Silca Fastbit, D444087XA Operating Manual

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Fastbit

Operating Manual

Original Instructions

D444087XA

vers. 1.0

© 2014 SILCA S.p.A - Vittorio Veneto This manual has been drawn up by SILCA S.p.A. All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microﬁ lm or other) without the written permission of SILCA S.p.A.

Edition: October 2014 Printed in India

by MINDA SILCA Engineering Ltd. Plot no.37, Toy City, GREATER NOIDA (U.P.) - 201308

The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors. The Manufacturer reserves the right to alter the information without prior notice, except when they affect safety. This document or any of its parts cannot be copied, altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after it for the entire life cycle of the machine. The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications to use the key-cutting machine independently, economically and safely.

IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users. Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly identiﬁ ed.

INDEX

USE OF THE MANUAL .......................................................................................................................1

GENERAL WARNINGS .......................................................................................................................3

1 MACHINE DESCRIPTION ....................................................................................................................4

1.1 Main working parts ......................................................................................................................6

1.2 Technical Data ............................................................................................................................7

1.3 Electric circuit ..............................................................................................................................7

1.4 Accessories provided ..................................................................................................................8

2 TRANSPORT ........................................................................................................................................9

2.1 Packing .......................................................................................................................................9

2.2 Unpacking ...................................................................................................................................9

2.3 Handling the machine .................................................................................................................9

3 MACHINE INSTALLATION AND PREPARATION ..............................................................................10

3.1 Checking for damage ................................................................................................................10

3.2 Environmental conditions ..........................................................................................................10

3.3 Positioning ...............................................................................................................................10

3.4 Description of work station .......................................................................................................10

3.5 Separate parts ..........................................................................................................................11

3.5.1 Carriage handle...............................................................................................................11

3.5.2 Power cable ....................................................................................................................11

3.5.3 Fixing bracket ..................................................................................................................12

3.6 Connection to the mains ...........................................................................................................12

4 MACHINE REGULATION AND UTILIZATION ....................................................................................13

4.1 Micrometric tracer point ............................................................................................................13

4.2 Tracer point spring ....................................................................................................................13

4.3 Checking and calibration ...........................................................................................................13

4.4 Calibration .................................................................................................................................13

5 CUTTING OPERATIONS ..................................................................................................................16

5.1 Tilting carriage for rounding off key cuts ...................................................................................16

5.2 Cutting bit and double bit keys ..................................................................................................17

5.3 Cutting keys with central stop ...................................................................................................19

5.4 Cutting short double bit keys .....................................................................................................20

5.5 Cutting pump keys ....................................................................................................................21

6 MAINTENANCE ..................................................................................................................................22

6.1 Replacing the brush ..................................................................................................................22

6.2 Replacing the cutting tool ..........................................................................................................23

6.3 Replacing the tracer point .........................................................................................................24

6.4 Replacing the fuses ..................................................................................................................24

6.5 Access to the lower compartment .............................................................................................25

6.6 Replacing the main switch ........................................................................................................25

6.7 Replacing the motor ..................................................................................................................26

6.8 Replacing and/or adjusting tension on the belt .........................................................................27

6.9 Replacing the motor on switch .................................................................................................28

6.10 Replacing the condenser ..........................................................................................................28

7 DISPOSING OF MACHINE ................................................................................................................29

8 ASSISTANCE .....................................................................................................................................30

8.1 How to request service .............................................................................................................30

Operating manual FASTBIT

USE OF THE MANUAL

This manual has been drawn up by the Manufacturer and is an integral part of the machine literature. The manual gives information it is obligatory for the operator to know and which makes it possible to use the machine safely.

User’s Manual

This user’s manual is provided because it is essential for proper use and maintenance of the machine. The manual must be kept carefully throughout the life of the machine, including the decommissioning stage. Keep in a dry place close to the machine where it is always to hand for the operator.

ATTENTION: IT IS OBLIGATORY to read the manual carefully before using the machine.

Readers’ characteristics

This manual must be read and its contents acquired by those who will use it.

Manufacturer’s ID

FASTBIT has an ID plate located on the right side of the machine, showing the serial number.

Fig. 1

(*) see chap. 7 DISPOSING OF MACHINE.

How to apply for after-sales service

Silca provides purchasers of FASTBIT with After-Sales Service. For the total safety of the operator and machine, any operation not described in the manual must be carried out by the manufacturer or in the special Service Centres recommended by Silca. At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses. The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from the date of purchase*. All operations must be agreed by the user with Silca or the Service Centre.

