HGW 1033-3
Wireless Handheld Operating
Panel
Technical Manual
Date of creation: 06.08.2018
Version date: 25.01.2019
Article number: 12-246-1033-3E
Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: +43/6274/4321
Fax: +43/6274/4321-18
Email: office@sigmatek.at
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2018
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or distributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for
technical or printing errors in the handbook and assumes no responsibility for damages that occur through use of
this handbook.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
25.01.2019 Page 1
10.1” Wireless Handheld Operating Panel HGW 1033-3
In combination with a BWH 001 base station and a safety-related PLC, the HGW 1033-3 is a
wireless, intelligent manual operating unit with emergency stop function that enables the programming, visualization and diagnosis of processes and systems control.
Process data, procedures and parameters are comfortably presented on the 10.1” display
and can be entered or changed via the touch screen.
The HGW 1033-3 can be coupled with machines via base stations, which allows the flexible
application of the operating unit.
The interfaces can be used to configure the terminal. The integrated battery pack guarantees
2 hours of operation at full capacity.
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL
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Contents
1 Introduction ............................................................................. 6
1.1 Target Group/Purpose of this Manual ........................................ 6
1.2 Important Reference Documentation ......................................... 6
1.3 Contents of Delivery ..................................................................... 6
2 Basic Safety Guidelines ......................................................... 7
2.1 Symbols Used ............................................................................... 7
2.2 Disclaimer ...................................................................................... 8
2.3 General Safety Guidelines ........................................................... 9
2.4 Designated Use ........................................................................... 10
2.5 Software/Training ....................................................................... 13
3 Residual Risks .......................................................................14
3.1 Safety of the Machine or Equipment ........................................ 14
3.2 Regular Technical Inspection of the Emergency Stop ........... 15
3.3 Guidelines.................................................................................... 16
3.3.1 Functional Safety Standards .............................................................. 16
3.3.2 EU Conformity Declaration ................................................................ 16
3.4 Safety-Relevant Parameters ...................................................... 17
3.5 Wireless System Operation ....................................................... 17
4 Technical Data .......................................................................18
4.1 Performance Data ....................................................................... 18
4.2 Electrical Requirements ............................................................. 19
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4.3 Display ......................................................................................... 20
4.4 Input ............................................................................................. 20
4.5 Environmental Conditions ......................................................... 21
4.6 Wireless ....................................................................................... 22
4.6.1 WLAN 2.4 GHz ................................................................................. 22
4.6.2 WLAN 5 GHz .................................................................................... 22
4.6.3 Antennae........................................................................................... 22
4.7 Miscellaneous ............................................................................. 23
5 Mechanical Dimensions ........................................................ 24
5.1 HGW ............................................................................................. 24
5.2 HGW with BWH ........................................................................... 25
6 Interfaces ............................................................................... 26
6.1 Connections Button.................................................................... 26
6.1.1 X1: USB 2.0 (Type A) ....................................................................... 26
6.1.2 X2: USB 2.0 DualRole (Type C) ........................................................ 27
6.2 Rear Connectors ......................................................................... 28
6.2.1 X15: Power/Data ............................................................................... 28
6.2.2 X6: microSD Card ............................................................................. 29
6.3 Display ......................................................................................... 30
6.3.1 Underside.......................................................................................... 30
6.3.2 Front ................................................................................................. 31
6.4 WLAN ........................................................................................... 33
6.5 Acoustics ..................................................................................... 35
6.6 On/Off Button (illuminated) ........................................................ 36
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6.7 Key Switch ................................................................................... 37
6.8 Confirmation Switch ................................................................... 38
6.9 Emergency Stop (illuminated) ................................................... 39
7 Status and Error Messages ...................................................40
8 Transport & Storage ..............................................................47
9 Assembly & Installation ........................................................49
9.1 Check List .................................................................................... 49
9.1.1 Check Contents of Delivery ............................................................... 49
9.2 Preparing the Hardware ............................................................. 49
10 Operation & Start-up..............................................................50
10.1 Battery & Power Supply ............................................................. 50
10.2 Configuration .............................................................................. 51
10.3 Testing the Operating Area ........................................................ 52
10.4 Operation ..................................................................................... 53
10.4.1 General .............................................................................................. 53
10.4.2 Turning On ......................................................................................... 55
10.4.3 Coupling ............................................................................................ 55
10.4.4 Decoupling ......................................................................................... 55
10.4.5 Safety Functions ................................................................................ 56
10.4.6 Turning Off ......................................................................................... 57
10.4.7 Evaluating Operating Elements ......................................................... 57
11 Storage ...................................................................................58
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12 Help with Disruptions/Troubleshooting .............................. 59
13 Maintenance........................................................................... 60
13.1 Cleaning the Touch Screen ....................................................... 60
13.2 Maintenance ................................................................................ 61
13.2.1 Calibrating the Touch Screen ............................................................ 61
13.3 Repair ........................................................................................... 61
14 Disposal ................................................................................. 62
15 Accessories ........................................................................... 62
15.1 microSD Card .............................................................................. 62
15.2 Replacement Battery .................................................................. 62
15.3 Antennae ...................................................................................... 62
15.4 Touch Pen .................................................................................... 62
16 Application Information ........................................................ 63
16.1 Visualization ................................................................................ 63
16.1.1 Visualization Example ....................................................................... 64
16.2 Configuring Safety Components ............................................... 65
16.2.1 Minimum System Requirements ....................................................... 65
16.2.4 Key Switch ........................................................................................ 66
16.2.5 Confirmation Switch .......................................................................... 66
16.2.6 Emergency Stop ............................................................................... 67
16.3 HW Facts ...................................................................................... 68
16.4 Updates ........................................................................................ 68
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1 Introduction
1.1 Target Group/Purpose of this Manual
This manual contains all information required for the safety-related operation of the
HGW 1033-3.
This manual is intended for:
• Project planners
• Technicians
• Configurators/commissioning engineers
• Machine operators
• Maintenance/test technicians
General knowledge of automation technology in safety-related systems is required.
Further help and information on training and the appropriate accessories can be found on our
website www.sigmatek-automation.com
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
• Safety System Handbook
• HGW 1033-X_Maintantance Manual
• HGW_BWH_Configuration Manual
• WLAN Configuration
These documents can be downloaded from our website or obtained through Support.
1.3 Contents of Delivery
1x HGW 1033-3
2x keys
This document can be downloaded from our website.
Additional documents may be included with delivery.
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2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the user documentation for warning and danger messages,
as well as informational notes:
DANGER
Identifies an immediate danger with high risk, which will lead to immediate
death or serious injury if not avoided.
Identifie un danger immédiat avec un risque élevé, entraînant le décès immédiat ou des blessures graves s’il n’est pas évité.
WARNING
Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
Indique un danger possible d’un risque moyen de décès ou de (graves)
blessures si les consignes de sécurité ne sont pas respectées
CAUTION
Identifies a low risk danger, which can lead to injury or property damage if
not avoided.
Indique un danger avec un niveau de risque faible des blessures légères ou
des dommages matériels si les consignes de sécurité ne sont pas respectées.
Warning, dangerous electrical voltage.
Attention, tension électrique dangereuse.
Provides user tips, informs of special features and identifies especially important information in the text.
Fournit des conseils d’utilisation, informe sur les fonctions particulaires et
souligne les informations particulièrement importantes dans le texte.
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges élec-
trostatiques.
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2.2 Disclaimer
The contents of this document were prepared with the greatest care. However, deviations cannot be ruled out. This document is regularly checked and
required corrections are included in the subsequent versions. The machine
manufacturer is responsible for the proper assembly, as well as device configuration. The machine operator is responsible for safe handling, as well as
proper operation.
The current document can be found on our website. If necessary, contact our
support.
Subject to technical changes, which improve the performance of the devices.
The following documentation represents a series of product descriptions. It
does not guarantee properties under the warranty.
Please thoroughly read the corresponding data sheets, operating instructions
and this system handbook before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.
The general and special safety instructions described in the following sections, as well as technical regulations, must therefore be observed.
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2.3 General Safety Guidelines
According to EU Guidelines, the operating instructions are a component of a
product.
This manual must therefore be accessible in the vicinity of the machine since
it contains important instructions.
This technical documentation should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Maintain this manual in readable condition and keep it accessible for reference.
This device contains a Li-Ion battery. For this reason, we refer you to the
manufacturer’s specification (battery safety data sheet). This can be found
on our website.
