HBG 1011
Handheld Control Panel
Date of creation: 06.09.2013
Version date: 16.08.2018
Article number: 12-245-1011-E
Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: +43/6274/4321
Fax: +43/6274/4321-18
Email: office@sigmatek.at
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2013
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or distributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.
10.4“ HANDHELD CONTROL PANEL HBG 1011
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10.4“ Handheld Control Panel HBG 1011
The HBG 1011 is a handheld control panel for visualizing processes. Process diagnosis,
operating and monitoring functions are therewith simplified.
A touch screen serves as the input medium for process data and parameters.
The output is shown on a 10.4" XGA TFT color display.
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Contents
1 Essential Components ........................................................... 4
2 Basic Safety Guidelines ......................................................... 5
2.1 Symbols Used ............................................................................... 5
2.2 General Safety Guidelines ........................................................... 7
2.3 Designated Use ............................................................................. 8
2.4 Residual Risks ............................................................................ 11
2.5 Safety of the Machine or Equipment ........................................ 12
2.6 Conformity with EU Standards .................................................. 12
2.7 Functional Safety Standards ..................................................... 12
2.8 Safety-relevant Parameters ....................................................... 13
3 Technical Data .......................................................................14
3.1 Performance Data ....................................................................... 14
3.2 Electrical Requirements ............................................................. 15
3.3 Display ......................................................................................... 16
3.4 Terminal ....................................................................................... 16
3.5 Terminal Requirements .............................................................. 16
3.6 Miscellaneous ............................................................................. 17
3.7 Environmental Conditions ......................................................... 17
4 Mechanical Dimensions ........................................................18
4.1 Wall Mounting ............................................................................. 19
5 Interfaces ................................................................................20
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5.1 Rear Connectors ......................................................................... 20
5.2 Key Switch ................................................................................... 22
5.3 Confirmation Switch ................................................................... 22
5.4 Emergency Stop.......................................................................... 23
6 Wiring Guidelines .................................................................. 24
6.1 ESD Protection ............................................................................ 24
6.2 USB Interface Connections ....................................................... 24
7 Cleaning the Touch Screen .................................................. 25
8 Recommended Cable Shielding ........................................... 26
8.1 Connection from the Control Cabinet to the HBG ................... 26
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1 Essential Components
• 10.4" XGA TFT color display with backlighting
• 10.4" Touch screen
• Confirmation switch (mounted on the rear side), 2-channel configuration
• Key switch (mounted top center), 2-channel, wired in series with the confirmation switch
• Emergency Stop switch (mounted top center), 2-channel
• USB socket with cover
• M16 connector with special cable for HMI-Link (swivels 90°)
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2 Basic Safety Guidelines
2.1 Symbols Used
For warning, danger messages and informational notes, the following symbols are used in
the operator documentation:
DANGER
DANGER
Identifies an immediate danger with high risk, which
can lead to immediate death or serious injury if not
avoided.
Indique un danger direct à haut risque d’un décès
immédiat ou des blessures graves si les consignes de
sécurité ne sont pas respectées.
WARNING
WARNING
Identifies a possible danger with a mid-level risk,
which can lead to death or (serious) injury if not
avoided.
Indique un danger possible d’un risque moyen de
décès ou de (graves) blessures si les consignes de
sécurité ne sont pas respectées.
CAUTION
CAUTION
Identifies a low risk danger, which can lead to injury or
property damage if not avoided.
Indique un danger avec un niveau de risque faible des
blessures légères ou des dommages matériels si les
consignes de sécurité ne sont pas respectées.
Danger for ESD-sensitive components
Les signes de danger pour les composants sensibles
aux décharges électrostatiques
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This symbol identifies important or additional information regarding the operation of the safety modules.
Ce symbole indique des informations importantes ou
supplémentaires concernant le fonctionnement des
modules de sécurité particuliers.
INFORMATION
Provides user tips, informs of special features and
identifies especially important information in the text.
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2.2 General Safety Guidelines
According to the EU guideline 2006/42/EG, the operating instructions are a
component of a product.
This handbook must therefore be accessible in the vicinity of the machine,
since it contains important instructions.
The technical documentation should be included in the sale, rental or transfer
of the product.