* Damage caused by negligence or wrong use of the machine by the user will null the warranty.

Operating manual FASTBIT

TERMINOLOGY

Per coloro che mancano di esperienza in materia di chiavi e cifratura, ecco un’illustrazione dei termini più frequenti utilizzati:

Fig. 2

1) Head

2) Stem

3) Tip

4) Bit

5) Stop

6) Side

GRAPHICS IN THE USER’S MANUAL

Pay attention Obligation to read the manual

GRAPHICS ON THE FASTBIT MACHINE

Obligatory use of safety goggles Read instructions before use

7) Cuts

WARNING!

cutting tool in motion

WARNING!

presence of electric power

Earth connection Cutter rotation direction

Operating manual FASTBIT

GENERAL WARNINGS

FASTBIT is designed to the principles of European Standards (CE). Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages of use: handling, regulation, use and maintenance. The materials used in manufacture and the components employed in using FASTBIT are not dangerous and ensure that the machine complies to current standards. Silca S.p.A. has also experimented and applied numerous technical solutions that allow the key-cutting machine to optimize the quality of the cut keys. To guarantee maintaining these results over time, please follow the instructions below:

• Observe the procedures described in this manual;

• Always use Original Silca Tools as they are designed to make the best of FASTBIT and provide quality key-cutting;

• Use Silca key blanks, made with top quality materials;

• Have the key-cutting machine checked periodically by an authorized Silca After-Sales Service Centre (list at the end of this manual);

• Always use Silca Original Spare Parts. Beware of imitations!

NORMAL USE

FASTBIT is a key-cutting machine and must be installed and used according to the rules and speciﬁ cations established by the manufacturer. Any other use different from that indicated in this manual will cause the forfeiture of all customers’ rights to make claims on Silca S.p.A. and may be an unknown source of hazard for the operator or third parties.

ATTENTION: negligent use or failure by the operator to observe the instructions in this manual are not covered by the warranty and the manufacturer declines any responsibility in such cases.

SAFETY

The key-cutting machine is built entirely to standards. The operations for which it has been designed are easily carried out at no risk to the operator. The adoption of general safety precautions (wearing protective goggles) and observation of the instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate. The key-cutting machine is designed with features which make it completely safe in all its parts.

• Cutter motor protection

A TTENTION: the cutter motor is protected from overheating by a device (inside the motor) that stops it when it reaches a dangerous temperature.

This condition can occur when the machine motor is left on continuously, with high ambient temperatures or in severe working conditions. If the cutter motor overheats it cuts out automatically. In such cases proceed as follows: a) turn off the master switch (H). b) let the motor cool for at least 2 hours then use the machine normally.

RESIDUAL RISKS

There are no further risks arising from the use of the machine.

SAFETY REGULATIONS

• Always disconnect the machine when it is not in use or when performing maintenance operations.

• Check the electrical wiring periodically; replace any wires that show signs of wear.

• Always work with dry hands free of grease or oil.

• Never pull hard on the power lead and make sure it does not come into contract with oil, sharp objects or heat. Never remove the earth wire from the plug. Make sure the earth wire connection is sound.

• Do not use the machine in dangerous environments (wet or damp).

• All visitors, especially children, must stay at a safe distance from the machine and must never come into contact with the electric wiring.

Operating manual FASTBIT

1 MACHINE DESCRIPTION

FASTBIT is a professional key-cutting machine for bit, double bit, pump keys, mail box keys and special keys.

Fig. 3

The main parts of the machine are described below:

• Main switch

The key-cutting machine is connected to a power socket provided with a differential switch; when the machine is turned on by means of the switch (H) located on its right-hand side, the warning light (H1) comes on to show that the machine is live.

ATTENTION: switch (H) is electromagnetic, in the event of a power failure it goes out automatically. When electricity is restored it must be reset manually to power the machine again by means of the plug.

• Motor start-up switch

On the left-hand side of the motor there is the motor start switch (K).

ATTENTION: the illuminated switch remains on to indicate that the key-cutting machine has been started (cutter in motion).

• Motor and transmission unit

Motor transmission takes place by belt. On the right-hand side of the motor there is the transmission shaft which moves the cutting tool (F) and the brush (S). These components are protected by:

cutting tool cover (N)

brush cover (P)

• Clamp carriages

The horizontal carriage (C) controlled by lever (A) has a handle (B) for front movement and holds 2 clamps (J). The carriage is so designed as to avoid accumulation of dust or cutting swarf. The machine is designed with a ramp along which chippings can fall into the special chippings tray (L) placed under the carriage and easily removable for emptying and cleaning.

