Silca Idea Operating Manual

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Page 1

Operating manual

D430478XA

vers.

6.0

Page 2

This manual is written by SILCA S.p.A.

Edition:

January 2009

Printed in Vittorio Veneto by SILCA S.p.A. via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) - Italy

IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users. Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly identified.

Page 3

INDEX

REFERENCE GUIDE ...................................................................................................................1

GENERAL ....................................................................................................................................5

1 MACHINE DESCRIPTION ........................................................................................................6

1.1 Main characteristics ............................................................................................................... 6

1.2 Safety ..................................................................................................................................... 7

1.3 Main working parts ................................................................................................................. 8

1.4 Technical data ....................................................................................................................... 9

1.5 Accessories provided ........................................................................................................... 10

2 TRANSPORT ..........................................................................................................................11

2.1 Packing ................................................................................................................................ 11

2.2 Unpacking ............................................................................................................................ 11

2.3 Machine handling ................................................................................................................. 12

3 MACHINE INSTALLATION AND PREPARATION .................................................................13

3.1 Checking for damage ........................................................................................................... 13

3.2 Environmental conditions ..................................................................................................... 13

3.3 Positioning and installation .................................................................................................. 13

3.4 Description of work station ................................................................................................... 13

3.5 Graphics .............................................................................................................................. 14

4 “SET UP” AND USE OF THE MACHINE ...............................................................................15

4.1 Keyboard and functions ....................................................................................................... 15

4.2 Use of the clamp .................................................................................................................. 16

4.3 Cutting by electric contact .................................................................................................... 17

4.4 Cutter ................................................................................................................................... 17

4.5 Changing the cutter ............................................................................................................. 17

5 USER’S GUIDE .......................................................................................................................18

5.1 Symbol and terminology ......................................................................................................18

5.2 Initial Operations .................................................................................................................. 18

5.3 [0] Copy from original........................................................................................................... 20

5.4 Copy from ORIGINAL for FRONT STOP - MALE ................................................................ 24

5.4.1 Reading keys with front stop (double bit, single bit - male) ........................................................24

5.4.2 Cutting keys with front stop (double bit, single bit - male) ..........................................................24

5.5 Copy from ORIGINAL for FRONT STOP - FEMALE ........................................................... 26

5.5.1 Reading keys with front stop (double bit, single bit - female) .....................................................26

5.5.2 Cutting front stop keys (double bit, single bit - female) ..............................................................27

5.6 Copy from ORIGINAL for CENTRE STOP .......................................................................... 28

5.6.1 Reading keys with centre stop (English type) ............................................................................28

5.6.2 Cutting keys with centre stop (English type) ..............................................................................29

5.7 FAS 309 Plastic Stem .......................................................................................................... 30

5.8 Adapter for cutting CHUBB keys with square section stems ............................................... 31

5.9 PUMP KEYS ........................................................................................................................ 32

5.10 MUEL PUMP KEYS .............................................................................................................35

5.11 FIAM KEYS .......................................................................................................................... 38

5.12 KEYS WITH REAR STOP (Male keys and Female keys) ................................................... 43

5.12.1 FRENCH REAR STOP KEYS.................................................................................................... 51

5.13 SMALL BIT / DOUBLE BIT KEYS ....................................................................................... 53

5.14 SPECIAL BIT FEMALE KEYS ............................................................................................. 57

5.15 POST-READING adjustments to make to the key after reading ......................................... 61

5.15.1 Front-rear bit conversion ............................................................................................................62

5.15.2 “X” Specular bit conversion ........................................................................................................ 62

5.15.3 Correcting bit depth ....................................................................................................................63

5.15.4 Bit construction ...........................................................................................................................64

5.16 Decode and copy ................................................................................................................. 66

5.17 Entering the cuts .................................................................................................................. 67

5.18 Use Of The Machine with a Personal Computer ................................................................. 70

5.19 Use of the Machine with OPTIKA via PC.............................................................................. 72

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5.20 Gauging ............................................................................................................................... 73

5.21 Cutters ................................................................................................................................. 76

5.22 Adapters .............................................................................................................................. 77

6 MAIN MENU TEST FUNCTIONS ............................................................................................85

6.1 Test ...................................................................................................................................... 86

6.1.1 Machine zero points ................................................................................................................... 89

6.2 Options .............................................................................................................................. 106

6.2.1 Serial number ...........................................................................................................................106

6.2.2 Carriage approach speed .........................................................................................................106

6.2.3 Rotating speed .........................................................................................................................106

6.2.4 Preferences ..............................................................................................................................107

6.2.5 Language .................................................................................................................................107

6.2.6 Keyboard inversion ...................................................................................................................107

6.2.7 Limited access to Data (Protected Systems) ...........................................................................108

6.2.7.1 L

6.2.8 Bit height ..................................................................................................................................109

6.2.9 Reading Check .........................................................................................................................109

6.2.10 Machine Messages ..................................................................................................................111

6.2.10.1 ALARM

6.2.10.2 ERROR M

6.2.10.3 SIGNAL M

IST OF ENABLED SYSTEMS

MESSAGES

................................................................................................................. 111

ESSAGES

................................................................................................................ 114

ESSAGES

................................................................................................................ 118

ACTIVATED

AND REMOVAL OF AN ACTIVATION

..............................108

7 MAINTENANCE ....................................................................................................................119

7.1 Trouble shooting ................................................................................................................ 119

7.2 Maintenance operations .................................................................................................... 121

7.3 Cutter replacement ............................................................................................................ 121

7.4 Replacing and tightening the belts ..................................................................................... 122

7.5 Checking and/or replacing fuses ....................................................................................... 123

7.6 Electronic circuit board replacement .................................................................................. 124

7.7 Keyboard/display replacement .......................................................................................... 125

7.8 Access to back compartment ............................................................................................. 126

7.9 Access to bottom compartment ......................................................................................... 126

7.10 Sensor replacement ........................................................................................................... 127

7.11 Replacing the photocell ..................................................................................................... 129

7.11.1 Machine zero setting after replacing the photocells .................................................................131

7.12 Brush replacement ............................................................................................................. 133

7.13 WIN-TRANSFER Program for loading/updating the internal

machine program ............................................................................................................... 133

7.14 DIAGNOSTIC FUNCTION – errors in: Copy from Original on IDEA ................................. 134

8 DISPO6$/ ...................................................................................................136

9 ASSISTANCE ........................................................................................................................137

9.1 How to request service ......................................................................................................137

Appendix 1 - ELECTRIC DIAGRAMS................................................................................... I - VII

Appendix 2 -

DECLARATION COMPLIANCE

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Operating Manual - English IDEA

REFERENCE GUIDE

This manual has been produced to serve as a guide for users of the IDEA key-cutting machine: Read it carefully; it is essential if you wish to operate your machine safely and efficiently.

CONSULTATION

The contents of the manual are divided into sections relating to:

• Machine description ........................................................................................... Chapter 1

• Transport and installation ................................................................................... Chapters 2-3

• Regulation and use ............................................................................................ Chapters 4-5-6

• Maintenance ....................................................................................................... Chapters 7-8-9

TECHNICAL TERMS

Common technical terms are used in this manual. To assist those with little experience of keys and key-cutting, below is an illustration of the terms most frequently used

WITH OPTIONAL ADAPTERS

1) Head

2) Stem

3) Bit

head

stem

bit

***

Fig. 1

* *

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IDEA Operating Manual - English

CHARACTERISTICS OF KEYS FOR READING AND DECODING

The IDEA electronic key-cutting machine is designed to take a number of different types of mortice and bit, double bit, pump keys, etc. The following are the general key characteristics and conformations for which the machine has been designed or for which special adapters can be fitted in order to develop specific cutting systems. In addition to the machine's general technical characteristics already described, keys with the following parameters can be cut on the IDEA (fig. 2, fig. 3, fig. 4, fig. 5, fig. 6 and fig. 7).

STEM

- LENGTH: the machine is provided with a headstop and designed to take keys with lengths of up to 150 mm;

- DIAMETER: the self-centering jaws on the rotating clamp will take stems with diameters from Ø 3,6 - 7 mm.

- HOLLOW STEMS: female keys are gripped normally by the jaws and a special tailstock is provided for self-centering grip on the hole at the tip with diameters from Ø 2 - 5 mm, by centring.

HEAD

- WIDTH: the grip for the head of a bit or double bit key is the means for visual alignment of the key.

BIT

- THICKNESS: maximum 7 mm for brass keys / max. 4 mm for steel keys.

MATERIAL

IDEA is provided with a single phase motor and single cutter speed. These are the characteristics and variables common to all types of keys. It is now necessary to distinguish clearly between at least 3 families of keys which condition a series of functions on the machine, such as:

a) tools to use b) necessary controls.

In the following pages the families of keys are illustrated so that the dimensions of any key to be cut can be compared and the reference elements found. These elements are:

1) BIT STOP keys(mortice and bit, double bit, round or square stem: mainly for Italian, German, Spanish markets).

2) SHOULDER STOP keys (with stop on rim close to the bit: mainly for English and Swedish markets).

3) PUMP KEYS (with round and flat stems)

4) SMALL BIT/DOUBLE BIT KEYS

5) SPECIAL BIT FEMALE KEYS

6) KEYS WITH REAR STOP

Fig. 2

BIT STOP KEYS (

FIG

. 2)

The minimum and maximum dimensions of this type of key are shown in the diagram below. This class of key includes:

- mortice and bit and double bit keys

- male and female keys

Stop 0

max.15 mm

max.7 mm

max.15 mm

max.7 mmmax.28 mm

2 Copyright Silca 2004

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Operating Manual - English IDEA

Fig. 3

SHOULDER STOP KEYS (E

NGLISH TYPE

) (

FIG

. 3)

The minimum and maximum dimensions of this type of key are shown in the diagram below. This class of key includes:

- single bit keys with rim close to the bit

- double bit keys with rim close to the bit

Stop

max.26 mm

max.20 mm

max.6 mm

PUMP KEYS (

FIG

. 4)

The minimum and maximum dimensions of this type of key are shown in the diagram below. To cut this type of key on the IDEA is necessary the optional adaptor D726180ZB. This class of keys includes

- pump keys with round stems

- pump keys with flat stems

(ø max. 7 mm - min.4 mm)

(7 mm)

Fig. 4

max. 55 mm

min.

12 mm

Stop 3

max. 22 mm

max.

19 mm

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IDEA Operating Manual - English

Fig. 5

SMALL BIT/DOUBLE BIT KEYS (

FIG

. 5)

The minimum and maximum dimensions of this type of key are shown in the diagram below. To cut this type of key on the IDEA is necessary the optional adaptor D727711ZB (cap. 5.13 a pag. 53).

max 18 mm

SPECIAL BIT FEMALE KEYS (

FIG

max 4 mm

. 6)

max 12 mm

The minimum and maximum dimensions of this type of key are shown in the diagram below. To cut this type of key on the IDEA is necessary the optional adaptor D728717ZB (cap. 5.14 a pag. 57).

max 7 mm

Fig. 6

max 15 mm

max 31 mm

KEYS WITH REAR STOP (

FIG

. 7)

The maximum dimensions of this type of keys are described in the table below. To cut this type of key on the IDEA is necessary the optional adaptor D727498ZB (cap. 5.12 a pag. 43).

TYPE OF KEYS

Stem diameter min. 5 mm - max. 7 mm

Collar diameter max. 9 mm

Bit length in reading max. 40 mm

Bit height max. 17 mm / 19,5 mm

Distance from stop to bit min. 6 mm

Head width max. 30 mm

Fig. 7

4 Copyright Silca 2004

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Operating Manual - English IDEA

GENERAL

IDEA has been designed in compliance to the European Community normative (CE). From the design stage, risks for the operator have been eliminated in all areas: transport, regulation, cutting and maintenance. Further risks have been eliminated by means of protective devices. The materials used to manufacture this machine and all its components are not hazardous.

IDEA is designed for cutting keys of ferrous materials: brass, silver nickel, etc. It must be installed and used according to the instructions indicated by the manufacturer. If the key-cutting machine is used differently or for purposes different from those described in this manual, the customer will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen danger to the operator or any third parties may arise from incorrect use of the machine.

NCORRECT USE

Operator negligence resulting in improper use of this machine or failure of the operator to observe the instructions written in this manual. The manufacturer may decline all guarantees and responsibilities. It is therefore essential to carefully read this operating manual.

MPROPER USE OF ELECTRIC CONTACT

•

it is not permitted

electrical conductivity by means of electric contact.

•

cuts cannot be repeated

NSTRUCTIONS MANUAL

The instructions manual provided with the machine is essential to its proper use and to carry out the necessary maintenance. We therefore recommend protecting the manual from damage in a safe sheltered place, easily to hand for quick consultation.

to cut anodized keys, plastic keys or any keys with materials that do not have

on the same side of the key when electric contact cutting is used.

URTHER RISKS

No further risks will arise when properly using the IDEA.

ROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR

IDEA is entirely built in compliance to the Machine Directives. The operations for which it has been designed are easily carried out with no risk to the operator. The adoption of general safety precautions and observation of the instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate. IDEA is designed with features which make it completely safe.

• Power supply

IDEA is supplied with electricity by means of a grounded plug and differential switch.

• Start-up

The machine is turned on by means of a master switch that is located on the Idea’s lower left back side.

• Maintenance

The operations to regulate, service, repair and clean the machine are structured in the simplest and safest way possible. Parts that the operator can dismount cannot be incorrectly replaced therefore avoiding any risks.

• Machine identification

The machine is provided with an identification label which includes the machine’s serial number (fig. 8).

Fig. 8

(*) see ch.8 "DISPOS$/", page 136.

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IDEA Operating Manual - English

1 MACHINE DESCRIPTION

IDEA is an electronic machine operating on 3 axes (X = spaces, Y = depths, B = radius and bit angles) with controlled movement. Accurately studied, it adds a high degree of cutting precision to operating speed and ease of use. IDEA can be used in 4 different ways:

• entering the key code directly by means of the machine keyboard

• reading the key with a laser reader and reproducing it

• linking to a PC and Silca software

• decode and copy

Fig. 9

1.1

6 Copyright Silca 2004

AIN CHARACTERISTICS

• Movements

Movement of the two axes (X-Y) operates on ball screws activated by step motors, on rectified roller guides.

•Clamp

Motorized rotating clamp to control the revolving movement for the cutting radius, to turn over double bit keys and control the third axis "B";

• Working tool

Consists of a cutter in hard metal carbide (optional High Speed Steel), that is easily replaced. Suitable to the type of work and speed rotation needed. Optional hard metal carbide cutter.

•Display

Rear-illuminated and placed on the front of the machine. Display with 4 rows of 20 characters each. Its technical features and positioning make it highly practical in use.

• Laser reader

Designed to read cuts on keys to be reproduced.

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Operating Manual - English IDEA

1.2 S

AFETY

• Protective shield

The transparent protective shield is designed to cover the working parts as completely as possible, ensuring operator safety. The shield (U) (fig. 10, page 8) must be raised in order to fit keys for cutting or carry out other operations. Raising of the shield is controlled by a microswitch and disactivates the operating and movement functions, including the cutter. A special message appears on the display to warn that the shield is not closed. To re-start the work cycle, place the shield in its original position and press START on the machine’s keyboard.

• Emergency stops

The red emergency button (N) (fig. 10, page 8) placed on the right-hand side of the machine is used to stop it immediately in the event of faulty operation or danger for the operator. When the cause of the emergency has been eliminated, turn the button 45° clockwise to disactivate it.

NOTE: the operator is responsible for keeping the area around the button clear so that it can be reached as quickly as possible.

• “T” WRENCH HOLDER

The special holder for the “T” wrench (T4), on the front of the machine below keyboard (fig. 10) prevents damage to the machine caused by inadvertently leaving the wrench on the rotating clamp or the tailstock. It is therefore essential that the wrench (T4) is placed into its holder after use. If the wrench (T4) is not in its holder the machine will not begin the cutting cycle and the display will show the message “T WRENCH INTO HOLDER”.

• Laser warning

Regulations require that warning labels in the language to be used be attached to the laser reader, as shown in fig. 15, page 14.

• Cutter motor protection

The cutter motor is protected against overheating by a cut-out switch (located inside the motor) that will automatically stop the motor if it reaches a certain temperature. Should the switch activate:

1) turn the machine off and disconnect the power supply cable.

