DATA .....................................................................................................................7

1.4 ELECTRIC DIAGRAM ............................................................................................................8

2 HANDLING ...........................................................................................................................................9

2.1 PACKING ....................................................................................................................................9

2.2 TRANSPORT ..............................................................................................................................9

2.3 UNPACKING ...............................................................................................................................9

2.4 HANDLING THE MACHINE ........................................................................................................9

3 MACHINE INSTALLATION AND PREPARATION ..............................................................................10

3.1 CHECKING FOR DAMAGE ......................................................................................................10

3.2 ENVIRONMENTAL CONDITIONS ............................................................................................10

3.3 POSITIONING ..........................................................................................................................10

3.4 SAFETY DEVICES ...................................................................................................................10

3.5 WORK STATION DESCRIPTION .............................................................................................11

3.6 STARTING THE KEY-CUTTING MACHINE .............................................................................12

3.6.1 STARTING THE MOTOR .....................................................................................................12

3.6.2 CUTTER MOTOR ON WARNING LIGHT .............................................................................12

3.6.3 LED LAMP ...........................................................................................................................12

4 MACHINE CALIBRATION AND REGULATION ..................................................................................13

4.1 FITTING AND REMOVING TOOLS ..........................................................................................13

4.2 MICROMETER GAUGE ...........................................................................................................14

4.3 CALIBRATION / TOOL ALIGNMENT ........................................................................................15

4.4 TRACER POINT SPRING........................................................................................................16

4.5 CLAMPS ..................................................................................................................................17

5 CUTTING ............................................................................................................................................18

5.1 FITTING KEYS .........................................................................................................................18

5.2 KEY STOP ................................................................................................................................18

5.3 CUTTING DIMPLE KEYS .........................................................................................................19

5.3.1 BACK CUTS .........................................................................................................................19

5.4 CUTTING LASER TYPE KEYS ................................................................................................20

5.5 CUTTING LASER KEYS WITH NARROW STEMS (MERCEDES) .........................................21

5.6 CUTTING FICHET TYPE KEYS (H PROFILE) WITH OPTIONAL ADAPTER “F” ....................21

6 MAINTENANCE ..................................................................................................................................22

6.1 TIGHTENING AND REPLACING THE BELT ............................................................................22

6.2 REMOVING THE UPPER FRONT UNIT ..................................................................................23

6.3 REPLACING THE ROLLBAR ...................................................................................................23

6.4 REPLACING THE TRANSPARENT SAFETY SHIELD .............................................................24

6.5 REPLACING THE LAMP ..........................................................................................................24

6.6 ADJUSTING/REPLACING THE VERTICAL CARRIAGE SPRING ...........................................25

6.7 CHECKING AND REPLACING FUSES ....................................................................................26

6.8 REPLACING THE CALIBRATION KEY PAD ELECTRONIC CIRCUIT BOARD.......................27

6.9 REPLACING THE CONDENSER .............................................................................................27

6.10 REPLACING THE MOTOR .......................................................................................................28

6.1 1 REPLACING THE TRANSFORMER ........................................................................................28

6.12 REPLACING SWITCHES: MASTER AND MOTOR ON ...........................................................29

6.13 ALIGNING/CALIBRA TING THE CLAMP ...................................................................................30

6.13.1 CONTROL ALIGNMENT LEFT-HAND STATIONARY JAWS ...............................................30

6.14 REPLACING THE JAWS ..........................................................................................................31

6.14.1 REPLACING THE FIXED JAWS ..........................................................................................31

6.14.2 REPLACING MOBILE JAW ON LEFT-HAND CLAMP ........................................................32

6.14.3 REPLACING MOBILE JAW ON RIGHT-HAND CLAMP ......................................................32

7 DISPOSAL .........................................................................................................................................33

8 AFTER-SALES SERVICE ..................................................................................................................34

8.1 HOW TO APPL Y FOR AFTER-SALES SERVICE ...................................................................34

Operating manual Matrix ONE

USE OF THE MANUAL

This manual has been drawn up by the Manufacturer and is an integral part of the machine literature. The manual gives information it is obligatory for the operator to know and which makes it possible to use the machine safely.

User’s Manual

This user’s manual is provided because it is essential for proper use and maintenance of the machine. The manual must be kept carefully throughout the life of the machine, including the decommissioning stage. Keep in a dry place close to the machine where it is always to hand for the operator .