Fig. 4

Operating manual FASTBIT

• Cutting unit

The cutting unit contains the actual working parts of the FASTBIT key-cutting machine, which operate together to cut and ﬁ nish keys “read” from the originals. The working parts are described below.

• Cutting Tool

The cutting tool (F) is the part of the FASTBIT used for cutting key blanks. The cutting tool is in HSS super rapid steel and is protected by a special cover (N) to ensure safe operation.

• Micrometric tracer point

The tracer point (E) dedicated to reading the cuts on keys to be copied is housed on the left-hand side of the machine. Depth is easily regulated by means of the relevant centesimal ring nut (G).

• Clamp knobs

The clamps are locked by two anatomical handles (J1), which ensure perfect grip on the keys with only slight locking pressure.

• Brush

The brush (S) is used to eliminate burrs from the cuts and is made of non-abrasive material. Press the motor start switch (K) to activate the brush.

• Clamps

The clamps (J) comprise two jaws which ensure perfect hold on the shafts of bit/double bit and pump keys.

Fig. 5

Operating manual FASTBIT

1.1 Main working parts

E E1

A - carriage movement lever B - carriage handle C - clamp carriage D - carriage release pin (tilting) E - tracer point E1 - tracer point spring locking knob F - cutting tool G - tracer point ring nut H - main switch H1 - warning light (power)

Fig. 6

J - clamp J1 - clamp handle K - motor start switch L - swarf tray M - motor N - cutting tool cover P - brush/belt cover R - power supply socket S - brush

Operating manual FASTBIT

1.2 Technical Data

Power supply: 230V - 50/60Hz Maximum absorbed power: 230V: 2 Amp. 180 Watt

Cutter motor: single phase and speed Movements: by ball joint on rectiﬁ ed carriage Cutter: in Acciaio Super Rapido (HSS) Tool speed: 50Hz: 600 rpm

60Hz: 720 rpm

Runs (maximum length of cuts): 42 mm Dimensions: width: 400 mm - depth: 460 mm - height: 300 mm Mass: Kg. 15.4 Noise level: sound pressure Lp(A) = less than 70 dB(A)

1.3 Electric circuit

The main parts of the electric circuit on the key-cutting machine are listed below:

1) Power supply socket

2) Fuses 4 Amp rapid (230V)

3) Master switch

4) LED

5) Motor start switch

6) Motor with collector: 230V-50/60Hz

7) Condenser

Fig. 7

Operating manual FASTBIT

1.4 Accessories provided

FASTBIT comes with a set of accessories for its operation and maintenance (tools, hex wrenches, fuses) supplied in a special tool kit comprising:

allen key 2,5 mm fuses 4 Amp rapid (230V)

allen key 3 mm cutter release rod

allen key 4 mm

spanner 19 mm

adjusting pins (2 pcs)

Separately:

ﬁ xing bracket

Operating manual FASTBIT

2 TRANSPORT

The FASTBIT key-cutting machine is easily transported and is not dangerous to handle. The packed machine can be carried by one person.

2.1 Packing

The FASTBIT is packed in a strong cardboard box, the dimensions of which are shown in Fig. 8, sufﬁ ciently robust to be used for storing the machine for long periods. Inside the box the machine is enclosed in two expanded polymer shells. The shells and cardboard box ensure safe transportation and protect the machine and all its parts.

Fig. 8

Keep dry Handle with care This side up

NOTE:

prevent sudden movements or rough handling from damaging the machine, persons or things.

to avoid damaging the key-cutting machine it must always be transported in its packing case. This will

2.2 Unpacking

To remove the machine from the packing box:

1) Cut the straps with scissors and remove,

2) Open the box without damaging it as it may be used again (e.g. removals, dispatch to the manufacturers for

repairs or servicing),

3) Check the contents of the box, which should comprise:

- 1 FASTBIT key-cutting machine packed in a protective shell;

- 1 set of documents, including: operating manual, spare parts list and guarantee;

- 1 carriage handle;

- 1 power cable

- 1 tool set;

4) Remove the key-cutting machine from the protective shell.

2.3 Handling the machine

When the FASTBIT has been unpacked, place it directly on its workbench. This operation can be carried out by one person.