2) contact Silca’s Technical Assistance Dept.

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IDEA Operating Manual - English

1.3 M

AIN WORKING PARTS

Fig. 10

A - Master switch B - Keyboard C - Display D - Connector for revolving clamp H-Cutter I - Cutter shield L - Optical reader N - Emergency button O - 3rd axis P - IN/OUT port Q - Serial port R - Y axis connector S - X axis carriage S1 - Rotating clamp T - Y axis carriage T1 - Rotating clamp locking handle T2 - Rotating clamp removal screw T4 - ’T’ wrench U - Protective shield U1 - Fixed clamp (clamp A) U2 - Mobile clamp (clamp B) V - Metal chippings tray

8 Copyright Silca 2004

Fig. 11

Page 13

Operating Manual - English IDEA

1.4 T

ECHNICAL DATA

Electricity supply:

230V-50Hz

Maximum absorbed power:

230V: 2 Amp. 250 Watt

Cutter motor:

single phase and speed

Cutter:

hard metal carbide Ø 100 mm x 1,25 mm

Tool speed:

50Hz: 1150 rpm (+/- 10%)

Movement:

on 2 axes with ball screws activated by step motors, on rectified roller guides. Possibility to add a 3rd axis to activate the optional tilting and rotating clamps.

Clamp:

revolving

Runs:

X axis: 37 mm Y axis: 32 mm

Dimensions and types of keys:

The machine is designed for cutting keys with the minimum/maximum dimensions described on page 2, page 3 and page 4.

Dimensions:

width: 500 mm depth: 500 mm height: 420 mm (with raised shield 650 mm)

Mass:

45 kg

Noise level:

sound pressure Lp(A) = 81,5 dB(A) - steel keys / 75,5 dB(A) - brass keys

Page 14

IDEA Operating Manual - English

1.5 A

IDEA comes with a set of accessories for its operation and maintenance (tools, hex wrenches, fuses) supplied in a special tool kit comprising:

tool kit

Cutter release rod D400754BA

2 Amp fuse - delayed D312423ZZ

4 Amp fuse - delayed D308726ZZ

CCESSORIES PROVIDED

1,5 mm allen key D302434ZZ

2 mm allen key D300221ZZ

2,5 mm allen key D300222ZZ

3 mm allen key D300223ZZ

Z13 template (regulating disk) D416657BA

Laser reading template caliper (Z14)

Z12 template (regulating block) D426037BA

Z4 serial test connector D416661ZZ

6,3 Amp fuse - delayed D310652ZZ

10 Amp fuse - delayed D316568ZZ

4 Amp fuse - rapid D301185ZZ

10 mm spanner D300308ZZ

centering pin for female keys:

4 mm allen key D300224ZZ

5 mm allen key D300225ZZ

6 mm allen key D300226ZZ

13 mm spanner D302788ZZ

Ø 4,5 mm Ø 5,5 mm Ø 6,5 mm

for key stem 4mm : 5mm

for key stem 5mm : 6mm

Slanted brush D306935ZZ

Belt tension plate D416552BA D202443ZZ

laser warning labels D416816XA D416817XA

adapter E2 (centering pin for female keys)

for key stem 6mm : 7mm

10 Copyright Silca 2004

Page 15

Operating Manual - English IDEA

2 TRANSPORT

ATTENTION: the key-cutting machine is easily transported and is not dangerous to handle. The packed machine

should be carried by at least two people.

2.1 P

Fig. 12

ACKING

The packing for IDEA is designed to ensure safe transportation and to protect the machine and all its parts. It comprises a pallet base (b) to which the machine is attached, and a cardboard box as a cover (a). The machine is fixed to the base of the pallet with screwed down brackets that hold it firm into place. This prevents the machine and its protective shield from any damage. The closed packing is held in place by two straps which hold the cardboard box firmly on the pallet. Symbols are printed on the outside of the cardboard box to give instructions and warnings for transportation.

To prevent any damage to the machine it is advisable to save and use the brackets provided for future transportation.

2.2 U

To remove the machine from the packing box:

1) cut the straps with scissors and remove

2) raise the top part of the cardboard box

3) loosen the screws, both on the front and back brackets that hold the machine to the pallet.

4) use the special spanner (provided in the tool kit), to loosen the nuts on the machine’s feet.

5) remove the metal brackets and re-tighten the nuts on the feet.

6) check the contents in the box, that should comprise with the following:

NOTE: we strongly recommend you keep the packing intact for future transportation.

Keep dry

NPACKING

- 1IDEA key-cutting machine

- 1set of documents, including: an operating manual, a spare parts list and a guarantee

- 1power supply cable

- 1tool kit

Handle with care

This side up

Use no hooks

Page 16

IDEA Operating Manual - English

2.3 M

ACHINE HANDLING

When the IDEA has been unpacked, place it directly on its workbench; this operation should be carried out by at least two people. Take care to lift the machine firmly holding the base, and no other part.

ATTENTION: never lift the machine by holding the keyboard stand (fig. 13).

Fig. 13

12 Copyright Silca 2004

Page 17

Operating Manual - English IDEA

3 MACHINE INSTALLATION AND PREPARATION

The key-cutting machine can be installed by the purchaser and does not require any special skills. It is supplied ready for use and does not need any special set up. However, the operator may have to control a few things before operating the machine.

3.1 C

IDEA is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual. However, it is always advisable to check that the machine has not suffered any damage.

3.2 E

To ensure that the best use is made of the key-cutting machine, it is important to place it in a well-aired area which is not too damp. The ideal conditions for the machine are: temperature between 10°C and 40°C; relative humidity: approx. 60%.

3.3 P

1) Place the machine on a horizontal surface, solid enough to support the weight of 40 Kg.

2) Ensure that the machines voltage is the same as that of the mains power supply, which must be properly

3) Connect the power supply cable to the power supply socket.

HECKING FOR DAMAGE

NVIRONMENTAL CONDITIONS

OSITIONING AND INSTALLATION

- to work with ease, we suggest that the workbench be approximately the height of the operator’s hip.

- it is important to leave clearance of at least 30 cm behind the machine and on each side to ensure

proper ventilation.

earthed and provided with a differential switch.

Fig. 14

3.4 D

The machine needs only one operator, who has the following controls at his/her disposal (fig. 10, page 8):

• master switch placed on the back of the machine

• key-positioning clamp

• keyboard

•display

• emergency button

30 cm

100 cm

ESCRIPTION OF WORK STATION

Page 18

IDEA Operating Manual - English

Do not use compressed air

for cleaning

Laser warning labels

3.5 G

• The Plexiglass protective shield carries an adhesive warning label (fig. 15). This label must never be

• Two laser warning labels must be attached to the optical reader (fig. 15).

RAPHICS

removed.

Fig. 15

14 Copyright Silca 2004

Page 19

Operating Manual - English IDEA

STOP

START

ENTER

CLEAR

COPY

SHIFT

CLEAR

COPY

SHIFT

4 “SET UP” AND USE OF THE MACHINE

4.1 K

The machine’s keyboard has 19 alphanumeric and 6 function keys. The alphanumeric keys are used for entering the data card number and the cutting data (numbers and/or letters) according to the code on the card in use. Each of the 19 alphanumeric keys contains two characters: the main character (white) which is directly active, and an alternate character (red), which can be activated by simultaneously pressing the SHIFT key.

E.g.: pressed directly produces:

display

Fig. 16

EYBOARD AND FUNCTIONS

SHIFT

STOP

Pressed simultaneously produce:

START

function keys alphanumeric keys

ENTER

CLEAR

COPY

12345

HI JKL

67890

MNOPQ

ABC D

RSTUV

SHIFT

WX YZ

UNCTION KEYS

Stop button, particularly when the machine is in motion. Stops the function in progress at any time in the operation.

Starts the machines operations (only with the shield in its closed position).

Activation of various functions in the menu.

CLEAR: deletes numerical characters.

Combination of SHIFT & CLEAR/COPY enables you to automatically switch to the (0) “Copy from original” function from any menu in the Idea internal program.

Pressed in combination with all the keys of the same colour to enter the number or letter available.

REGULATING THE DISPLAY

It is possible to modify the angle of vision on the machine’s display by following the instructions below:

• to incline the angle of the display towards the bottom you must press the key and then press the

key, simultaneously keeping them both pressed up until you reach the desired visualization.

• to incline the visualization of the display towards the top you must press the key and then press the

key, simultaneously keeping them both pressed up until you reach the desired angle.

Page 20

IDEA Operating Manual - English

4.2 USE OF

The rotating clamp (S1) (fig. 17) is the fundamental tool of IDEA. It has various functions and constitutes the third working axis (rotation) controlled by the machine. The rotating clamp is housed in a mobile support which runs along the X axis (spaces) and is anchored to the carriage below it by means of a dovetail guide; this allows the operator to position the clamp at any point along the key stem, ensuring the best grip on the stem.

OCKING

The rotating clamp is locked in position by means of the handle (T1) (fig. 17); the position along the X axis starts from the resting point for the jaws on the tailstock up to a rear mechanical stop which prevents the mobile support from coming off dovetail support.

EMOVAL

Turn off the machine and pull out the plug. If it is necessary to remove the rotating clamp from the guide (for cleaning, etc.) turn the knob (T1) to release the underlying mechanical stop. Loosen the screw (T2) (fig. 10, page 8) and pull out the rotating clamp. After replacing the rotating clamp into the guide, turn the knob (T1) to activate the stop. Tighten the screw (T2). Before removing the clamp, remember to disconnect the coupling for the rotating clamp connector extension (B1) from the “Y axis carriage”, then to connect it again when the clamp has been replaced.

RIPPERS

The grippers (G1) are opened and closed by means of the countersunk hexagonal screw (V1), activated by the “T” wrench (T4) housed on the machine. The grippers (G1) ensure that the key stem is centred on its axis within the set dimensions (min.3.6 mm, max.7 mm); the mobile jaws adapt to the diameter of both straight and conical stems. The universal tailstock support (K1) is designed and set to align the rotating clamp along the axis of the key stem parallel to the movement of the carriage X (spaces), so that it remains flat under the cutter; this ensures perfect concentricity between the axis and the key stem with any radial position.

THE CLAMP

UNCTIONS

The rotating clamp provides rotation for the keyblank; this serves two main purposes:

1) to provide the cutting radius concentrical to the axis of the key stem during the cutting operation, with a tolerance of +/- 30°.

2) to turn double bit keys 180°. By means of a PC function, it also provides interpolation of the movements between the Y axis (depth) and the rotation axis B, enabling “radial cuts with set measurements”.

NSERTING THE KEY

The rotating clamp makes it possible to insert keys from either the front or the back, according to the length of the key.

Fig. 17

16 Copyright Silca 2004

Page 21

Operating Manual - English IDEA

4.3 C

4.4 C

4.5 C

ATTENTION: the thread is left-handed.

UTTING BY ELECTRIC CONTACT

The IDEA key-cutting machine is equipped with a low voltage electrical contact device which permits the cutter to individualize the key blank as it approaches the cutter during the cutting phase. Electrical contact is guaranteed for keys in steel, brass, silver nickel, Zamak or iron (with or without nickelplating).

MPROPER USE OF ELECTRIC CONTACT

It is not permitted to cut anodized keys, plastic keys or any keys with materials that do not have electrical conductivity by means of electric contact.

UTTER

The majority of keys utilize the standard cutter for code cutting. Only in certain cases some special keys with particular type cuts require different cutters.

HANGING THE CUTTER

1) raise the protective shield.

2) remove the cutter protective shield by loosening the screw (i2).

3) slide the cutter release rod (X) into the hole located on the left side of the machines cutter shaft chassis (fig. 18).

4) loosen the cutter locking nut (turning it clockwise) with the allen wrench (X1) provided with the machine.

5) replace the cutter, then tighten the nut (turning it counter-clockwise) and remove the rod from its hole.

6) place the cutters protective shield (i) back into position securing it with the screws (i2).

Fig. 18

ATTENTION: when replacing a worn cutter with a new one or with a re-sharpened cutter consult ch. 5.20

"Gauging", page 73.

Page 22

IDEA Operating Manual - English

5 USER’S GUIDE

NTRODUCTION

The Users’ Guide provided below explains how to use the IDEA key-cutting machine without a Personal Computer. All the operations are explained step by step so that the machine can be used in the manual mode. The personal computer programs available that can be connected to the key-cutting machine are used to transmit data for the cutting and decoding of keys. Personal computer programs eliminate the need to carry out certain functions manually and skip some of the screens in the User’s Guide once the data have been transmitted. When IDEA is used with a Personal Computer, the User’s Guide does not change its viewing logic, except for the screens that are not required.

5.1 S

Fig. 19

YMBOL AND TERMINOLOGY

For the sake of clarity, below is a glossary of the commonly used symbols and terms connected with keys or key-cutting machines. These symbols and terms will be quoted in the text with a reference to this page, but it will facilitate your reading if you go through them first.

Cutter: 1.25 (0.492) B1

= indicates the left-hand bit of the key

= indicates the right-hand bit of the key

indicates the thickness in mm (or inches) of the currently selected cutter

B1 B2

Stem

Head

5.2 I

= initials to identify a key clamp (rotating)

S100

= initials to identify a key clamp (reader)

= initials to identify a tailstock for gripping the key stem from the front

= initials to identify a special adapter used for fitting certain types of keys (fig. 3)

STOP 0

Silca Serial Number (SSN)

key catalogues or Silca software programs.

Make Brass/Steel

check that the wording corresponds to the material of the key.

After positioning the key-cutting machine on the worktop and connecting the power supply wire to the machine, proceed as follows:

1) make sure that the emergency push button is off.

2) turn on the machine by means of the switch on the back.

3) to check or edit the working parameters on the machine, go to the "Options [6]" menu (page 106).

: reference for fitting the key into the clamp or tailstock

- Y1 = +00 DEPTH OF BIT 1

- Y2= +00 DEPTH OF BIT 2

= serial number assigned by Silca to each system/lock. They are listed in Silca

= is the make of the lock related to the key to be cut.

= indicates the material of the key to be cut: to use the key-cutting machine properly, always

NITIAL OPERATIONS

18 Copyright Silca 2004

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Operating Manual - English IDEA

When the machine is turned on, for a few seconds the display shows the internal software version and the machine model:

IDEA

Version x.x.xxx

Vers DB xx.xx

Version

= this refers to the version of internal software that runs the machine functions. The figure changes

at every upgrade.

Vers DB

= this refers to the version of the data relating to the Systems/Locks entered. You may ask SILCA to upgrade your machine database with any of the new systems on the market. The figure changes at every upgrade.

The WinTransfer program (see ch. 7.13, page 133) or the Silca Key Programs can be used to update the machine program and data by means of a PC and serial port. The first operation is to set the language for machine messages:

Select language = 2 1: Italiano 2: English 3: Deutsch 4: Français 5: Español

The main menu for the machine program then appears.

PERATING KEYS

Use the arrow keys [Up/Down] to position the pointer and choose the option by pressing the [ENTER] key, or enter directly the key relating to the option number. The symbol >> indicates the other items in the menu that can be accessed with the arrow key [Down].

0 - Copy from original 1 - Decode and Copy 2 - Insert the Cuts 3 - Queue from PC 4 - Calibrations 5 - Maintenance 6 - Options

Page 24

IDEA Operating Manual - English

5.3 [0] C

ATTENTION: before undergoing laser reading, the original key must always be cleaned to remove any

OPY FROM ORIGINAL

EADING PROCESS

The laser reader is used to find the measurements and cuts on original keys so that they can be copied onto the keyblanks.

accumulated impurities at the base of the negative teeth or frazed parts on the key profile (use the teflon brush);

- ensure that the positive teeth are not so bent as to obstruct the entry of the beam into the adjacent spaces;

- with all keys, ensure that the stem is not bent between the tip held by the fixed clamp (A) and the part of the stem held in the mobile clamp (B);

- position the key so that the transversal axis of the bit/s is as horizontal as possible.