Please read the corresponding data sheets and operating instructions thoroughly before handling Safety modules. SIGMATEK is not liable for damages
caused through non-compliance with these instructions or respective the
regulations.
The general and special safety instructions described in the following sections, special safety instructions and technical regulations must therefore be
observed.
Subject technical changes, which improve the performance of the devices.
The following documentation represents a series of product descriptions and
does not serve to guarantee properties under the warranty.
In regard to the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in accordance
with machine guidelines 2006/42/EG before bringing a machine to the market.
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2.3 Designated Use
The Safety functions implemented in the Safety modules are designed for use with safetyrelated applications in a PLC control and meet the required conditions for safe operation in
SIL 3 or SIL CL 3 according to EN 62061 and in compliance with PL e. Cat. 4 in accordance
with EN ISO 13849-1.
The instructions contained in this document must be followed.
Safety functions can only be powered by supplies that meet the require-
ments for PELV in compliance with EN60204.
For error-free operation, proper transport and storage are essential.
Installation, mounting, programming, initial start-up, operation, maintenance
and discarding of the Safety module can only be performed by qualified
personnel.
Qualified personnel in this context are people, who have completed train-
ing or have trained under supervision of qualified personnel and have been
authorized to operate and maintain safety-related equipment, systems and
facilities in compliance with the strict guidelines and standards of safety
technology. The applicable environmental conditions must be maintained.
Les instructions de cette documentation doivent être respectées.
Les composants de sécurité ne doivent être alimentés que par des alimenta-
tions conformes aux exigences PELV selon la norme EN60204.
Un transport et un stockage approprié sont essentiels au bon fonctionne-
ment.
L'installation, le montage, la programmation, la mise en service, l'exploita-
tion, la maintenance et la mise hors service des modules de sécurité ne
doivent être effectués que par du personnel qualifié.
En ce sens, les personnes qualifiées sont des personnes ayant acquis la
formation respective ou étant formées par un spécialiste pour superviser des
dispositifs, systèmes et systèmes de sécurité conformément aux directives
et normes de sécurité applicables. Les conditions environnementales applicables doivent être respectées.
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For your own safety and the safety of others, the safety modules
should be used for their designated purpose only.
Correct EMC installation is also included in the designated use.
Utilisez les modules de sécurité pour votre sécurité et celle des autres
uniquement d’une façon appropriée.
Une utilisation appropriée inclut également une installation conforme à
la compatibilité électromagnétique.
Non-designated use consists of
Any changes made to the Safety modules or the use of damaged modules.
The use of the Safety modules outside of technical margins described in
these operating instructions.
The use of the Safety modules outside of the technical data described in
these operating instructions (see the "Technical data" sections of the respective product documentation).
Sont considérés comme inappropriés
Toute modification de quelque nature que ce soit faite aux modules de sécurité ou l'utilisation de modules de sécurité endommagés.
L’utilisation de modules de sécurité en dehors du cadre technique décrit
dans ce manuel
L’utilisation des modules de sécurité en dehors des données techniques
décrites dans ce mode d'emploi (voir également les sections « Caractéristiques techniques » dans la documentation correspondante).
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In addition, the Safety Guidelines in the other sections of these instruc-
tions must be observed. These instructions are visibly emphasized by
symbol.
Veillez à bien respecter les consignes de sécurité dans les autres sec-
tions de ce manuel. Ces notes sont visuellement mises en évidence
par des symboles.
Regarding electrical safety, the requirements of the EN 61131-2 standard
apply. For the machine and the entire installation, further norms and guidelines apply. For example, the EN 60204-1.
For your own safety and that of others, compliance with the environmental
conditions is essential.
The control cabinet and the module carrier must be connected to earth correctly.
For maintenance and repairs, disconnect the system from the power supply.
En ce qui concerne la sécurité électrique, les exigences de la norme EN
61131-2 pour l'unité de commande portative s'appliquent. La machine et
l'ensemble de l'installation peuvent être soumises à d'autres normes et réglementations, telles que la norme EN 60204-1.
Pour votre propre sécurité et pour la sécurité des autres, assurez-vous du
respect des conditions environnementales.
L'armoire de commande et le support de modules doivent avoir un contact
de mise à la terre correct.
Débranchez toujours le système du secteur lors de l'entretien et des réparations.
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2.4 Residual Risks
In the risk assessment defined by the 2006/42/EG guideline (machine
guideline), the machine manufacturer must include the possible resid-
ual risks posed by Safety modules. These include:
Unwanted movements of driven machine components
Unwanted temperatures, emissions of gas, particles, smell and light.
Dangerous contact voltages
The effects of electrical, magnetic and electromagnetic fields produced
during operation (for example, on pacemakers and implants)
Possible effects of information technology devices (cell/smart phones
etc.)
Release of non-environmentally compatible substances and emissions
Dans l'évaluation des risques définis par la Directive Machines
2006/42/CE le fabricant de la machine doit inclure les éventuels risques
résiduels posés par les modules Safety. Ceux-ci comprennent:
Mouvements involontaires des pièces entraînées de la machine.
Températures non désirées, les émissions de gaz, les particules,
l'odeur et la lumière.
Tensions de contact dangereuses
Les effets des champs électriques, magnétiques et électromagnétiques
produites pendant le fonctionnement (par exemple, sur les stimulateurs cardiaques et les implants).
Les effets possibles sur les dispositifs de technologie de l'information
(téléphones cellulaires / téléphones intelligents, etc.)
Dégagement de substances et d'émissions non respectueux de l'environnement.
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2.5 Safety of the Machine or Equipment
Strict compliance with the safety guidelines is required, otherwise all warranties and claims
are invalid:
Observe all on-site rules and regulations for accident prevention and occupational safety.
2.6 Conformity with EU Standards
The components were constructed in compliance with the following European Union guidelines
2006/42/EG Machine guideline
2014/35/EU Low-voltage guideline
2014/30/EU EMV guideline
2011/65/EU RoHS guideline
2.7 Functional Safety Standards
Confirmation switch:
- EN 62061 SIL 3 or SIL CL 3
- EN ISO 13849-1/-2 PL e / CAT 4
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2.8 Safety-relevant Parameters
The use of the specified parameters requires a risk analysis of the end application.
Input module
Safety parameters (*)
HBG 1011
Including Safe CPU (SCP XXX)
PFH
D
= 1.07E-11 (1/h)
MTTFD = 306 years
DC = 99.9 %
Confirmation switch
B
10D
= 100,000
Key switch
B
10D
= 10,000
Emergency stop switch
B
10D
= 325,000
(*) Depending on the application, the probability of failure must be determined for the included electromechanical
components based on the B
10D
values listed here and included in the calculation for the entire system.
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3 Technical Data
3.1 Performance Data
Interfaces
1x HMI-Link
1x USB 2.0 Type A
1x Safety Interface
(1)
Internal interface connections and
devices
1x TFT color display
1x touch
Control panel
touch screen (analog resistive)
emergency stop switch (2 normally closed)
confirmation switch (2 normally open, 3-stage)
key switch (2 normally open)
Display
10.4" TFT color display
1024 x 768 RGB
(1)
The Safety Interface must be used exclusively with the SIGMATEK SCP XXX!
The status of the safety-related inputs (confirmation switch, key switch, emergency
stop switch) is sent to the SCP XXX.
(1)
L'interface de sécurité doit uniquement être utilisée avec le SIGMATEK SCP XXX!
L'état des entrées de sécurité (interrupteur de validation, interrupteur à clé, interrup-
teur d'arrêt d'urgence) est transmis au SCP XXX.
The function of the key switch, confirmation switch and emergency stop switch must
be tested at least once per month.
L'interrupteur à clé, l'interrupteur de confirmation et de l'interrupteur d'arrêt
d'urgence doivent être vérifiés au moins une fois par mois!
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3.2 Electrical Requirements
Supply voltage
typically +24 V DC (PELV)
minimum +24 V DC (PELV)
maximum +30 V DC (PELV)
Supply voltage (UL)
+24-30 V DC (NEC Class 2 or LVLC)
Current consumption
Power supply +24 V
typically 550 mA
(without externally connected devices)
maximum 750 mA
(with externally connected devices)
Inrush current
maximum 9 A for 1 ms
USB current load
maximum 0.5 A
For USA and Canada:
The supply must be limited to:
a) max. 5 A at voltages from 0-20 V (0-28.3 Vp) or
b) 100 VA at voltages from 20-30 V (28.3-42.4 Vp)
The limiting component (e.g. transformer, power supply or fuse) must be certified by
an NRTL (Nationally Recognized Testing Laboratory).
Pour les États-Unis et le Canada:
L’alimentation doit être limitée à :
a) max. 5 A pour des tensions de 0-20 V (0-28,3 Vp), ou
b) 100 VA pour des tensions de 20-30 V (28,3-42,4 Vp)
Le composant imposant la limite (par exemple, transformateur, alimentation électrique ou fusible) doit être certifié par un NRTL (National Recognized Testing Laboratory, par exemple, UL).
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3.3 Display
Type
10.4” TFT LCD color display
Resolution
XGA 1024 x 768 Pixel
Color depth
18-bit RGB (262K colors)
LCD mode
normal black
LCD Polarizer
transmissive
Pixel size
0.0685 mm x 0.2055 mm
Backlighting
LED
Contrast
typically 1000: 1
Brightness
typically 350 cd/m²
Angle CR ≥ 10
left and right 88, above 88° and below 88°
3.4 Terminal
Dimensions
264 x 226 x 73.3 mm (W x H x D)
(without Emergency Stop switch / key switch)
Material
housing: PC/ASA
color: RAL7024
Weight
typically, circa 1.1 kg without connector cable
3.5 Terminal Requirements
Connection technology
M16 plug (see X2 on page 21)
special connector cable
minimum bend radius: 147 mm
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3.6 Miscellaneous
Article number
12-245-1011
Hardware version
1.x
Software version
1.x
Connector cable
optionally available (see documentation for connection cables for operating
devices)
Standard
UL 508 (E247993)
Approvals
CE, TÜV EC type tested, cULUS
On HMI-Link extenders with SW version 1.x, HMI-Link display units/control panels
with SW version 1.x must be used.
Sur HMI-Link avec des extenseur versions SW 1.x, HMI-Link unités d'affi-
chage/panneaux de commande avec la version SW 1.x doivent être utilisées.
3.7 Environmental Conditions
Storage temperature
-10 … +60 °C
Operating temperature
0 … +45 °C
Humidity
10-90 %, non-condensing
Operating conditions
pollution degree 2
altitude up to 2000 m
EMC stability
EN 61000-6-2 (industrial area)
(increased requirements according to IEC/EN 62061)
Shock resistance
EN 60068-2-27
150 m/s²
Vibration tolerance
10 m/s²
Protection type
EN 60529
IP54
(with USB cover only)
Free fall
(without packaging)
DIN EN 60068-2-31
500 mm
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4 Mechanical Dimensions
In mm
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4.1 Wall Mounting
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5 Interfaces
5.1 Rear Connectors
X1: USB Interface Connections 2.0
It should be noted that many of the USB devices on the market do not comply with
USB specifications; this can lead to device malfunctions. It is also possible that
these devices will not be detected at the USB port or function correctly. Therefore, it
is recommended that every USB stick be tested before actual use.
Pin
Function
1
+5 V 2 D- 3 D+ 4 GND
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X2: Cable connector M16
The appropriate connector cables are optionally available.
See documentation for connection cables operating devices.
The handheld control panel can only be operated with
the SCP XXX Safety module!
As required by EN ISO 13850, section 4.1 and EN 60204-1, section 10.7.1, it
must be impossible to confuse a functioning handheld control panel with a
non-functioning one.
Note on the Emergency Stop function: A non-connected HBG 1011 does not
have to be visibly sealed!
LED
Pin
Wire color
Function
L
Yellow
Safety Interface-H
J
Green
Safety Interface-L
G
Black
Safety Interface shield
E
Red
+24 V DC
C
Black
GND
A
Shield
HMI-Link shield
U
White
HMI-Link
D2+ T Red
D3+ S Blue
D3 R Pink
D4 P Gray
D4+
O
Yellow
D1
N
Green
D1+
M
Brown
D2
LED status
Definition
LED lights green
DC OK
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5.2 Key Switch
The key switch is two-stage and read via the SCP XXX connected to the Safety Interface. In
the SCP XXX, the "HGB0811_K class is used; inputs 5 and 6 are assigned to the key
switch.
5.3 Confirmation Switch
The confirmation switch is three-stage. The confirmation switch must be activated with the
key switch, because they are serial. If the switch is not pressed or pressed only partially, it
is inactive. The switch is active when simply pressed (middle stage). In the SCP XXX, the
"HBG 0811” module is used; inputs 1 and 2 are assigned to the confirmation switch.
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5.4 Emergency Stop
The Emergency stop is 2-channel. In the SCP XXX, the "HBG 0811" module is used with
the inputs 3 and 4.
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6 Wiring Guidelines
6.1 ESD Protection
Typically, USB devices (keyboard, mouse...) are not equipped with shielded cables. These
devices are disrupted by ESD and in some instances, no longer function.
Before any device is connected to, or disconnected from the terminal, the potential should
be equalized (by touching the control cabinet or earth terminal). This will allow the dissipation of electrostatic loads (caused by clothing/shoes).
6.2 USB Interface Connections
The handheld control panel has a USB interface connection that can used to connect various USB devices (keyboard, mouse, storage media, hubs, etc.).
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7 Cleaning the Touch Screen
CAUTION!
Before cleaning the touch screen, the HBG must be turned off
in order to prevent triggering functions or commands unintentionally!
The HBG touch screen can only be cleaned using a soft damp cloth. To dampen the cloth,
a screen cleaning solution such as antistatic foam cleaner, water with detergent or alcohol
is recommended. To avoid fluids/cleaning solutions from getting into the housing, the HBG
should not be sprayed directly. For cleaning, no erosive cleaning solutions, chemicals,
abrasive cleansers or hard objects that can scratch or damage the touch screen may be
used.
If the HBG is contaminated with toxic or erosive chemicals, it must be carefully cleaned as
quickly as possible to prevent acid burns!
To ensure the optimal function of the HBG, the touch screen should be cleaned
in regular intervals!
To avoid damaging the touch screen, using either the fingers or
a stylus to operate the panel is recommended.
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8 Recommended Cable Shielding
For applications in which the bus is operated outside the control cabinet, the correct shielding is required. This is especially important, if due to physical requirements, the bus cables
must be placed next to sources of strong electromagnetic noise. It is recommended that
wiring the connector cable in parallel with power cables be avoided whenever possible.
8.1 Connection from the Control Cabinet to the HBG
It is recommended that the shielding be mounted at the entry point of the control cabinet
housing. Noise can then be deflected from the electronic components before reaching the
module.
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Documentation Changes
Change
date
Affected
page(s)
Chapter
Note
18.02.2014
12
13
17
3.2
3.6
5.2
Added Supply Voltage (UL) at Electrical Requirements table and grey notice below the
table
Miscellaneous table: Added Standard
Added connector description of X3
29.12.2014
15
4.1
Added Wall Mounting
12.03.2015
12
13
5
3.2
3.7
2.1
Changed Supply voltage (UL)
Added shock resistance, vibration tolerance
and free fall
(without packaging)
Safety Guidelines format
24.03.2015
14
3.6
Added connector cable 9 m
15.06.2015
4
3.6
Added SW version and mnemonic
17.07.2015
22, 23
5.3, 5.4, 5.5
Added Key Switch, Confirmation Button and
Emergency Stop
03.09.2015
SCP to general SCP changed
27.06.2016
CAN -> Safety Interface
12.04.2017
4
14
20
1 Essential Components
3.5 Terminal Requirements
3.6 Miscellaneous
5.2 Connector Cable Layout
Length detail removed
Added cable specifications
Added article numbers
Length detail removed, replaced picture
08.03.2018
11
14
Document
2.8 Safety-relevant Parameters
3.5 Terminal Requirements
3.6 Miscellaneous
5.2 Connector Cable Layout
Changes due to safety recertification
Emergency Stop switch changed
Connection technology
Connector cable
deleted
16.08.2018
14
3.1 Performance Data
Note corrected
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