Signode TENSION-WELD VFX-9/13 Operation, Parts And Safety Manual

VFX-9/13

TENSION-WELD®

STRAPPING TOOL

SIGNODE !

! 3620 WEST LAKE AVENUE !!!! GLENVIEW, ILLINOIS 60026 U.S.A.

!!

READ THESE INSTRUCTIONS CAREFULLY.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY.

GENERAL SAFETY CONSIDERATIONS

1. STRAP BREAKAGE HAZARD.
Improper operation of the tool or sharp corners on the load can result in strap breakage
during tensioning, which could result in the following:

! A sudden loss of balance causing you to fall.

! Both tool and strap flying violently towards your face.

Failure to place the strap properly around the load or an unstable or shifted load could result
in a sudden loss of strap tension during tensioning. This could result in a sudden loss of
balance causing you to fall.

Read the tool's operating instructions. If the load corners are sharp use edge protectors.
Place the strap correctly around a properly positioned load.

! Positioning yourself in-line with the strap, during tensioning and sealing, can result in

severe personal injury from flying strap or tool. When tensioning or sealing, position
yourself to one side of the strap and keep all bystanders away.

! Using strap not recommended for this tensioner can result in strap breakage during

tensioning. Use the correct Signode products for your application.

2. TRAINING.
This tool must not be used by persons not properly trained in its use. Be certain that you
receive proper training from your employer. If you have any questions contact your Signode
Representative.

3. EYE INJURY HAZARD.
Failure to wear safety glasses with side shields can result in severe eye injury or
blindness. Always wear safety glasses with side shields which conform to ANSI
Standard Z87.1 or EN 166.

4. FALL HAZARD.
Maintaining improper footing and/or balance when operating the tool can cause you to fall.
Do not use the tool when you are in an awkward position.

5. CUT HAZARD.
Handling strap or sharp parts could result in cut hands or fingers. Wear
protective gloves.

2

6. TOOL CARE.
Take good care of the tool. Inspect and clean it daily, lubricate it weekly and adjust when
necessary. Replace any worn or broken parts.

7. WORK AREA.
Keep work areas uncluttered and well lighted.

Several types of strap can be used with this tool. Use the correct Signode products for your
application. If you need help contact your Signode Representative.

SAFETY PROCEDURES FOR TOOL OPERATION

1. Before using this tool, read its Operation and Safety instructions.

! Do not exceed the operating air pressures stated elsewhere in the manual.

! Use Signode's approved filter-regulator-lubricator unit (P-008559).

! Never operate a pneumatic tool with a bottled air or gas source.

! For tension adjustments, follow instructions in this manual. For all other adjustments,

repairs or cleaning of the tool, disconnect air supply.

! This tool is a Tension Weld® type sealer. A properly made

joint will appear as shown in the illustration. If the joint does
not appear as shown, then the operator must proceed as
follows:

A. Insure that the tools operating instructions are
being followed before applying another strap.

B. Cut the strap off and apply another.

If the joint still does not appear as shown, then inspect the tool for worn and/or damaged parts.
Replace tool parts as needed. NEVER HANDLE OR SHIP ANY LOAD WITH IMPROPERLY
FORMED JOINTS. Misformed joints may not secure the load and could cause serious injury.

! Tuck strap end back into the dispenser when not in use.

CUTTING TENSIONED STRAP

Use only cutters designed for cutting strap; never use claw hammers, crowbars, chisels, axes or
similar tools. Such tools will cause the strap to fly apart with hazardous force. Before using any
Signode product, read its Operation and Safety Manual.

3

TABLE OF CONTENTS

Page

Page

General Safety Instructions 2

Specifications 4

Pneumatic Information 5

Operating Instructions 9

Adjustments 11

Parts Removal and Replacement 14

Air Logic and Diagram 21

VFX-9/13

Part No. 429276

Parts List, Air Motors 22

Parts List, Tool 24

Troubleshooting 26

Maintenance 30

Tool Options 31

Declaration of Conformity 35

SPECIFICATIONS

MODEL

VFX-L {302}, {304}, 306 Dymax

{502}, {504}, 506, 508 Dymax

{714}, {716}, 718 Contrax
{814}, {816}, 818 Contrax

{1716}, 1718 Tenax
{1816}, 1818, 1822 Tenax

STRAP

TYPE WIDTH THICKNESS

7/16"(10.5mm)

1/2"(12.7mm)

7/16"(10.5mm)

1/2"(12.7mm)

7/16"(10.5mm)

1/2"(12.7mm)

0.017" to 0.029" (.43-.73mm)

0.015" to 0.030" (.38-.76mm)

0.019" to 0.030" (.48-.76mm)

0.017" to 0.026" (.43-.66mm)

0.021" to 0.024" (.53-.60mm)

0.017" to 0.028" (.43-.71mm)

4

VFX MAJOR COMPONENTS

5

PNEUMATIC INFORMATION

AIR PRESSURE REQUIREMENTS

The VFX tool is designed to operate at an air pressure of 90 psig (6.2 Bar).