The reading process is started when the program has been selected from the display and the key has been placed in position on the clamps according to the instructions in the special diagrams for each type of key (for example: fig. 28, fig. 30, fig. 32, ...). Excursion during the reading process is limited by the lower jaw of the mobile clamp (B) and the transversal run is determined both by the type of key and the size of the bit. The laser reader is programmed to circumscribe the bit/s on the key starting from the contact on the lower jaw of the mobile clamp (B), to read the diameter of the part of the stem between the mobile clamp (B) and the bit and to recognise the type of key and its correct positioning according to the selected program. It reads the first side of the bit following the cuts up to a limit of 0.5 mm from Stop 0 (up against on the fixed clamp A) then goes on the second side to follow the second bit, or if the key has only one bit, the stem of the key.

UTTING PROCESS

- Cutting begins on the bit on the left-hand side of the stem starting from the tip and going towards the head.

- The second bit, the one on the right, is cut in reverse, i.e. from the head to the tip.

Fig. 20

Fig. 21

- The cutting path is automatically calculated by the program on the basis of the reading from the original key. The thicknesses of all the teeth (positive and negative) are compared with the thickness of the cutting tool stored in the memory (can be read on the machine display by means of the “F2” function). If the thickness of any of the teeth is less than that of the cutting tool (standard cutting tool, 1.25 mm), the program will indicate the maximum thickness needed to make an identical copy of the key.

If all the teeth are thicker than the cutting tool, the program will indicate the difference and the number of times the cutting tool needs to pass to reproduce the cuts correctly.

20 Copyright Silca 2004

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Operating Manual - English IDEA

- The cutting tool is brought into contact with the bit at reduced speed to determine the size, then the tool withdraws to the safety distance before beginning the next cut.

- The purpose of the entire procedure is to reduce the backwards and forwards movement of the cutting tool, limiting its excursion to within a new safety measurement of 2 mm beyond the edge of the bit, thereby accelerating the cutting process.

2 mm

Fig. 22

UTTING

- On taking the key up to the cutting tool, the rotating clamp imposes an anticlockwise angle of -30° to the transversal axis of the bit, thus facilitating cutting by providing a single direction (+60° clockwise) for the cutting radius after the depth for the tooth being cut has been reached.

Fig. 23

+60°

-30°

30°

- At the end of the cutting operation on the left-hand bit, the cutting tool trims the bit up to the stem (diameter read from the original key) thereby rectifying the diameter of the stem as the key turns simultaneously, together with the removal of any portion of bit which exceeds the length of the original.

+180°

-60°

Fig. 24

Page 26

IDEA Operating Manual - English

Ø min.Ø max.

max.

min.

- With square stemmed keys the program applies a special bit trimming process which does not remove the edges of the stem. The key is positioned on the horizontal axis at a distance of 2 mm from the end of the stem; the cutting tool then enters tangentially on the vertical side of the stem so that any portion of the bit which exceeds the original measurement can be removed.

Stop 1

min. 2 mm

Fig. 25

- The speed ratio is selected from a scale of diameters sub-divided proportionally between a minimum diameter of 3.6 mm and a maximum diameter of 7 mm; in effect, the thicker the key, the slower the advancing speed of the cutting tool.

- The advancing speed of the tool over the bit (not to be confused with the speed of cutting, or tool operation, which depends on whether the material is brass or steel) is automatically adopted by the program according to the diameter of the stem read from the original key.

Fig. 26

It is now very important to distinguish the type of key to be copied.

22 Copyright Silca 2004

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Operating Manual - English IDEA

SELECT TYPE OF KEY

3 - Pump 7 - Rear stop

0 - Bit stop male 4 - Square-square tip 8 - Rear stop french

1 - Bit stop female 5 - Square-round tip 9 - Small bit

2 - Shoulder stop 6 - Square stepped tip 10 - Special bit female

Bit stop

MALE

Bit stop

FEMALE

SHOULDER

stop

PUMP

keys

MUEL PUMP

keys

SQUARE

tip

SQUARE-ROUND

Fig. 27

tip

SQUARE

STEPPED tip

Special

BIT FEMALE

Small

BIT

REAR

STOP

Select the operation to be carried out on the selected key:

1 - Reading + Copying 2 - Cutting only 3 - Reading only 4 - Post-Reading adj.

1) Reading + Cutting: the key and cutting data are read

without interruption

2) Cutting only: the previously read key is cut.

3) Reading only: the key is read;

in this way the cuts read can be edited before cutting the key

4) Editing of key read: the original key read can be edited in order to adjust any defects or broken parts (see ch. 5.15, page 61).

Page 28

IDEA Operating Manual - English

5.4 C

OPY FROM

Clamp: S100 A-B = Stop 0 =

ORIGINAL

reference or positioning point on the key reading clamp.

FOR

FRONT STOP - MALE

Original on right

Clamp: S100 A-B Stop: 0

[START]

indicates the clamp (

KEY READING

S100

) into which the key must be fitted, and which jaw to use.

5.4.1 Reading keys with front stop (double bit, single bit - male)

1) open the fixed clamp (A) and the mobile clamp (B) by exerting pressure on the jaw lever.

2) fit the key into the special V-shaped groove (axis X1) taking the bit all the way into the fixed clamp (A).

ATTENTION: position the key so that the highest tooth is facing left, ensuring contact with the stop (0) on the

vertical side of the tooth.

3) release the jaw lever.

4) place the mobile clamp (B) in the ideal position for the stem between the bit and head making sure that between the bit and internal side of the mobile clamp (B) there is a distance of min. 3 mm and max. 10 mm.

5) when the reading process is started, the carriage takes the key into contact with the laser beam along the path and in the direction indicated by the broken line.

6) at the end of the cycle see the message on the display in order to continue (see ch.5.4.2).

Reading in progress…

Data processing

in progress

Please wait…

Fig. 28

5.4.2 Cutting keys with front stop (double bit, single bit - male)

Left blank Brass Clamp: S1-K1 Stop:0 Cutt.: 1.25 Pcs. = 1/1 [START]

Clamp: S1- K1 = Stop 0 = Cutter: 1.25 = Brass/Steel =

reference or positioning point on the key cutting clamp.

indicates which clamp (S1) and tailstock (K1) to use for gripping the key.

thickness of the cutter currently selected (press SHIFT+ENTER to change thickness)

material of the key (press SHIFT+ ? to change material)

24 Copyright Silca 2004

Page 29

Operating Manual - English IDEA

ATTENTION: always check that the wording corresponds to the material of the key.

The key blank to be cut must be positioned according to the parameters given on the display after selecting the program involved; the type of key with front stop requires the use of the rotating clamp (S1), the ‘K1’ tailstock support and the key reference on “Stop 0”. Please follow the instructions below carefully, and observe the order of operations.

1) Loosen the knob (T1) by turning it anticlockwise until the rotating clamp (S1) can be moved to a convenient distance for fitting the key.

2) Orient the standard tailstock (K1) for male keys in the special seat on the support, using the screw (V2) to direct it upwards (fig. 29).

3) Take the T wrench (T4) from its seat and open the rotating clamp jaws by turning the sunk hex. screw (V1); at the end of the operation leave the T wrench in the screw (V1).

4) Fit the key blank into the rotating clamp (S1) from the front, placing the stem in position on the jaw groove, then place the key tip into the tailstock (K1).

5) Close the mobile clamp jaws slightly, using the T wrench already in the screw (V1), without gripping the key stem; move the rotating clamp (G) towards the tailstock, keeping a minimum safety distance of 10 mm between the rotating clamp jaws and the rear limit of the bit. Secure the rotating clamp in position by means of knob (T1).

6) Hold the key head in the left hand and align crosswise, making sure that the bits are all the way up against the grips on the tailstock (K1), at the same time close the grips round the key stem, using the T wrench (T4) already in place on the screw (V1).

7) Transfer the T wrench (T4) onto the screw (V2) of the tailstock and secure the tip of the key.

8) Replace the T wrench in its seat, lower the mobile safety shield and begin the process with START.

To remove the key after cutting, carry out the operations described, in reverse order.

Fig. 29

Cutting in progress

Copy: 1 of: 1

finished

More copies ?

No=STOP Yes =ENTER

You can now press ENTER in order to make further copies of the previously read original key.

Page 30

IDEA Operating Manual - English

5.5 C

OPY FROM

Clamp: S100 A-B = Stop 0 =

ORIGINAL

reference or point for positioning the key on the reading clamp.

FOR

FRONT STOP - FEMALE

Original on right Clamp: S100 A-B Stop: 0 [START]

indicates the clamp (

KEY READING

S100

) into which the key must be fitted, and which jaw to use.

5.5.1 Reading keys with front stop (double bit, single bit - female)

1) Press on the grip lever of the fixed clamp (A) and fit the centring device (see table) so that it protrudes towards the mobile clamp (B). Release the grip lever.

2) Press on the grip lever on the mobile clamp (B) and fit the key so that the hole in the stem is up against the centring device. Release the grip lever.

3) Hold the key head with one hand and the end of the centring device with the other and push the key up against the stop 0 (A).

4) The ideal position for the mobile clamp (B) is when there is a distance of 3 mm min. and 15 mm max. between the bit and inner side of the mobile clamp (B) (see ch.5.5.2).

Reading in progress…

Data processing

in progress

Please wait…

Press START to proceed with cutting the key (see ch.5.5.2).

CENTRING Ø STEM

Ø 4,5 mm from Ø 4 mm to Ø 5 mm

Ø 5,5 mm from Ø 5 mm to Ø 6 mm

Ø 6,5 mm from Ø 6 mm to Ø 7 mm

Fig. 30

ATTENTION: make sure that the bit is up against the stop 0 (A). ATTENTION: position the key so that the highest tooth is facing left, ensuring contact with the stop (0) on the

vertical side of the tooth.

5) start the reading process, which will take the reader along the path indicated by the broken line. At the end of the cycle see the message on the display in order to continue.

26 Copyright Silca 2004

Page 31

Operating Manual - English IDEA

5.5.2 Cutting front stop keys (double bit, single bit - female)

Left blank Brass Clamp: S1-K1 Stop:0 Cutt.: 1.25 Adap.: E2 Pcs. = 1/1 [START]

Clamp: S1- K1 = Stop 0 =

reference or point for positioning the key on the cutting clamp.

Cutter: 1.25 = Brass/Steel = Adapt: E2 =

indicates which clamp (S1) and tailstock (K1) to use for gripping the key.

thickness of the currently selected cutter (press SHIFT+ENTER to change thickness).

material of the key (press SHIFT+ ? to change material).

adapter for positioning the key (female) from the tip.

ATTENTION: always check that the wording corresponds to the material of the key.

The key blank to be cut must be positioned according to the parameters given on the display after selecting the program involved; the type of key with front stop requires the use of the rotating clamp (S1), the ‘K1’ tailstock, the E2 adapter and the key reference on “Stop 0”. Please follow the instructions below carefully, and observe the order of operations.

Fig. 31

1) Loosen the knob (T1) by turning it anticlockwise until the rotating clamp (S1) can be moved to a convenient distance for fitting the key.

2) Fit the adapter E2 into the tailstock K1 up against the mechanical stop (T).

ATTENTION: the adapter E2 must be properly fitted into its seat and pressed up against the stop point.

3) Take the T wrench (T4) from its seat and open the rotating clamp jaws by turning the sunk hex. screw (V1); at the end of the operation leave the T wrench in the screw (V1).

4) Fit the key blank into the front side of the rotating clamp (G) and position it on the groove in the jaws, then take the key forward until the adapter E2 goes into the hole in the stem.

6) Hold the key head in the left hand and align crosswise, making sure that the bit is all the way up against the adapter E2 on the tailstock (K1), then close the grips round the key stem, using the T wrench (T4) already in place on the screw (V1).

7) Transfer the T wrench (T4) onto the screw (V2) of the tailstock and secure the adapter E2.

8) Replace the T wrench in its seat, lower the mobile safety shield and begin the process with START.

To remove the key after cutting, carry out the operations described, in reverse order.

Page 32

IDEA Operating Manual - English

Cutting in progress

Copy: 1 of: 1

finished

More copies ?

No=STOP Yes=ENTER

You can now press ENTER in order to make further copies of the previously read original key.

5.6 C

OPY FROM

Clamp: S100 A-B= Stop 0 =

ORIGINAL

reference or point for positioning the key in the reading clamp.

FOR

CENTRE STOP

Clamp: S100 A-B Stop: 0

[START]

indicates the clamp (

Original on right

S100

) into which the key must be fitted, and which jaws to use.

5.6.1 Reading keys with centre stop (English type)

Fig. 32

1) Open the fixed clamp (A) and the mobile clamp (B) by pressing on the grip lever.

2) Fit the key into the special groove (axis X1) taking the bit up against the fixed clamp (A).

ATTENTION: position the key so that the highest tooth is facing left, ensuring contact with the stop (0) on the

vertical side of the tooth.

3) Release the grip lever.

4) Place the mobile clamp (B) in position on the key stem at a minimum distance of 3 mm from the end of the collar.

5) When the reading process is started the carriage takes the key into contact with the laser beam along the path and in the direction indicated by the broken line.

6) At the end of the cycle see the message on the display in order to continue (see ch.5.6.2).

28 Copyright Silca 2004

Page 33

Operating Manual - English IDEA

Reading in progress…

Data processing

in progress

Please wait…

Press START to proceed with cutting the key (see ch.5.6.2).

5.6.2 Cutting keys with centre stop (English type)

Left blank Brass Clamp: S1-K1 Stop:1 Cutt.: 1.25 Adap.: E1 Pcs. = 1/1 [START]

Clamp: S1- K1 = Stop 0 =

reference or point for positioning the key in the cutting clamp.

Cutter: 1.25 = Adapt.: E1 = Brass/Steel =

indicates which clamp (

S1)

and tailstock (K1) to use for gripping the key.

thickness of the currently selected cutter (press SHIFT+ENTER to change thickness).

special adapter for keys with CENTRE STOP.

material of the key (press SHIFT+ ? to change material).

ATTENTION: always check that the wording corresponds to the material of the key.

The key blank to be cut must positioned according to the parameters given on the display after selecting the program involved; the type of key with centre stop requires the use of the E1 adapter and the key reference on “Stop 0”. Please follow the instructions below carefully, and observe the order of operations.

1) Loosen the knob (T1) turning it anticlockwise until the rotating clamp (S1) can be drawn back and secured at the end of its external run (mechanical stop).

2) Take the T wrench (T4) from its seat and fit into the screw (V1), then loosen until the jaws are fully open. At the end of the operation do not remove the T wrench from the screw (V1).

3) Fit the key blank into the adapter E1, taking care that it is in the right position (fig. 33), then tighten the screw (V4).

4) Fit the adapter E1 with the key blank in the inner side of the rotating clamp (S1), take the adapter up against the face of the self-centring jaw and use the T wrench (T4) to slightly close the jaws on the rotating clamp.

5) Move the rotating clamp S1 so that the adapter E1 enters the tailstock K1.

6) Tighten the knob (T1).

Use the T wrench (T4) to tighten the screw (V1) first, then the screw (V2). Replace the T wrench (T4) into its seat, lower the mobile safety shield and begin the process with START. To remove the key after cutting, carry out the same operations, in reverse order.

Page 34

IDEA Operating Manual - English

Reading / decoding

Cutting

Fig. 33

Cutting in progress

Copy: 1 of: 1

Copy: 1 of: 1 finished

More copies ?

No=STOP Yes=ENTER

You can now press ENTER in order to make further copies of the key.

5.7 FAS 309 P

ONLY DECODE AND COPY

Fig. 34

LASTIC STEM

OPTIONALOPTIONAL OPTIONAL

D711802ZB D727058ZBD727713ZB

Spacer Adapter E1Adapter D

Fig. 35

30 Copyright Silca 2004

Page 35

Operating Manual - English IDEA

5.8 A

The Chubb adapter set is required for the code-cutting of Chubb keys (CHUBB RKS) with square section stems (fig. 36). It comprises 2 identical adapters (A) for the optic reader clamp and the swivel clamp.

1) Fit adapter (A1) into the groove on the optic reader clamp, take it up against the stop (X1).

2) Place the key to be decoded in its place on the adapter, which must butt against the key rim (Y1).

NOTE: place the key so that the bit is as horizontal as possible.

3) Place the second adapter (A2) into the standard tailstock and tighten the grub screw (G) (fig. 36).

4) Place the key to be cut into its seat on the adapter, which must butt up against the key rim (Y2); take the

5) Proceed with the cutting operation.