Regarding the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in accordance
with machine guidelines 2006/42/EG before introducing a machine to the
market.
Before commissioning this product, check that conformance with the provisions of the 2006/42/EG guidelines is correct. As long as the machine, with
which the with the HGW or BWH should be used does not comply with the
guideline, operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK only.
CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!
Regularly check the housing for mechanical damage.
Vérifier régulièrement l’absence de dommages mécaniques sur le boîtier.
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2.4 Designated Use
The Safety functions implemented in the Safety modules are designed for use with safetyrelated applications in a PLC control and meet the required conditions for safe operation in
SIL 3 or SIL CL 3 according to EN 62061 and in compliance with PL e. Cat. 4 in accordance
with EN ISO 13849-1.
CAUTION
The instructions contained in this document must be followed.
For error-free operation, proper transport and storage are essential. See
chapter 8 for more information.
Installation, mounting, programming, initial start-up, operation, maintenance
and decommissioning can only be performed by qualified personnel.
Qualified personnel in this context are people who have completed training
or have trained under supervision of qualified personnel and have been authorized to operate and maintain safety-related equipment, systems and facilities in compliance with the strict guidelines and standards of safety technology. The applicable environmental conditions must be maintained.
Les instructions contenues dans ce document doivent être suivies.
Pour un fonctionnement sans erreur, le transport et le stockage appropriés
sont essentiels. Voir le chapitre 8 pour plus d’informations.
L’installation, le montage, la programmation, la mise en service initiale, l’ex-
ploitation, la maintenance et la mise hors service ne peuvent être effectués
que par une personne qualifiée.
Dans ce contexte, on entend par personnel qualifié les personnes qui ont
suivi une formation ou qui ont été formées sous la supervision d’un personnel
qualifié et qui ont été autorisées à utiliser et à entretenir l’équipement, les
systèmes et les installations de sécurité conformément aux directives et aux
normes strictes de la technique de sécurité. Les conditions environnementales applicables doivent être respectées.
For your own safety and that of others, the safety modules should be used
for their designated purpose only.
Correct EMC installation is also included in the designated use.
Pour votre propre sécurité et celle des autres, les modules de sécurité ne
doivent être utilisés qu’à des fins prévues.
Une installation CEM correcte est également incluse dans l’utilisation prévue.
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Non-designated use consists of:
• any changes made to the module or the use of damaged modules.
• use of the module inconsistent with the technical margins de-
scribed in this manual or the speciation's defined in the technical
data (see chapter 4).
L'utilisation non désignée consiste en:
• toute modification apportée au module ou l'utilisation des modules
endommagés.
• utilisation du module non conforme aux marges techniques dé-
crites dans ce manuel ou aux spécifications définies dans les données techniques (voir chapitre 4).
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CAUTION
In addition, the Safety Guidelines in the other sections of these instructions
must be observed. These instructions are visually emphasized by symbols.
The module complies with EN 61131-2.
In combination with a machine, the machine builder must comply with EN
60204-1 standards.
For your own safety and that of others, compliance with the environmental
conditions is essential.
The control cabinet must be connected to ground correctly.
To perform maintenance or repairs, disconnect the system from the power
supply.
As required by EN ISO 13850, section 4.1 and EN 60204-1, section 10.7.1,
confusion between a functioning and non-functioning handheld control panel
is possible must be prevented.
Before delivering the module, the machine manufacturer must ensure that it
is in “delivery condition”. See chapter 8 for more information.
If an operating panel is not coupled and not in use, keep it in a location with
restricted access.
En outre, les consignes de sécurité mentionnées dans d’autres sections de
ce manuel doivent être respectées. Ces directives sont indiquées avec les
symboles graphiques.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une machine, le constructeur de la machine doit re-
specter la norme EN 60204-1.
L’armoire de commande doit être raccordée correctement à la terre.
Pour l'entretien et les réparations, débranchez le système de l'alimentation.
Conformément à la norme EN ISO 13850, section 4.1 et EN 60204-1, section
10.7.1, la confusion entre un panneau de commande portatif fonctionnel et
non fonctionnel doit être évitée.
Avant de livrer le module, le constructeur de la machine doit s'assurer qu'il
est en "état de livraison". Voir le chapitre 8 pour plus d'informations.
Si un panneau de commande n'est pas couplé et n'est pas utilisé, conservezle dans un endroit à accès restreint.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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Hardware and software features (application-specific data) can be found in
chapter 16 Application Information.
2.5 Software/Training
The application is created with the software LASAL Class 2 and LASAL Screen Editor; the
Safety application is created using the Safety Designer. Basic information on safety can be
found in the Safety System Handbook.
Training for the LASAL development environment, with which the HGW can be configured, is
provided. Information on our training schedule is available on our website.
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3 Residual Risks
CAUTION
According to the EU guideline 2006/42/EG (machine guideline), the machine
manufacturer must perform a risk assessment, which includes the possible
residual risks posed by the product. These include:
• unwanted movements of driven machine components
• unwanted temperatures, emissions of gas, particles, smell and light.
• dangerous contact voltages
• the effects of electrical, magnetic and electromagnetic fields pro-
duced during operation (for example, on pacemakers and implants)
• possible effects of information technology devices (cell/smart
phones etc.)
• release of non-environmentally compatible substances and emis-
sions
Conformément à la directive européenne 2006/42/CE (directive machines),
le fabricant de la machine doit procéder à une évaluation des risques, y compris les risques résiduels éventuels présentés par le produit. Il s'agit notamment de:
• Mouvements involontaires des pièces entraînées de la machine.
• Températures non désirées, les émissions de gaz, les particules,
l'odeur et la lumière.
• Tensions de contact dangereuses
• Les effets des champs électriques, magnétiques et électro-
magnétiques produites pendant le fonctionnement (par exemple,
sur les stimulateurs cardiaques et les implants).
• Les effets possibles sur les dispositifs de technologie de l'infor-
mation (téléphones cellulaires / téléphones intelligents, etc.)
• Dégagement de substances et d'émissions non respectueuses de
l'environnement.
3.1 Safety of the Machine or Equipment
Strict compliance with the safety guidelines is required, otherwise all warranties and claims
are invalid:
Observe all on-site rules and regulations for accident prevention and occupational safety.
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3.2 Regular Technical Inspection of the Emergency Stop
The HGW 1033-3 has a defined internal testing interval of 30 days for the mechanical input
and optical elements (emergency stop incl. illumination, confirmation switch and 7-segment
display). The system prompts the user to run the sets on the machine. Operation can only
continue after the test was run successfully.
CAUTION
The emergency stop illumination must be regularly checked for clear recognition. If this is no longer ensured, the emergency stop must be exchanged.
L'éclairage d'arrêt d'urgence doit être vérifié régulièrement pour une reconnaissance claire. Si l'éclairage n'est plus fonctionnel, l'arrêt d'urgence doit
être remplacé.
The emergency stop should be regularly checked for manipulation and damage.
L'arrêt d'urgence doit être vérifié régulièrement pour vérifier qu'il n’a pas subi
de manipulations ou de dommages.
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3.3 Guidelines
The HGW 1033-3 was constructed in compliance with the following European Union guidelines.
3.3.1 Functional Safety Standards
EN 62061 SIL 3 or SIL CL 3
EN ISO 13849-1/-2 PL e / CAT 4
EN ISO 13850
3.3.2 EU Conformity Declaration
CE Declaration of Conformity
The HGW 1033-3 complies with European norms for programmable logic
controls.
• 2006/42/EG “Directive of the European Parliament and of the Coun-
cil of 17 May 2006 on Machinery and Change to the Directive
95/16/EC” (machine guideline)
• 2014/30/EU “Electromagnetic Compatibility” (EMC guideline)
• 2014/53/EU “Directive of the European Parliament and of the Coun-
cil of 16 April 2014 on the harmonization of the laws of the Member
States relating to the provision of wireless equipment on the market
and repealing Directive 1999/5/EC” (wireless device guideline)
• 2011/65/EU Restricted use of certain hazardous substances in
electrical and electronic equipment (RoHS Guideline)
The EU Conformity Declarations are provided on the SIGMATEK website.
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3.4 Safety-Relevant Parameters
The use of the specified parameters requires a risk analysis of the end application.
Input Module
Safety Parameters(*)
HGW 1033-3
PFHD = 2.64E-09 (1/h)
MTTFd = 766 years
DC = 99.24 %
Confirmation switch
B
10D
= 100,000
Emergency stop switch
B
10D
= 250,000
Key switch
B
10D
= 10,000
Transmission route (WLAN)
between the HGW 1033-3 and
Safe CPU. Worst-Case Calculation
PFHD 1.71E-10
(*) Depending on the application, the probability of failure must be determined for the electromechanical components included based on the B
10D
values listed here and integrated into
the calculation for the entire system. The Safe CPU SCP 111 must also be calculated in.
3.5 Wireless System Operation
CAUTION
Technical changes to the device (such as different antennae), as well as improper use can lead to the loss of the FCC license and generate interference,
which can affect the function of nearby devices.
Please note the national standardization when operating the wireless device!
Les changements techniques apportés à l'appareil (comme les différentes
antennes), ainsi qu'une utilisation incorrecte peuvent entraîner la perte de la
licence FCC et générer des interférences, ce qui peut affecter le fonctionnement des appareils voisins.
Lors de l'utilisation de l'appareil sans fil, veuillez respecter les normes nationales en vigueur!
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4 Technical Data
4.1 Performance Data
Processor
EDGE2 Technology
Processor cores
2
Internal cache
32-kbyte L1 Instruction Cache
32-kbyte L1 Data Cache
512-Kbyte L2 Cache
Internal program and
data memory (DDR3 RAM)
2048-Mbyte
Internal remnant
data memory
512-kbyte MRAM
Internal storage device
512-Mbyte microSD card, expandable
Internal I/O
no
Battery
3780 mAh (minimum) Lithium-Ion
Runtime: > 2 h continuous operation with new battery
Charge/status display via the on/off button
Charging time
3 h via USB-C as well as base station at 25 °C
with a rising temperature and active use of the device, the charge time may
increase
Interfaces
1x USB 2.0 Type-A (Host)
1x USB 2.0 Type-C (Dual Role Port, charge)
1x WLAN dual-band (2.4 GHz, 5 GHz simultaneously)
Internal interface connections and
devices
1x TFT color display
1x USB (touch connection)
Control Elements
Touch screen (multi-touch, projective capacitive)
1x confirmation switch (2 normally open, 3-stage)
1x key switch (2 normally open)
1x illuminated emergency stop switch (2 normally closed)
1x illuminated on/off button (with application interface)
Display
Resolution
10.1” TFT color display, 16:10, portrait mode
WXGA 800 x 1280 pixels
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Status LEDs
3x front (controllable via application)
1x rear (boot status/controllable via the application)
1x normally open gate (shows power and charge status)
Signal generator
yes (at least 83 dB at 30 cm)
Real-time clock
yes (buffered circa 3 days via internal battery)
Temperature sensors
4 (2x LP, 1x CPU, 1x battery)
Cooling
passive (fanless)
Coupling display
7-segment LED, two-digit
Input voltage measurement
yes
4.2 Electrical Requirements
Charging voltage
magnetic connector
typically +19 V DC
minimum +15 V DC
maximum +24 V
Charging current
via base station: up to 2.5 A at 15.5 V
USB Host current load
maximum 0.5 A
The specified charging time relates to the charging process when the panel
is not simultaneously in. If the device is in use while charging, the charging
time may be extended.
To protect the battery, the intelligent charging circuit monitors the ambient
temperature. For this reason, the charging time can increase at high ambient
temperatures.
The specified current consumption relates to the status without connected
peripherals (USB stick ...)
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4.3 Display
Type
10.1” TFT LCD color display
Active range
135.6 (V) x 216.96 (H) mm
Resolution
WXGA 800 x 1280 pixels
Color depth
18-bit RGB (16.7 million colors)
LCD mode
normal black
LCD Polarizer
transmissive
Pixel size
0.1695x0.1965 mm
Backlighting
LED, adjustable
Contrast
typically 800 : 1
Brightness
typically 300 cd/m²
Angle CR ≥ 10
85° from all sides
4.4 Input
Input
Multi-touch screen (PCAP)
Emergency stop switch
1
Confirmation switch
1 (3 switch positions with panic function)
Key switch
1 (2 switch positions)
On/off button
1
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4.5 Environmental Conditions
Storage temperature
-5 … +60 °C (in transport mode)
Environmental temperature discharging
0 ... +50 °C
Environmental temperature charging
0 ... +40 °C
Humidity
10-90 %, non-condensing
Operating conditions
pollution degree 2
altitude up to 2000 m
EMC resistance
EN 61000-6-2 (industrial area)
(increased requirements according to IEC/EN 62061)
EMC noise generation
EN 61000-6-4
Shock resistance
EN 60068-2-27
150 m/s²
Vibration resistance
10 m/s²
Protection type
EN 60529
IP54
(with USB cover only)
Free fall
(rough handling)
DIN EN 60068-2-31
1000 mm
Free fall
(with packaging)
IEC 60068-2-32
500 mm
The HGW has an intelligent charging circuit, which ensures optimal charging
of the integrated battery pack. For this reason, the HGW can remain docked
to the base station.
The HGW is delivered with a partially charged battery and should be completely charged by the customer before use.
With a 30 % charge, the device can be stored in transport mode for 6 months
After 6 months, the battery must be recharged to avoid damage to the bat-
tery.
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4.6 Wireless
4.6.1 WLAN 2.4 GHz
Frequency range
2399.5-2484.5 MHz
Transmission power max.
20 dBm (100 mW) EIRP
Channels
1-14 (2412-2483.5 MHz)
4.6.2 WLAN 5 GHz
Frequency range
5150-5350 MHz
5470-5725 MHz
Transmission power max.
23 dBm (200 mW) EIRP
Channels
36-64 (5180-5320 MHz)
100-140 (5500-5700 MHz)
4.6.3 Antennae
Number
2
Frequency range
2.4/5 GHz (Dual-Band)
Transmission power max.
25 W
Antenna gain
2.4 GHz-4 dBi Peak Gain
5 GHz-5.2 dBi Peak Gain
Impedance
50 Ω
Transmission angle/characteristic
Transmission characteristic: omnidirectional
Polarization: linear
The panels can only be used in the country designated or configured for this
purpose, as the maximum permitted transmission power, as well as approved
channels can greatly differ.
Non-compliance with these specifications can result in legal consequences,
for which SIGMATEK accepts no liability!
Already during the planning stage, caution must be taken to ensure that the
radio channels are configured so that interference with other products is prevented.
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CAUTION
Only antennae approved by SIGMATEK can be used. See chapters 15.3 Antennae.
Seules les antennes recommandées par SIGMATEK peuvent être utilisées.
Voir chapitre 15.3 Antennes.
Regularly check the screw fitting for the antennae. If necessary, manually
tighten them or use a torque wrench (1 Nm) for SMA connectors.
Vérifiez régulièrement le vissage des antennes. Si nécessaire, serrez-les manuellement ou utilisez une clé dynamométrique (1 Nm) pour les connecteurs
SMA.
4.7 Miscellaneous
Article number
12-246-1033-3
Hardware version
2.x
Approvals
CE
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5 Mechanical Dimensions
5.1 HGW
Dimensions
226 x 264 x 76 mm (W x H x D)
Material
housing: PC/ASA
color: RAL7024
Weight
typically 1.35 kg
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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5.2 HGW with BWH
Dimensions
226 x 313 x 105 mm (W x H x D)
Weight
typically 2.9 kg
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6 Interfaces
6.1 Connections Button
6.1.1 X1: USB 2.0 (Type A)
The Type-A interface can be used to connect various USB devices (keyboard, mouse, storage media, hubs, etc.).
Connected external devices (USB sticks or similar devices) can reduce the
battery life.
CAUTION
Do not use the HGW to charge mobile phones or other devices. The close
proximity of these devices to the HGW can disrupt the wireless connection,
as well as the function of the handheld operating panel.
N'utilisez pas la HGW pour charger des téléphones portables ou d'autres
appareils. La proximité de ces appareils par rapport au HGW peut perturber
la connexion sans fil ainsi que le fonctionnement du panneau de commande
portatif.
Pin
Function
1
+5 V, I
out,max
= 500 mA
2
D- 3 D+ 4 GND
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6.1.2 X2: USB 2.0 DualRole (Type C)
CAUTION
The USB Type C interface can be used to charge or configure (via LASAL)
the panel. Charging via this interface is not permitted if the operating panel
has a Safety connection with the SCP 111. Thus, interface can also be used
for USB memory.
L'interface USB de type C peut être utilisée pour charger ou configurer (via
LASAL) le panneau. Le chargement via cette interface n'est pas autorisé si
le panneau de commande dispose d'une connexion de sécurité avec le SCP
111. Ainsi, l'interface peut également être utilisée pour la mémoire USB.
It should be noted that many of the USB devices on the market do not comply
with USB specifications; this can lead to device malfunctions. This can lead
to malfunction of the device. It is also possible that these devices will not be
detected at the USB port or function correctly. It is therefore recommended
that every USB stick or USB supply be tested before actual use.
Pin
Function
A1, B1
GND
A2, B2
n.c.
A3, B3
n.c.
A4, B4
VBUS
A5, B5
CC1, CC2
A6, B6
USB2.0 D+
A7, B7
USB2.0 D-
A8, B8
SBU1, SBU2
A9, B9
VBUS
A10, B10
n.c.
A11, B11
n.c.
A12, B12
GND
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6.2 Rear Connectors
6.2.1 X15: Power/Data
WARNING
The handheld operating panel can only be connected to the base station via
docking!
Le panneau de commande portatif ne peut être raccordé à la station de base
que par l'intermédiaire d'une station d'accueil!
Pin
Function
1
Plug-in detection
2
n.c.
3
HGW COM H
4
HGW COM L
5
VIN 6 GND
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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CAUTION
Ensure that the connector and its pins are always clean, since contamination
can lead to leakage current while charging. This results in unexpected heating of the connector, which can cause damage to the device.
Veillez à ce que le connecteur et ses broches soient toujours propres, car la
contamination peut entraîner une fuite de courant pendant la charge. Il en
résulte un échauffement inattendu du connecteur, qui peut provoquer endommager l'appareil.
During wireless operation, use the cover provided!
Utilisez le capot fourni pendant le fonctionnement sans fil!
6.2.2 X6: microSD Card
It is recommended that only storage media provided by SIGMATEK be used.
For the appropriate storage media, see chapter 15.1 microSD Card.
The number of read and write actions have a significant influence on the
lifespan of the storage media.
The microSD card is not intended as an exchangeable medium and should
therefore be removed from the card holder for maintenance purposes only.
Pin
Function
1
DAT2
2
CD/DAT3
3
CMD 4 +3V3 5 CLK 6 GND 7 DAT0 8 DAT1
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6.3 Display
6.3.1 Underside
LED Status
Definition
LED off
Panel is off or LED was disabled
via the application
LED lights green
Device in RUN mode
freely configurable via application.
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6.3.2 Front
6.3.2.1 Status LEDs
LED
Position
Color
Definition
User LED
left
green
red
configurable, for example:
battery warning
User LED
center
blue
configurable, for example:
WLAN connection
User LED
right
red
configurable, for example:
safety status
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6.3.2.2 7-Segment (Safety)
The 7-segment display is used to uniquely assign the HGW 1033-3 to the machine it should
operate.
CAUTION
The machine number must be visibly located on the machine installation and
clearly readable (2-digit number placed on the machine).
Le numéro de la machine doit se trouver visiblement sur l'installation de la
machine et être clairement lisible (numéro à 2 chiffres placé sur la machine).
When coupling the HGW with a machine, the “operator” must confirm that
the machine number located on the respective machine matches that in the
7-segment display on the HGW. This is achieved via blink codes on the base
station.
Lors de l'attelage de l'HGW à une machine, l'"opérateur" doit confirmer que
le numéro de la machine se trouvant sur la machine correspondante correspond à celui de l'affichage 7 segments sur l'HGW. Ceci est réalisé par des
codes clignotants sur la base de la station de base.
Each time the HGW 1033-3 is started, whether the number on the 7-Segment
display of the HGW matches the machine number must be checked.
Chaque fois que le HGW 1033-3 est démarré, il faut vérifier si le numéro sur
l'afficheur à 7 segments du HGW correspond au numéro de la machine.
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6.4 WLAN
CAUTION
This device has sensitive antennae. These must be handled carefully and
kept free from sources of interference (metal, hand). Otherwise, the error free
function of the WLAN connection cannot be guaranteed.
Cet appareil est équipé des antennes sensibles. Elles doivent être manipulées avec précaution et maintenues à l'abri de toute source d'interférence
(métal, main). Dans le cas contraire, la fonction sans erreur de la connexion
WLAN ne peut pas être garantie.
DANGER
This device contains wireless technologies, which can pose a
danger to people with implants such as pacemakers! These
individuals must comply with their implant’s specifications.
Cet appareil est doté de technologies sans fil, ce qui peut présenter le danger pour les personnes portant un stimulateur
cardiaque! Ces personnes doivent se conformer aux spécifications du stimulateur cardiaque.
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL
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CAUTION
Only antennae approved by SIGMATEK GmbH & Co KG can be used. Other
antennae can damage the device, as well as invalidate the radio permits.
Seules des antennes recommandées par SIGMATEK GmbH & Co KG peuvent être utilisées. D'autres antennes peuvent endommager l'appareil et invalider les permis radio.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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6.5 Acoustics
The operating panel is equipped with an alarm signal (Piezzo). To avoid minimizing the specified volume, the sound outlet must be kept free of obstacles (finger...).
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6.6 On/Off Button (illuminated)
In addition to switching the device on and off, the on/off button is also used for user-defined
functions. These can be individually configured with LASAL Class 2.
Pressing the on/off button for longer than 3 seconds while on shuts the device down immediately (hard reset).
On/Off Button
Definition
Continuous light
Device active
Fast blinking
Supply/battery error
Long ON with short OFF
phases
Charging mode and device
off
Long OFF with short ON
phases
Device in standby
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6.7 Key Switch
The keyswitch is two-stage and evaluated via the SCP 111 connected with the HGW1033-3
For application info, see 16.2.4 Key Switch.
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6.8 Confirmation Switch
The confirmation switch is three-stage. If the switch is not pressed or pressed only partially,
it is inactive. The switch is active with a single press (middle stage). For application info, see
16.2.5 Confirmation Switch.
CAUTION
Activating the confirmation switch is a deliberate action. Do not press the
confirmation switch for longer than required to confirm the affected operation.
L'activation du bouton de confirmation est une action délibérée. N'appuyez
pas plus longtemps que nécessaire sur le bouton de confirmation pour confirmer l'opération concernée.
The confirmation switch is part of the safety-related feature. Only the person
activating the confirmation switch may work in the danger zone.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
25.01.2019 Page 39
The confirmation switch is then only effective when the HGW is coupled with
a machine and the user is logged in.
The confirmation switch can be operated with the hand used to hold the operating panel.
The confirmation switch can be used as dead-man switch with a panic function.
6.9 Emergency Stop (illuminated)
The emergency stop has 2-channel construction. The top of the emergency stop is illuminated
when it is active. For application info, see 16.2.6 Emergency Stop.
CAUTION
Please note that the HGW 1033-3 emergency stop switch is simple an additional emergency stop switch. It cannot be installed as the only emergency
stop on a machine.
Veuillez noter que l'interrupteur d'arrêt d'urgence HGW 1033-3 est un simple
interrupteur d'arrêt d'urgence supplémentaire. Il ne peut pas être installé
comme seul arrêt d'urgence sur une machine.
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7 Status and Error Messages
Status and error messages are shown in the status test of the LASAL CLASS software.
POINTER or CHKSUM messages can also be shown on the terminal screen.
Number
Message
Definition
Cause/Solution
00
RUN RAM
The user program is currently running in
RAM.
The display is not affected.
INFO
01
RUN ROM
The user program stored in the program
memory module loaded into the RAM is
currently running.
The display is not affected.
Info
02
RUNTIME
The total time for all cyclic objects exceeds the maximum time; the time can
be configured using two system variables:
- - Runtime: Remaining time
- SWRuntime: Preset value for
runtime counter
Optimize the application's cyclic
task.
Use higher capacity CPU
Configure preset value
03
POINTER
Incorrect program pointers were detected before running the user program
Possible Causes:
- The program memory module is
missing, not programmed or defect.
- The program in the user program
memory (RAM) is not executable.
- The buffering battery has failed.
- The user program has overwrit-
ten a software error.
Solution:
- Reprogram the memory module,
if the error reoccurs exchange
the module.
- Exchange the buffering battery
- Correct programming error
04
CHKSUM
An invalid checksum was detected before
running the user program.
Cause/solution: s. POINTER
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05
WATCHDOG
The program was interrupted via the
watchdog logic.
Possible Causes:
- User program interrupts blocked
over a longer period of time (STI
command forgotten)
- Programming error in a hardware
interrupt.
- INB, OUTB, INW, OUTW instruc-
tions used incorrectly.
- The processor is defect.
Solution:
- Correct programming error.
- Exchange CPU.
06
GENERAL ERROR
General error
An error has occurred while stopping the
application over the online interface.
The error occurs only during the development of the operating system.
07
PROM DEFECT
An error has occurred while programming
the memory module.
Cause:
- The program memory module is
defect.
- The user program is too large.
- The program memory module is
missing.
Solution:
- Exchange the program memory
module
08
RESET
The CPU has received the reset signal
and is waiting for further instructions.
The user program is not processed.
INFO
09
WD DEFEKT
The hardware monitoring circuit (watchdog logic) is defective.
After power-up, the CPU checks the
watchdog logic function. If an error occurs
during this test, the CPU deliberately enters an infinite loop from which no further
instructions are accepted.
Solution:
- Exchange CPU.
10
STOP
The program was stopped by the programming system.
11
PROG BUSY
Reserved
12
PROGRAM LENGTH
Reserved
13
PROG END
A memory module was successfully programmed.
Info
14
PROG MEMO
The CPU is currently programming the
memory module.
INFO
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15
STOP BRKPT
The CPU was stopped by a breakpoint in
the program.
INFO
16
CPU STOP
The CPU was stopped by the programming software.
INFO
17
INT ERROR
The CPU has triggered a false interrupt
and stopped the user program or has encountered an unknown instruction while
running the program.
Causes:
- A nonexistent operating system
was used.
- Stack error (uneven number of
PUSH and POP instructions).
- The user program was inter-
rupted by a software error.
Solution:
- Correct programming error.
18
SINGLE STEP
The CPU is in single step mode and is
waiting for further instructions.
INFO
19
READY
A module or project has been sent to the
CPU and it is ready to run the program.
INFO
20
LOAD
The program is stopped and the CPU is
currently receiving a new module or project.
INFO
21
UNZUL. MODULE
The CPU has received a module that
does not belong to the project.
Solution:
- Recompile and download the en-
tire project
22
MEMORY FULL
The operating system memory /Heap) is
too small. No memory could be reserved
while calling an internal or interface function is called from the application.
Cause:
- Memory is only allocated bun not
released.
Solution:
- Clear memory
23
NOT LINKED
When starting the CPU, a missing module or a module that does not belong to
the project was detected.
Solution:
- Recompile and download the en-
tire project
24
DIV BY 0
A division error has occurred.
Possible Causes:
- Division by 0.
- The result of a division does not
fit in the result register.
Solution:
- Correct programming error.
25
DIAS ERROR
While accessing a DIAS module, an error
has occurred.
Hardware problem
26
WAIT
The CPU is busy.
INFO
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27
OP PROG
The operating system is currently being
reprogrammed.
INFO
28
OP INSTALLED
The operating system has been reinstalled.
INFO
29
OS TOO LONG
The operating system cannot be loaded;
too little memory.
Restart; report error to SIGMATEK.
30
NO OPERATING
SYSTEM
Boot loader message.
No operating system found in RAM.
Restart; report error to SIGMATEK.
31
SEARCH FOR OS
The boot loader is searching for the operating system in RAM.
Restart; report error to SIGMATEK.
32
NO DEVICE
Reserved
33
UNUSED CODE
Reserved
34
MEM ERROR
The operating system loaded does not
match the hardware configuration.
Solution:
- Use the correct operating system
version
35
MAX IO
Reserved
36
MODULE LOAD ERROR
The LASAL Module or project cannot be
loaded.
Solution:
- Recompile and download the en-
tire project
37
BOOTIMAGE FAILURE
A general error has occurred while loading the operating system.
Contact SIGMATEK
38
APPLMEM ERROR
An error has occurred in the application
memory (user heap).
Solution:
- Correct allocated memory access
error
39
OFFLINE
This error does not occur in the control.
This error code is used in the programming system to show that there
is no connection to the control.
40
APPL LOAD
Reserved
41
APPL SAVE
Reserved
44
VARAN MANAGER
ERROR
An error number was entered In the
VARAN manager and stopped the program.
Solution:
- Read log file
45
VARAN ERROR
A required VARAN client was disconnected or communication error has occurred.
Solution:
- Read LogFile
- Error Tree
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46
APPL-LOAD-ERROR
An error has occurred while loading the
application.
Cause:
- Application was deleted.
Solution:
- Reload the application into the
control.
47
APPL-SAVE-ERROR
An error has occurred while attempting to
save the application.
50
ACCESS-EXCEPTION-ERROR
Read or write access of a restricted
memory area. (I.e. writing to the NULL
pointer).
Solution:
- Correct application errors
51
BOUND EXCEEDED
An exception error has occurred when
accessing arrays. The memory area was
overwritten through accessing an invalid
element.
Solution:
- Correct application errors
52
PRIVILEDGED INSTRUCTION
An unauthorized instruction for the current CPU level was given. For example,
setting the segment register.
Cause:
- The application has overwritten
the application program code.
Solution:
- Correct application errors
53
FLOATING POINT
ERROR
An error has occurred during a floatingpoint operation.
60
DIAS-RISC-ERROR
Error from the Intelligent DIAS Master.
Restart; report error to SIGMATEK.
64
INTERNAL ERROR
An internal error has occurred, all applications are stopped.
Restart; report error to SIGMATEK.
65
FILE ERROR
An error has occurred during a file operation.
66
DEBUG ASSERTION
FAILED
Internal error.
Restart; report error to SIGMATEK.
67
REALTIME RUNTIME
The total duration of all real-time objects
exceeds the maximum time; the time cannot be configured.
2 ms for 386 CPUs
1 ms for all other CPUs
Solution:
- Optimize the application's real-
time task (RtWork).
- Reduce the clock time for the
real-time task of all objects.
- Correct application errors
- CPU is overloaded in real-time
=> use a higher capacity CPU.
68
BACKGROUND
RUNTIME
The total time for all background objects
exceeds the maximum time; the time can
be configured using two system variables:
-BTRuntime: Remaining time
-SWBTRuntime: Preset value for runtime
counter
Solution:
- Optimize the application's back-
ground task (background)
- Use higher capacity CPU
- Set SWBTRuntime correctly
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70
C-DIAS ERROR
A connection error with a C-DIAS module
has occurred.
Cause:
- The cause of the error is docu-
mented in the log file
Solution:
- This depends on the cause
72
S-DIAS ERROR
A connection error with an S-DIAS module has occurred.
Possible Causes:
- real network does not match the
project
- S-DIAS client is defective
Solution:
- analyze log file
75
SRAM ERROR
An error occurred while initializing, reading or writing SRam data.
Possible Causes:
- SRam configured incorrectly
- Battery fort he internal program
memory supply is empty
Solution:
- Analyze log file (Event00.log,
Event19.log)
- Check configuration
- Change internal program
memory supply battery
95
USER DEFINED 0
User-definable code.
96
USER DEFINED 1
User-definable code.
97
USER DEFINED 2
User-definable code.
98
USER DEFINED 3
User-definable code.
99
USER DEFINED 4
User-definable code.
100
C_INIT
Initialization start; the configuration is run.
101
C_RUNRAM
The LASAL project was successfully
started from RAM.
102
C_RUNROM
The LASAL project was successfully
started from ROM.
103
C_RUNTIME
104
C_READY
The CPU is ready for operation.
105
C_OK
The CPU is ready for operation.
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106
C_UNKNOWN_CID
An unknown object from a stand-alone or
embedded object, or an unknown base
class was detected.
107
C_UNKNOWN_CONSTR
The operating system class cannot be
created; the operating system is probably
wrong.
108
C_UNKNOWN_OBJECT
Indicates an unknown object in an interpreter program; more the one DCC080
object.
109
C_UNKNOWN_CHNL
The hardware module number is greater
than 60.
110
C_WRONG_CONNECT
No connection to the required channels.
111
C_WRONG_ATTR
Wrong server attributes.
112
C_SYNTAX_ERROR
Non-specific error. Recompile and download all project sections.
113
C_NO_FILE_OPEN
An attempt was made to open an unknown table.
114
C_OUTOF_NEAR
Memory allocation error
115
C_OUT OF_FAR
Memory allocation error
116
C_INCOMAPTIBLE
An object with the same name already exists but has a different class.
117
C_COMPATIBLE
An object with the same name and class
exists but must be updated.
224
LINKING
The application is currently linking.
225
LINKING ERROR
An error has occurred while linking. An error messaged is generated in the LASAL
status window.
226
LINKING DONE
Linking is complete.
230
OP BURN
The operating system is burned into the
Flash memory
231
OP BURN FAIL
An error has occurred while burning the
operating system.
232
OP INSTALL
The operating system is currently being
installed.
240
USV-WAIT
The power supply was disconnected; the
UPS is active.
The system is shutdown.
241
REBOOT
The operating system is restarted.
242
LSL SAVE
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243
LSL LOAD
252
CONTINUE
253
PRERUN
The application is started.
254
PRERESET
The application is ended.
255
CONNECTION BREAK
8 Transport & Storage
This device contains sensitive electronics. During transport and storage, high
mechanical stress must therefore be avoided.
For storage and transport, the same values for humidity and vibration as for
operation must be maintained!
CAUTION
Temperature and humidity fluctuations may occur during transport. Ensure
that no moisture condenses in or on the device.
Pendant le transport, des fluctuations de température et d'humidité peuvent
survenir. Veillez à ce qu'il n'y ait pas de condensation d'humidité dans ou sur
l'appareil.
The HGW has an integrated battery. During transport, observer the applicable national regulations.
Le HGW est équipé d'une batterie intégrée. Pendant le transport, respecter
les réglementations nationales en vigueur.
The HGW must be set to “Transport Mode” when being shipped.
Le HGW doit être réglé sur "Transport Mode" lors de l'expédition.
A HGW cannot be put in transport mode while power is applied, nehmen Sie es daher aus
der Basisstation und trennen Sie, falls verbunden, das USB-C Kabel.
To set the transport mode, remove the panel from the base station and enter the following
command in the CLI:
BATTERY TRANSPORTMODE
After entering the “BATTERY TRANSPORTMODE” command in the CLI, the system shuts
down after circa 10 seconds. When the display is off and the power LED no longer blinks, the
transport mode has been successfully activated.
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Due to the battery’s self-discharge, we recommend that it be pre-charged for transport mode
to a level of at least. 30 %. Deep discharge, as well as damage to the battery is thereby
avoided.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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9 Assembly & Installation
9.1 Check List
9.1.1 Check Contents of Delivery
Ensure that the contents of the delivery are complete and intact. See chapter 1.3Contents of
Delivery for more information.
WARNING
Do not use damaged components. These could disrupt or damage your
system.
If damaged components are found in the delivery, please contact our customer service.
N'utilisez pas de composants endommagés. Cela pourrait perturber ou endommager votre système.
Si des composants endommagés se trouvent dans la livraison, veuillez contacter notre service clientèle.
9.2 Preparing the Hardware
Before the HGW and BWH can be started, the following factors must be ensured:
□ The BWH is securely mounted.
□ The machine was clearly identified; see chapter 6.3.2.2.
□ The BWH and the machine are connected with the proper cables and the connection
was checked.
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10 Operation & Start-up
For safety reasons, the HGW is set to a special “delivery mode”. During the
initial start-up, the HGW is still in this mode which is automatically deactivated
during the charging process.
The operating panel can be mounted onto magnetic components, for example, directly on the machine.
Caution must be taken to ensure that no magnetically sensitive objects are
located in the immediate vicinity of the HGW (e.g. credit / magnetic stripe
cards).
Le panneau de commande peut être monté sur des composants magnétiques, par exemple directement sur la machine.
Veiller à ce qu'aucun objet magnétiquement sensible ne se trouve à proximité immédiate de l'appareil (p. ex. cartes de crédit / cartes à bande magnétique).
DANGER
This device is equipped strong magnets, which can pose a
danger to people with implants such as pacemakers!
Cet appareil est équipé d'aimants puissants, ce qui peut
représenter un danger pour les personnes porteuses
d'implants tels que les stimulateurs cardiaques!
Please observe the installation guidelines in the BWH 001 base station operating manual.
10.1 Battery & Power Supply
During the initial start-up, the transport mode is deactivated while charging
the panel. In this case, the operating panel must be charged for time defined
in the table. During which, no parameters can be called from the battery.
During this time, the battery pack is calibrating.
HGW HW version
Battery alarm time
2.00
360 seconds (6 minutes)
starting with 2.10
5 seconds
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
25.01.2019 Page 51
CAUTION
Do not interrupt the initial charging process, otherwise false battery parameters may be provided.
N'interrompez pas le processus de charge initial, sinon de faux paramètres
de batterie pourraient être fournis.
To charge the HGW 1033 for the first time, mount it onto an operational base station.
Charge the HGW either via the base station or using a USB-C supply.
Take into consideration that depending on the quality of the USB-C supply or its performance,
the charging process can take significantly longer. Note the minimum requirement of 20 V
(profile 4) or the external USB supply.
10.2 Configuration
The operating panel can be configured in LASAL via the USB-C interface (6.1.2) or WLAN.
The USB interface operates only when the HGW is decoupled.
WARNING
NEVER operate the panel without antennae. This can result in damage to
the device.
Ne JAMAIS utiliser le panneau sans antenne. Cela pourrait endommager
l'appareil.
At the time of delivery, the panel is configured as an access point and the network is accessible with the following parameters.
The serial number is contained in the network name (SSID). This can be found on the reverse
side of the panel on the product label.
Example:
Serial number HGW1033-3: 12345678
SSID 2.4 GHz network: SN12345678_SIG_11
SSID 5 GHz network: SN12345678_SIG_10
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Parameters
Default value
SSID 2.4 GHz network
SN<serial number>_SIG_11
SSID 5 GHz network
SN<serial number>_SIG_10
Password for both networks.
12345678
IP address / mask 2.4 GHz network
192.168.2.1 / 255.255.255.0
IP address / mask 5 GHz network
192.168.1.1 / 255.255.255.0
CAUTION
Problems can arise if a control is connected to an IP network, which contains
modules that do not run on a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e. broadcasts), that the high interrupt load could cause a real-time
runtime error or runtime error. By configuring the packet filter (Firewall or
Router) accordingly however, it is possible to connect a network with
SIGMATEK hardware to a third-party network without triggering the error
mentioned above.
Des problèmes peuvent survenir si un automate est connecté à un réseau IP
contenant des modules qui ne fonctionnent pas sous un système d'exploitation SIGMATEK. Avec de tels dispositifs, les paquets Ethernet peuvent être
envoyés à l’automate avec une fréquence tellement élevée (càd. diffusion),
que les interruptions ainsi générées peuvent provoquer une erreur d'exécution. En configurant d’une façon appropriée le filtre de paquets (pare-feu ou
un routeur) il est toutefois possible de connecter un réseau avec le matériel
SIGMATEK à un réseau tiers sans déclencher l'erreur mentionnée ci-des-
sus.
10.3 Testing the Operating Area
CAUTION
Test the function in the operating area. Ensure the operating panel can control the machine throughout the entire operating area.
Tester la fonction dans la zone d'utilisation. S'assurer que le panneau de
commande peut commander la machine dans toute la zone de travail. Effectuer ce test à l'aide d'une HGW.
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10.4 Operation
10.4.1 General
The Safety functions (key switch, confirmation switch, emergency stop) are not functional at
the time of delivery and must be defined by the applications engineer via programming. In
order to use the Safety functions, a safety-related SCP 111 CPU is required. See chapter 16
Application Information.
The HGW 1033-3 is operated via the touch screen.
To avoid damage to the touch screen, it can only be operated using the fingers or an appropriate stylus. Suitable gloves are also permitted for the touch
technology, as long as they do not damage the device (e.g. via chips, pointed
or similar objects.
CAUTION
Do not lay the operating panel on its touch screen. Also avoid laying anything
on top of the touch screen.
This can cause operating errors, undesired triggering of functions or damage
to the device.
Ne posez pas le panneau de commande sur son écran tactile. Évitez également de poser quoi que ce soit sur l'écran tactile.
Cela peut entraîner des erreurs de fonctionnement, des déclenchements intempestifs de fonctions ou des dommages sur l'appareil.
Do not place the panel on loose or unstable surfaces. It could fall onto the
floor and be subsequently damaged.
Ne placez pas le panneau sur des surfaces lâches ou instables. Il pourrait
tomber sur le sol et être endommagé par la suite.
The operating panel is constructed to that it can be operated by right and left handers equally.
The HGW can, when mounted in the base station, also be used as a stationary unit. It should
be noted that accessibility to the confirmation, as well as the key switch is thereby restricted.
The emergency stop remains active.
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL
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Typically, USB devices (keyboard, mouse...) are not equipped with shielded
cables. These devices are disrupted by electrostatic discharge and in some
instances, no longer function.
Généralement, les périphériques USB (clavier, souris...) ne sont pas équipés
de câbles blindés. Ces dispositifs sont perturbés par des décharges électrostatiques et, dans certains cas, ne fonctionnent plus.
Before any device is connected to, or disconnected from the terminal, the
potential should be equalized (by touching the control cabinet or ground terminal). Electrostatic loads (through clothing and shoes) can be thereby dissipated.
Avant de connecter ou de déconnecter un appareil à la borne, le potentiel
doit être égalisé (en touchant l'armoire électrique ou la borne de terre). Les
charges électrostatiques (à travers les vêtements et les chaussures) peuvent
ainsi être éliminées.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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10.4.2 Turning On
The HGW is activated with a short press of the On button.
10.4.3 Coupling
To couple the operating panel with a base station or machine, a functioning WLAN connection
is required.
As soon as the operator is located in the operating area of the base station or machine with
the HGW, the operating panel can be coupled with the machine. For this purpose, see the
documentation for the corresponding class.
If the operating panel has Safety functions and the base station is coupled with a safetyrelated control, it is indicated via the activated 7-segment display which shows the machine
number.
10.4.4 Decoupling
The operating device can be separated from the machine in several ways.
1. Separating the Safety functions only: In this case, the operating panel can be further
used as a control unit without Safety.
2. Decoupling the operating panel from the machine: The panel has no operating function and is therewith not a part of the system control unit.
3. Deactivating the WLAN connection: In this case, the panel is used offline only and
has no connection to the machine.
To avoid an emergency stop, perform a controlled decoupling of the HGW.
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL
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10.4.5 Safety Functions
The following Safety functions are implemented with the HGW.
• Emergency stop switch with illumination
• Confirmation switch
• Key switch
If the HGW detects a serious internal error in the safety-related component,
the Safe mode is then activated and the operating panel locks. In this event,
send the panel to SIGMATEK for testing and repair!
If you leave the operating area of the machine, ensure that the HGW is decoupled.
The operating panel must not be left unattended.
If you no longer need the operating panel, decouple it and place the device
in the base station. See Chapter 11 Storage.
After 24 hours of continuous operation, an automatic emergency stop is triggered.
If the connection between the base station and HGW is interrupted, the emergency stop lighting as well as the 7-segment display turn off.
WARNING
To avoid faulty operation, an active operating panel can only be mounted in
the corresponding base station.
Pour éviter un fonctionnement défectueux, un panneau de commande actif
ne peut être monté que sur la station de base correspondante.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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Reasons for an active safe mode:
1) Connection failure with safety-related coupling:
• The cause of this error is not immediately identifiable or cannot be at-
tributed to the operating panel. When reactivated, the coupling process
must be rerun to ensure that the entire system is functioning properly. (E.g.
cable break in the installation).
2) Internal HGW hardware error (e.g. switch error)
• If an internal or Safety error is found, the panel must be returned to
SIGMATEK.
10.4.6 Turning Off
The On/off switch can be configured via LASAL Class 2. The application engineer can define
procedures for turning the operating panel off. Alternatively, a hard shutdown is possible by
pressing the On button for at least 3 seconds (see 6.6). To avoid an undesired emergency
stop, the operating panel must be decoupled before actively shutting down.
10.4.7 Evaluating Operating Elements
The operating panel sends all statuses to the control, through which further actions can be
set. Display (display, LEDs...) are initiated by the control.
The HGW 1033-3 sends the following operating element statuses to the safety-related control
SCP 111, which can evaluate and process the information.
• Key switch
• Emergency stop
• Confirmation switch
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11 Storage
CAUTION
When not in use, store the operating panel according to the storage conditions. See chapter 8.
Lorsque vous ne l'utilisez pas, rangez le panneau de commande en fonction
des conditions de stockage. Voir chapitre 8.
During storage, ensure that all protective covers are placed correctly, so that
no contamination, foreign bodies or fluids enter the device.
Pendant le stockage, s'assurer que tous les capots de protection sont correctement placés, de sorte qu'aucune contamination, corps étrangers ou fluides ne pénètrent dans l'appareil.
DANGER
After use, store the HGW in a secure location to prevent confusion with a
panel that is coupled or in use. We recommend storing panels that are not
being used in a lockable cabinet or similar container.
Après utilisation, entreposer le HGW dans un endroit sûr pour éviter toute
confusion avec un panneau qui est couplé ou en cours d'utilisation. Nous
recommandons de ranger les panneaux qui ne sont pas utilisés dans une
armoire verrouillable ou un conteneur similaire.
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12 Help with Disruptions/Troubleshooting
Problem
Cause
Solution
HGW does not function,
display remains dark,
HGW does not turn on
HGW not charging from the
base station.
Check whether the base
station is powered correctly.
HGW battery empty
Mount HGW in the base station. The HGW is then
charged.
Battery defective
Return the device to
SIGMATEK. See chapter
13.3 Repair.
Defective backlight
Call SIGMATEK customer
service.
Panel in transport mode
See chapter 8 Transport &
Storage.
HGW functional range
limited
Emergency stop triggered
See chapter 16.2.6 Emergency Stop.
Touch screen malfunction
Operation using gloves
Operate the HGW with the
fingers directly or with suitable gloves.
Offset of touch screen
press-points
Touch screen uncalibrated
Recalibrate the touch
screen See chapter 13.2.1.
Unintended triggering of
the emergency stop
Panel fell/ was dropped
Careless handling of the device.
Undesired triggering of
the touch screen
Panel placed with touch
screen face down
Lay the panel on its base.
Something has been placed
on the touch screen
Remove the object from the
touch screen.
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13 Maintenance
CAUTION
During maintenance as well as servicing, observe the safety instructions from
chapter 2.
Lors de l'entretien et de la maintenance, respectez les consignes de sécurité
du chapitre 2.
13.1 Cleaning the Touch Screen
WARNING
Before cleaning the touch screen, the HGW must be turned off in order to
prevent triggering functions or commands unintentionally!
Avant de nettoyer l'écran tactile, le HGW doit être éteint afin d'éviter tout déclenchement involontaire de fonctions ou de commandes!
The HGW touch screen can only be cleaned with a soft, damp cloth. To dampen the cloth, a
mild cleaning solution such as antistatic foam cleaner is recommended. To avoid fluids/cleaning solutions from getting into the housing, the HGW must not be sprayed directly. To clean,
no erosive cleaning solutions, chemicals, abrasive cleansers or hard objects that can scratch
or damage the touch screen may be used. The use of steam jets or compressed air is prohibited.
DANGER
If the HGW is contaminated with toxic or erosive chemicals, it must be carefully cleaned as quickly as possible to prevent personal injury and machine
damage!
Si le HGW est contaminé par des produits chimiques toxiques ou érosifs, il
doit être soigneusement nettoyé le plus rapidement possible afin d'éviter des
dommages corporels et matériels!
To ensure the optimal function of the HGW, the touch screen should be
cleaned in regular intervals!
To avoid damaging the touch screen, using either the fingers or a stylus to
operate the panel is recommended.
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13.2 Maintenance
This product was constructed for low-maintenance operation. When performing maintenance
on the HGW 1033-3, also include its base station as well as well the system-expanding components.
13.2.1 Calibrating the Touch Screen
The touch screen is calibrated at the factory. You should therefore only recalibrate the touch
screen when press-point changes are noticed.
This can be achieved via the cli command “caliib” or the application, if the application engineer
has provided the option.
calib
13.3 Repair
When sent for repair, the panel should be transported in the original packaging when possible. Otherwise, packaging should be selected that sufficiently
protects the product from external mechanical influences. Such as cardboard
filled with air cushioning.
WARNING
Before shipping the HGW, it must be set to the so-called “transport mode”.
See chapter 8 for more information.
Avant d'expédier le HGW, il faut le régler sur le "mode de transport". Voir le
chapitre 8 pour plus d'informations.
It is particularly important to observe the transport regulations for devices
with batteries, as well as national regulations.
Il est particulièrement important de respecter les réglementations de
transport pour les appareils à piles ainsi que les réglementations nationales.
In the event of a defect/repair, send the panel with a detailed error description to the address
listed at the beginning of this document.
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14 Disposal
The HGW contains a Li-Ion battery. When disposing of the panel,
the national electronic scrap regulation must be observed.
Neither the handheld operating panel nor the base station can
be discarded with domestic waste.
You can dispose of the device by sending it to the address listed at the beginning of this
document. When shipping, the transport regulations for devices with Lithium-Ion batteries
must be observed!
15 Accessories
15.1 microSD Card
15.2 Replacement Battery
15.3 Antennae
15.4 Touch Pen
Size
Order number
512 MB
12-630-055
1 GB
12-630-105
Description
Order number
HGW 1033-E1 (3880 mAh)
12-246-1033-E1
Description
Order number
HGW 1033-E2
12-246-1033-E2
Description
Order number
Touch pen with holder V3
01-690-059-3
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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16 Application Information
16.1 Visualization
WARNING
In the application/visualization, the battery status can be indicated acoustically and visually (in this case, a configurable server is available in the hardware class). It is recommended that a warning is triggered with a remaining
charge of 10 %. The panel shuts down when the power level reaches 0 % and
the safety controller goes into a safe status.
Dans l'application/visualisation, l'état de la batterie peut être indiqué acoustiquement et visuellement (dans ce cas, un serveur configurable est disponible
dans la classe hardware). Il est recommandé de paramétrer cet avertissement avec une charge restante de 10 %. Le panneau s'éteint lorsque le niveau de puissance atteint 0 % et que le contrôleur de sécurité passe dans un
état sûr.
The HGW and BWH form a communications unit, which must be configured
by trained personnel. Among other things, careful allocation of the wireless
channels must be ensured. Complete, seamless availability must be guaranteed over the entire area of operation to ensure that no dead spots exist at
any location within. The WLAN serves as a Black-Channel and must have a
certified Safety protocol.
Le HGW et le BWH forment une unité de communication qui doit être configurée par un personnel qualifié. Entre autres, il faut s'assurer que l'attribution
des canaux sans fil est faite avec soin. Une disponibilité complète et sans
faille doit être garantie sur l'ensemble de la zone d'exploitation afin de s'assurer qu'il n'y a pas de zones mortes à l'intérieur de la zone d'exploitation. Le
WLAN sert de canal noir et doit avoir un protocole de sécurité certifié.
If the user should calibrate the panel, the application must be provided.
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16.1.1 Visualization Example
Basic HGW-BWH-PLC configuration
For Safety examples, see the Safety System Handbook.
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16.2 Configuring Safety Components
16.2.1 Minimum System Requirements
WARNING
The actual time-out configured in the SCP 111 is included in your risk assessment!
Le délai d'attente réel configuré dans le SCP 111 est inclus dans votre évaluation des risques!
If the panel goes into safe mode, the application must deactivate the emergency stop light.
Si le panneau passe en mode de sécurité, l'application doit désactiver le signal lumineux d'arrêt d'urgence.
Note that when coupled, the HGW is automatically decoupled after 24 hours.
This triggers an emergency stop in the coupled machine. To avoid this, decouple and recouple the operating panel within 24 hours. After being coupled
for 23 hours, the operator must be given a warning message to recouple the
machine.
Notez que lorsqu'il est couplé, le HGW est automatiquement découplé après
24 heures. Ceci déclenche un arrêt d'urgence sur la machine attelée. Afin de
l’éviter, découplez et re-couplez le panneau de commande dans les 24 heures. Après 23 heures d'attelage, l'opérateur doit recevoir un message d'avertissement lui demandant de dételer la machine.
Component
Version
Safety Designer
≥ 01.01.056 (Build: 2058)
SCP 111 firmware version
≥ 00.1049.448
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16.2.2 Adding the HGW 1033-3 to a Safety Designer Project
To use the HGW in a Safety project, in must be integrated as follows:
1. Create a new project or open an existing one
2. Add an “SCP111” to the “hardware tree” if not already available.
3. Right-click on “0-SAFETY WIRELESS” , then via Add-Device, add the
“HGW_1033_3 (HGW-WLAN)”
16.2.3 “SF_HGW_Login” Function Block
A function block is provided in the Safety designer, which must be implemented for the configuration and use of the HGW 1033-3.
The use of the function block is thoroughly documented in the Safety Designer.
16.2.4 Key Switch
In the Safety Designer, in the “HGW_1033_3“ module, Safe_Input5 and Safe_Input6 are
used for the two-channel application of the key switch.
16.2.5 Confirmation Switch
In the Safety Designer, in the “HGW_1033_3“ module, Safe_Input3 and Safe_Input4 are
used for the two-channel application of the confirmation switch.
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16.2.6 Emergency Stop
In the Safety Designer, in the “HGW_1033_3“ module, Safe_Input1 and Safe_Input2 are
used for the two-channel application of the emergency stop switch.
The emergency stop LED must be operated in compliance with the emergency stop standard
EN 13850.
WARNING
If the panel is not coupled or is off, the emergency stop switch has no function! The application must ensure that in such a case, the emergency stop
switch is not illuminated.
Si le panneau n'est pas couplé ou est éteint, l'interrupteur d'arrêt d'urgence
n'a aucune fonction! L'application doit s'assurer que, dans un tel cas, l'interrupteur d'arrêt d'urgence n'est pas allumé.
After the emergency stop has been triggered, the emergency stop switch can
then only be unlocked if:
• the cause for triggering the emergency stop has been corrected
• the machine can be safely restarted
Après le déclenchement de l'arrêt d'urgence, l'interrupteur d'arrêt d'urgence
ne peut être déverrouillé que si :
• la cause du déclenchement de l'arrêt d'urgence a été corrigée
• la machine peut être redémarrée en toute sécurité
DANGER
Unlocking the emergency stop switch cannot trigger an automatic restart of
the machine.
After the application unlocks the emergency stop switch, the operator must
be prompted to run a defined activation process.
Le déverrouillage de l'interrupteur d'arrêt d'urgence ne peut pas déclencher
un redémarrage automatique de la machine.
Après que l'application ait déverrouillé l'interrupteur d'arrêt d'urgence, l'opérateur doit être invité à exécuter un processus d'activation défini.
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16.3 HW Facts
CAUTION
The Safety functions must be used with the SIGMATEK SCP 111 exclusively!
The status of the safety-related inputs (confirmation switch, key switch, emergency stop switch) is sent to the SCP 111.
Les fonctions de sécurité doivent être utilisées exclusivement avec le
SIGMATEK SCP 111! L'état des entrées de sécurité (interrupteur de confirmation, interrupteur à clé, interrupteur d'arrêt d'urgence) est envoyé au
SCP 111.
The key switch must be tested at least once per year. For the emergency
stop and confirmation switches, the operator must be prompted every 30
days to run a test!
L'interrupteur à clé doit être testé au moins une fois par an. Pour les interrupteurs d'arrêt d'urgence et de confirmation, l'opérateur doit être invité tous
les 30 jours à effectuer un test!
16.4 Updates
CAUTION
Operating system updates can only be performed when battery has at least
50% capacity and the HGW is being charged via the base station.
Non-compliance can lead to data loss and malfunction.
Les mises à jour du système d'exploitation ne peuvent être effectuées que
lorsque la batterie a une capacité d'au moins 50 % et que le HGW est en
train d’être chargé via la station de base.
La non-conformité peut entraîner des pertes de données et des dysfonctionnements.
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
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Documentation Changes
Change date
Affected
page(s)
Chapter
Note
13.08.2018
51
16.4 Updates
Chapter added
28.08.2018
14
18
9
3.3 Safety-Relevant Parameters
4.5 Environmental Conditions
15.3 Antennae
Values changed
Operating conditions added
Order number added
29.08.2018
13
14
29
37
3.2 Guidelines
3.3 Safety-Relevant Parameters
6.4 WLAN
10 Operation/Start-up
Low-voltage guideline removed
Values changed, text expanded
Warning for pacemaker expanded
Warning for pacemaker expanded
BWH Information added
19.10.2018
15
23
54
4.1 Performance Data
5. Mechanical Dimensions
15.4 Touch Pen
Battery capacity changed
expanded
added
14.12.2018
Document
Documentation updated to HW 2.0
25.01.2019
40
7 Status and Error Messages
added
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