AIR PRESSURE VS. PERFORMANCE

The air pressure supplied to the VFX tool must be a minimum of 85 psig (5.7 Bar) If the air supply
pressure can be adjusted within a range from 85 psi to 90 psi (5.7 - 6.2 Bar) the VFX tool's
performance can be fine tuned to a particular application or operation preferences. Changing the
VFX air supply pressure to the tool will directly alter the rate at which the tool will take-up the
strap slack and the strap tension. Increasing or decreasing the VFX air supply within the
suggested 85 to 90 psig (5.7-6.2 Bar) range will not seriously affect the actual welding portion of
the strap cycle. After an initial "Break-In" period, the air motor may become more powerful. If the
tool's performance is effected by this increase in performnace, reduce the air motor output by
turning the adjustment screw (Key 47 on the Air Motor Assembly) counter-clockwise as required.

AIR SUPPLY INSTALLATION

If compressor has a good dryer unit, use black
pickled pipe. When a dryer unit is not installed,
use galvanized or copper pipe. To perform
reliably, a pneumatic tool requires a continuous
source of clean, water-free air at adequate
pressure. A Filter-Regulator-Lubricator (FRL)
unit must be installed as close to the air tool as
possible, preferably within 10 feet (3M). It
should be placed in a convenient location
where it can easily be drained, adjusted, and
filled with oil. The air hose must have at least a
1/2" (12mm) I.D. A quick-connect press-on
socket is installed on the stress spring end of
the hose for convenient hookup to the air tool.

Never operate this tool using a bottled air
or gas source. Bottled air/gas sources do
not provide consistent operating

Filter and lubricator bowls are made of
polycarbonate material. Do not install where
bowls may be exposed to materials incom­patible with polycarbonate. Certain oils,
solvents, and chemicals or their fumes can
weaken these bowls and possibly cause them
to burst. Clean only with warm water. A cut-off
valve placed ahead of the filter will be useful
when cleaning the filter or replenishing the
lubricator.

Signode Pneumatic Accessories:

ITEM PART NO.

FRL W/ 10' HOSE 429141

FRL W/O HOSE 429130

QUICK-CONNECT SOCKET (LOW FLOW) 429134

QUICK CONNECT PLUG (LOW FLOW) 020704

QUICK-CONNECT SOCKET (HIGH FLOW) 015294

QUICK CONNECT PLUG (HIGH FLOW) 015293

6

PNEUMATIC INFORMATION, Continued

MOISTURE

Moisture is always present in air lines due to condensation within the lines as the air cools.
Steps must be taken to remove this moisture and to keep it from the air tool. This is because
water tends to wash away lubricants and cause corrosion, sticking and failure of internal parts.

The main line should be pitched so the far end terminates in a water leg. Branch lines are taken
from the top of the main, never off the bottom. Every branch should have a water leg at its
lowest point, with a drain cock which is drained daily.

If these precautions are taken and water is still present, an after cooler and a moisture separator
are required between the compressor and the air receiver tank. A large air line separator can be
installed in the air tool line, but precautions must be taken to insure that it will be drained daily,
before the air tool is operated.

Water in air lines is a constant threat to the proper operation of air tool. Even near freezing
operating conditions, a good refrigerant type dryer is essential. A good dryer will remove 95%
or more of water right at the compressor. The remaining moisture is removed at the water leg in
the piping system or in the filter (Part No. 008559).

NOTE: Additional information is available in the Signode publication, "Air Supply Manual" (Part
No. 186038). If you have any questions, contact your local Signode Representative.

LUBRICATION

The air motor must be properly lubricated. This is achieved by keeping the air line lubricator
filled with oil and correctly adjusted. Without proper lubrication, the motor will become sticky
and the tool will give low and erratic tension and be difficult to release from the strap.

Install the lubricator as close to the air tool as possible. The arrow on the lubricator's top
surface must point in the direction of air flow. For proper operation, oil must drop through the
lubricator sight glass at a rate of 1 to 4 drops per minute. This rate is checked while the air tool
is running free. Only 20% of this oil is actually delivered to the tool. The remaining oil drops
back into the oil reservoir. The unit is factory set and should require no adjustment. If an
adjustment is required, the adjusting screw on top of the lubricator may be turned as marked to
reduce or increase the flow of oil.