DAPTER FOR CUTTING

rotating clamp up to the stem and secure the key.

CHUBB

KEYS WITH SQUARE SECTION STEMS

OPTIONAL

D716544ZB

Adapters E9

Fig. 36

Page 36

IDEA Operating Manual - English

5.9 PUMP KEYS

OPTIONAL

D726180ZB

Adapters

Fig. 37

Adapter for pump keys (E3 - ID), used for cutting (install between the rotating S1 and K1 tailstock).

Adapter for pump keys (E7 - ID), used for reading (install in the place of the S100 - B mobile clamp).

When the machine requires (indicates on display) adapter following examples:

- It is very important to distinguish the type of key to be copied. Choose

SELECT TYPE OF KEY 0 - Bit stop male 1 - Bit stop female 2 - Shoulder stop 3 - Pump

- Choose

option 1

- Reading + Copy

1 - Reading + Copying 2 - Cutting only 3 - Reading only 4 - Post-reading adj.

or E7, proceed in the way described in the

option 3

- Pump.

READING PUMP KEYS

KEY READING

Original on right Clamp: S100 A Stop: 0 Adapt: E7 [START]

32 Copyright Silca 2004

Page 37

Operating Manual - English IDEA

Operate as follows:

1) Loosen the screw (G) 1)on the S100 clamp.

2) Pull out the mobile clamp unit (B).

3) Fit the

4) Fit the original key into the

adapter into the S100 clamp,

then tighten the screw (G).

adapter so

that the key stem (rectangular or round)

fits perfectly into its seat. The key head will protrude from the side marked E7, whereas the bit will fit inside the adapter, not in contact with the stop but at approx. 2-3 mm. (fig. 39). When this condition is

reached, tighten the grub screw (C) to secure the key.

5) Push the

adapter until the side (Y) is butting against the fixed part of the S100 A clamp.

6) Press the START key to continue.

7) When the reading process starts the carriage will take the key into contact with the laser beam along an ideal path.

Fig. 38

Fig. 39

2-3 mm

Adapter E7

- At the end of the cycle see the message on the display in order to continue.

Reading in progress…

Data processing

in progress

Please wait…

Page 38

IDEA Operating Manual - English

E 3

CUTTING PUMP KEYS

Left blank Brass Clamp: S1-K1 Stop:3 Cutt.: 1.25 Adapt.: E3 Pcs = 1/1 [START]

Operate as follows:

Clamp: S1 - K1

to use for gripping the key.

Stop 0

= reference or positioning point on the key cutting clamp.

Cutter: 1.25

SHIFT+ENTER to change thickness).

Adatt: E3 Brass/Steel

material).

ATTENTION: always check that the wording corresponds to the

material of the key.

The key blank to be cut must be positioned according to the parameters given on the display after selecting the program involved; the type of pump keys requires the use of the "

Stop 3

". Please follow the instructions below carefully, and observe the order of operations.

1) Loosen the knob (T1) by turning it anticlockwise

until the rotating clamp (S1) can be moved to a convenient distance for fitting the key).

2) Take the ‘T’ wrench (T4) from its seat and fit into the

screw (V1), then loosen until the jaws are fully open. At the end of the operation do not remove the ‘T’ wrench from the screw (fig. 41).

3) Fit the key blank into the E3 adapter, paying

attention to its position (fig. ), then tighten the screw (P).

4) Fit the

clamp (S1) from the inside, take the adapter up to the side of the self-centring jaws and slightly close the grips on the rotating clamp with the ‘T’ wrench (T4).

5) Move the rotating clamp S1 so that the adapter

enters the tailstock K1.

6) Tighten the knob (T1). Use the ‘T’ wrench (T4) to

tighten the screw (V1) first, then the screw (V2) (fig.

42). Replace the T wrench (T4) into its seat, lower the mobile safety shield and begin the process with START.

- To remove the key at the end of the cutting process,

carry out the same operations in reverse order.

= indicates which clamp (S1) and tailstock (K1)

= thickness of the cutter currently selected (press

= special adapter for cutting PUMP keys.

= material of the key (press SHIFT+? to change

adapter and the key reference on

adapter, with the key blank in the rotating

Adapter E3

Fig. 40

Fig. 41

Fig. 42

Cutting in progress

Copy: 1 of: 1

34 Copyright Silca 2004

- You can now press ENTER in order to make further copies of the key.

STOP

- Select

to quit.

Copy: 1 of: 1 finished

More copies ?

No=STOP Yes=ENTER

Page 39

Operating Manual - English IDEA

5.10 MUEL PUMP KEYS

OPTIONAL

D726465ZB

Fig. 43

THE SET COMPRISES:

Adapter for Muel pump keys (E4 - ID), used for cutting (install between the rotating S1 and K1 tailstock).

Adapter for Muel pump keys (E8 - ID), used for reading (install in the place of the S100 - B mobile clamp).

Adapters

Note: operations allowed only when decoding using SN 328 / SN 329 / SN 352

When the machine requires (indicates on display) adapter E4 or E8, proceed as in the example

0 - Copy from original

1 - Decode and Copy

2 - Insert the cuts 3 - Queue from PC

- Choose

- Choose the SN required (SN328 / SN329 / SN352...) and proceed.

To read Muel keys, proceed as follow

option 1

- “Decode and Copy”

READING MUEL PUMP KEYS

DECODE SSN 328

Original on right Clamp: S100 Stop: 4 Adapt:

[START]

Page 40

IDEA Operating Manual - English

Adapter E8

1)Loosen the screw (G) 1)on the S100 camp.

2)Pull out the mobile clamp unit (B).

3)Fit the

4)Fit the original key into the adapter

5)Push the

6)Press the START key to continue.

7)When the decode process starts the carriage

tighten the screw (G).

the stops on the bit butt against the stops (P6) on the adapter upwards. From this condition turn the knob (P5) to turn the pin-cam securing the key.

against the fixed part of the S100 - A clamp, tighten the grub screw

will take the key into contact with the laser beam along an ideal path.

adapter into the S100 clamp, then

, so that

and the cuts are directed

adapter until the side (Y) is butting

(B9).

Fig. 44

Fig. 45

8)At the end of the cycle see the message on the display in order to continue.

Decoding in progress…

Bit 1

Bit 1 5 3 1 0 2 5 4 3 2 4

36 Copyright Silca 2004

Possible depths: 0 1 2 3 4 5 [10]

Page 41

Operating Manual - English IDEA

Adapter E4

To cut Muel keys, proceed as follow

CUTTING MUEL PUMP KEYS

SSN 328 M1 Brass Clamp: S1-K1 Stop:0 Cutt : 1.25 Adapt: E4 Pcs. = 1/1

The key blank to be cut must be positioned according to the parameters given on the display after selecting the program involved; the type of Muel pump keys requires the use of the

adapter and the key reference on "

Stop

Please follow the instructions below carefully, and observe the order of operations.

1)Loosen the knob (T1) by turning it anticlockwise until the rotating clamp (S1) can be moved to a convenient distance for fitting the key).

2)Take the ‘T’ wrench (T4) from its seat and fit into the screw (V1), then loosen until the jaws are fully open. At the end of the operation do not remove the ‘T’ wrench from the screw (fig. 47).

Fig. 46

3)Fit the key blank into the adapter E4 so that the bit stops butt against the

adapter stops (P7) (fig. 46);

tighten the screw (P).

4)Fit the

adapter, with the key blank in the rotating clamp (S1) from the inside, take the adapter up to the side of the self-centring jaws and slightly close the grips on the rotating clamp with the ’T’ wrench (T4).

5)Move the rotating clamp S1 so that the adapter

enters the tailstock K1.

6)Tighten the knob (T1). Use the T wrench (T4) to tighten the screw (V1) first, then the screw (V2) (fig.

46). Replace the T wrench (T4) into its seat, lower the mobile safety shield and begin the process with START.

- To remove the key at the end of the cutting operation:

loosen the grub screw (P) and remove the key, or carry out the operations described above, in reverse order.

Fig. 47

Cutting in progress

Copy: 1 of: 1

Bit 1

Copy 1 of 1 finished

More copies ?

NO=Stop YES =Enter

- You can now press ENTER in order to make further

copies of the key.

- Select

STOP

to quit.

Fig. 48

Page 42

IDEA Operating Manual - English

stem

SQUARE

stem

SQUARE-ROUND

stem

SPECIAL SQUARE

D726462ZB

Adapters

OPTIONAL

5.11 FIAM KEYS

Fig. 49

(*) WITH OPTIONAL

Centring device for FIAM keys (E5 - ID), used in cutting (install on the K1 tailstock) (Special Square Stem).

Centring device for FIAM keys (E6 - ID), used in reading (install on the fixed clamp S100-A).

Adapter for FIAM keys (C - ID), used in reading (install on clamp S100 in the place of jaw B), (Square-Round Stem and Special Square Stem).

When the machine requires (indicates on display) adapter the following examples:

- It is very important to distinguish the type of key to be copied:

SELECT TYPE OF KEY 0 - Bit stop male 1 - Bit stop female 2 - Shoulder stop

- Choose for keys with special square stems (step on tip).

- Choose

option 4

option 1

for keys with square stems;

3 - Pump 4 - Square-square tip 5 - Square-round tip 6 - Square-stepped tip

- Reading + Cutting

option 5

or E6 or C, proceed in the way described in

for keys with square and round stems;

option 6

1 - Reading + Copying 2 - Cutting only 3 - Reading only 4 - Post-reading adj.

38 Copyright Silca 2004

Page 43

Operating Manual - English IDEA

KEYS READING

READING SQUARE STEMMED FIAM KEYS

KEY READING

Original on right

Clamp:S100 A-B Stop: 0

[START]

Operate as follows: See Operating Manual, as for keys with front stop M.

Fig. 50

READING SQUARE AND ROUND STEMMED FIAM KEYS

KEY READING

Original on right

Clamp: S100 A-C Stop: 0

[START]

Operate as follows:

1) Press the grip on the S100-B1 mobile clamp and remove the adapter (jaw B).

2) Install jaw C so that the letter C is facing the operator.

3) Open the fixed clamp (A) and the mobile clamp (C) by exerting pressure on the jaw lever (F) and (F1).

4) Fit the key into the special groove taking the bit all the way into the fixed clamp (A).

ATTENTION: position the key so that the highest tooth is

facing left, ensuring contact with the stop (0) on the vertical side of the tooth.

5) Release the jaw lever.

6) Place the mobile clamp (C) in the best position on the stem between the bit and key head. Make sure that there is a distance of min. 3 mm and max. 15 mm between the bit and inside of the mobile clamp (C) (the square part of the stem should butt against jaw C).

7) When the reading process starts the carriage will take the key into contact with the laser beam along the path dictated by the Software.

At the end of the cycle see the message on the display in order to continue.

Fig. 51

Page 44

IDEA Operating Manual - English

READING SPECIAL SQUARE STEMMED FIAM KEY (WITH STEP)

KEY READING

Original on right Clamp:S100 A-C Stop: 0 [START]

Operate as follows:

1) Press the grips on the S100-B mobile clamp and remove the adapter (jaw B) (fig. 52).

2) Install jaw C so that the letter C is facing the operator (fig. 52).

3) Open the fixed clamp (A) by pressing on the grip lever (F) and fit the that it butts against jaw A and the initials

4) Press on the lever grip (F1) and fit the key into its seat so that the bit is up against the fixed clamp (E6) (fig. 53).

ATTENTION: position the key so that the highest tooth is facing left, ensuring contact with the stop (0) on the

vertical side of the tooth.

5) Release the jaw lever.

6) Press START to proceed.

7) When the reading process starts the carriage will take the key into contact with the laser beam along an ideal path.

At the end of the cycle see the message on the display in order to continue.

are upwards.

adapter on the S100-A clamp so

Fig. 52

Fig. 53

Reading in progress…

Data processing

in progress

Please wait…

40 Copyright Silca 2004

Page 45

Operating Manual - English IDEA

CUTTING KEYS

CUTTING FIAM KEYS WITH SQUARE STEM

CUTTING FIAM KEYS WITH SQUARE-ROUND STEM

Left blank Brass Clamp: S1-K1 Stop:0 Cutt.: 1.25 Pcs. = 1/1 [START]

Clamp: S1- K1 = Stop 0 = Cutter: 1.25 = Brass/Steel =

ATTENTION: always check that the wording corresponds to the material of the key.

The key blank to be cut must be positioned according to the parameters given on the display after selecting the program involved; the type of key with front stop requires the use of the rotating clamp (S1), the “K1” tailstock support and the key reference on “Stop 0”. Please follow the instructions below carefully, and observe the order of operations.

1) Loosen the knob (T1) by turning it anticlockwise until

2) Orient the standard tailstock (K1) for male keys in the

3) Take the ‘T’ wrench (T4) from its seat and open the

4) Fit the key blank into the rotating clamp (S1) from the

5) Close the mobile clamp jaws slightly, using the T

reference or positioning point on the key cutting clamp.

the rotating clamp (S1) can be moved to a convenient distance for fitting the key.

special seat on the support, using the screw (V2) to direct it upwards.

rotating clamp jaws by turning the sunk hex. screw (V1); at the end of the operation leave the T wrench in the screw (V1).

front, positioning the square stem over the "V" on the grips diagonally so that the left-hand bit is sloping downwards (fig. 54 and fig. 55).

wrench already in the screw (V1), without gripping the key stem; move the rotating clamp (G) towards the tailstock, keeping a minimum safety distance of 10 mm between the rotating clamp jaws and the rear limit of the bit. Secure the rotating clamp in position by means of knob (T1).

indicates which clamp (S1) and tailstock (K1) to use for gripping the key.

thickness of the cutter currently selected (press SHIFT+ENTER to change thickness)

material of the key (press SHIFT+ ? to change material)

Fig. 54

6) Hold the key head with the left hand and push towards the tailstock, making sure that the bits butt up against the grips on the tailstock (K1); simultaneously transfer the ‘T’ wrench (T4) onto the tailstock screw (V2) and secure the key tip (fig. 56).

7) Transfer the ‘T’ wrench (T4) onto the screw (V1) and tighten the grips on the key stem.

8) Replace the ‘T’ wrench in its seat, lower the mobile safety shield and begin the process with START.

To remove the key after cutting, carry out the operations described, in reverse order.

Fig. 55

Fig. 56

Page 46

IDEA Operating Manual - English

CUTTING SPECIAL SQUARE STEMMED FIAM KEY (WITH STEP)

Left blank Brass Clamp: S1-K1 Stop:3 Cutter: 1.25 Adap.:E5 Pcs = 1/1 [START]

Clamp: S1- K1 = Stop 0 =

reference or positioning point on the key cutting clamp.

Cutter: 1.25 = Brass/Steel = E5 Adapter =

indicates which clamp (S1) and tailstock (K1) to use for gripping the key.

thickness of the cutter currently selected (press SHIFT+ENTER to change thickness)

material of the key (press SHIFT+ ? to change material)

indicates the adapter to fit into the K1 tailstock in order to position the key properly.

ATTENTION: always check that the wording corresponds to the material of the key.

1) Loosen the knob (T1) by turning it anticlockwise until the rotating clamp (S1) can be moved to a convenient distance for fitting the key.

2) Orient the standard tailstock (K1) for male keys in the special seat on the support, using the screw (V2) to direct it upwards.

3) Take the ‘T’ wrench (T4) from its seat and use on the screw (V2) to open the K1 tailstock grips.

4) Fit the adapter

into the K1 tailstock so that the initials

are facing upwards and the adapter is butting well up against the K1 tailstock grips (fig. 57).

5) Tighten the screw V2 with the (T4) wrench.

6) Take the T wrench (T4) from its seat and open the rotating clamp jaws by turning the sunk hex. screw (V1); at the end of the operation leave the T wrench in the screw (V1).

7) Fit the key blank into the rotating clamp (S1) from the front, positioning the square stem over the "V" on the grips diagonally so that the left-hand bit is sloping downwards (fig. 54 and fig.

55).

8) Use the ‘T’ wrench, already on the screw (V1), to slightly tighten the grips on the rotating clamp, without exerting pressure on the key stem; move the rotating clamp (G) towards the tailstock, keeping a minimum safety distance of 10 mm between the grips on the rotating clamp and the rear end of the bit. Secure the rotating clamp by tightening the knob (T1).