IT IS OBLIGATORY to read the manual carefully before using the machine.

• Readers’ characteristics

This manual must be read and its contents acquired by those who will use it . The MATRIX ONE key-cutting machine is designed for professional use by adults of either gender in full possession of their physical, sensorial or mental capacities.

• Manufacturer’s ID

MATRIX ONE has an ID plate located on the back of the machine, showing the serial number.

Fig. 1

(*) See chap. 7 DISPOSAL.

• How to apply for after-sales service

Silca provides purchasers of MATRIX-ONE with After-Sales Service. For the total safety of the operator and machine, any operation not described in the manual must be carried out by the manufacturer or in the special Service Centres recommended by Silca. At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses. The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from the date of purchase*. All operations must be agreed by the user with Silca or the Service Centre.

* Damage caused by negligence or wrong use of the machine by the user will null the warranty.

Operating manual Matrix ONE

TERMINOLOGY

For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used terms:

1) Head

2) Neck

3) Stop

4) Stem

Fig. 2

5) Tip

6) Back

7) Cuts

Operating manual Matrix ONE

GRAPHICS IN THE USER’S MANUAL

Pay attention

Obligation to read

the manual

Activation of

tracer point spring

GRAPHICS ON THE MATRIX-ONE KEY-CUTTING MACHINE

Obligatory use of

safety goggles

Tracer point spring

(chap. 1.2)

place the adhesive label

in the way illustrated.

Deactivation of

tracer point spring

Tracer point spring

OFF

Adhesive label

Mass - RPM - Fusibles

Adhesive label

“DANGEROUS MOBILE PARTS”

Fig. 3

Operating manual Matrix ONE

GENERAL WARNINGS

MATRIX ONE is designed to the principles of European Standards (CE). Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages of use: handling, regulation, use and maintenance. The materials used in manufacture and the components employed in using MA TRIX-ONE are not dangerous and ensure that the machine complies to current standards. Silca S.p.A. has also experimented and applied numerous technical solutions that allow the key-cutting machine to optimize the quality of the cut keys. To guarantee maintaining these results over time, please follow the instructions below:

• Observe the procedures described in this manual;

• Always use Original Silca Tools as they are designed to make the best of MATRIX-ONE and provide quality key-cutting;

• Use Silca key blanks, made with top quality materials;

• Have the key-cutting machine checked periodically by an authorized Silca After-Sales Service Centre (list at the end of this manual).

• Always use Silca Original Spare Parts. Beware of imitations!

NORMAL USE

MATRIX-ONE is a key-cutting machine and must be installed and used according to the rules and speciﬁ cations established by the manufacturer. The MATRIX ONE key-cutting machine is designed for use on business or industrial premises (e.g. hardware shops, key cutting centres, etc...). Any other use different from that indicated in this manual will cause the forfeiture of all customers’ rights to make claims on Silca S.p.A. and may be an unknown source of hazard for the operator or third parties.

ATTENTION: negligent use or failure by the operator to observe the instructions in this manual

are not covered by the warranty and the manufacturer declines any responsibility in such cases.

RESIDUAL RISKS

On the MA TRIX-ONE key-cutting machine there is a residual risk of injury in the cutter spindle area (cutter rotating) if the vertical axis for laser cuts is blocked. Furthermore, the MATRIX-ONE key-cutting machine has residual risks when gaining access to parts in motion (not fully protected) and the risk of chippings ﬂ ying into the air during the key copying process. These residual risks in the product are reported in special warnings (“ATTENTION DANGEROUS MOBILE PARTS”) and involve the obligatory use of personal protective devices (GOGGLES).

Fig. 4

SAFETY REGULATIONS

• Always disconnect the machine when it is not in use or when performing maintenance operations.

• Check the electrical wiring periodically; replace any wires that show signs of wear.

• Always work with dry hands free of grease or oil.

• Never pull hard on the power lead and make sure it does not come into contract with oil, sharp objects or heat. Never remove the earth wire from the plug. Make sure the earth wire connection is sound.

• Do not use the machine in dangerous environments (wet or damp).

• All visitors, especially children, must stay at a safe distance from the machine and must never come into contact with the electric wiring.

• Place the adhesive label provided “DANGEROUS MOBILE P ARTS” as shown in chap.3.3 POSITIONING.