The correct grade of oil must be used in the lubricator; too heavy an oil will not provide sufficient
lubrication and will cause sticking and sluggish operation of the air tool. Recommended oils are
any good grade of rust and oxidation inhibiting oil with a viscosity of 80-120 S.U.S. at 100
degrees Fahrenheit. (0.15 to 0.25 cm2 /sec. at 38 degrees Celsius), such as:

Non Fluid Oil Co., grade #LS-1236 Signode oil - Part No. 008556

If necessary, use SAE #5 or SAE #10 non-detergent, cut 1 to 1 with kerosene.

NOTE: Some oils contain anti-wear additives which may disable the air motor. Be certain to use
recommended oil.

Several drops of lubricator oil added to the inlet of the air motor or into the air line each day will
help insure good operation. A noticeable reduction of air motor performance can usually be
corrected by squirting a few drops of oil into the air line.

7

STRAP TENSION

NOTE: Operating air pressure must be set
between 85 and 90 psi (5.7-6.2 Bar). With
accurately controlled air pressure the tension will
be uniform on all straps, provided the operator
allows the air motor to stall.

The VFX tool is factory tested to ensure that at
least 140 lbs. (530N) of tension is drawn at 90 psig
(6.2 Bar).

Strap tension is controlled by turning the
adjustment screw (Key 44) as shown, in 1/4
increment turns counter-clockwise to increase
strap tension and clockwise to reduce strap
tension.

SHOWN WITH OPTIONAL BELT HOOK

Strap breakage hazard.

Strap can break if inlet air pressure to tool exceeds 90 psig (6.2 bar).

Strap breakage can result in severe personal injury.
Maximum operating air pressure is 90 psig (6.2 bar).

AIR CONSUMPTION

Air consumption in cubic feet per minute (cfm) for the VFX can be calculated as follows: cfm = (a)
x (b) x (0.37)

a = Number of straps applied per minute.
b = Number of seconds motor is on per strap during tensioning, from start to deceleration

to stall including stall time while making joint.

0.37 = VFX efficiency ratio.

Example Calculation: Peak strapping load is 4 straps/min. so a = 4

Air motor is on 5 seconds/strap, so b = 5
VFX efficiency ratio is 0.37

(a)x(b)x(0.37) 6 4x5x0.37=7.4 cubic ft/min.
4x5x0.62=12.4 cubic meters/hr. (12.4M3/hr.)

Air pressure is assumed to be 90 psig (6.2 Bar) with recommended size and length of air hose.
Volume of air is at room temperature and sea level pressure, or so-called "free air" conditions.
For more detailed information about air supply systems refer to Signode manual Part No. 186038.

8

COLD WEATHER OPERATION

If a tool does not operate satisfactorily in freezing temperatures, certain steps can correct the
problem. The following steps can be taken to improve cold weather operation of the tool:

a. An air line dryer adjacent to the compressor.

b. Use lubricant recommended by Signode. Signode has tested the use of anti-freezes, none

work well in air tool; the tool will gum up when anti-freezes are introduced and will not
function properly. The best lubricant for freezing weather is the 1 to 1 oil and kerosene
combination.

c. If possible, run the air supply line to a indoor located Filter-Regulator-Lubricator or relocate

the F-R-L to a warmer operating area.

AIR PRESSURE DROP

Confirm air pressure calibration by comparing it to a master gauge placed in-line where the quick
disconnect fitting attaches to the tool.

Air pressure at the tool can then be monitored as the tool cycles. Use the following information
shown on the chart below for comparing the various minimum air pressures while the VXT-19
tool cycles.

If pressure readings fall below the minimums, inspect your air supply system as well as the tool
for worn and/or broken parts. Contact your Signode representative if you have any questions.

AIR LINE PRESSURE MINIMUMS FOR CYCLING Tool

IN-LINE GAUGE READING PSI (BAR)

SUPPLY/STATIC TAKE-UP STALL WELDING

90 (6.2) 61 (4.1) 80 (5.4) 63 (4.2)

9

OPERATING INSTRUCTIONS

Wear safety glasses. Stand to one side of the strap when
tensioning. Make sure all bystanders are clear before
proceeding.

1. With the dispenser placed behind you, bring
the strap over the top and around the
package, pulling out excess slack.

NOTE: Do not operate tool without strap, as
damage to the tool may occur.

2. Squeeze the Tension Foot trigger (located on the
bottom of the tool) to open the Tension Foot.

3. Using your left hand, insert the overlapped
straps under the feedwheel and welding
mechanism. Leave only a short tail ahead of
the feedwheel and make sure straps are
aligned behind the tool. Do not make a joint
over a void area of the package.