9) Hold the key head with the left hand and push the key, making sure that the bits butt up against the adapter

installed on the tailstock (K1); simultaneously close the grips on the key stem by means of the ‘T’ wrench (T4) already on the screw.

Fig. 57

Fig. 58

Replace the T wrench in its seat, lower the mobile safety shield and begin the process with START. To remove the key after cutting, carry out the operations described, in reverse order.

Cutting in progress

Copy: 1 of: 1

Copy: 1 of 1 finished

More copies ?

No=STOP Yes=ENTER

You can now press ENTER in order to make further copies of the key.

42 Copyright Silca 2004

Page 47

Operating Manual - English IDEA

5.12 KEYS WITH REAR STOP (M

ALE KEYS AND FEMALE KEYS

)

OPTIONAL

D727498ZB

The set comprises:

: Tailstock for keys with rear stop.

E11

: Adapter for reading (install on S100 clamp in place of S100-B mobile clamp).

: Adapter (E = ID initial), used for reading some types of keys (install on S100-E11mobile clamp) (see

Set for keys with rear stop

Z15

diagram "TYPE OF KEYS", page 47).

F / G

: Adapter (F or G = ID initial), used for reading some types of keys (install on S100-E11 mobile clamp

according to the type of key) (see diagram "TYPE OF KEYS", page 47).

Z15

: Template for gauging the cutting unit with K2 tailstock (Gauging – Cutting unit – Clamp S1-K2)

Note: before starting any operation for keys with rear stops the K1 tailstock must be removed. Simply loosen the screw (W) with the wrench (T4) (fig. 59) and push the K1 tailstock to the left in order to remove it from its seat.

If this is not done, an alarm will appear, even in the case of a simple reading operation: ALARM 17

ALARM 17

Key origin

not found !

See operating manual

Fig. 59

To install K2 tailstock:

1) Loosen the knob (T1) by turning it anticlockwise until the rotating clamp (S1) can be moved to the end of run towards the operator, then use the (T4) wrench to tighten the rotating clamp screw (V1) in order to close the self-centring jaws.

2) Fit the K2 tailstock into its seat, slightly inclined to the left, with the fixing cam (C) (fig. 60) aligned with the slide runners and secure by tightening the screw (W1) (fig. 67, page 48) with the (T4) wrench.

3) Take the (S1) rotating clamp towards the K2 tailstock so that they fit together perfectly, then secure by tightening the knob (T1).

Note: use the (T4) wrench to loosen the screw (V1), in order to open the jaws of the (S1) rotating clamp, exerting normal pressure to secure the K2 tailstock firmly to the (S1) rotating clamp.

Poceed with GAUGING.

Fig. 60

Page 48

IDEA Operating Manual - English

- Use the arrow keys [up, down] to scroll.

1 - Clamps

2 - Cutter 3 - Adapter

Clamps 1 - S1 - Rotating Jaw 2 - S100 - Reading Jaw

Clamp: S1 - K1 >>

Adjustments: B=+000

X=+00 Y1=+00 Y2=+00

To calibrate [START]

- Press [SHIFT + ENTER]

Clamp: S1 - K1

= press [SHIFT+ENTER] to go to the other interchangeable tailstocks used with the S1 clamp, if applicable.

Clamp: S1 - K2

= unit comprising the S1 clamp and K1 interchangeable tailstock

= unit comprising the S1 clamp and K2 interchangeable tailstock

Clamp: S1 – K2

Adjustments: B=+000

X=+00 Y1=+00 Y2=+00

To calibrate [START]

START

= press START to begin the automatic gauging procedure for the CLAMP TAILSTOCK unit.

Template Z13

Template Z15

Fig. 61

Clamp: S1 - K2

Install Z15 and Z13

See operating manual

[START]

= fit in place of the cutter (fig. 61).

=fit on the S1-K2 clamp as if it were a key (fig. 61). Use the plate (P) as a point of reference in

position 2 with the second pin on the template up against it. Tighten the screw (W2) with the (T4) wrench. Replace the (T4) wrench in its seat.

Z15

Press START

Clamp: S1 - K2

Detection

In progress

44 Copyright Silca 2004

Page 49

Operating Manual - English IDEA

Clamp: S1 – K2

Adjustments: B=+000

X=+02 Y1=+02 Y2=+04

To calibrate [START]

Position the pointer at the side of the parameter to be edited with the arrow keys or [ENTER] and use the following keys to edit the parameters: [SHIFT] + [arrow up]: increases the value within

+ 300 hundredths of a mm or hundredths of a degree (axis B)

+ 20 cent.mm X/Y1/Y2

[SHIFT] + [arrow down]: decreases the value within

- 300 hundredths of a mm or hundredths of a degree (axis B)

20 cent.mm X/Y1/Y2 [CLEAR]: to zero the value [ENTER]: in the last field to quit the window so that the query Save? appears for the edited data:

Save

adjustments ?

No=STOP Yes=ENTER

ATTENTION: if [STOP] is pressed the new measurements are not saved; the previous gauging values therefore remain valid.

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

OPERATION FLOW

Choose

option 0 - Copy from Original

option 7 - Rear Stop

option 1

–

0 - Copy from Original

1 - Decode and Copy 2 - Insert cuts 3 - Queue from PC

SELECT TYPE OF KEY 0 - Bit stop male 1 - Bit stop female 2 - Shoulder stop

3 - Pump 4 - Square-square tip 5 - Square-round tip 6 - Square stepped tip

7 - Rear stop

8 - Rear stop french 9 - Small bit 10 - Special bit female

Reading + Cutting

1 - Reading + Cutting > Select JAWS

2 - Cutting only A - E 3 - Reading only A - F 4 - Post-Reading adj. A - G

KEY READING

Original on right

Clamp.:S100 A-E Stop:0

Adapt.: E11 [START]

To select jaws see diagram ch. "TYPE OF KEYS" and "Choosing an adapter for READING", page 47.

Page 50

IDEA Operating Manual - English

Jaws A - E

READING / DECODING [SSN110]

1) Remove the mobile unit B from the S100 clamp.

2) Fit the E11 mobile adapter on the S100 clamp.

3) Fit the jaw E (with the letter facing the operator) into the E11 adapter.

4) Open the fixed clamp (A) and mobile clamp (E) by pressing on the gripper lever.

5) Place the key into its seat and take the bit up against the fixed clamp (A).

Fig. 62

ATTENTION: position the key so that the first tooth is facing to the left, ensuring contact with the stop (0) on the vertical face of the tooth (fig. 62).

6) Release the gripper lever.

ATTENTION: the rear stop must butt against the face of jaw E (fig. 62).

7) On starting the reading operation the carriage will take the key into contact with the laser beam along the path dictated by the software.

8) In the case of female keys, use one of the standard centring devices (according to stem diameter) on the S100-A clamp (see ch.5.14 "SPECIAL BIT FEMALE KEYS", page 57).

Jaws A - F

READING

1) Remove the mobile unit B from the S100 clamp.

2) Fit the E11 mobile adapter on the S100 clamp.

3) Fit the jaw F (with the letter towards the operator) on the E11 adapter.

4) Open the fixed clamp (A) and mobile clamp (F) by pressing on the gripper lever.

5) Fit the key into its seat and take the bit up against the fixed clamp (A).

ATTENTION: position the key so that the first tooth is facing to the left, ensuring contact with the stop (0) on the vertical face of the tooth (fig. 63).

6) Release the gripper lever.

ATTENTION: the rear stop must butt against the face of jaw F (fig. 63).

7) On starting the reading operation the carriage will take the key into contact with the laser beam along the path dictated by the software.

8) In the case of female keys, use one of the standard centring devices (according to stem diameter) on the S100-A clamp (see ch. 5.14 "SPECIAL BIT FEMALE KEYS", page 57).

Fig. 63

Jaws A - G

READING

1) Remove the mobile unit B from the S100 clamp.

2) Fit the E11 mobile adapter on the S100 clamp.

3) Fit jaw G (with the letter towards the operator) into the E11 adapter.

4) Open the fixed clamp (A) and the mobile clamp (G) by pressing on the gripper lever.

5) Fit the key into its seat and take the bit up against the fixed clamp (A).

ATTENTION: position the key so that the first tooth is facing left, ensuring contact with the stop (0) on the vertical face of the tooth (fig. 64).

6) Release the gripper lever.

ATTENTION: the rear stop must butt against the face of jaw G (fig. 64).

7) On starting the reading operation the carriage will take the key into contact with the laser beam along the path dictated by the software.

8) In the case of female keys, use one of the standard centring devices (according to stem diameter) on the S100-A clamp (see ch. 5.14 "SPECIAL BIT FEMALE KEYS", page 57).

46 Copyright Silca 2004

Fig. 64

Page 51

Operating Manual - English IDEA

Adapter

Max. 85

19.5

Jaws A - G

(example: Silca key ref. 6M24)

Rear Stop

Adapter

Max. 75

Max. 65

19.5 19.5

Max. 30

Jaws A - F

Jaws A - E

(example: Silca key ref. 6M14)

(example: Silca key ref. 6FT12)

Rear Stop

TYPE OF KEYS

Stem diameter min. 5 mm - max. 7 mm

Collar diameter max. 9 mm

Bit length in reading max. 40 mm

Bit height max. 17 mm / 19,5 mm

Distance from stop to bit min. 6 mm

Head width max. 30 mm

Choosing an adapter for READING

Place the original key on the drawing, using the Rear Stop as a reference; the bit should enter the highlighted zone.

Page 52

IDEA Operating Manual - English

CUTTING

Left blank Brass Clamp: S1-K2 Stop: ? Cutt.: 1.25 Pcs. = 1/1 [START]

ATTENTION: the “cutting STOP” is not presented automatically by the machine. The operator must identify it

CUTTING (Stop 1) / DECODING SSN 110

Remove the plate (P) in order to fit the key blank into the rotating clamp (S1) from the front the stem into the “V” on the jaws of the K2 tailstock. Take care to keep the bit in the horizontal position and the key stop up against the stop (STOP 1). Secure the key by tightening the jaw screw (W2) with the (T4) wrench (fig. 65). Replace the (T4) wrench in its seat.

from the diagram on page 49 and enter it from the keyboard when the display requires it.

(*)

placing

Fig. 65

CUTTING

Raise the positioning plate (P) and fit the key blank into the rotating clamp (S1) from the front placing the stem into the “V” on the jaws of the K2 tailstock. Take care to keep the bit in the horizontal position and the key stop up against the stop (STOP 2) achieved by fitting the plate (P) into its seat and securing the key by tightening the jaw screw (W2) with the (T4) wrench (fig. 66). Replace the (T4) key in its seat.

CUTTING

Raise the positioning plate (P) e and fit the key blank into the rotating clamp (S1) from the front placing the stem into the “V” on the jaws of the K2 tailstock. Take care to keep the bit in the horizontal position and the key stop up against the stop (STOP 3) achieved by fitting the plate (P) into its seat and securing the key by tightening the jaw screw (W2) with the (T4) wrench (fig. 67). Replace the (T4) wrench into its seat.

(Stop 2)

(*)

Fig. 66

(Stop 3)

(*)

Fig. 67

(*) Important:the key can be fitted into the S1-K2 clamp from the front or from the back, according to the type of key.

48 Copyright Silca 2004

Page 53

Operating Manual - English IDEA

43 24

43 44

Stop 1

(example: Silca key ref. 6FT12)

Stop 2

(example: Silca key ref. 6M14)

Stop 3

(example: Silca key ref. 6M24)

Stop

Choosing a STOP for CUTTING

1) place the original key on the drawing, using the stop as a reference.

2) in this position the bit should enter the 43 mm zone.

Page 54

IDEA Operating Manual - English

Cutting in progress

Copy: 1 of: 1

Copy 1 of 1

finished

More copies ?

No=STOP Yes=ENTER

DECODE SSN 110

Art. Silca 6FT12

ATTENTION: for Fichet Sans-Soucis P.P. keys operations only possible when decoding with SSN 110.

Decoding + Cutting

SSN 110 (Decode) Make = => Fichet Sans-Soucis P. P.

Decode SSN: 110

Original on right

Clamp S100 A-E Stop 0

Adapt. E11 [START]

Press START,

Decoding

in progress…

Bit 1 *0790636***6360970* Possible depths 0123456789# [8]

Press ENTER,

SSN: 110 M1 Brass Clamp S1 – K2 Stop 1 Cutter: 1,25 Pcs. 1 / 1 [START]

Press START to cut.

Cutting in progress

Copy: 1 of: 1

Copy 1 of 1

finished

More copies ?

No=STOP Yes=ENTER

50 Copyright Silca 2004

Page 55

Operating Manual - English IDEA

5.12.1 FRENCH REAR STOP KEYS

For this type of keys see the information in Chapter

Female keys)", page 43.

TYPES OF KEYS: see page 47.

OPERATION FLOW

Choose

option 0 - Copy from Original

0 - Copy from Original

1 - Decode and Copy 2 - Insert cuts 3 - Queue from PC >>

option 8 - Rear Stop french

SELECT TYPE OF KEY 0 - Bit stop male 1 - Bit stop female 2 - Shoulder stop

3 - Pump 4 - Square-square tip 5 - Square-round tip 6 - Square stepped tip

5.12 "KEYS WITH REAR STOP (Male keys and

7 - Rear stop

8 - Rear stop french

9 - Small bit 10 - Special bit female

Choose

option 1

–

Reading + Cutting

1 - Reading + Cutting

2 - Cutting only 3 - Reading only 4 - Post-Reading adj.

KEY READING

Original on right

Clamp.: S100 A-E Stop: 0

Adapt.: E11 [START]

NOTE: Jaws F or G could also be used (see JAWS A-E / A-F / A-G on page 46. The rear stop is not necessarily up against the side of the jaw (fig. 68).

Fig. 68

Page 56

IDEA Operating Manual - English

CUTTING

Left blank Brass Clamp: S1-K2 Stop: 0 Cutt.: 1.25 Pcsz. = 1/1 [START]

• CUTTING (Stop 0)

Raise the positioning plate (P) and fit the key blank into the rotating clamp (S1) from the front end (*). Place the stem into the ‘V’ on the jaws of the K2 tailstock, taking care to keep the bit horizontal and the key stop up against the stop (STOP 0) obtained by fitting the plate (P) up against the front end of the K2 tailstock. Secure the key by tightening the jaw screw (W2) with the wrench (T4) (fig. 67). Replace the plate (P) in position in seat 2 or 3. Replace the (T4) wrench in its seat.

Fig. 69

Fig. 70

Stop 0

NOTE: the key can be fitted into the S1-K2 clamp from the front or from the back, according to the type of key

52 Copyright Silca 2004

Page 57

Operating Manual - English IDEA

NO!

D727711ZB

Adapters

OPTIONAL

5.13 SMALL BIT / DOUBLE BIT KEYS

max 4

max 18

max 12

Fig. 71

The set comprises

E10

Adapter for small bit or double bit keys (E10 = ID initials), used for cutting.

Adapter for small bit or double bit keys (E = ID initials), used for reading (to fit to the S100 clamp in the place

max 12

max 4

max 18

max 12

of jaw B).

When the machine requires (indicates on display) adapter

- It is very important to distinguish the type of key to be copied: Choose

SELECT TYPE OF KEY 0 - Bit stop male 1 - Bit stop female 2 - Shoulder stop

3 - Pump 4 - Square-square tip 5 - Square-round tip 6 - Square stepped tip

E10

or E, proceed as follows:

option 9 - Small bit

Choose

option 1

Operate as follows

Reading + Copying

7 - Rear stop 8 - Rear stop french

9 - Small bit

10 - Special bit female

1 - Reading + Copying

2 - Cutting only 3 - Reading only 4 - Post-Reading adj.

KEY READING

Original on right

Clamp: S100 A - E Stop: 0

[START]

Page 58

IDEA Operating Manual - English

Note:

Maximum dimensions of keys for Reading from the original:

- Max. stem thickness = 4 mm

- Max bit length = 18 mm

- Max. bit height = 12 mm If these conditions are not observed, the machine will produce the error “Key cannot be decoded”.

READING small bit or small double bit keys

Fig. 72

max 4

max 12

max 18

max 12

max 4

max 18

max 12

1) Press the grip on the S100 mobile clamp and remove the adapter (jaw B).

2) Install jaw

so that the letter E is facing the operator.

3) Open the fixed clamp (A) and the mobile clamp (E) by exerting pressure on the jaw lever (F) and (F1) (fig. 73).

Fig. 73

4) Fit the key into the special seat (axis X1) taking the bit all the way into the fixed clamp (A) (fig. 74).

ATTENTION: position the key so that the highest tooth is facing left,

ensuring contact with the stop (0) on the vertical side of the tooth.

5) Release the jaw lever.

6) Place the mobile clamp (E) in the best position on the stem between the bit and key head. Make sure that there is a distance of min. 3 mm and max. 15 mm between the bit and inside of the mobile clamp (E) (fig. 87).

When the reading process starts the carriage will take the key into contact with the laser beam along the path dictated by the Software.

Fig. 74

7) At the end of the cycle see the message on the display in order to continue.

Fig. 75

Reading in progress…

Data processing

in progress

Please wait…

54 Copyright Silca 2004

min. 3 mm max. 15 mm

Page 59

Operating Manual - English IDEA

CUTTING small bit or small double bit keys

Left blank Brass Clamp: S1-K1 Stop: 0 Cutt : 1.25 Adapt.: E10 Pcs. = 1/1 [START]

Clamp: S1- K1 = Stop 0 = Cutter: 1.25 = Brass/Steel = Adapter E10

ATTENTION: always check that the wording corresponds to the material of the key.

The key blank to be cut must be positioned according to the parameters given on the display after selecting the program involved; the type of key (small bits) with front stop requires the use of adapter Please follow the instructions below carefully, and observe the order of operations.

1) Loosen the knob (T1) by turning it anticlockwise until the

2) Orient the standard tailstock (K1) for male keys in the

3) Take the ‘T’ wrench (T4) from its seat and fit into the screw (V1) (fig. 76),

reference or positioning point on the key cutting clamp.

rotating clamp (S1) can be moved to a convenient distance for fitting the key).

special seat on the support, using the screw (V2) to direct it upwards (fig. 76).

then loosen until the jaws are fully open. At the end of the operation do not remove the ‘T’ wrench from the screw (V1).

indicates which clamp (S1) and tailstock (K1) to use for gripping the key.

thickness of the cutter currently selected (press SHIFT+ENTER to change thickness). material of the key (press SHIFT+ ? to change material).

= shows the adapter to fit on the rotating clamp in order to position the key properly.

E10

and the key reference on “Stop 0”.

Fig. 76

4) Fit the key blank into the adapter E10, taking care to position it properly (fig. 77); tighten the (P) screw.

ATTENTION:

For single bit keys the distance between the adapter and the end of the bit should be at least 2-3 mm (fig. 77). For double bit keys the distance between the adapter and the end of the bit should be at least 8 mm (fig. 77). If these measurements are not observed the display will show an error: “ERROR 17 Adapter not properly fitted”.

Fig. 77

min. 3mm

min. 8mm

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IDEA Operating Manual - English

5) Fit the E10 adapter, with the key blank in the rotating clamp (S1) from the inside, take the adapter up to the side of the self-centring jaws (fig. 78) and slightly close the grips on the rotating clamp with the ’T’ wrench (T4).

6) Move the rotating clamp (S1) so that the key fits into the tailstock (K1) with the bit all the way in (fig. 79).

7) Tighten the knob (T1). Use the T wrench (T4) to tighten the screw (V1) first, then the screw (V2) (fig. 80). Replace the ‘T’ wrench (T4) into its seat, lower the mobile safety shield and begin the process with START.

Fig. 78

Cutting in progress…

Copy: 1 of: 1

Copy 1 of 1

finished

More copies ?

No=STOP Yes=ENTER

To make further copies of the key, you can now press ENTER.

Fig. 79

Fig. 80

56 Copyright Silca 2004

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Operating Manual - English IDEA

5.14 SPECIAL BIT FEMALE KEYS

OPTIONAL

D728717ZB

Adapters

max 7 mm

E15 E16

max 31 mm

max 15 mm

Fig. 81

The set comprises

E15

Adapter – Centring device (E15 = ID code), used for cutting (install on the K1 tailstock).

E16

Adapter – Centring device (E16 = ID code), used for reading (install on the S100 - A clamp).

When the machine requires (indicates on display) adapter

E15

E16

, proceed as follows:

- It is very important to distinguish the type of key to be copied:

- Choose

option 10 - Special Bit Female

SELECT TYPE OF KEY 0 - Bit stop male 1 - Bit stop female 2 - Shoulder stop

3 - Pump 4 - Square-square tip 5 - Square-round tip 6 - Square stepped tip

7 - Rear stop 8 - Rear stop french 9 - Small bit

10 - Special bit female

Choose

option 1

– Reading + Copying:

1 - Reading + Copying

2 - Cutting only 3 - Reading only 4 - Post-Reading adj.

KEY READING

Original on right

Clamp: S100 A - B Stop:0

Adapt. E16 [START]

Is adaptor E16

installed ?

No=STOP Yes=START

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IDEA Operating Manual - English

max 15 mm

max 31 mm

max 7 mm

Note:

Maximum dimensions of keys for Reading from the original:

- Max. stem thickness = 7 mm

- Max bit length = 31 mm

- Max. bit height = 15 mm If these conditions are not observed, the machine will produce the error “Key cannot be decoded”.

Reading

KEY READING

Original on right

Clamp: S100 A - B Stop:0

Adapt. E16 [START]

Is adaptor E16

installed ?

No=STOP Yes=START

1) Press on the grip lever of the fixed clamp (A) and fit the centring device E16 so that it protrudes towards the mobile clamp (B) (fig.

82). Release the grip lever.

2) Press on the grip lever on the mobile clamp (B) and fit the key so that the hole in the stem is up against the centring device E16 (fig.

83). Release the grip lever.

3) Hold the key head with one hand and the end of the centring device with the other and push the key up against the stop 0 (A).

4) The ideal position for the mobile clamp (B) is when there is a distance of 3 mm min. and 15 mm max. between the bit and inner side of the mobile clamp (B).

Clamp: S100 A-B

= indicates the clamp

(S100)

into which the key

must be fitted, and which jaw to use.

Stop 0

= reference or point for positioning the key on the reading

clamp.

Adapt: E16

= adapter for positioning the key (female) from the tip

(only for reading).

ATTENTION: make sure that the bit is up against the Stop 0 (A).

Fig. 82

Pressing Start shows:

Left blank Brass Clamp: S1-K1 Stop:0

Cutt: 1.25 Adptt: E15

pcs. = 1/1 [START]

Is adaptor E15

installed ?

No=STOP Yes=START

Fig. 83

58 Copyright Silca 2004

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Operating Manual - English IDEA

Cutting

Left blank Brass Clamp: S1-K1 Stop: 0 Cutt: 1.25 Adapt: E16 Pcs. = 1/1 [START]

Is adaptor E15

installed ?

No=STOP Yes=START

Clamp: S1- K1 Stop 0

= reference or point for positioning the key on the cutting clamp.

Cutter: 1.25 Brass/Steel Adapter E15

ATTENTION: always check that the wording corresponds to the material of the key.

The key blank to be cut must be positioned according to the parameters given on the display after selecting the program involved rotating clamp key reference on Please follow the instructions below carefully, and observe the order of operations

1) Loosen the knob (T1) by turning it anticlockwise until the rotating clamp (S1) can be moved to a convenient distance for fitting the key.

2) Fit the adapter E15 into the tailstock K1 up against the mechanical stop (fig. 85).

3) Use the T wrench (T4) to tighten the screw (V2) on the tailstock and secure the E15 adapter. E15 must be properly fitted into its seat and pressed up against the stop point.

= indicates which clamp (S1) and tailstock (K1) to use for gripping the key.

= thickness of the currently selected cutter (press SHIFT+ENTER to change thickness).

= material of the key (press SHIFT+ ? to change material).

= adapter (centring device) to position the tip of the key (female) properly. Fit into the K1 tailstock.

;

the type of key with front stop requires the use of the

(S1),

the ‘K1’ tailstock, the

“Stop 0”.

E15

adapter and the

Attention:

the adapter

Fig. 84

4) Take the T wrench (T4) from its seat and open the rotating clamp jaws by turning the sunk hex. screw (V1); at the end of the operation leave the T wrench in the screw (V1).

5) Fit the key blank into the front side of the rotating clamp (S1) and position it on the groove in the jaws, then take the key forward until the adapter E15 goes into the hole in the stem (fig. 86).

Fig. 85

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IDEA Operating Manual - English

6) Close the mobile clamp jaws slightly, using the T wrench (T4) already in the screw (V1), without gripping the key stem; move the rotating clamp (S1) towards the tailstock until the adapter E15 goes into the hole in the stem keeping a minimum safety distance of 10 mm between the rotating

clamp jaws and the rear limit of the bit. Secure the rotating clamp in position by means of knob (T1).

7) Hold the key head in the left hand and align crosswise making sure that the bit is all the way up against the adapter E15 on the tailstock (K1), then close the grips round the key stem, using the T wrench (T4) already in place on the screw (V1).

8) Replace the T wrench (T4) in its seat, lower the mobile safety shield and begin the process with START.

To remove the key after cutting, carry out the operations described, in reverse order

Fig. 86

- Pressing Start shows:

Reading in progress…

- When the reading process starts the carriage will take the key into contact with the laser beam along the path dictated by the Software, at the end of the cycle see the message on the display in order to continue.

Data processing

in progress

Please wait…

Cutting in progress…

Copy: 1 of: 1

Copy 1 of 1

finished

More copies ?

No=STOP Yes=ENTER

To make further copies of the key, you can now press ENTER.

60 Copyright Silca 2004

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Operating Manual - English IDEA

5.15 POST-READING

To correct any defects found on the original key, proceed as follows:

Use the arrows [Up/Down] to scroll.

NOTE: an asterisk (*) next to one or more of the choices listed indicates that the relative adjustment has been made.

LASER

ADJUSTMENTS TO MAKE TO THE KEY AFTER READING

ADJ. POST-READING 0 - Delete adjustments 1 - Front-Rear conv. 2 - X s p e c u l a r c o n v . 3 - Cut depth correction 4 - Bit correction

min.

0.3 mm

min. 0,3 mm

Fig. 87

1) Bent teeth are re-aligned vertically over the projection of the support base. The minimum distance between the edges must be at least 0.3 mm.

2) Worn edges on the top part of positive teeth are squared over the projection of the maximum width and height read from the tooth.

3) If the base of negative teeth is worn, depth is corrected up to the highest measurement for the side edges (less worn as leverage is normally exercised on the centre).

4) Steps read on very wide parts of the bit (cutting close to the lock tooth, identical adjacent cuts, etc.) are aligned on the highest measurement if the difference is no more than 0.15 mm.

5) Scratches, wear or warping read on both the vertical and horizontal faces of the teeth are regulated over the size of the tooth at its base on the stem.

6) Steps with a thickness of less than 0.75 mm are regulated over the prevailing measurement of the adjacent tooth.

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IDEA Operating Manual - English

5.15.1 Front-rear bit conversion

The "FRONT-REAR BIT CONVERSION" function makes it possible to make a supplementary correction to the data read from a key which has symmetrical cuts on the bit. The operator may activate this function when part of the bit is more worn than its corresponding part (e.g. wear on the side of the key which operates only on the outside of the lock) or a tooth is missing or broken which was identical to the one symmetrically placed on the opposite side of the bit (fig. 88).

REAR

Fig. 88

No=STOP Yes=ENTER

The software program which converts the bit divides it symmetrically into two parts (front and rear), attributing each tooth with the deepest cut of the two teeth symmetrically opposed.

Stop

: to quit

Enter

: to continue (confirmation)

5.15.2 “X” Specular bit conversion

The “X SPECULAR BIT CONVERSION” function makes it possible to make a supplementary correction to the data read from a key which has diagonally symmetrical cuts on the bit. The operator may activate this function when part of the bit is more worn than its corresponding part (e.g. wear on the side of the key which operates only on the outside of the lock) or a tooth is broken or missing which was identical to the one specularly placed on the opposite side of the bit (fig. 89). .

FRONT

Stop 0

Applicate

Front Rear

bit conversion ?

missing tooth

Fig. 89

62 Copyright Silca 2004

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Operating Manual - English IDEA

Applicate

X specular

bit conversion ?

No=STOP Yes=ENTER

Bit Depth Bit 1 = +00 Bit 2 = +00

[ENTER]=CONFIRM

Stop

: to quit

Enter

: to continue (confirmation)

5.15.3 Correcting bit depth

With the "CORRECTING BIT DEPTH" function a number of alterations can be made to measurements for the cuts on all the teeth (on sides 1 and 2 for double bit keys) within the limits of min. -0.50 mm and max. +0.50 mm

(+)

Fig. 90

MEASUREMENT

READ

Use SHIFT + Use SHIFT +

[arrow Up] key for higher values (bit is cut less) [arrow Down] key for lower values (bit is cut more)

Correcting Bit Depth

Bit 1 = +00 Bit 2 = +00

[ENTER] = CONFIRM

(-)

(+)

1st BIT

2nd BIT

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IDEA Operating Manual - English

1st side

2nd side

missing

tooth

missing

tooth

from 00.00

to 01.80

Stop 0

from 19.20

to 21.00

H 10.00

H 13.50

H 11.00

H 12.00

to 03.60

H 15.00

5.15.4 Bit construction

The "BIT CONSTRUCTION" function is useful when a positive tooth (the high part between two lows) has broken off. As the program cannot formulate hypothetical compensation because it is not possible to read the missing part of the bit, the operator must reconstruct the tooth involved, determining its position from the front of the bit and establishing the measurements of the cuts (height from the stem axis). It is possible to reconstruct up to a maximum of 6 teeth on each bit side (fig. 91).

NOTE: always calculate the position of the tooth from STOP 0.

Fig. 91

BIT CORRECTION

Select the bit:

1 - Bit 1 2 - Bit 2

Select BIT 1 for example.

Bit: 1 Tooth: 1

From: 0 to: 180

Height: 1200

Up Down

n p [ENTER}

Enter the position “from”, “to” and “height” of the tooth and press ENTER to confirm.

Bit: 1 Tooth: 2

From: 180 to: 360

Height: 1500

Up Down

n p

[ENTER}

Go on to the next tooth by pressing the [arrow Down]. Press STOP to quit.

Bit: 2 Tooth: 1

From: 1920 to: 2100

Height: 1350

Up Down

n p

[ENTER]

64 Copyright Silca 2004

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Operating Manual - English IDEA

Examples: Pump keys

Stop 3

to calculate tooth construction

Fig. 92

Square stemmed keys:

Fig. 93

to calculate tooth construction

0 - D

ELETE EDITING

Stop 1

When a new key is read or the item “0-Delete editing” is selected, all the POST-READING adjustments previously selected can be eliminated.

Delete

post-reading

adjustments ?

No=STOP Yes=ENTER

Stop

: to quit

Enter

: to continue (confirmation)

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IDEA Operating Manual - English

5.16 D

Make a search for the SSN by entering the number corresponding to the system, and confirm with ENTER.

or by Make

• press the key [Right-hand arrow] to place the pointer next to the “Make” field.

It is enough to enter the first letters of the name; the name of the MAKE closest in alphabetical order appears automatically

• the arrows can be used to scroll the sequence of previous and successive MAKES in alphabetical order.

• use the key [CLEAR] to delete the text entered.

• the last line of the window indicates the result of the search: “[04] List = ENTER”: 4 SSN have been

• the symbol >> indicates that there are other systems/locks

• press [arrow Down] to scroll the list and highlight the one required.

• To view further information relating to the SSN listed, hold down the key (Right-hand arrow).

After selecting the SSN, you will see:

ECODE AND COPY

SSN = 9 (Decode) MFG = =>CISA CS_CSC

SSN = (Decode) MFG = CISA =>CISA [04] List = ENTER

found, press [ENTER] to see the list.

CISA [04] 1: 5CS6P - 5CS8P 2: CS-CSC 3: CSL-CSLC-5CS1-5CS2 >>

DECODE SSN: 9

Original on right

Clamp: S100 A-B Stop:0

[START]

Clamp: S100 A-B Stop: 0

Pressing START begins a quick process that reads only the cuts close to the teeth.