ATTENTION: ﬁ rmly holding the base, and no other part, to lift and carry the machine

Operating manual FASTBIT

3 MACHINE INSTALLATION AND PREPARATION

The FASTBIT key-cutting machine can be installed by the purchaser and does not require any special skills. However, some checks and preparation for use need to be carried out by the operator.

3.1 Checking for damage

The FASTBIT key-cutting machine is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual. However, it is always advisable to check that the machine has not suffered any damage.

3.2 Environmental conditions

To ensure that the best use is made of the FASTBIT key-cutting machine, certain parameters must be borne in mind: damp, badly ventilated sites should be avoided. The ideal conditions for the machine are:

- temperature: between 10°C and 40°C; relative humidity: 60% circa; room illumination: approximately 500 Lux.

3.3 Positioning

1) Place the key-cutting machine on a horizontal surface, solid

enough to take the weight (15.4 Kg).

- to work with ease, we suggest that the workbench be

approximately the height of the operator’s hip.

- it is important to leave clearance of at least 30 cm behind

the machine and on each side to ensure proper ventilation (Fig. 9).

2) Ensure that the machines voltage is the same as that of the

mains power supply, which must be properly earthed and provided with a differential switch.

3) Connect the power supply cable to the power supply socket.

Fig. 9

3.4 Description of work station

The key-cutting machine needs only one operator, who has the following controls at his/her disposal (Fig. 6):

• Main switch (H)

• Motor start switch (K)

• Carriage movement lever (A)

• Carriage handle (B)

• Clamps (J)

• Clamps handles (J1)

• Carriage release pin (D)

Fig. 10

Operating manual FASTBIT

3.5 Separate parts

The separately packed parts must be installed on the FASTBIT key-cutting machine by the purchaser , as follows:

3.5.1 Carriage handle

Screw the handle (B) onto the carriage lever (Fig. 11).

Fig. 11

3.5.2 Power cable

Connect the key-cutting machine power cable to the electricity mains (Fig. 12).

Fig. 12

Operating manual FASTBIT

3.5.3 Fixing bracket

The key-cutting machine can be ﬁ xed to the work bench with the bracket provided. Follow the instructions below:

1) Turn off the machine and unplug from the mains.

2) Remove the two front feet.

3) Place the bracket as indicated in.

4) Screw the two feet into the bracket.

Fig. 13

3.6 Connection to the mains

For the safety of the operator and the machine it is important to ensure that the machine is connected to the proper mains voltage by means of an earthed differential switch.

Operating manual FASTBIT

4 MACHINE REGULATION AND UTILIZATION

4.1 Micrometric tracer point

The use of a micrometric tracer point on a machine for cutting bit and pump keys not only provides perfect fast readings, but also rapidly resolves all those small depth variations needed when worn keys are involved.

NOTE: when the 2 ring nuts are turned together the movement for each notch equals 0.05 mm (with knob (E1) loosened).

4.2 Tracer point spring

The spring function facilitates the search for spaces with the tracer point before the cutter makes the cuts.

• To enable the tracer point spring:

simply loosen the knob (E1) by a few turns (Fig. 14).

• To disable the tracer point spring:

push the tracer point all the way until it stops, then lock with the knob (E1).

Tracer point spring ENABLED Tracer point spring DISABLED

Fig. 14

4.3 Checking and calibration

The cutting tool on the machine is the part used to cut the key blanks and should be periodically checked and replaced, if necessary. Every time the cutting tool is changed, and during periodical operational tests, check calibration.

4.4 Calibration

The FASTBIT key-cutting machine requires two types of calibration: axis and depth.

Axis calibration:

Axis calibration is used to adjust the cutting space on the key. The axis setting for the FASTBIT is ﬁ xed and is established on assembly in our workshops.

Fig. 15

Operating manual FASTBIT

Axis calibration control:

1) Turn off the machine and unplug.

NOTE: check that the carriage is locked into the ﬁ xed horizontal position (chap. 5.1).

2) Close the 2 clamps with their handles (J1).

3) Use the lever (A) to take the stops (Y) against the right-hand side of the tracer point and cutter.

The ideal condition is achieved when the internal part of the left-hand stop is up against the right-hand side of the tracer point and the internal part of the right-hand stop is in contact with the right-hand side of the cutter. If this condition is not achieved, contact Silca After-Sales Service.

Fig. 16

Depth calibration:

Depth calibration is regulation of the cutting depth (Fig. 15). Proceed as follows:

1) Turn off the machine and unplug.