4. Recheck the strap alignment at the rear of the
tool and realign if necessary. Release the
Tension Foot trigger. While standing to one
side of the strap line, press the Tension
Button (Green) to tension the strap.

10

5. When the motor stalls, indicating completion
of tension, press the Weld Button (Blue) to
weld and join the straps together.

NOTE: The Weld Button only need to be
pressed once. The button will stay down on
it’s own.

The internal weld timer is energized. The
strap is welded and the supply end of the
strap is cut-off. Pull the cut strap away during
welding using your left hand.

The tool will continue through the weld cycle
and stop automatically. Allow the tool to
remain stationary for at least 2 seconds to
ensure that the weld is fully cooled.

Failure to wait 2 seconds can result in an improperly

formed joint which may lead to joint separation.

6. Once again, squeeze the
Tension Foot trigger to open
the strap path and swing the
tool off the strap, rear of tool
first.

Inspect the joint to make sure the straps have
been properly welded.

11

SEALING OPERATION

This tool is a Tension Weld® type sealer. A properly made joint will appear as shown in the
illustration. If the joint does not appear as shown, then the operator must proceed as follows:

1. Insure that the tool operating instructions are being

followed before applying another strap.

2. Cut the strap off and apply another.

A good weld will show some material displacement
along the edges.

The welded area should extend the full length and width of the gripper impression.

If the joint still does not appear as shown, then inspect the tool for worn and/or damaged
parts. Replace tool parts as needed. NEVER HANDLE OR SHIP ANY LOAD WITH
IMPROPERLY FORMED JOINTS. Misformed joints may not secure the load and could
cause serious injury.

TOOL ADJUSTMENT - WELD TIME

Weld time has been factory adjusted to provide acceptable weld strength when using High
Strength Tenax (polyester) type strap.

Weld time may need to be adjusted due to air supply differences, tool wear, etc. Adjustments are
made by turning the small slotted screw, located beneath the weld housing at the rear of the tool,
using a small screwdriver. Turn the screw clockwise to increase weld time and counterclockwise
to decrease weld time.

Establishing the correct weld time is a matter of trial and error and should be conducted as
follows.

1. Adjust the screw in 1/16 to 1/8 turn
increments only.

2. Apply a strap and make a weld.

3. Compare the weld made with the illustrations
shown above. A good weld will displace
some material along the outer edges of the
joint.

4. If you are unable to produce an acceptable
joint or if you have any questions as to
whether your tool is producing good weld
strength, contact -your Signode Sales
Representative.

12

TOOL ADJUSTMENT - STRAP CUTTER

The VFX strap cutter has two serrated cutting edges. After the first edge has become dull or strap
cut-off becomes difficult the blade can be remounted to use the second cutting edge. Once both
edges have become worn the blade should be replaced. Use the instructions below to remount,
install and adjust a new cutter blade.

NOTE: The small spring (Key 98) contained in the holder does not need to be removed to
change the cutter blade.

1. Using a 3mm Allen wrench, remove the 3 screws (Key 61) which secure the outer cowling
cover to the tool. Remove the cowling.

2. Remove the cutter cover (Key 120) by removing the two screws (Key 42) which secure cover.

3. Remove the two smaller screws (Key 39) which mount the cutter blade to the holder (Key 3).

4. Rotate the cutter blade to the new cutting edge and reinstall the mounting screws.

NOTE: If both cutting edges are worn replace the cutter blade at this point.

5. Once the cutter holder has been inspected and reinstalled, continue to reinstall the cover.

6. Run a few test cycles on the tool to confirm that the strap cut-off performs properly.

13

PARTS LIST - TOOL

Key Qty Part No. Description

1 1 429538 Weld Plate Assembly
2 1 429479 Cylinder Housing
3 1 429469 Cutter Insert Holder
4 1 429429 Lower Weld Gripper
5 1 429280 Contact Plate
6 1 273842 Pin
7 1 425120 Slider Link
8 1 429540 Upper Gripper
9 1 427724 Pivot Pin
10 1 429507 Torrington HK-1010 Needle Bearing
11 1 429189 Cylinder Cap
12 2 427734 Pivot Bushing
13 1 428641 Pivot Pin
14 1 429571 Foot Lever
15 1 429460 Cylinder Gasket
16 1 428975 Spring Retainer
17 2 429414 Piston
18 1 429289 Motor Module Assembly
19 1 014518 Feedwheel
20 1 428043 Feedwheel Shaft
21 1 008734 Bearing B542
22 1 429449 Spiroid Gear 14.33:1
23 1 428588 Tensioner Foot Assembly
24 1 427897 Wear Ring
25 1 422809 Roller Bearing
26 1 008552 Oil Seal
27 1 428587 Foot Spring
28 2 428751 O-ring SAEe# 110
29 2 428517 O-ring SAE# 214
30 1 023096 O-ring SAE# 131
31 2 023446 O-ring SAE# 12
32 1 023014 Spacer
33 2 023093 Key, Woodruff
34 1 427891 Bearing Cap
35 1 023097 Bearing, 9101k
36 1 434756 M6 X 10 SSS Cone
37 2 429462 M4 X 5 SSS Cone
38 1 429421 Torrington S7PP Ball Bearing
39 1 009175 35mm Int. Ret. Ring (TA# N5000-137)
40 2 429191 1/2" Int. Ret. Ring
41 1 429427 5/16" Int. Ret. Ring
42 2 426145 Torrington RC-061008 Roller Clutch
43 1 428093 Torrington HK-0509 Needle Bearing
44 1 428060 Brake Roller
45 1 428056 Brake Pin
46 1 428161 Brake Lever
47 1 428162 Pawl
48 1 429196 Hook Pin
49 2 262456 M3 X 6 SHSC
50 5 280851 M4 X 12 SHSC
51 1 010047 M6 X 60 SHSC
52 4 259935 M3 X 12 SHSC
53 1 280830 M6 X 16 SHSC
54 2 256747 M4 X 16 SHSC
55 3 170304 M5 X 16 SHSC
56 1 429430 M5 Spacer
57 1 428059 Brake Spring
58 1 428546 Mb0510 Garlock Bushing

14

Key Qty Part No. Description

59 1 010036 M6 X 16 SFHCS
60 1 429107 Signode Sticker
61 1 429281 Lift Tab
62 1 429284 Spring Lc-032b-08-m
63 1 429287 Piston Rod
64 1 004238 #10 Lockwasher
65 1 429288 Spring LC-036g 03 M
66 1 429312 Cylinder Gasket
67 1 429313 Cylinder Cover
68 1 429315 Opening Lever (Casting)
69 10 428435 Barb Fitting
70 1 429325 Trigger
71 1 429326 Trigger Rod
72 1 429406 Valve Lifter
73 3 428530 Plug
74 1 429408 Weld Button
75 1 429409 Button Stop
76 1 429410 Air Fitting
77 2 428053 EA-LB20-slot
78 1 429192 Retaining Washer
79 1 429193 Pivot Pin
80 1 429412 MB0505DU Garlock Bushing
81 1 429413 MB0406DU Garlock Bushing
82 3 425171 3/8" Ext Ret Ring
83 2 429425 Delrin Washer
84 1 429431 Delrin Washer
85 1 429448 Spiroid Pinion 14.33:1
86 1 429453 Strap Spacer
87 2 429598 M4 X 6 SHCS
88 1 429457 Eccentric Shaft
89 1 428991 Cutter Insert
90 2 422572 Pin
91 1 429454 Brake Wheel Assembly
92 1 429463 M3 X 5 SSS Cone
93 4 429190 M4 X 10 SHCS X-low
94 1 429299 Pulley Assembly
95 2 429472 1.0 Wide X Ø5.0 I.d. Metric O-ring
96 1 429162 1.0 Wide X Ø6.0 I.d. Metric O-ring
97 1 429474 Cutter Cover Plate
98 1 274105 Strap Guide
99 1 429541 #10-32 X 1/4(low) SHCS
100 1 428746 M5 X 16 SHCS (extra Low)
101 1 015315 Torrington B-65 Needle Bearing
102 1 429545 Spacer
103 2 428196 Ø1.5 X 10 Roll Pin
104 1 429317 Valve Assembly
105 1 429556 Stop Pin
106 1 429561 Housing Assembly
107 1 423590 Rolled Pin
108 1 429562 Tension Valve
109 1 429506 Ms24585-103 Compression Spring
110 1 429504 5/16-18 X 5/32" SSS
111 1 429505 Detent
112 1 280824 M6 X 40 SHCS
113 1 429544 Drive Belt
114 1 429424 Weld Belt
115 1 426652 Ø5mm E-ring
116 1 429569 Piston Rod
117 1 428515 Extension Spring

15

Key Qty Part No. Description

118 1 429591 Gear Housing Assembly
119 1 274104 Gripper Plug
120 1 429187 Side Plate
121 2 429590 Thrust Washer
122 1 429594 M3 X 10 SSS Cup
123 4 429411 ET-20 Air Fitting
124 1 429436 Signal Air Line (7.608) White
125 1 429497 Airline #1 (1.75") Black
126 2 429487 Airline #2 (.625") Dark Green
127 1 429446 Airline #3 (.75") Gray
128 1 429494 Airline #4 (1.25") Orange
129 1 429486 Airline #5 (1.1") Clear
130 1 429490 Airline #6 (1.5") Yellow
131 1 429489 Airline #7 (2.5") Brown
132 1 429496 Airline #8 (1.6") Purple
133 1 429492 Airline #9 (2.4") Pink
134 1 429495 Airline #10 (3.0") Light Green
135 1 429493 Airline #11 (7.5") Blue
136 1 429447 Airline #12 (7.25") Red
138 1 429596 Pigtail Assembly (optional)

! When ordering parts please indicate tool model, part number and description.
! Recommended spare parts are underlined and should be stocked.
! Common hardware parts can be obtained at any local hardware supply.

16

171819

PARTS LIST - MOTOR

Key Qty Part No. Description

1 3 428746 M5 X 16 SHCS (extra Low)
2 1 280851 M4 X 12 SHCS
3 2 429100 Ø1.5 X 12 Dowel Pin
4 1 429160 Timer Plate
5 1 424377 Check Valve
6 1 425310 Flow Control
7 1 428543 Valve Cap
8 1 428455 Timing Chamber
9 3 428435 Barb Fitting
10 1 428432 Seal Plate
11 1 428450 Timer Valve
12 1 024631 Filter Assembly
13 1 020704 Hansen Plug
14 1 428434 Valve Block
15 2 429105 Belleville Washer
16 1 429000 Lock Washer
17 1 429014 Washer
18 1 429013 Motor Ring
19 1 429166 Transition Plate
20 1 428977 Gasket
21 4 091624 O-ring SAE #10
22 2 022789 O-ring SAE #16
23 1 428976 Gasket
24 1 429094 Gasket
25 2 422572 Pin
26 1 429323 Motor Housing
27 1 429314 Cover
28 1 428093 Torrington HK-0509 Needle Bearing
29 1 015315 Torrington B-65 Needle Bearing
30 1 429296 Torrington HK-0808 Needle Bearing
31 1 429470 Locator Bushing
32 1 429294 Bearing Plate
33 4 429543 INA HK-0408 Needle Bearing
34 2 424392 Ø4mm E-ring
35 2 429542 Idler Pin
36 1 429572 Muffler
37 1 429249 Motor Assembly
38 2 429300 Ø1.5 X 10 Dowel Pin
39 1 429291 Motor Mount
40 1 429598 M5 X 16 SHCS (extra Low)
41 2 429573 Motor Valve
42 3 429595 M4 X 90 SHCS
43 1 424552 Cap
44 1 429599 M6 X 10 SSS Cone
45 1 429600 Info Sign, Tension
46 1 429627 O-Ring
50 1 428462 Belt hook (optional)

! When ordering parts please indicate tool model, part

number and description.

! Recommended spare parts are underlined and should

! Common hardware parts can be obtained at any local

be stocked.

hardware supply.

20

AIR LINE ROUTING

21

TROUBLESHOOTING

The following items are the most common types of tool malfunctions. For symptoms or remedies
not shown, contact your Signode service representative for additional information and details.
The following tool conditions are shown in this manual:

AIR SUPPLY
#1 - The air motor is frozen.
#2 - A leaking or sticking air valve.
#3 - The tool runs sluggishly.

TENSIONING
#4 - Feedwheel milling on strap and/or strap breaking.
#5 - The top strap is being properly tensioned but the tool does not hold the bottom strap.
#6 - The tool will not tension strap (air motor continues to run).

WELDING
#7 - A poor weld identified by an incomplete area of weld.
#8 - Incomplete or no weld.
#9 - Strap is over welded.
#10 - Motor shut-off is sluggish.
#11 - Strap weld time is erratic.
#12 - Weld time is too long.

CUT-OFF ACTION
#13 - The cut-off has become difficult.
#14 - Weld strap is misaligned.

MISCELLANEOUS
#15 - Tool will not open.

#1 CONDITION: The air motor is frozen.

CAUSE REMEDY

The motor is dry, hindering it from providing maximum
performance.

Add several drops of oil into the motor through the air
inlet. Hook the tool up to air, depress and hold the
operating lever while gently tapping the motor with a
rubber mallet. Repeat this procedure several times if
necessary.

#2 CONDITION: Air valve leaking or sticking.

CAUSE REMEDY

Worn, damaged or dirty O-ring on valve stem. Clean and lubricate the valve stem assembly and the

valve sleeve assembly. Replace the O-ring on the valve
stem if necessary.

22

#3 CONDITION: The tool runs sluggishly.

CAUSE REMEDY

1. The air filter-regulator-lubricator is malfunctioning
or is not properly maintained.

2. The tool may run sluggishly due to a clogged or
dirty motor filter screen due to a lack of properly
filtered air supply.

3. The tool may run sluggishly due to an improper air
motor adjustment or a clogged or dirty vibrator
assembly.

4. The end plates, pinion teeth on the rotor and the
rotor blades are worn, dirty or rusted.

1A. Check the regulator to see that the correct air

pressure is getting to the tool.

1B. Check to see the filter unit is clean and

functioning properly.

1C. Examine the lubricator to see there is oil in the

bowl and that oil is seen dripping from the sight
dome as the tool operates. This assures the air
motor is being properly lubricated.

2. Remove the Hansen plug at the inlet to the air
motor and examine the filter screen in the filter
assembly and clean it if necessary. See "Special
Instructions", page 9, on removing Hansen plug.

3. Refer to Parts Removal and Replacement, Air
Motor, for proper motor adjustment. For clogged
or dirty weld assembly, see troubleshooting
remedy under "Welding".

4. Carefully remove the air motor from the tool and
disassemble it. If these parts are only dirty,
clean, thoroughly oil and reassemble. If they are
worn or rusted, replace them.

#4 CONDITION: Feedwheel milling on strap and/or strap breaking.

CAUSE REMEDY

1. Feedwheel is clogged with dirt or strap residue.

1. Clean teeth on feedwheel with the special brush
provided.

2. Worn teeth on the feedwheel.

2. Replace the feedwheel.

#5 CONDITION: The top strap is being properly tensioned but the tool does not hold the
bottom strap.

CAUSE REMEDY

1. The gripper plug may be packed with dirt or strap
residue preventing the teeth from penetrating the
strap.

2. Worn teeth on the gripper plug.

1. Clean the gripper plug with the special non­metallic tool brush.

2. Replace the worn plug. Since the feedwheel and
gripper plug are prevented from contacting one
another by an inside shoulder on each part, it is
not often these parts have to be replaced.

23

TROUBLESHOOTING, Continued

#6 CONDITION: The tool will not tension strap (air motor continues to run).

CAUSE REMEDY

Worn tension drive belt. Replace as required.

#7 CONDITION: A poor weld identified by an incomplete area of weld.

CAUSE REMEDY

The grippers have become clogged with strap residue
or the bearings in the weld mechanism are extremely
dry. Welding is achieved by a combination of vibration
and downward pressure of the upper gripper. Either a
restriction of motion or a reduction of downward
pressure will cause a poor weld.

#8 CONDITION: Incomplete or no weld.

CAUSE REMEDY

1. Improperly set weld time adjustment.

2. Worn teeth on upper or lower gripper.

3. Insufficient air supply pressure.

4. Worn drive belt.

5. Worn slider link.

#9 CONDITION: Strap is over welded.

CAUSE REMEDY

Dismantle and clean the weld mechanism by brushing
away the strap residue or washing the entire unit in a
solvent. When a solvent is used it is imperative the
assembly be blown dry to remove all solvent. Check
for dry or worn bearings in the slider link and gear
housing. Replace or lubricate as required. If the tool
has been used extensively, examine the teeth on the
upper and lower grippers for wear. Replace if worn.
Lubricate the weld mechanism with Mo-Lith #2 grease
and reassemble.

1. Adjust weld time as required per instruction in
this manual.

2. Replace as required.

3. Remedy as required.

4. Replace as required.

5. Replace as required.

Improper weld timing adjustment. Decrease weld timing as needed.

#10 CONDITION: Motor shutoff is sluggish.

CAUSE REMEDY

1. Dirty air filter in air logic circuit.

2. Air leakage in the timing circuit.

1. Replace as required.

2. Check air lines and fittings for leaks.

24

#11 CONDITION: Strap weld time is erratic.

CAUSE REMEDY

Dirty or very dry valve in air motor valve housing. Add a several drops of airline oil into the air inlet of the

tool and cycle several times to lubricate. If the
problem persists, review the air motor valve housing
maintenance instructions found in this manual.

#12 CONDITION: Weld time is too long.

CAUSE REMEDY

Too much oil in the air supply system of the tool. Purge the tool of all excess oil. See instructions Excess

Oil Removal found in this manual.

#13 CONDITION: The cut-off has become difficult.

CAUSE REMEDY

1. Strap residue jamming cutter mechanism.

2. Adjust cutter as needed.

3. Cutter blade worn or damaged beyond
adjustability.

4. Broken or damaged cutter spring.

1. Clean parts as required.

2. Adjust cutter per instructions in this manual as
required.

3. Follow cutter blade replacement procedures.

4. Replace as required.

#14 CONDITION: Welded strap is misaligned.

CAUSE REMEDY

The tool is not being operated properly. Review "Tool Operation" on pages 10 & 11 of this

manual for proper operation of tool.

#15 CONDITION: Tool will not open.

CAUSE REMEDY

Air motor vanes too dry. Squirt 8 to 10 drops of air-line oil into tool inlet to

lubricate air motor.

25

MAINTENANCE

TOOL

1. Always be sure the tensioner foot is free and periodically lubricate the support pin.

2. Clean the teeth on the feedwheel and the gripper plug with the special brush provided, (Part
No. 023963).

3. Periodically clean the tool with an air hose.

4. Disassemble, clean and lubricate the welding mechanism.

GEAR HOUSING

Periodically check the gear housing portion of the tool:

1. Remove the end cap from the front of the gear housing by removing the set screw and
pulling the end cap off.

2. Check for adequate lubrication and wear of the Spiroid worm and gear.

3. This portion of the tool should be from 20% to 50% full of Non-Fluid Oil K-55.

4. Reinstall the end cap.

26

TOOL OPTIONS

BELT HOOK - Part No. 428462

PIGTAIL ASSEMBLY - Part No. 429596

STRAP GUIDE - Part No. 014565

SUSPENSION BRACKET - Part No. 429610

STANDARD EQUIPMENT KIT - Part No. 429607

27

28

EU Declaration of Conformity

The Supply of Machinery (safety) Regulations

1992 (S.I. 1992/3073)

It is hereby declared that the undermentioned machinery has been designed and
constructed to comply with the health and safety requirements defined in EC
Directive 89/392/EEC

Machine Supplier: Signode, Division of ITW Ltd.

Queensway, Fforestfach
Swansea SA5 4ED

Machine Description: VFX Series

Machine Type: Pneumatic Combination Hand Strapping tool.

Provisions with which machine complies:

89/392/EEC, 91/368/EEC

Harmonized EuroNorms with which machine complies:

EN 292:1, EN 292:2, EN 294, EN 349

Technical Standards with which machine complies:

NA

Signature: Date:

29

SIGNODE

NEW TOOL WARRANTY

Signode Engineered Products Warrants that a new Signode strapping tool will operate per functional
specifications for a period of sixty (60) days after the date of shipment to the owner's place of business.
Normal wearing parts, as outlined in the Operation, Parts & Safety manual, are covered by a thirty (30)
day warranty unless, in Signode's judgement, these parts have been subjected to abnormal or extreme
usage. Signode's sole liability hereunder will be to repair or replace, without charge, F.O.B. Signode's
Glenview, Illinois plant, any tool which proves to not operate per functional specifications within the
stated period. Signode reserves the right to replace any tool which proves not to operate per functional
specifications with a new or like-new tool of the same model if in Signode's judgement such replacement
is appropriate. Any new replacement tool provided to an owner will carry a full sixty (60) day warranty.
Any warranty repaired tool or like-new replacement tool will carry a warranty for the balance of the time
remaining on the initial sixty (60) day warranty. This warranty will be extended to compensate for the
time the tool is in Signode's possession for warranty repairs.

This warranty is void as to any tool which has been: (I) subjected to mis-use, misapplication, accident,
damage, or repaired with other than genuine Signode replacement parts, (II) improperly maintained, or
adjusted, or damaged in transit or handling; (III) used with improperly filtered, unlubricated air or
improper strapping material, (IV) in Signode's opinion, altered or repaired in a way that affects or
detracts from the performance of the tool.

SIGNODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATING TO MERCHANTABILITY,
FITNESS OR OTHERWISE EXCEPT AS STATED ABOVE AND SIGNODE'S LIABILITY AS ASSUMED ABOVE
IS IN LIEU OF ALL OTHERS ARISING OUT OF OR IN CONNECTION WITH THE USE AND PERFORMANCE
OF THE TOOL. IT IS EXPRESSLY UNDERSTOOD THAT SIGNODE SHALL IN NO EVENT BE LIABLE FOR
ANY INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH
MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS,
INCREASED COSTS OF OPERATION OR OTHERWISE.

Considerable effort has be made to ensure that this product conforms to our high quality standards.
However, should you experience any difficulties, please contact your Sales Representative providing
samples and the manufacturing code specified on the tool.

Thank you for your help.

SIGNODE ENGINEERED PRODUCTS

Hand Tool Division

3620 W. Lake Avenue, Glenview, Illinois 60025

© Copyright 2011, Signode 512216 4/2011