At the end a window appears showing the various cuts deduced from the depths read:

123.. [arrow Down]= goes from one bit to the other CLEAR

It is in any case possible to edit the symbols for the combination before proceeding with the cutting operation.

NOTE: see the next Chapter for the cutting sequence.

= reference or point for positioning the key in the reading clamp.

= a fixed tooth

= the symbol for the depth read

= delete symbols

= indicates the clamp (

Decoding in progress

Bit 1:2 123*456 Possible depths: 12345# [7]

S100

) into which the key must be fitted, and which jaws to use.

Bit: 1

66 Copyright Silca 2004

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Operating Manual - English IDEA

5.17 E

NTERING THE CUTS

Make a search for the SSN by entering the number corresponding to the system required, and confirm with ENTER.

SSN = 9 (Cut) MFG = =>CISA CS_CSC

or by Make

SSN = (Cut) MFG = CISA =>CISA [03] List = ENTER

• press the key [Right-hand arrow] to place the pointer next to the “Make” field. It is enough to enter the first letters of the name; the name of the MAKE closest in alphabetical order appears

automatically;

• the arrows can be used to scroll the sequence of previous and successive MAKES in alphabetical order.

• use the key [CLEAR] to delete the text entered.

• the last line of the window indicates the result of the search: “[04] List = ENTER”: 4 SSN have been found, press [ENTER] to see the list.

CISA [04] 2: 5CS6P - 5CS8P 3: CS - CSC 4: CSL-CSLC-5CS1-5CS2

• the symbol >> indicates that there are other systems/locks

• press [Down arrow] to scroll the list and highlight the item required.

• to view further information relating to the SSN listed, hold down the key (Right-hand arrow).

After selecting the SSN, you will see:

Bit 1: 1 [ ------- ] . . .? . . . Possible depths: 12345# [7]

or in the case of a double bit:

Bit 1: 2 [ ------- ] . . .? . . . Possible depths: 12345# [7]

= indicates a fixed tooth and cannot be edited

123..

= the depth symbols admitted for the selected data card

SHIFT+? [arrow Down] CLEAR [ ------- ] = ONLY from the box relating to BIT 1

characteristics of the key:

= produces the special character # that indicates a depth the same as that of the STEM.

= goes from one bit to the other

= deletes the symbols

with SHIFT + [arrow Up]to define one of the following

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IDEA Operating Manual - English

missing tooth

Stop 0

REAR

FRONT

SYMMETRICAL

Bits 1 and 2 are the same: when the combination of bit 1 is entered, that for BIT 2 is entered automatically.

Fig. 94

SPECULAR X Bits 1 and 2 are specular to X: when the combination of bit 1 is entered, that for BIT 2

is entered automatically.

Fig. 95

SPECULAR F-R Each bit is specular in the direction FRONT-BACK: enter half the cuts for each bit to

have the full combination.

Fig. 96

68 Copyright Silca 2004

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Operating Manual - English IDEA

After entering the cuts for all the bits, go on to cutting.

SSN: 9 M1 Brass Clamp: S1-K1 Stop: 0 Cutter: 1.25 Pcs: 1/1 [START]

= bit 1

Clamp: S1- K1 Stop 0

= reference or point for positioning the key in the cutting clamp.

Cutter: 1.25 Brass/Steel Pc. 1/1

= enter the number of keys required.

= indicates which clamp (S1) and tailstock (K1) to use for gripping the key.

= thickness of the cutter currently selected (press SHIFT+ENTER to change thickness)

= material of the key (press SHIFT+ ? to change material)

ATTENTION: always check that the wording BRASS/STEEL corresponds to the material of the key

SHIFT+ENTER = used to change the thickness of the current cutter by pressing ENTER against the cutter thickness required:

Choose cutter 1*: PL 1.25 2: PL 1.00 3: PL 1.50

Press STOP to quit.

Press START to begin cutting.

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IDEA Operating Manual - English

5.18 USE OF THE M

In the previous pages the IDEA key-cutting machine operations and parts have been presented as a stand alone machine with the data stored in the machine memory. It is of interest to examine a very important function regarding connection to a PC so that the machine can receive data directly. The "Silca Keys Program" makes it possible to interface with the IDEA and transmit the cutting data required and selected, through the powerful program made available. It is also possible to store the selected keys in a special work queue (or file) so that they can be transmitted to the machine as soon as it is available. Each combination sent to the IDEA corresponds to a step in the cutting process for the number of keys entered on the PC. When the cutting operation is finished for the number of keys set, a ‘+’ sign shows the end of the cycle. When the IDEA is turned off in the middle of a work queue, the machine stores the status of the work done in its memory. When the machine is turned on again the unfinished cutting operations will be easily found with the number of keys still to be cut.

NOTE: the key combinations transmitted by the Personal Computer cannot be altered by the operator.

UEUE FROM

Choose the function from the main menu by placing the cursor on 3 “Queue from PC”.

PC - 3

ACHINE WITH

A P

ERSONAL COMPUTER

0 – Copy from Original 1 – Decode and Copy 2 – Insert the Cuts

3 – Queue from PC >>

001 Codes received 1 - [10] 1 2 - AH100 [45] 2 3 - A3456 [67] 3

Analysing the first line in the window above:

-/+

[10]

Progression for codes received

‘-‘ shows that the 3 keys set have not all been cut ‘+’ shows that the 3 keys set have all been cut

SSN

Number of pieces to cut

Press the [SHIFT+ENTER] + keys to see the ‘Data received’ list for each code transmitted, which gives other data sent by the PC, such as:

Customer’s name Name of the customer assigned by the PC program in the HISTORIC archive

Art. Key article

Each key received by the PC has a set quantity (or number of pieces). The machine program decreases the number with every key cut and stores the count in its memory even when the machine is turned off. For this purpose a [START] key has been added in order to search for the first code in the list with a number of cut keys lower than that set.

Operational keys

Arrow keys: to scroll the lines.

[SHIFT] + [arrows Up, Down] to scroll 4 lines at a time.

[SHIFT+ENTER] + keys to view customer data and key article for the code selected.

70 Copyright Silca 2004

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Press ENTER:

Bit 1: 2 121 21212 121 Possible depths: 123456# [1]

Bit 2: 2 212 21212 212 Possible depths: 123456# [1]

SSN: 10 M1 Brass Clamp: S1 - K1 Stop: 0 Cutter: 1.25 Pcs = 1/ 1 [START]

KEY

DECODING BY

With the use of a PC, i. and. with a much more complete collection of data, keys can be decoded as well as cut. (Important: pay attention to the note for fitting the key).

SSN. 10

After launching the Silca Keys Program the decoding function for SSN 10, appears on the machine display for a few seconds:

then:

Press START:

Waiting for

computer data

DECODE SSN 10 Original on right Clamp:S100 A-B Dist.: 0 [START]

Decoding in progress

Bit 1

Decoding in progress

Bit 2

The data relating to key depth are transmitted to the PC for processing only at the end of the decoding cycle.

Decoding OK

See computer!

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IDEA Operating Manual - English

5.19 USE OF

In addition to the possibility to produce a copy of a key starting from a reading made by the IDEA optic reader, it is also possible to produce a copy of a key starting from a reading made by OPTIKA using the Key Reader Program or Silca key Program.

In the Key Reader Program, the “Copy key” control allows the operator to read the cuts on an original key with the OPTIKA device and automatically forward all the necessary data with which to produce a copy with IDEA.

The job will be received by the machine from the PC queue.

Note:

The job received in the PC queue will delete any existing job queue.

The OPTIKA device is unable to read cuts on the following types of keys:

• Shoulder stop (mortice)

• Special bit female

• Square stepped tip (FIAM)

• Rear stop

• MUEL pump keys

•Abus

•Abloy

• Tibbe

THE MACHINE WITH

OPTIKA

VIA

- When transmission from the PC is over, the job will be viewed in the “PC QUEUE” menu.

- Make sure the job indicates the right type of key to be copied:

Types of keys legend:

[FAM] = Bit Stop Male

[FAF] = Bit Stop Female

[POM] = Pump

Press ENTER.

Note: for male keys with front stop the job received from the OPTIKA device is not complete, the operator must select the right KEY TYPE to copy

1 CODES REC.

1 + OPTIKA [FAM]

SELECT TYPE OF KEY

- BIT STOP MALE

- SQUARE-SQUARE TIP

- SQUARE-ROUND TIP

- SMALL BIT

- Select the KEY TYPE from those shown. The machine will then be able to show the operator the right adapter and download the relative program for cutting the key.

- Fit the key blank in accordance with all the procedures described in the manual for the chosen key type and press START.

72 Copyright Silca 2004

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Operating Manual - English IDEA

cut more

cut less

5.20 G

The direction of compensation always refers to the key, of whatever type, or the device to which the compensations are fitted. The reference axes for the direction of compensation are the key axis and stop 0 (tip). Positive compensations cause moving away from the reference zeroes (highest teeth and/or closest to the tip), negative compensations cause moving towards them (lowest teeth and/or farthest from the tip).

Below is described a case of single or double bit keys.

Fig. 97

AUGING

EFINITIONS

Fig. 98

NOTE: Adjustments to a key held by an adapter are the sum of:

NOTE: MANUAL adjustments to the clamp are not considered when there is an ADAPTER fitted.

Use arrows [up, down] to scroll.

- automatic adjustments to the clamp

- manual adjustments to the adapter

1 - Clamps 2 - Cutter 3 - Adapter

Clamps 1: S1 - Rotating Jaw 2: S100 - Reader Jaw

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IDEA Operating Manual - English

Select S1:

Clamps: S1 - K1

Adjustment: B= +000

X=+00 Y1=+06 Y2=+06

To calibrate [START]

Clamp: S1 - K1 SHIFT+ENTER START

= press START to begin the automatic gauging procedure for the CLAMP-TAILSTOCK unit, if

= unit comprising clamp S1 and interchangeable tailstock K1.

= to go to the other interchangeable tailstock used with clamp S1, if applicable.

applicable.

Place the pointer at the side of the parameter to be edited with the arrows or with [ENTER] and edit the parameters using the following keys: SHIFT + [arrow Up] increases the value within:

+300 hundredths of a mm or hundredths of a degree (axis B)

+ 20 cent.mm X/Y1/Y2

SHIFT + [arrow Down] decreases the value within:

- 300 hundredths of a mm or hundredths of a degree (axis B)

-20 cent.mm. X/Y1/Y2

CLEAR to zero the value [ENTER] in the last field is used to quit the window and show the message requiring the editing to be saved:

Save

adjustment ?

No=STOP Yes=ENTER

ATTENTION: when [STOP] is pressed the new measurements are not saved; the previous gauging values

therefore remain valid

Fig. 99

Select S100

Clamp: S100

Adjustments:

X=+04 Y1=+04 Y2=+04

FOR K2

TAILSTOCK

Clamps: S1 - K1 >>

Adjustments: B=+000

X=+00 Y1=+00 Y2=+00

To calibrate [START]

- Press [SHIFT + ENTER]

Clamp: S1 - K1 >>

= press [SHIFT+ENTER] to go to the other interchangeable tailstocks used with the S1 clamp, if

= unit comprising the S1 clamp and K1 interchangeable tailstock.

applicable.

Clamp: S1 - K2

74 Copyright Silca 2004

= unit comprising the S1 clamp and K2 interchangeable tailstock

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Operating Manual - English IDEA

Z15

Clamps: S1 - K2

Adjustments: B=+000

X=+00 Y1=+00 Y2=+00

To calibrate [START]

START

= press START to begin the automatic gauging procedure for the CLAMP TAILSTOCK unit.

Clamps: S1 - K2

Install Z15 and Z13

See operating manual

[START]

Template Z13 Template Z15

= fit in place of the cutter (fig. 100).

= fit on the S1-K2 clamp as if it were a key (fig. 100). Use the plate (P) as a point of reference in position 2 with the second pin on the template up against it. Tighten the screw (W2) with the (T4) wrench. Replace the (T4) wrench in its seat.

Fig. 100

Press START

Clamps: S1 - K2

Detection

In progress

Clamps: S1 – K2

Adjustments: B=+000 X=+02 Y1=+02 Y2=+04 To calibrate [START]

Position the pointer at the side of the parameter to be edited with the arrow keys or [ENTER] and use the following keys to edit the parameters: [SHIFT] + [arrow up]:increases the value within

(axis B)

+ 20 cent.mm X/Y1/Y2

[SHIFT] + [arrow down]: decreases the value within

(axis B)

- 20 cent.mm X/Y1/Y2

+ 300 hundredths of a mm or hundredths of a degree

- 300 hundredths of a mm or hundredths of a degree

[CLEAR]:to zero the value [ENTER]:in the last field to quit the window so that the query Save? appears for the edited data:

Save

adjustment ?

No=STOP Yes=ENTER

ATTENTION: if [STOP] is pressed the new measurements are not saved; the previous gauging values therefore

remain valid.

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IDEA Operating Manual - English

5.21 C

Scroll with the arrows.

[ENTER] = to view the cutter parameters. SHIFT + [ENTER] = to set the current cutter. * = shows the cutter currently selected

SHIFT + [arrow Up ] increases the diameter within +20 hundredths of a mm SHIFT + [arrow Down] decreases the diameter within - 20 hundredths of a mm

CLEAR to zero the value [ENTER] in the last field is used to quit the window and show the message requiring the editing to be saved:

UTTERS

Cutter 1: PL 1.25 (0.492) 2: PL 1.00 (0.393) 3: PL 1.50 (0.590) 4: PL 1.70 (0.669) 5: PL 1.90 (0.748) 6: PL 2.00 (0.787)

01*- PL 1.25

Thickness: 125

Diameter: 10000

Adjust. Diam.: +00

Save

adjustments ?

No=STOP Yes=ENTER

ATTENTION: when [STOP] is pressed the new measurements are not saved; the previous gauging values

therefore remain valid.

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Operating Manual - English IDEA

-+Y

5.22 A

Scroll with the arrows.

[ENTER] = to view the adapter parameters.

DAPTERS

Adapters 1: E1 - Mortice 1: E2 - Bit Stop Female 3: E3 - Pump (cutting) 4: E4 - Muel (Cutting) 5: E5 - Fiam (cutting) 6: E6 - Fiam (reading) 7: E7 - Pump (reading) 8: E8 - Muel (reading) 9: E9 - Chubb RKS (C) 10: E9 - Chubb RKS (R) 11: E10 - Small Bit (C) 12: E11 - Rear Stop (R) 13: E15 - Special Bit F (C) 14: E16 - Special Bit F (R)

Adapter

Side: cutting

Adjustments: B=+00

X=+00 Y1=+00 Y2=+00

Fig. 101

Save

adjustments ?

No=STOP Yes=ENTER

SHIFT + [arrow Up] increases the value within:

SHIFT + [arrow Down] decreases the value within:

CLEAR to zero the value [ENTER] in the last field is used to quit the window and show the message requiring the editing to be saved:

+300 hundredths of a mm or hundredths of a degree (axis B)

- 300 hundredths of a mm or hundredths of a degree (axis B)

X/Y1/Y2 = +20 cent.

X/Y1/Y2 = - 20 cent.

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IDEA Operating Manual - English

Y2Y1

Example:

Adapter

Side: cutting

Adjustment: B=+00

X=+00 Y1=+00 Y2=+00

Save

adjustment ?

No=STOP Yes=ENTER

ATTENTION: when [STOP] is pressed the new measurements are not saved; the previous gauging values

therefore remain valid.

Fig. 102

Example:

Adapter

Side: cutting

Adjustment: B=+00

X=+00 Y1=+00 Y2=+00

Save

adjustment ?

No=STOP Yes=ENTER

Fig. 103

78 Copyright Silca 2004

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Operating Manual - English IDEA

Example

Adapter

Side: reading

Correzioni:

X=+00 Y1=+00 Y2=+00

le correzioni ?

No=STOP Si=ENTER

Salvare

Fig. 104

Example:

Adapter

Side: cutting

Adjustment: B=+00

X=+00 Y1=+00 Y2=+00

adjustment ?

No=STOP Yes=ENTER

Save

Fig. 105

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IDEA Operating Manual - English

Example:

Fig. 106

Adapter

Side: reading

Adjustment:

X=+00 Y1=+00 Y2=+00

adjustement ?

No=STOP Yes=ENTER

Save

Example:

Adapter

Side: reading

Adjustments:

X=+00 Y1=+00 Y2=+00

adjustment ?

No=STOP Yes=ENTER

Save

Fig. 107

80 Copyright Silca 2004

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Operating Manual - English IDEA

Example

Adapter

Side: reading

Correzioni:

X=+00 Y1=+00 Y2=+00

le correzioni ?

No=STOP Si=ENTER

Salvare

Fig. 108

Example:

Adapter

Side: cutting

Adjustment: B=+00

X=+00 Y1=+00 Y2=+00

adjustment ?

No=STOP Yes=ENTER

Save

Fig. 109

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IDEA Operating Manual - English

Example:

Adapter

Side: reading

Adjustments:

X=+00 Y1=+00 Y2=+00

adjustements ?

No=STOP Yes=ENTER

Save

Fig. 110

Example

Adapter Side: cutting

Adjustments:

X=+00 Y1=+00 Y2=+00

adjustements ?

No=STOP Yes=ENTER

E10

Save

Fig. 111

82 Copyright Silca 2004

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Operating Manual - English IDEA

Example

Adapter

Side: reading

Adjustments:

X=+00 Y1=+00 Y2=+00

adjustements ?

No=STOP Yes=ENTER

Save

E11

Fig. 112

Example

Adapter Side: cutting

Adjustments:

X=+00 Y1=+00 Y2=+00

adjustements ?

No=STOP Yes=ENTER

E15

Save

Fig. 113

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IDEA Operating Manual - English

Example

Adapter

E16

Side: reading

Adjustments:

X=+00 Y1=+00 Y2=+00

Save

adjustements ?

No=STOP Yes=ENTER

+ X

Fig. 114

84 Copyright Silca 2004

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Operating Manual - English IDEA

6 MAIN MENU TEST FUNCTIONS

1 - Machine zero points 2 - Test

EST

1 - Optical reader 2 - X axis motor 3 - Y axis motor 4 - B axis motor 5 - Cutter motor 6 - X axis sensor 7 - Y axis sensor 8 - B axis sensor 9 - X axis photocell 10 - Y axis photocell 11 - (T) wrench micro 12 - Protective shield microsw. 13 - Electric contact 14 - Keypad 15 - Display 16 - Clamp Code 17 - Inlets 18 - Outlet 1 19 - Outlet 2 20 - Outlet 3 21 - Outlet 4 22 - Serial port

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IDEA Operating Manual - English

6.1 T

ATTENTION: this “Test” chapter serves as a check on any errors/anomalies that could occur on the machine

EST

A TEST menu is incorporated in the machine, provided for finding faults and making checks.

1 - Machine zero points

2 - Test

(ch. 7.1, page 119).

From the main menu choose the function by placing the pointer on “5 - Maintenance”

0 – Copy from Original 1 – Decode and copy 2 – Insert the Cuts 3 – Queue from PC >>

4 – Calibrations

5 – Maintenance

6 – Options

ENTER

Select “2 - Test”.

1 – Machine zero points

2 – Test

ENTER

• Test 1: OPTICAL READER

Carefully follow the instructions that are on the machine’s display. Check that the optical reader’s status changes from OFF to ON.

NOTE: if the OFF/ON transition is not made, contact Silca’s Technical Assistance Dept.

• Test 2: X AXIS MOTOR

Carefully follow the instructions on the display and check that the X axis carriage moves.

ATTENTION: during this test all the end of run controls are disabled; avoid moving the carriage up against its

mechanical stops.

NOTE: if the motor does not start, contact Silca’s Technical Assistance Dept.

• Test 3: Y AXIS MOTOR

Carefully follow the instructions on the display and check that the Y axis carriage moves.

ATTENTION: during this test all the end of run controls are disabled; avoid moving the carriage up against its

mechanical stops.

NOTE: if the motor does not start, contact Silca’s Technical Assistance Dept.

• Test 4: B AXIS MOTOR

This Test can be carried out only when the S1 clamp is installed on the machine.

86 Copyright Silca 2004

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• Test 5: CUTTER MOTOR

Carefully follow the instructions on the display and check that the cutter motor works.

- The test is OK if speed is approximately 2880.

- If the cutter is turning and the display shows a speed of “0”, the motor photocell is faulty and must be replaced.

NOTE: if the cutter motor does not start, contact Silca’s Technical Assistance Dept.

• Test 6: X AXIS SENSOR

- the machine’s display should show ON when the carriage is drawn away from the machine (towards the operator).

- the machine’s display should show OFF when the carriage is pushed all the way in towards the machine.

NOTE: if the OFF/ON transition is not made, contact Silca’s Technical Assistance Dept.

• Test 7: Y AXIS SENSOR

- the machine’s display should show OFF when the carriage is moved all the way to the right.

- the machine’s display should show ON when the carriage is moved all the way to the left.

NOTE: if the OFF/ON transition is not made, contact Silca’s Technical Assistance Dept.

• Test 8: B AXIS SENSOR (rotating)

- with rotation in the standard position the display shows OFF.

- using a screwdriver to turn screw (M7) (fig. 145, page 128) clockwise the display goes to ON.

• Test 9: X AXIS PHOTOCELL

Slowly push the X axis carriage manually towards the machine’s chassis checking that the machine’s display indicates ON to OFF.

NOTE: if the OFF/ON transition is not made, contact Silca’s Technical Assistance Dept.

• Test 10: Y AXIS PHOTOCELL

Slowly push the Y axis carriage manually from its right all the way to its left checking that the machine’s display indicates ON to OFF.

NOTE: if the OFF/ON transition is not made, contact Silca’s Technical Assistance Dept.

• Test 11: (T) WRENCH MICRO

Carefully follow the instructions that are on the machine’s display. Check that the status changes from OFF to ON.

NOTE: if the OFF/ON transition is not made, contact Silca’s Technical Assistance Dept.

• Test 12: PROTECTIVE SHIELD MICROSWITCH

Raise and lower the protective shield, checking that the machine display shows first OFF then ON.

• Test 13: ELECTRIC CONTACT

Use any metal conductor to create a connection between the cutter and the clamp, checking that the

machine display shows first OFF then ON.

• Test 14: KEYBOARD

One at time, press all the keys (except STOP) checking that an asterisk (*) appears for each key pressed. Press the STOP key for last.

• Test 15: DISPLAY

All points on the display should be obscured.

• Test 16: CLAMP CODE

Check on the display that ø:ON is code:1.

• Test 17: INLETS

To use the test properly, consult the literature provided with the specific optional accessories.

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IDEA Operating Manual - English

• Test 18: OUTLET 1

To use the test properly, consult the literature provided with the specific optional accessories.

• Test 19: OUTLET 2

To use the test properly, consult the literature provided with the specific optional accessories.

• Test 20: OUTLET 3

To use the test properly, consult the literature provided with the specific optional accessories.

• Test 21: OUTLET 4

To use the test properly, consult the literature provided with the specific optional accessories.

• Test 22: SERIAL PORT

Check that the machine display shows OFF. Fit the special serial test connector (Z4) provided to the machine serial port, checking that the display shows first OFF then ON.

88 Copyright Silca 2004

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Operating Manual - English IDEA

G1 G2

6.1.1 Machine zero points

With the use of regulating templates (ch. 1.5, page 10) the machine provides a ‘self-setting’ procedure. These procedures must be carefully carried out following the descriptions and illustrations indicated below.

MACHINE ZEROES CALIBRATING

EVENT

CUTTING UNIT

Replacement of photocells YES YES NO NO

Replacement of

YES YES YES YES

the electronic board

Replacement of

NO YES NO NO

the Optical Reader unit

Replacement of sensors YES YES YES YES

Replacement of the cutter

YES YES NO NO

shaft

Replacement of the ball

YES YES NO NO

screws

RELIMINARY OPERATIONS

turn the machine off and unplug it from its power supply cable

2) remove the back panel (ch. 7.8, page 126).

3) loosen the (G1) and (G2) grub screws that secure the X axis photocell disk (fig. 115).

4) remove the bottom panel (ch. 7.9, page 126).

5) disconnect the (J1) Y axis cable from the carriage (fig. 116).

6) unscrew the 3 (B5) fixing screws and remove the Y axis protective cover by pulling it in the direction shown in fig. 116.

7) loosen the (G3) and (G4) grub screws that secure the Y axis photocell disk (fig. 118, page 91).

8) plug the Y axis (J1) cable (fig. 116) and the machine’s power supply cable back into place.

9) turn the machine on and carry on with the procedures described on page 90.

READING

UNIT

CLAMPS CUTTERS

Fig. 115

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IDEA Operating Manual - English

Fig. 116

Y axis sensor

CUTTING UNIT

enter the “Maintenance” #5

select “Machine zero points” #2

Operational keys:

use the arrow keys to move the cursor to the option required and press ENTER or directly press the numbered key corresponding to the option number.

Y axis photocell disk

Y axis photocell

4 - Calibrations

5 - Maintenance

6 - Options

1 - Test

2 - Machine ‘0’ point

select ‘Cutting unit’ #1

insert the (Z12) template

remove the cutter and insert the (Z13) template into place (

fig. 99).

manually move the X and Y axis up until the (Z12) and

6) (Z13) templates make contact

lower the protective shield and press START

(fig. 99, page 74).

(fig. 117).

ATTENTION: check that both the (Z13) and (Z12) templates make

perfect contact. If this does not occur the display will show an error message.

1 - Cutting unit

2 - Reading unit

ENTER

Install Z12 & Z13

templates.

See operating manual.

[ENTER]

ENTER

Move axis up until contact is made See operating manual.

[START]

START

ERROR 10

No contact made.

See operating manual.

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Operating Manual - English IDEA

Fig. 117

- the machine will take the X and Y axes to a predefined position.

the operator must manually rotate the X and Y photocell disks up until the cut in the disks face the photocells card

Y axis photocell:

•

manually turn the Y axis disk display’s description changes from OFF to ON

(fig. 118) up

until the

• use the provided allen key to tighten the (G3) grub screw (fig. 118).

X axis photocell:

•

manually turn the the display’s description changes from OFF to

axis disk

(fig. 115, page 89) up

ON.

until

• use the provided allen key to tighten the (G1) grub screw (fig. 115).

lower the protective shield

press

START.

the machine goes on to a new position and is ready for regulating the sensors

START

Pos. Photocell.

TZX=OFF TZY=OFF

See operating manual. [START]

Pos. Photocell.

TZX=OFF TZY=ON

See operating manual.

[START]

Pos. Photocell.

TZX=OFF TZY=OFF

See operating manual.

[START]

Pos. Photocell.

TZX=ON TZY=ON

See operating manual.

[START]

START

Fig. 118

G3 G4

Y axis sensor

Y axis photocell

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IDEA Operating Manual - English

Regulating the Y axis sensor:

•

raise the protective shield

START

• use the provided allen key to loosen the (C1) grub screw; manually rotate the (C2) rod (fig. 119) in both directions up until the changeover point from OFF to ON is found.

•

tighten the (C1) grub screw to secure the rod

Pos. sensors.

ICX=OFF ICY=OFF

See operating manual.

[START]

Pos. sensors.

ICX=OFF ICY=ON

See operating manual.

[START]

Regulating the X axis sensor:

•

carefully tip the machine over

• remove the bottom panel by unscrewing all 8 securing screws.

• loosen the (C3) screw (fig. 120) that secures the sensor support plate. Manually move the sensor up until the display’s description goes from OFF to ON.

• tighten the (C3) screw to secure the plate back into place.

•

re-position the machine back on its workbench and lower the protective shield

•

press

START.

the ‘machine’s zero’ settings are detected by electric contact

Pos. sensors.

ICX=OFF ICY=OFF

See operating manual.

[START]

Pos. sensors.

ICX=ON ICY=ON

See operating manual.

[START]

START

Zero detection

in progress!

10) when the operation has been completed, the display will show the measured quotes.

11) press ENTER to save

12) manually turn the Y axis disk to get access to the (G4) grub screw (fig. 118).

13) manually turn the X axis disk to get access to the (G2) grub screw (fig. 118).

Measured quotes:

X=4444 Y=3333

Save measurements?

No=STOP Yes=ENTER

ATTENTION: if the STOP key is pressed, the new settings will be

lost. If so, only the previous setting values will remain valid.

Y axis sensor

Fig. 119

ENTER

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Operating Manual - English IDEA

bottom view

ATTENTION: if it is necessary to work close to this area with the machine turned on (e.g. to regulate the X axis sensor) take great care not to touch any components on the machine’s electronic boards as it is connected to 230/110 Volts.

Fig. 120

Fig. 121

Y axis sensor

EADING UNIT

Operational keys:

use the keys to move the cursor to the option required and press ENTER or directly press the numbered key corresponding to the option number.

enter the ‘Maintenance’ menu #5

select ‘Machine zero points” #2

4 - Calibrations

5 - Maintenance

6 - Options

1 - Test

2 - Machine ‘0’ point

select ‘Reading unit’ #2

4) install the (Z14) template.

- install A and B clamps (S100)

1 - Cutting unit

2 - Reading unit

Install A & B clamps

and Z14 template See operating manual. [START]

Page 98

IDEA Operating Manual - English

Fig. 122

5) lower the protective shield and press START.

START

- the ‘machine’s zero’ settings are detected by the optical reader.

Zero detection

in progress!

- when this operation is completed, the machine’s display will show the measured quotes

Measured quotes:

ATTENTION: if the STOP key is pressed, the new settings will be

lost. If so, only the previous setting values will remain valid.

X=4444 Y=3333

Save measurements?

No=STOP Yes=ENTER

ENTER

94 Copyright Silca 2004

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Operating Manual - English IDEA

IMENSION CHECK

To check the machine’s precision, proceed as follows:

Choose “2 Insert cuts” from the main menu and press ENTER.

Choose SSN = 10 and press ENTER.

Enter the depth for bit 1 as in the example:

– CUTTING TEST

0 - Copy from Original 1 - Decode and Copy

2 - Insert cuts

3 - Queue from PC >>

SSN = 10 (Cut) Make = = CISA CSL-CSLC-5CS1-5CS2

Bit 1: 2 (Symm. F-R) # # Possible depths 123456# (1)

Bit 1: 2 (Symm. F-R) 111#66666#111 Possible depths 123456# (8)

Press ENTER

Bit 2: 2 (Symm. F-R) …#…..#… Possible depths 123456# (1)

Enter the depth for bit 2 (the same as bit 1) as in the example:

Bit 2: 2 (Symm. F-R) 111#66666#111 Possible depths 123456# (8)

Press ENTER

SSN: 10 M1 Brass Clamp: S1 – K1 Stop: 0 Cutter: 1.25 Pz. 1 / 1 (START)

Fit the key blank into the clamp S1, then press START.

Cutting in progress

Copy: 1 of: 1

Bit 1

Cutting in progress

Copy: 1 of: 1

Bit 2

Copy 1 of 1

finished

More copies ?

No=STOP Yes=ENTER

Page 100

IDEA Operating Manual - English

Press STOP, remove the key and use a centesimal gauge to measure it.

20,40

7,60

Fig. 123

Measurement X should be 7,60 mm (….inch), +/- 0,03 mm Measurement Y (Y1+Y2) should be 20,40 mm (…inch) +/- 0,03 mm If this is not the case, e.g. X = 7,70 and Y = 20,30 proceed as follows:

4 - Calibrations

5 - Maintenance 6 - Options

Choose “4 Calibrations” from the main menu and press ENTER.

1 – Clamps

2 – Cutters 3 – Adapters

Choose “1 Clamps” and press ENTER.

Clamps

1: S1 - Rotating Jaw

2: S100 - Reader Jaw

Choose “1 S1 – Rotating” and press ENTER.

Clamp: S1 – K1 Adjustments: B=+00 X= +10 Y1= +0,5 Y2= +0,5 To calibrate

(START)

Digit the corrections required for axis X and axis Y (bit 1 = Y1 / bit 2 = Y2). Press ENTER.

Fig. 124

Save

adjustment?

No=STOP Yes =ENTER

Press ENTER to confirm the data.

96 Copyright Silca 2004