NOTE: check that the carriage is locked into the ﬁ xed horizontal position (chap. 5.1).

2) Disable the tracer point spring (chap. 4.2).

3) Place the adjusting pins (provided) on the clamps.

4) Move the carriage and take the pins into contact with the tracer point and cutter (Fig. 17).

5) Turn the cutting tool manually in the opposite sense to the rotation and check that it skims the adjusting pin in

several places.

6) If necessary, regulate the cutting depth by means of the tracer point, as described:

7) Loosen knob (E1).

- turn the ring nuts (G) and (G1) clockwise to advance the tracer point (less deep cuts) (Fig. 18).

- turn the ring nuts (G) and (G1) anticlockwise to return (deeper cuts) (Fig. 19).

NOTE: when the 2 ring nuts are turned together the movement for each notch equals 0.05 mm (with knob (E1) loosened).

8) Repeat these operations until the cutting tool skims the adjusting pin in several points.

Operating manual FASTBIT

Fig. 17

Fig. 18

Turn the nut to the RIGHT (clockwise) to take the tracer point down. Result: LESS DEEP CUTS.

Fig. 19

• Turn the nut to the LEFT (anticlockwise) to take the tracer point up. Result: DEEPER CUTS.

Operating manual FASTBIT

5 CUTTING OPERATIONS

ATTENTION: for complete safety during the cutting operations, take the following precautions:

• Always work with dry hands.

• Check that the machine is properly earthed.

• Wear protective goggles even if the machine has a protective shield over the cutting tool.

• Start the motor (switch K) only after completing the operations on the carriage (securing the keys, etc..).

• Keep hands away from the cutting tool in motion.

5.1 Tilting carriage for rounding off key cuts

The carriage can be given a tilting movement for rounding off cuts.

• To activate the tilting movement: pull out the pin (D) and move handle (B) to round off the cuts.

• To deactivate the tilting movement: ﬁ t the pin (D) into its seat so that the carriage is locked in a ﬁ xed horizontal position.

Fig. 20 Fig. 21

Operating manual FASTBIT

5.2 Cutting bit and double bit keys

NOTE: check that the carriage is locked into the ﬁ xed horizontal position (chap. 5.1).

1) Fit the keys into the clamps (original key in the left-hand clamp and key blank in the right-hand clamp) with the

bit up against the stop (Y) (Fig. 26).

2) Close the clamps with handles (J1) making sure that the key shafts are in the V groove and check that the key

bits are perpendicular to the tracer point and cutter (Fig. 24).

3) Activate the tilting carriage mechanism (chap. 5.1).

4) Turn on the machine with the switch (H).

5) Use the lever (A) to slowly take the carriage towards the cutter and press the switch (K) to start the motor.

6) Hold the handle (B) slightly raised with the key facing downwards.

7) Take the cut closest to the original key tip against the tracer point and lower the handle (B) to round off the cut.

8) Take the carriage back to come out of the cut. Move the carriage sideways and enter the next cut (Fig. 25). Do

not move sideways once into the cut.

9) Complete all the bits in the same way and remove any excess material at the end of the cutting operation

(towards the head).

10) Take the carriage all the way back.

11) Turn off the switch (K).

12) For double bit keys, turn both keys over and repeat the operations described above.

13) When cutting is ﬁ nished, turn off the switch (K) and remove the keys.

Fig. 22

Fig. 23 Fig. 24 Fig. 25

Operating manual FASTBIT

Fig. 26

Fig. 27

Operating manual FASTBIT

5.3 Cutting keys with central stop

NOTE: check that the carriage is locked into the ﬁ xed horizontal position (chap. 5.1).

1) Loosen the clamp handles slightly to allow the keys to enter.

2) Insert the original key into the left-hand clamp with the

central stop up against the clamp (left-hand side) and the bit parallel to the clamp (Fig. 28); tighten the handle (J1) to secure the key.

3) Insert the key to be cut into the right-hand clamp with the

central stop up against the clamp (left-hand side) and the bit parallel to the clamp; tighten the handle (J1) to secure the key.

4) Start the machine with switch (K) and proceed with cutting.

5) Move the carriage with lever (A) to take the original key

cuts into contact with the tracer point.

6) Pull the carriage back and go on to another cutting point,

then continue as for point 6.

7) When cutting is ﬁ nished, turn off the switch (K) and remove

the keys.

Fig. 28

Fig. 29

Operating manual FASTBIT

5.4 Cutting short double bit keys

When it is necessary to cut very short keys that do not reach the stop (Y), observe the ﬁ gure and proceed as follows.

NOTE: Check that the carriage is locked in the ﬁ xed horizontal position (cap. 5.1).

1) Loosen the clamp handles by a couple of turns so that the key can be ﬁ tted.

2) Fit the key to be cut into the right-hand clamp, lock the handle without blocking the key.

3) Fit the original key into the left-hand clamp; lock the handle without blocking the key.

4) Raise the carriage and place the key bits against the tracer point and cutter (Fig. 30).

5) Use the handles to block the keys so that they are both perfectly aligned.

6) Proceed with cutting; if necessary round off the cuts by activating the carriage rocking movement.

7) Use the knob to raise the carriage and take the original key into contact with the tracer point to make the cuts.

8) Use the knob to pull back the carriage and move into position for another cut, then continue as for point 6.

9) When cutting is ﬁ nished turn off switch (K) and remove the keys.

Fig. 30

Operating manual FASTBIT

5.5 Cutting pump keys

ATTENTION: for some models (see Fig. 22).

NOTE: check that the carriage is locked into the ﬁ xed horizontal position (chap. 5.1).

1) Place the original key in the left-hand clamp (J) with the bit up against the clamp (Fig. 32).

2) Use the special seats for pump keys: for keys with round shafts and Mottura type keys with square shafts (Fig.

31).

3) Fit the key blank into the right-hand clamp (J) in the same way.

4) Enable the tracer point spring (chap. 4.2).

5) Start the machine with switch (H) and proceed with cutting.

6) Use the lever (A) to slowly take the carriage towards the cutter and press the button (K) to start the motor.

7) Take the ﬁ rst cut on the right of the original key against the tracer point and push the carriage all the way.

8) Take the carriage back to come out of the cut. Move the carriage sideways and enter the next cut. Do not move

sideways once into the cut.

9) Complete all the bits in the same way and if necessary check the sides of the bits.

10) When the cutting operation is ﬁ nished, take the carriage all the way back.

11) Turn off the switch (K) and remove the keys

Fig. 31

Fig. 32

Operating manual FASTBIT

6 MAINTENANCE

ATTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only if original spare parts provided by the manufacturer are used.

Although the key-cutting machine does not require special maintenance, it is advisable to check and, if necessary , replace the parts subject to wear, such as: the belt, cutting tool, brush, tracer point. Replacement is simple and can be carried out by the operator.

CLEANING

Keep the carriage and clamps free of chippings from the cutting operations by cleaning with a dry brush.

ATTENTION: do not use compressed air! ATTENTION: to keep the machine well maintained we recommend using protective oil, e.g. WD40 or

similar, applied to the burnished mechanical parts. This prevents oxidation of the parts in question (clamps, guides, carriages...).

Before starting any type of maintenance (checks or replacements), read the instructions below:

• Never carry out maintenance or servicing with the machine switched on.

• Always remove the mains plug.

• Follow all the instructions in the manual to the letter.

• Use original spare parts.

• Always check that any screws or nuts removed when replacing a piece are properly tightened.

6.1 Replacing the brush

When the brush no longer cleans off the burrs it must be replaced as follows:

ATTENTION: remove the mains plug.

1) Remove the cover (P) by loosening the screws (P1) (Fig. 33).

2) Slot the locking rod (provided) into the hole (F1) of the cutting tool shaft (Fig. 34).

3) Use the Allen wrench to loosen the screw holding the brush in place (Fig. 34).

4) Replace the brush and tighten the screw with the Allen key.

5) Remove the locking rod from the cutting tool shaft.

6) Place the cover (P) and secure with the 3 screws (P1).

Fig. 33 Fig. 34

Operating manual FASTBIT

6.2 Replacing the cutting tool

In order to substitute the cutting tool you need to remove the cutting tool protective shield. To replace a worn cutting tool, proceed as follows:

ATTENTION: remove the mains plug.

1) Remove the cutter locking screw (N1) and remove the cutter protective shield (N) (Fig. 35).

2) Slot the locking rod (provided) into the hole (F1) of the cutting tool shaft (Fig. 35 e Fig. 36).

3) Use the spanner provided to loosen the cutting tool locking nut.

ATTENTION: the thread is left-handed.

1) Remove the worn cutting tool.

2) Carefully clean the new cutting tool and its seat.

3) Install the new cutting tool (pay attention to the rotation direction) and tighten the nut.

4) Remove the locking rod.