Operating manual Matrix ONE

1 MACHINE DESCRIPTION

The MATRIX-ONE key-cutting machine gives excellent technical performance of great precision. The standard clamp on MATRIX-ONE is used to cut some of the following types of keys:

• keys with ﬂ at dimple cuts

• keys with laser type cuts

KEYS WITH DIMPLE CUTS KEYS WITH LASER TYPE CUTS

LASER KEYS WITH A

NARROW STEM (MERCEDES)

with OPTIONAL adapter “M”

(see chap.5.5)

OPTIONAL

FICHET type KEYS

(H proﬁ le)

with OPTIONAL adapter “F”

(see chap.5.6)

Operating manual Matrix ONE

1.1 WORKING PARTS

J F

A - clamp carriage (X-Y axes) B - clamp C - clamp carriage lever (X-Y axes) D - vertical carriage lever (Z axis) D1- lever release and motor start button E - left-hand clamp knob E1- right-hand clamp knob F - cutter G - transparent safety shield J - lamp

Fig. 5

K - calibration unit key pad N - tracer point spring cam P - ON/OFF switch Q - motor ON switch R - rollbar S - tool box T - tracer point V - tracer point regulation micrometric ring W- motor ON warning light Z - power socket

Operating manual Matrix ONE

1.2 ACCESSORIES PROVIDED

MATRIX ONE comes with a series of accessories for use and maintenance (tools, hex wrenches, fuses, etc.) provided in a special holder:

F1 cutter

T1 tracer point

F22 cutter Steel bar

T22 tracer point Calibration pins

fuse 1 pc)

500 mA rapid

1.3 TECHNICAL DATA

fuse 2 pcs

2,5 Amp rapid (230V)

2.5 mm hex wrench mm

Adhesive label “DANGEROUS MOBILE PARTS”

Power supply: 230V-50/60Hz - 0,75 Amp. - 170 Watt Cutter motor: single phase 1 speed motor 230V 50/60Hz Cutters: Super speed steel Tool speed: 6000 rpm (for cutters in super speed steel) Movements: on 3 axes by ball guides Clamps: ﬁ xed with interchangeable plates Runs: X axis: 40 mm - Y axis: 50 mm - Z axis: 30 mm

Dimensions:

Illumination: LED lamp Mass: Kg. 24,6

Noise rating:

width: 310 mm (maximum lever operating space 400 mm) depth: 400 mm height: 470 mm

Lp (A) = 70,5 dB (A) brass dimple keys Lp (A) = 75,9 dB(A) brass keys with laser cuts Lp (A) = 76,6 dB(A) steel keys with laser cuts

Operating manual Matrix ONE

1.4 ELECTRIC DIAGRAM

1) Fuses: 2,5 Amp (230V)

2) Safety switch

3) Terminal board

4) Motor ON/OFF switch

5) Motor 6,3 mF (230V)

6) Motor warning light (LED)

7) Motor safety microswitch

Fig. 6

8) Transformer

9) LED circuit

10) LED lamp

11) Tracer point contact

12) Cutter contact

13) Condenser

14) Fuse 500 mA - rapid

Operating manual Matrix ONE

2 HANDLING

The MATRIX ONE key-cutting machine is easy to handle and there are no special hazards involved in moving it. The packed machine can by carried manually by one person.

2.1 PACKING

The packing for the MATRIX-ONE key-cutting machine ensures safe handling of the machine and all its components. Packing comprises expanded plastic material wrapped around the machine. The robust cardboard box in which it is placed and the nylon wrapping protect the machine even when stored for a long period.

Fig. 7

Keep dry Handle with care Up

2.2 TRANSPORT

The symbols on the outside of the cardboard box give indications for transport.

ATTENTION: keep the complete packing for future machine transfers.

2.3 UNPACKING

To remove the machine from its packing:

1) Cut the strapping with scissors and remove.

2) Open the box carefully without damaging it.

3) Free the machine from the protective shells.

4) Check the contents of the packing, comprising :

MATRIX-ONE key-cutting machine.

Documentation comprising: user’s manual, spare parts sheet, specialist guide and warranty.

Power lead.

Tool holder.

2.4 HANDLING THE MACHINE

Once removed from its packing place MATRIX-ONE directly on the work bench; one person can easily perform this operation.

ATTENTION: lift the machine by holding onto the base. Never lift the machine by gripping the

clamps, levers or other parts.

+ 29 hidden pages

Silca Matrix One Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual