HGW 1033-3
Wireless Handheld Operating
Panel
Technical Manual
Date of creation: 06.08.2018
Version date: 25.01.2019
Article number: 12-246-1033-3E
Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: +43/6274/4321
Fax: +43/6274/4321-18
Email: office@sigmatek.at
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2018
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or distributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for
technical or printing errors in the handbook and assumes no responsibility for damages that occur through use of
this handbook.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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10.1” Wireless Handheld Operating Panel HGW 1033-3
In combination with a BWH 001 base station and a safety-related PLC, the HGW 1033-3 is a
wireless, intelligent manual operating unit with emergency stop function that enables the programming, visualization and diagnosis of processes and systems control.
Process data, procedures and parameters are comfortably presented on the 10.1” display
and can be entered or changed via the touch screen.
The HGW 1033-3 can be coupled with machines via base stations, which allows the flexible
application of the operating unit.
The interfaces can be used to configure the terminal. The integrated battery pack guarantees
2 hours of operation at full capacity.
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL
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Contents
1 Introduction ............................................................................. 6
1.1 Target Group/Purpose of this Manual ........................................ 6
1.2 Important Reference Documentation ......................................... 6
1.3 Contents of Delivery ..................................................................... 6
2 Basic Safety Guidelines ......................................................... 7
2.1 Symbols Used ............................................................................... 7
2.2 Disclaimer ...................................................................................... 8
2.3 General Safety Guidelines ........................................................... 9
2.4 Designated Use ........................................................................... 10
2.5 Software/Training ....................................................................... 13
3 Residual Risks .......................................................................14
3.1 Safety of the Machine or Equipment ........................................ 14
3.2 Regular Technical Inspection of the Emergency Stop ........... 15
3.3 Guidelines.................................................................................... 16
3.3.1 Functional Safety Standards .............................................................. 16
3.3.2 EU Conformity Declaration ................................................................ 16
3.4 Safety-Relevant Parameters ...................................................... 17
3.5 Wireless System Operation ....................................................... 17
4 Technical Data .......................................................................18
4.1 Performance Data ....................................................................... 18
4.2 Electrical Requirements ............................................................. 19
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4.3 Display ......................................................................................... 20
4.4 Input ............................................................................................. 20
4.5 Environmental Conditions ......................................................... 21
4.6 Wireless ....................................................................................... 22
4.6.1 WLAN 2.4 GHz ................................................................................. 22
4.6.2 WLAN 5 GHz .................................................................................... 22
4.6.3 Antennae........................................................................................... 22
4.7 Miscellaneous ............................................................................. 23
5 Mechanical Dimensions ........................................................ 24
5.1 HGW ............................................................................................. 24
5.2 HGW with BWH ........................................................................... 25
6 Interfaces ............................................................................... 26
6.1 Connections Button.................................................................... 26
6.1.1 X1: USB 2.0 (Type A) ....................................................................... 26
6.1.2 X2: USB 2.0 DualRole (Type C) ........................................................ 27
6.2 Rear Connectors ......................................................................... 28
6.2.1 X15: Power/Data ............................................................................... 28
6.2.2 X6: microSD Card ............................................................................. 29
6.3 Display ......................................................................................... 30
6.3.1 Underside.......................................................................................... 30
6.3.2 Front ................................................................................................. 31
6.4 WLAN ........................................................................................... 33
6.5 Acoustics ..................................................................................... 35
6.6 On/Off Button (illuminated) ........................................................ 36
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6.7 Key Switch ................................................................................... 37
6.8 Confirmation Switch ................................................................... 38
6.9 Emergency Stop (illuminated) ................................................... 39
7 Status and Error Messages ...................................................40
8 Transport & Storage ..............................................................47
9 Assembly & Installation ........................................................49
9.1 Check List .................................................................................... 49
9.1.1 Check Contents of Delivery ............................................................... 49
9.2 Preparing the Hardware ............................................................. 49
10 Operation & Start-up..............................................................50
10.1 Battery & Power Supply ............................................................. 50
10.2 Configuration .............................................................................. 51
10.3 Testing the Operating Area ........................................................ 52
10.4 Operation ..................................................................................... 53
10.4.1 General .............................................................................................. 53
10.4.2 Turning On ......................................................................................... 55
10.4.3 Coupling ............................................................................................ 55
10.4.4 Decoupling ......................................................................................... 55
10.4.5 Safety Functions ................................................................................ 56
10.4.6 Turning Off ......................................................................................... 57
10.4.7 Evaluating Operating Elements ......................................................... 57
11 Storage ...................................................................................58
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12 Help with Disruptions/Troubleshooting .............................. 59
13 Maintenance........................................................................... 60
13.1 Cleaning the Touch Screen ....................................................... 60
13.2 Maintenance ................................................................................ 61
13.2.1 Calibrating the Touch Screen ............................................................ 61
13.3 Repair ........................................................................................... 61
14 Disposal ................................................................................. 62
15 Accessories ........................................................................... 62
15.1 microSD Card .............................................................................. 62
15.2 Replacement Battery .................................................................. 62
15.3 Antennae ...................................................................................... 62
15.4 Touch Pen .................................................................................... 62
16 Application Information ........................................................ 63
16.1 Visualization ................................................................................ 63
16.1.1 Visualization Example ....................................................................... 64
16.2 Configuring Safety Components ............................................... 65
16.2.1 Minimum System Requirements ....................................................... 65
16.2.4 Key Switch ........................................................................................ 66
16.2.5 Confirmation Switch .......................................................................... 66
16.2.6 Emergency Stop ............................................................................... 67
16.3 HW Facts ...................................................................................... 68
16.4 Updates ........................................................................................ 68
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1 Introduction
1.1 Target Group/Purpose of this Manual
This manual contains all information required for the safety-related operation of the
HGW 1033-3.
This manual is intended for:
• Project planners
• Technicians
• Configurators/commissioning engineers
• Machine operators
• Maintenance/test technicians
General knowledge of automation technology in safety-related systems is required.
Further help and information on training and the appropriate accessories can be found on our
website www.sigmatek-automation.com
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
• Safety System Handbook
• HGW 1033-X_Maintantance Manual
• HGW_BWH_Configuration Manual
• WLAN Configuration
These documents can be downloaded from our website or obtained through Support.
1.3 Contents of Delivery
1x HGW 1033-3
2x keys
This document can be downloaded from our website.
Additional documents may be included with delivery.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the user documentation for warning and danger messages,
as well as informational notes:
DANGER
Identifies an immediate danger with high risk, which will lead to immediate
death or serious injury if not avoided.
Identifie un danger immédiat avec un risque élevé, entraînant le décès immédiat ou des blessures graves s’il n’est pas évité.
WARNING
Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
Indique un danger possible d’un risque moyen de décès ou de (graves)
blessures si les consignes de sécurité ne sont pas respectées
CAUTION
Identifies a low risk danger, which can lead to injury or property damage if
not avoided.
Indique un danger avec un niveau de risque faible des blessures légères ou
des dommages matériels si les consignes de sécurité ne sont pas respectées.
Warning, dangerous electrical voltage.
Attention, tension électrique dangereuse.
Provides user tips, informs of special features and identifies especially important information in the text.
Fournit des conseils d’utilisation, informe sur les fonctions particulaires et
souligne les informations particulièrement importantes dans le texte.
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges élec-
trostatiques.
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2.2 Disclaimer
The contents of this document were prepared with the greatest care. However, deviations cannot be ruled out. This document is regularly checked and
required corrections are included in the subsequent versions. The machine
manufacturer is responsible for the proper assembly, as well as device configuration. The machine operator is responsible for safe handling, as well as
proper operation.
The current document can be found on our website. If necessary, contact our
support.
Subject to technical changes, which improve the performance of the devices.
The following documentation represents a series of product descriptions. It
does not guarantee properties under the warranty.
Please thoroughly read the corresponding data sheets, operating instructions
and this system handbook before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.
The general and special safety instructions described in the following sections, as well as technical regulations, must therefore be observed.
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2.3 General Safety Guidelines
According to EU Guidelines, the operating instructions are a component of a
product.
This manual must therefore be accessible in the vicinity of the machine since
it contains important instructions.
This technical documentation should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Maintain this manual in readable condition and keep it accessible for reference.
This device contains a Li-Ion battery. For this reason, we refer you to the
manufacturer’s specification (battery safety data sheet). This can be found
on our website.
Regarding the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in accordance
with machine guidelines 2006/42/EG before introducing a machine to the
market.
Before commissioning this product, check that conformance with the provisions of the 2006/42/EG guidelines is correct. As long as the machine, with
which the with the HGW or BWH should be used does not comply with the
guideline, operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK only.
CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!
Regularly check the housing for mechanical damage.
Vérifier régulièrement l’absence de dommages mécaniques sur le boîtier.
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2.4 Designated Use
The Safety functions implemented in the Safety modules are designed for use with safetyrelated applications in a PLC control and meet the required conditions for safe operation in
SIL 3 or SIL CL 3 according to EN 62061 and in compliance with PL e. Cat. 4 in accordance
with EN ISO 13849-1.
CAUTION
The instructions contained in this document must be followed.
For error-free operation, proper transport and storage are essential. See
chapter 8 for more information.
Installation, mounting, programming, initial start-up, operation, maintenance
and decommissioning can only be performed by qualified personnel.
Qualified personnel in this context are people who have completed training
or have trained under supervision of qualified personnel and have been authorized to operate and maintain safety-related equipment, systems and facilities in compliance with the strict guidelines and standards of safety technology. The applicable environmental conditions must be maintained.
Les instructions contenues dans ce document doivent être suivies.
Pour un fonctionnement sans erreur, le transport et le stockage appropriés
sont essentiels. Voir le chapitre 8 pour plus d’informations.
L’installation, le montage, la programmation, la mise en service initiale, l’ex-
ploitation, la maintenance et la mise hors service ne peuvent être effectués
que par une personne qualifiée.
Dans ce contexte, on entend par personnel qualifié les personnes qui ont
suivi une formation ou qui ont été formées sous la supervision d’un personnel
qualifié et qui ont été autorisées à utiliser et à entretenir l’équipement, les
systèmes et les installations de sécurité conformément aux directives et aux
normes strictes de la technique de sécurité. Les conditions environnementales applicables doivent être respectées.
For your own safety and that of others, the safety modules should be used
for their designated purpose only.
Correct EMC installation is also included in the designated use.
Pour votre propre sécurité et celle des autres, les modules de sécurité ne
doivent être utilisés qu’à des fins prévues.
Une installation CEM correcte est également incluse dans l’utilisation prévue.
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Non-designated use consists of:
• any changes made to the module or the use of damaged modules.
• use of the module inconsistent with the technical margins de-
scribed in this manual or the speciation's defined in the technical
data (see chapter 4).
L'utilisation non désignée consiste en:
• toute modification apportée au module ou l'utilisation des modules
endommagés.
• utilisation du module non conforme aux marges techniques dé-
crites dans ce manuel ou aux spécifications définies dans les données techniques (voir chapitre 4).
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CAUTION
In addition, the Safety Guidelines in the other sections of these instructions
must be observed. These instructions are visually emphasized by symbols.
The module complies with EN 61131-2.
In combination with a machine, the machine builder must comply with EN
60204-1 standards.
For your own safety and that of others, compliance with the environmental
conditions is essential.
The control cabinet must be connected to ground correctly.
To perform maintenance or repairs, disconnect the system from the power
supply.
As required by EN ISO 13850, section 4.1 and EN 60204-1, section 10.7.1,
confusion between a functioning and non-functioning handheld control panel
is possible must be prevented.
Before delivering the module, the machine manufacturer must ensure that it
is in “delivery condition”. See chapter 8 for more information.
If an operating panel is not coupled and not in use, keep it in a location with
restricted access.
En outre, les consignes de sécurité mentionnées dans d’autres sections de
ce manuel doivent être respectées. Ces directives sont indiquées avec les
symboles graphiques.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une machine, le constructeur de la machine doit re-
specter la norme EN 60204-1.
L’armoire de commande doit être raccordée correctement à la terre.
Pour l'entretien et les réparations, débranchez le système de l'alimentation.
Conformément à la norme EN ISO 13850, section 4.1 et EN 60204-1, section
10.7.1, la confusion entre un panneau de commande portatif fonctionnel et
non fonctionnel doit être évitée.
Avant de livrer le module, le constructeur de la machine doit s'assurer qu'il
est en "état de livraison". Voir le chapitre 8 pour plus d'informations.
Si un panneau de commande n'est pas couplé et n'est pas utilisé, conservezle dans un endroit à accès restreint.
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Hardware and software features (application-specific data) can be found in
chapter 16 Application Information.
2.5 Software/Training
The application is created with the software LASAL Class 2 and LASAL Screen Editor; the
Safety application is created using the Safety Designer. Basic information on safety can be
found in the Safety System Handbook.
Training for the LASAL development environment, with which the HGW can be configured, is
provided. Information on our training schedule is available on our website.
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3 Residual Risks
CAUTION
According to the EU guideline 2006/42/EG (machine guideline), the machine
manufacturer must perform a risk assessment, which includes the possible
residual risks posed by the product. These include:
• unwanted movements of driven machine components
• unwanted temperatures, emissions of gas, particles, smell and light.
• dangerous contact voltages
• the effects of electrical, magnetic and electromagnetic fields pro-
duced during operation (for example, on pacemakers and implants)
• possible effects of information technology devices (cell/smart
phones etc.)
• release of non-environmentally compatible substances and emis-
sions
Conformément à la directive européenne 2006/42/CE (directive machines),
le fabricant de la machine doit procéder à une évaluation des risques, y compris les risques résiduels éventuels présentés par le produit. Il s'agit notamment de:
• Mouvements involontaires des pièces entraînées de la machine.
• Températures non désirées, les émissions de gaz, les particules,
l'odeur et la lumière.
• Tensions de contact dangereuses
• Les effets des champs électriques, magnétiques et électro-
magnétiques produites pendant le fonctionnement (par exemple,
sur les stimulateurs cardiaques et les implants).
• Les effets possibles sur les dispositifs de technologie de l'infor-
mation (téléphones cellulaires / téléphones intelligents, etc.)
• Dégagement de substances et d'émissions non respectueuses de
l'environnement.
3.1 Safety of the Machine or Equipment
Strict compliance with the safety guidelines is required, otherwise all warranties and claims
are invalid:
Observe all on-site rules and regulations for accident prevention and occupational safety.
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3.2 Regular Technical Inspection of the Emergency Stop
The HGW 1033-3 has a defined internal testing interval of 30 days for the mechanical input
and optical elements (emergency stop incl. illumination, confirmation switch and 7-segment
display). The system prompts the user to run the sets on the machine. Operation can only
continue after the test was run successfully.
CAUTION
The emergency stop illumination must be regularly checked for clear recognition. If this is no longer ensured, the emergency stop must be exchanged.
L'éclairage d'arrêt d'urgence doit être vérifié régulièrement pour une reconnaissance claire. Si l'éclairage n'est plus fonctionnel, l'arrêt d'urgence doit
être remplacé.
The emergency stop should be regularly checked for manipulation and damage.
L'arrêt d'urgence doit être vérifié régulièrement pour vérifier qu'il n’a pas subi
de manipulations ou de dommages.
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3.3 Guidelines
The HGW 1033-3 was constructed in compliance with the following European Union guidelines.
3.3.1 Functional Safety Standards
EN 62061 SIL 3 or SIL CL 3
EN ISO 13849-1/-2 PL e / CAT 4
EN ISO 13850
3.3.2 EU Conformity Declaration
CE Declaration of Conformity
The HGW 1033-3 complies with European norms for programmable logic
controls.
• 2006/42/EG “Directive of the European Parliament and of the Coun-
cil of 17 May 2006 on Machinery and Change to the Directive
95/16/EC” (machine guideline)
• 2014/30/EU “Electromagnetic Compatibility” (EMC guideline)
• 2014/53/EU “Directive of the European Parliament and of the Coun-
cil of 16 April 2014 on the harmonization of the laws of the Member
States relating to the provision of wireless equipment on the market
and repealing Directive 1999/5/EC” (wireless device guideline)
• 2011/65/EU Restricted use of certain hazardous substances in
electrical and electronic equipment (RoHS Guideline)
The EU Conformity Declarations are provided on the SIGMATEK website.
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3.4 Safety-Relevant Parameters
The use of the specified parameters requires a risk analysis of the end application.
Input Module
Safety Parameters(*)
HGW 1033-3
PFHD = 2.64E-09 (1/h)
MTTFd = 766 years
DC = 99.24 %
Confirmation switch
B
10D
= 100,000
Emergency stop switch
B
10D
= 250,000
Key switch
B
10D
= 10,000
Transmission route (WLAN)
between the HGW 1033-3 and
Safe CPU. Worst-Case Calculation
PFHD 1.71E-10
(*) Depending on the application, the probability of failure must be determined for the electromechanical components included based on the B
10D
values listed here and integrated into
the calculation for the entire system. The Safe CPU SCP 111 must also be calculated in.
3.5 Wireless System Operation
CAUTION
Technical changes to the device (such as different antennae), as well as improper use can lead to the loss of the FCC license and generate interference,
which can affect the function of nearby devices.
Please note the national standardization when operating the wireless device!
Les changements techniques apportés à l'appareil (comme les différentes
antennes), ainsi qu'une utilisation incorrecte peuvent entraîner la perte de la
licence FCC et générer des interférences, ce qui peut affecter le fonctionnement des appareils voisins.
Lors de l'utilisation de l'appareil sans fil, veuillez respecter les normes nationales en vigueur!
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4 Technical Data
4.1 Performance Data
Processor
EDGE2 Technology
Processor cores
2
Internal cache
32-kbyte L1 Instruction Cache
32-kbyte L1 Data Cache
512-Kbyte L2 Cache
Internal program and
data memory (DDR3 RAM)
2048-Mbyte
Internal remnant
data memory
512-kbyte MRAM
Internal storage device
512-Mbyte microSD card, expandable
Internal I/O
no
Battery
3780 mAh (minimum) Lithium-Ion
Runtime: > 2 h continuous operation with new battery
Charge/status display via the on/off button
Charging time
3 h via USB-C as well as base station at 25 °C
with a rising temperature and active use of the device, the charge time may
increase
Interfaces
1x USB 2.0 Type-A (Host)
1x USB 2.0 Type-C (Dual Role Port, charge)
1x WLAN dual-band (2.4 GHz, 5 GHz simultaneously)
Internal interface connections and
devices
1x TFT color display
1x USB (touch connection)
Control Elements
Touch screen (multi-touch, projective capacitive)
1x confirmation switch (2 normally open, 3-stage)
1x key switch (2 normally open)
1x illuminated emergency stop switch (2 normally closed)
1x illuminated on/off button (with application interface)
Display
Resolution
10.1” TFT color display, 16:10, portrait mode
WXGA 800 x 1280 pixels
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Status LEDs
3x front (controllable via application)
1x rear (boot status/controllable via the application)
1x normally open gate (shows power and charge status)
Signal generator
yes (at least 83 dB at 30 cm)
Real-time clock
yes (buffered circa 3 days via internal battery)
Temperature sensors
4 (2x LP, 1x CPU, 1x battery)
Cooling
passive (fanless)
Coupling display
7-segment LED, two-digit
Input voltage measurement
yes
4.2 Electrical Requirements
Charging voltage
magnetic connector
typically +19 V DC
minimum +15 V DC
maximum +24 V
Charging current
via base station: up to 2.5 A at 15.5 V
USB Host current load
maximum 0.5 A
The specified charging time relates to the charging process when the panel
is not simultaneously in. If the device is in use while charging, the charging
time may be extended.
To protect the battery, the intelligent charging circuit monitors the ambient
temperature. For this reason, the charging time can increase at high ambient
temperatures.
The specified current consumption relates to the status without connected
peripherals (USB stick ...)
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4.3 Display
Type
10.1” TFT LCD color display
Active range
135.6 (V) x 216.96 (H) mm
Resolution
WXGA 800 x 1280 pixels
Color depth
18-bit RGB (16.7 million colors)
LCD mode
normal black
LCD Polarizer
transmissive
Pixel size
0.1695x0.1965 mm
Backlighting
LED, adjustable
Contrast
typically 800 : 1
Brightness
typically 300 cd/m²
Angle CR ≥ 10
85° from all sides
4.4 Input
Input
Multi-touch screen (PCAP)
Emergency stop switch
1
Confirmation switch
1 (3 switch positions with panic function)
Key switch
1 (2 switch positions)
On/off button
1
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