5) Re-place the protective shield (N).

6) Check calibration (see chap. 4.3)

Fig. 35 Fig. 36

Operating manual FASTBIT

6.3 Replacing the tracer point

ATTENTION: remove the mains plug.

1) Loosen and remove screw (E2), plate and worn tracer point.

2) Fit the new tracer point with the plate and push all the way.

3) Tighten the screw (E2).

4) Re-calibrate the machine, following the procedure described in chap. 4.4.

Fig. 37

6.4 Replacing the fuses

ATTENTION: disconnect the power lead from the mains and machine.

1) Remove the fuses box from the key-cutting machine socket (R) (Fig. 38).

2) Replace the fuses (R1).

3) Close the fuses box and connect the power cable.

ATTENTION: fuses must always be replaced with others of the same type and with the same Amps (4 Amp rapid).

Fig. 38

Operating manual FASTBIT

6.5 Access to the lower compartment

ATTENTION: remove the mains plug.

1) Detach the wire from the key-cutting machine socket.

2) Remove the swarf tray (L) (Fig. 39).

3) Paying attention turn the machine slowly onto its back

4) Loosen the 3 screws (W1) and remove the plate (W) (Fig. 40).

Fig. 39 Fig. 40

6.6 Replacing the main switch

ATTENTION: remove the mains plug.

1) Access the lower compartment (see chap. 6.5).

2) Detach the 4 connectors (H2) and (H3) paying special attention to their position (Fig. 41).

3) Remove the switch making pressure on the tabs with a screwdriver (Fig. 42).

4) Fit the new main switch.

5) Reconnect the 4 connectors (H2) and (H3).

Fig. 41 Fig. 42

Operating manual FASTBIT

6.7 Replacing the motor

ATTENTION: remove the mains plug.

1) Access the lower compartment (see chap. 6.5).

2) Disconnect the 2 connectors (H2). Loosen the nut (T1) and

disconnect the earthing wire (Fig. 43).

3) Remove the wire tie.

4) Loosen and remove the 4 motor ﬁ xing nuts (Fig. 44).

5) Re-position the machine on the workbench.

6) Remove the screws (P1), then the protective cover (P) (Fig.

45).

7) Unscrew the wire grommet (M3) (Fig. 46).

8) Remove the 4 motor ﬁ xing screws (M1) and pull off the belt.

9) Loosen the grub screw (S1) and remove the drive pulley (Fig.

47).

10) Pull out the motor cable and remove the motor (Fig. 48).

11) the new motor, the 4 screws (M1) and 4 nuts (M4).

12) Fit the drive pulley onto the new motor and secure with the grub

screw (S1).

13) Fit the belt and adjust tension, tighten the 4 screws (M1) and 4

motor ﬁ xing nuts (M4).

Fig. 43

14) Pass the motor cable through the grommet (M3).

15) Connect the 2 connectors (H2) to the switch (H) and secure the earthing wire to its screw with a nut (T1).

16) Replace and secure the metal bottom (W) (chap. 6.5).

17) Replace the protective cover (P) and secure with the 3 screws (P1).

Fig. 44 Fig. 45

Operating manual FASTBIT

Fig. 46 Fig. 47

Fig. 48

6.8 Replacing and/or adjusting tension on the belt

Worn or loose belts must be replaced or adjusted so as to ensure safe and proper operation of the cutting tool/ brush.

ATTENTION: remove the mains plug.

1) Turn the machine onto its back and loosen the 4

nuts (M4) (chap. 6.7).

2) Re-position the machine on the workbench.

3) Remove the cover (P) by loosening the screws

(P1) (Fig. 45).

4) Move the motor towards the cutter and remove

the worn belt.

5) Fit the new belt.

6) Push the motor to the back until the belt has the

right tension.

7) Tighten the four screws (M1) and the 4 nuts (M4).

8) Place the motor cover (P) and secure with the 3

screws (P1).

Fig. 49

Operating manual FASTBIT

6.9 Replacing the motor on switch

ATTENTION: remove the mains plug.

1) Loosen the 2 screws (M2) and remove the motor cover (Fig. 50).

2) Detach the 4 connectors (K2) paying special attention to their position.

3) Remove the switch (K) making pressure on the tabs with a screwdriver.

4) Fit the new switch in its seat and reconnect the 4 connectors (K2) paying special attention to their position.

5) Re-place the motor cover and secure with the 2 screws (M2).

Fig. 50 Fig. 51

6.10 Replacing the condenser

ATTENTION: remove the mains plug.

1) Loosen the 2 screws (M2) and remove the motor cover (Fig. 50).

2) Detach the connectors (Z) paying special attention to their position.

3) Remove the condenser (Y).

4) Fit the new condenser (Z).

5) Re-place the motor cover and secure with the 2 screws (M2).

Fig. 52 Fig. 53

Operating manual FASTBIT

7 DISPOSING OF MACHINE

EU regulations establish special arrangements for the disposal of waste (**)

Waste deriving from cutting operations

Although residue coming from the key-cutting operations is classiﬁ ed as special waste, it is included in solid urban waste (SUW) as metal wool. Such waste is sorted according to its classiﬁ cation under current Italian and EU law and consigned to the proper disposal units. Cases where waste can be considered contaminated or containing toxic/harmful substances sufﬁ cient to transform it from SUW to toxic/harmful waste, are listed in the enclosures to current Italian and EU waste disposal regulations. Re-cycling is a recommended ecological practice.

Packing

The key-cutting machine is consigned in a cardboard packing box which can be re-used if undamaged. When it is to be thrown away it is classiﬁ ed as solid urban waste and should be placed in the special paper collecting bins. The protective shell containing the machine is in polymer, classiﬁ ed as SUW, and can therefore be placed in an ordinary waste bin.

INFORMATION FOR USERS

as per art. 10 of Directive 2002/96/CE of 27/01/2003

regarding waste from electric and electronic appliances (RAEE),

• The symbol illustrated above, also found on the machine, indicates that it has been placed on the market and must be included in separate rubbish collection when the user wishes to dispose of it (including all components, sub-assemblies and consumables that are integrated in the product).

• For information about the collection system for such appliances please contact SILCA S.p.A. or another subject registered in the various National Rolls for other countries in the European Union. Household waste(or of similar origin) can be included in the separate collection system for urban waste.

• On purchasing a new appliance of equivalent type, the old one can be consigned to the dealer. The dealer will then contact whoever is responsible for collecting the appliance.

• Suitable separate collection of the unused appliance and its dispatch for treatment, recovery and environmentally compatible disposal, makes it possible to avoid potential negative effects on the environment and human health, and aids recycling and the recovery of the materials used.

• Unauthorised disposal of the product by users involves the application of the sanctions provided for in received Directives 91/156/CE and 91/689/CE.

(**) Waste is any substance or object deriving from human activity or natural cycles, disposed off or to be disposed off.

Operating manual FASTBIT

8 ASSISTANCE

Silca provides full assistance to purchasers of the key-cutting machine. T o ensure complete safety for the operator , any job not speciﬁ ed in this manual should be carried out by the manufacturer or in the special Service Centres recommended by Silca. On the back cover of this manual is a list of the manufacturer’s addresses; listed below are the addresses of specialised Service Centres.

8.1 How to request service

The guarantee attached to the key-cutting machines ensures free repairs or replacements of faulty parts within 24 months of purchase. All other service calls must be arranged by the customer with Silca or with a Silca service centre.

VITTORIO VENETO 02/09/2014

CE DECLARATION OF MACHINE COMPLIANCE

SILCA S.p.A. - VIA PODGORA 20 ( Z.I.) 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX. 0438 913800

Declares under its own responsibility that the Key-cutting machine model

FASTBIT / FASTBIT II

complies with the requirements of the following European Directives:

European Union DIRECTIVE 2006/42/CE (Machines)

and with the ENISO 12100 : 2010 Standards

European Union DIRECTIVE 2004/108/CE

and with the IEC 61000 – 6 – 3 :2006 , IEC 61000 – 6 – 1 :2005 CISPR14 – 1 : 2009 / EN 55014 – 1 :2009 IEC/EN 61000 – 3 – 2 : 2005 , IEC/EN 61000 - 3 – 3 .2005 Standards

European Union DIRECTIVE 2006/95/CE (Low Voltage) | 14 |

and with the IEC/EN 60204 – 1 : 2009 Standards

Claudio Tomasella of the Silca S.p.A. Research & Development Division is authorized to create a Technical File.

General Manager Basic Production Center

(Electromagnetic Compatibility)

SILCA S.p.A.

Via Podgora, 20 (Z.I.)

31029 VITTORIO VENETO (TV)

Tel. 0438 9136 Fax 0438 913800

E-mail: silca@silca.it

www.silca.biz

Members of the Kaba Group

Silca Fastbit, D444087XA Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual