DC 061-1
S-DIAS Axis Module
Date of creation: 26.07.2016
Version date: 23.08.2019
Article number: 20-014-061-1E
Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: +43/6274/4321
Fax: +43/6274/4321-18
Email: office@sigmatek.at
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2016
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or distributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.
S-DIAS AXIS MODULE DC 061-1
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S-DIAS Axis Module DC 061-1
with 1 motor output stage
1 resolver input
1 holding brake
The S-DIAS DC 061-1 axis module is used to control a brushless DC
motor with a 48-Volt supply voltage and phase current of up to 6 A. A
resolver input is available for position feedback. A 24 V output for connecting a holding brake is provided. External Regen brake can also be
connected.
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Contents
1 Basic Safety Guidelines ......................................................... 5
1.1 Symbols Used ............................................................................... 5
1.2 Disclaimer ...................................................................................... 7
1.3 General Safety Guidelines ........................................................... 8
2 Technical Data ........................................................................ 9
2.1 Motor Driver Specifications ......................................................... 9
2.2 Resolver Specifications ............................................................... 9
2.3 Enable Inputs Specifications ....................................................... 9
2.4 Holding Brake Specifications .................................................... 10
2.5 Regen Brake Specifications ...................................................... 10
2.6 Electrical Requirements ............................................................. 11
2.7 Miscellaneous ............................................................................. 14
2.8 Environmental Conditions ......................................................... 14
3 Mechanical Dimensions ........................................................15
4 Connector Layout ..................................................................16
4.1 Baumüller .................................................................................... 16
4.2 Kollmorgen .................................................................................. 17
4.3 Status LEDs ................................................................................. 18
4.4 Applicable Connectors ............................................................... 19
4.5 Label Field ................................................................................... 21
5 Wiring......................................................................................22
S-DIAS AXIS MODULE DC 061-1
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5.1 Wiring Example ........................................................................... 22
5.2 Wiring AKM Motors..................................................................... 23
5.2.1 Wiring AKM Motors with M23 Round Connectors ............................. 24
5.2.2 Wiring AKM Motors with Molex Connectors ...................................... 25
5.2.3 Wiring AKM Motors with Y-Tec ......................................................... 25
5.3 Servo Motor and Encoder Cables ............................................. 26
5.4 Encoder Cable (M23 and Y-Tec) ................................................ 27
5.4.1 M23 ................................................................................................... 27
5.4.2 Y-Tec ................................................................................................ 27
6 Motor Overload Protection ................................................... 28
7 Safety Conformity ................................................................. 28
7.1 Functional Safety Standards ..................................................... 28
7.2 EU Conformity Declaration ........................................................ 28
7.3 Safety-Relevant Parameters ...................................................... 28
8 Additional Safety Information .............................................. 29
8.1 STO ............................................................................................... 31
8.2 Function ....................................................................................... 31
8.3 Function Test .............................................................................. 32
9 Wiring Examples ................................................................... 33
9.1 Performance Level e, Category 4 or SILCL 3 – Safety PLC .... 33
9.2 Performance Level e, Category 3 & SILCL 3 – Safety PLC ..... 35
9.3 Performance Level e, Category 4 or SILCL 3 – Conventional 37
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9.4 Performance Level d, Category 2 or SIL 2 – Conventional .... 39
10 Transport/Storage ..................................................................41
11 Mounting .................................................................................42
12 Maintenance ...........................................................................44
12.1 Maintenance ................................................................................ 44
12.2 Repairs ......................................................................................... 44
13 Disposal ..................................................................................44
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1 Basic Safety Guidelines
1.1 Symbols Used
The following symbols are used in the user documentation for warning and danger messages, as well as informational notes:
DANGER
Identifies an immediate danger with high risk, which will lead to immediate
death or serious injury if not avoided.
Identifie un danger immédiat avec un risque élevé, entraînant le décès
immédiat ou des blessures graves s’il n’est pas évité.
WARNING
Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
Indique un danger possible d’un risque moyen de décès ou de (graves)
blessures si les consignes de sécurité ne sont pas respectées
CAUTION
Identifies a low risk danger, which can lead to injury or property damage if
not avoided.
Indique un danger avec un niveau de risque faible des blessures légères ou
des dommages matériels si les consignes de sécurité ne sont pas respectées.
Warning, dangerous electrical voltage.
Attention, tension électrique dangereuse.
Hot surface warning.
Avertissement de surface chaude.
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges élec-
trostatiques.
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Provides user tips, informs of special features and identifies especially
important information in the text.
Fournit des conseils d’utilisation, informe sur les fonctions particulaires et
souligne les informations particulièrement importantes dans le texte.
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1.2 Disclaimer
The contents of this document were prepared with the greatest care. However, deviations cannot be ruled out. This document is regularly checked
and required corrections are included in the subsequent versions. The
machine manufacturer is responsible for the proper assembly, as well as
device configuration. The machine operator is responsible for safe handling, as well as proper operation.
The current document can be found on our website. If necessary, contact
our support.
Subject to technical changes, which improve the performance of the devices. The following documentation represents a series of product descriptions. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding data sheets, operating instructions and this system handbook before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.
The general and special safety instructions described in the following sections, as well as technical regulations, must therefore be observed.
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1.3 General Safety Guidelines
According to EU Guidelines, the operating instructions are a component of
a product.
This manual must therefore be accessible in the vicinity of the machine
since it contains important instructions.
This technical documentation should be included in the sale, rental or transfer of the product, or its online availability indicated.
Maintain this manual in readable condition and keep it accessible for reference.
This device contains a Li-Ion battery. For this reason, we refer you to the
manufacturer’s specification (battery safety data sheet). This can be found
on our website.
Regarding the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in accordance
with machine guidelines 2006/42/EG before introducing a machine to the
market.
Before commissioning this product, check that conformance with the provisions of the 2006/42/EG guidelines is correct. As long as the machine, with
which the with the HGW or BWH should be used does not comply with the
guideline, operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK
only.
CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!
Regularly check the housing for mechanical damage.
Vérifier régulièrement l’absence de dommages mécaniques sur le boîtier.
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2 Technical Data
2.1 Motor Driver Specifications
Type
brushless, 4-quadrant regulator with position setting
Operating voltage
+18-55 V
Maximum continuous current
6 A
Maximum peak current (10 sec)
15 A
Overload protection
short circuit cutoff
temperature monitor
I2T monitor
over and under voltage monitor
2.2 Resolver Specifications
Type
resolver
Resolution
12-bit
Output voltage (EXC)
typically 7 Vrms
Maximum output current (EXC)
200 mA
Output frequency
4 kHz
Input voltage
typically 3.5 Vrms
Resolver transfer ratio
0.5
2.3 Enable Inputs Specifications
Number
2
Input voltage
24 V
Input voltage range
18-24 V
Signal level
low: < 5 V
high: > 15 V
Switching threshold
typically 11 V
Input current
3 mA at 24 V
Input delay
typically 0.5 ms
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2.4 Holding Brake Specifications
Output voltage
24 V
Maximum continuous current
500 mA
Short-circuit protection
yes
Maximum switch-off energy
(inductive load)
50 mJ
2.5 Regen Brake Specifications
Type
external power resistor
Output
GND switching
Maximum current
10 A
(1)
Lowest possible resistance
6 Ω
(2)
Short-circuit protection
yes
Threshold regen braking on/off
60 V/55 V
(1)
Regen braking must be dimensioned according to the application. For most applications, a 10 Ω/50 W resistor is
sufficient. If multiple DC 061-1s are driven with one intermediate circuit supply, it is possible to equip only one
module with regen braking. The recommended regen resistor is available at SIGMATEK under the article number
20-014-061-Z1.
(2)
The resistor must be dimensioned with regard to its maximum power dissipation in accordance with the braking
power occurring in the application. However, the permissible short-term power must be at least P=U2/R, i.e.
602/R.
Hot surface warning!
Danger of burns if touched!
The surface of the braking resistor can become very hot during operation
and is still hot some time after operation.
Avoid touching the surface of the braking resistor even some time after
operation.
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2.6 Electrical Requirements
Power supply +24 V (X4)
+18-30 V, Class 2
(1)
Current consumption of the
+24 V supply
load-dependent (holding brake)
Supply voltage motor (X2)
+18-55 V
(2)
Switching threshold for motor
voltage monitor
minimum 18 V
maximum 65 V
Current consumption of motor
supply
load-dependent (motor)
Voltage supply from S-DIAS bus
+24 V
Current consumption on the
S-DIAS bus (+24 V supply)
typically 70 mA
maximum 80 mA
(1)
For USA and Canada:
The supply (X4) must be limited to:
a) max. 5 A at voltages from 0-20 V DC, or
b) 100 W at voltages from 20-60 V DC
The limiting component (e.g. transformer, power supply or fuse) must be certified by
an NRTL (Nationally Recognized Testing Laboratory).
(2)
Pour les États-Unis et le Canada:
L’alimentation (X4) doit être limitée à:
a) max. 5 A pour des tensions de 0-20 V DC, ou
b) 100 W pour des tensions de 20-60 V DC
Le composant imposant la limite (par exemple, transformateur, alimentation électrique ou fusible) doit être certifié par un NRTL (National Recognized Testing Laboratory, par exemple, UL).
(2)
The motor supply (X2) must be connected with an intermediate circuit capacitance
appropriate for the application (at least 2000 µF/100 V).
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DC Motor Braking
When applying the brake in a servo motor, a generative process can occur
whereby the kinetic energy of the motor is converted into electrical energy.
The energy of the motor is thereby fed back into the supply of the servo
motor output stage; this then increases the supply voltage. It should be
noted that a regenerative voltage of 65 V at the motor supply connection is
not exceeded! The external capacity of the motor supply is may be needed.
If the capacitors in the power supply are insufficient, a regen resistor, which
converts the excess energy into heat must be connected to the servo motor
output stage. When selecting the power supply, it is important to ensure
that it is appropriately feedback-resistant up to the maximum regenerative
voltage that occurs.
Use wires only that are allowed for at least 75 °C!
There is no motor thermostat evaluation in the motor output stage.
Incorrectly set parameter or incorrect wiring can lead to destruction of the
motor. In particular, motor currents and the I2T settings (A-I2TT, A-I2TERR)
must be monitored, which can be parameterized in the DIAS-Drive Editor
via the LASAL Class 2 tool.
Only motors in a star connection can be used.
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DC 061-1 S-DIAS AXIS MODULE
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2.7 Miscellaneous
Article number
20-014-061-1
Hardware version
1.x
Standard
UL 508C (E336350)
Approvals
CULUS
, CE, TÜV-Austria EG-type-examined
2.8 Environmental Conditions
Storage temperature
-20 ... +85 °C
Environmental temperature
0 ... +50 °C
Humidity
0-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m with derating of the maximum environmental temperature by 0.5
°C per 100 m
Operating conditions
Pollution degree 2
EMC resistance
in accordance with 61000-6-7:2015 (Generic standards - Immunity re-
quirements for equipment intended to perform functions in safety-related
systems (functional safety) at industrial locations)
in accordance with EN 61000-6-2:2007 (industrial area)
(increased requirements in accordance with IEC 62061)
EMC noise generation
in accordance with EN 61000-6-4:2007 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 5-8.4 Hz
1 g from 8.4-150 Hz
Shock resistance
EN 60068-2-27
15 g
Protection type
EN 60529
IP20
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3 Mechanical Dimensions
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4 Connector Layout
4.1 Baumüller
* Both holding brake outputs (BR) are internally connected in parallel. Therewith, the holding brake can be wired optionally to X3 (pin 7-pin 8) or X4 (pin 3-GND).
With the layout, and M-ROFF of 270 results.
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4.2 Kollmorgen
*Both holding brake outputs (BR) are internally connected in parallel. The holding brake can
therewith be optionally connected to X3 (pin 7- Pin 8) or X4 (pin 3-GND).
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4.3 Status LEDs
Module Status
green
ON
module active
OFF
no supply available
BLINKING (5 Hz)
no communication
User
yellow
ON
can be set from the application
(e.g. the module LED can be set to blinking through the visuali-
zation so that the module is easily found in the control cabinet)
OFF
BLINKING (2 Hz)
BLINKING (4 Hz)
Motor Error
red
BLINKING
motor output stage error
OFF
normal operation
Motor DC OK
green
OFF
no motor supply voltage
BLINKING
power applied, but motor inactive
ON
power applied and motor active
Enable 1
green
ON
enable 1 high
OFF
enable 1 low
Enable 2
green
ON
enable 2 high
OFF
enable 2 low
Holding brake
yellow
ON
output active
OFF
output inactive
DC OK
green
ON
24 V supply OK
OFF
24 V missing or voltage too low
BLINKING
24 voltage supply too high
S-DIAS AXIS MODULE DC 061-1
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4.4 Applicable Connectors
X1, X2: Weidmüller socket connector with spring terminal (included in delivery)
X3, X4: Phoenix connectors with spring terminals (included in delivery)
The spring terminals are suitable connecting ultrasonically compacted (ultrasonically welded) strands.
Connections Weidmüller Plug Connectors:
Stripping length/Sleeve length:
9 mm
Plug-in direction:
parallel to conductor axis or to PCB
Conductor cross section, rigid: H05(07) V-U
0.14-1.5 mm2
Conductor cross section, flexible: H05(07) V-K
0.14-1.5 mm
2
Conductor cross section, ultrasonically compacted
0.14-1.5 mm
2
Conductor cross section AWG/kcmil:
26-16
Conductor cross section flexible, with ferrule without plastic
sleeve (DIN 46228-1):
0.25-1.5 mm2
Conductor cross section flexible, with ferrule with plastic sleeve
(DIN 46228-4):
0.25-1 mm2 (ground for reducing d2 of the
ferrule)
Connections Phoenix Plug Connectors:
Stripping length/Sleeve length:
10 mm
Plug-in direction:
parallel to conductor axis or to PCB
Conductor cross section, rigid:
0.2-1.5 mm2
Conductor cross section, flexible:
0.2-1.5 mm2
Conductor cross section, ultrasonically compacted
0.2-1.5 mm2
Conductor cross section AWG/kcmil:
24-16
Conductor cross section flexible, with ferrule without plastic
sleeve:
0.25-1.5 mm2
Conductor cross section flexible, with ferrule with plastic sleeve:
0.25-0.75 mm2 (ground for reducing d2 of the
ferrule)
IMPORTANT:
The S-DIAS module CANNOT be connected or disconnected while voltage is applied!
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IMPORTANT:
Le module S-Dias NE PEUT PAS être inséré ou retiré sous tension.
S-DIAS AXIS MODULE DC 061-1
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4.5 Label Field
Manufacturer
Weidmüller
Type
MF 10/5 CABUR MC NE WS
Weidmüller article number
1854510000
Compatible printer
Weidmüller
Type
Printjet Advanced 230V
Weidmüller article number
1324380000
DC 061-1 S-DIAS AXIS MODULE
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5 Wiring
5.1 Wiring Example
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5.2 Wiring AKM Motors
with SIGMATEK resolver and motor cables AKM
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5.2.1 Wiring AKM Motors with M23 Round Connectors
With Holding Brake
Length
M061E-10-1-015-0-0
1.5 m
M061E-10-1-030-0-0
3.0 m
M061E-10-1-050-0-0
5.0 m
M061E-10-1-100-0-0
10.0 m
Without Holding Brake
Length
M061E-10-0-015-0-0
1.5 m
M061E-10-0-030-0-0
3.0 m
M061E-10-0-050-0-0
5.0 m
M061E-10-0-100-0-0
10.0 m
The Shielding/PE connections of the motor cable, as well as the encoder cable
shielding must be grounded on the module side via the 6.3 mm blade receptacle
provided on the respective cables
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5.2.2 Wiring AKM Motors with Molex Connectors
With Holding Brake
Length
M061E-10-1-015-3-0
1.5 m
M061E-10-1-030-3-0
3.0 m
M061E-10-1-050-3-0
5.0 m
M061E-10-1-100-3-0
10.0 m
Without Holding Brake
Length
M061E-10-0-015-3-0
1.5 m
M061E-10-0-030-3-0
3.0 m
M061E-10-0-050-3-0
5.0 m
M061E-10-0-100-3-0
10.0 m
The Shielding/PE connections of the motor cable, as well as the encoder cable
shielding must be grounded via the 6.3 mm blade receptacle provided on the respec-
tive cables. With increased interference, it may be necessary to also connect the
motor and encoder cable on the motor side.
If the Molex connector could experience strain during use, it must be equipped with
proper strain relief directly before and after the connector.
5.2.3 Wiring AKM Motors with Y-Tec
With Holding Break
Length
M061E-10-1-015-1-0
1.5 m
M061E-10-1-030-1-0
3.0 m
M061E-10-1-050-1-0
5.0 m
M061E-10-1-100-1-0
10.0 m
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5.3 Servo Motor and Encoder Cables
Highly flexible servo motor and encoder cables for use in energy supply chains. The oilresistant, abrasion- and cut-resistant polyurethane jacket allows use especially in industrial
environments.
Advantages:
UL and CSA approved, halogen-free and cold-resistant. The cables are available in fixed
prefabricated lengths.
Temperature range:
flexible: -10 °C to +60 °C - fixed: -50 °C to +80 °C
Minimum bending radius:
Fixed installation: 7,5 x D / Flexible use: 1,5 mm² - 4,0 mm²: 10 x D from 4,0 mm²: 12 x D
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5.4 Encoder Cable (M23 and Y-Tec)
Cable length X
1.5 m
3.0 m
5.0 m
10.0 m
Encoder cable, shielded, assembled on both sides, suitable for drag chains, highly flexible
(5 million bending cycles), with round plug on motor side and device connector.
5.4.1 M23
Name
Encoder type
Length
Outer diameter
F-RO-061-015-0-00
Resolver
1,5 m
6,4 mm
F-RO-061-030-0-00
Resolver
3 m
6,4 mm
F-RO-061-050-0-00
Resolver
5 m
6,4 mm
F-RO-061-100-0-00
Resolver
10 m
6,4 mm
5.4.2 Y-Tec
Name
Encoder type
Length
Outer diameter
F-RO-061-015-1-00
Resolver
1,5 m
6,4 mm
F-RO-061-030-1-00
Resolver
3 m
6,4 mm
F-RO-061-050-1-00
Resolver
5 m
6,4 mm
F-RO-061-100-1-00
Resolver
10 m
6,4 mm
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6 Motor Overload Protection
Equipment does not incorporate motor overload protection. External or remote overload
protection in accordance with National Electrical Code and any additional local codes must
be provided in the field.
7 Safety Conformity
7.1 Functional Safety Standards
- EN / IEC 62061:2005/A2 2015
- EN ISO 13849-1:2015
- EN ISO 13849-2:2012
7.2 EU Conformity Declaration
CE Declaration of Conformity
The DC 061-1 complies with the following European directives:
• 2006/42/EG “Directive of the European Parliament and of the
Council of 17 May 2006 on Machinery and Change to the Directive
95/16/EC” (machine guideline)
• 2014/30/EU “Electromagnetic Compatibility” (EMC guideline)
• 2011/65/EU Restricted use of certain hazardous substances in
electrical and electronic equipment (RoHS Guideline)
The EU Conformity Declarations are provided on the SIGMATEK website.
Using the search function with the keyword “EU Declaration of Conformity”.
7.3 Safety-Relevant Parameters
DC 061-1
Safety Parameters
Safety Levels
Safety function STO
PFHD = 4.98E-10 (1/h)
MTTFD = 4651 years
DC = 99.27 %
SFF = 99.87 %
SIL 3 resp. SILCL
according to EN/IEC 62061
PL e / Cat. 4
according to EN ISO 13849-1/-2
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8 Additional Safety Information
The Safety function “STO” is an integrated part of the DC 061-1. It meets all necessary
requirements for safe operation in SIL 3 according to EN / IEC 62061 and in compliance
with PL e. Cat. 4 in accordance with EN ISO 13849-1.
CAUTION
The instructions in this documentation must be observed.
The DC 061-1 can only be powered by supplies that meet the requirements
for PELV in compliance with EN60294.
Proper transport and storage are essential for proper operation. See chap-
ter Mounting
Installation, mounting, programming, initial start-up, operation, maintenance
and discarding of safety modules can only be performed by qualified personnel.
Qualified personnel in this context are people who have completed training
or have trained under supervision of qualified personnel and have been
authorized to operate and maintain safety-related equipment, systems and
facilities in compliance with the strict guidelines and standards of safety
technology. The applicable environmental conditions must be observed.
For your own safety and the safety of others, use safety modules for their
designated purpose.
Correct EMC installation is also included under designated use.
Non-designated use consists of
• Any changes made to the device or the use of damaged devices
• The use of the device outside of technical margins described in
this handbook or outside of the described technical data (see the
"Technical data" sections of the respective product).
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DANGER
Failure to observe these precautions may result in serious injury.
• Only qualified personnel are authorized to install the "safe
restart" STO (Safe Torque off) and set the parameters.
• All control devices (switches, relays, PLC, etc.) and the
control closet must meet the requirements for EN 13849.
This consists of:
– Door switches, etc. with at least IP54 protection
– Control cabinet with at least IP54 protection
• The proper cables and end-sleeves must be used.
• All cables that affect safety (e.g. control cables for the
ENABLE 1 and ENABLE 2 inputs) must be laid in a cable
duct outside of the control cabinet. Short and cross circuits have to be avoided. See EN ISO 13849.
• When using the SS1 (Safe Stop 1) safety function, the
typical turn-off delay is 0.5 seconds. Subsequent actions
that require the STO (Safe Torque Off) function (i.e. manual access to the machine), can only be released after 1
second.
• If external forces influence axes that are used with the
STO safety function (e.g. hanging load), additional
measures must be taken (such as an electromagnetic
double-surface spring brake, instead of a permanent
magnet brake).
CAUTION
The main power supply for the servo amplifier must be disconnected using
the main switch for the following instances:
• Cleaning, maintenance or repairs
• Extended still-stand periods
S-DIAS AXIS MODULE DC 061-1
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8.1 STO
The DC 061-1 supports the safety functions STO (Safe Torque Off) and meets the requirements for Category 4 Performance Level "e" according to EN ISO 13849-1 and SILCL 3
according to EN / IEC 62061.
For his purpose, the servo amplifier has two safe inputs ENABLE 1 and ENABLE 2.
The stop brake control is not a component of the safety function. If a safe shutdown of the
stop brake is required, the +24 V-BR brake supply must also be shut down externally.
8.2 Function
The safety functions in the DC 061-1 are controlled over two digital inputs.
The following table shows the status that the ENABLE 1 and ENABLE 2 inputs must
assume to enable normal operation or trigger the safety function.
Input Status
Description
ENABLE 1
ENABLE 2
Open
Open
Safe status of
the drive system
Open
Low
Low
Open
Low
Low
Low
High
High
Low
High
High
Drive system ready
If the ENABLE 1 and ENABLE 2 are changed from any status to the "Drive Ready" status,
the servo amplifier is not immediately enabled. In order to set the system to the status
“Drive system ready”, a change from “Low - Low” to “High - High” has to be executed.
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8.3 Function Test
WARNING
The safety function test is required to ensure correct operation. The entire
safety circuit must be tested for full functionality.
Tests must be performed at the following times:
• After installation
• In regular intervals, or at least once a year
If the function test results in an invalid machine status, the error must be
found and corrected before the safety function is retested. If the error reoccurs during the function test, the machine can no longer be operated.
S-DIAS AXIS MODULE DC 061-1
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9 Wiring Examples
In the following sub chapters, wiring examples are provided. It must be ensured that all
constructive measures etc. are complied with and applied in order to fulfill the requirements
of the category used.
9.1 Performance Level e, Category 4 or SILCL 3 – Safety PLC
To meet the requirements of category 4, performance Level "e" for EN ISO 13849-1 and
SILCL 3 according to EN / IEC 62061, two error-proof output of a Safety PLC must be used.
Cross-circuit detection between the two lines via the output tests of the STO 081 is hereby
possible.
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S-DIAS AXIS MODULE DC 061-1
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9.2 Performance Level e, Category 3 & SILCL 3 – Safety PLC
To meet the requirements of safety category 3, performance level "e" for EN 13849-1 and
SILCL 3 according to EN / IEC 62061, an error-proof output of a safety PLC must be used.
The reason of category 3 here, is that cross-circuit detection between the two lines is not
possible.
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9.3 Performance Level e, Category 4 or SILCL 3 – Conventional
To meet the requirements of safety category 4, performance level "e" for EN ISO 13849-1
and SILCL 3 according to EN / IEC 62061, the placement of the lines must comply with EN
ISO 13849-2, table D.4 (separate placement, prohibiting of error via short circuits between
wires) as cross-circuit detection is not possible here.
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9.4 Performance Level d, Category 2 or SIL 2 – Conventional
This involves 1-channel wiring, whereby the Enable inputs are tested separately. Here, no
cross-circuit detection is possible.
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10 Transport/Storage
This device is sensitive electronics. Therefore, during transport as well as
during storage, avoid excessive mechanical loads.
The same values for moisture and vibration (shock, vibration) must be observed for storage and transport as during operation!
CAUTION
Temperature and humidity fluctuations may occur during transport. Make
sure that no moisture condenses in or on the device.
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11 Mounting
The S-DIAS modules are designed for installation into the control cabinet. To mount the
modules a DIN-rail is required. The DIN rail must establish a conductive connection with the
back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail
as a block and secured with latches. The modules must be mounted horizontally (module
label up) with sufficient clearance between the ventilation slots of the S-DIAS module blocks
and nearby components and/or the control cabinet wall. This is necessary for optimal cooling and air circulation, so that proper function up to the maximum operating temperature is
ensured.
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Recommended minimum distances of the S-DIAS modules to the surrounding components
or control cabinet wall:
a, b, c … distances in mm (inches)
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12 Maintenance
WARNING
During maintenance as well as servicing, observe the safety instructions.
12.1 Maintenance
This product was constructed for low-maintenance operation.
12.2 Repairs
When sent for repair, the panel should be transported in the original packaging when possible. Otherwise, packaging should be selected that sufficiently protects the product from external mechanical influences. Such as
cardboard filled with air cushioning.
In the event of a defect/repair, send the panel with a detailed error description to the address listed at the beginning of this document.
13 Disposal
For the disposal of the product, the respective guidelines, possibly country-specific, must be
observed and followed.
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Documentation Changes
Change date
Affected
page(s)
Chapter
Note
06.02.2017
6
1.6 Electrical Requirements
Added warning
19.05.2017
14
4.1 Wiring example
Diagram replaced
17.08.2017
8
13
1.8 Environmental Conditions
3.4 Applicable Connectors
Added operating conditions
Added sleeve length
Added info regarding ultrasonically welded strands
18.10.2017
14
29
3.5 Label Field
9 Mounting
Added chapter
Graphic replaced
08.11.2017
16
4.2 Wiring AKM Motors
Chapter added
15.12.2017
6
1.6 Electrical Requirements
Note Servo Motor Braking added
31.01.2018
13
3.4 Applicable Connectors
Connections Weidmüller added
04.04.2018
5
1.5 Regen Brake Specifications
“Lowest possible resistance” added
18.06.2018
7
1.6 Electrical Requirements
Notes updated
13.08.2018
17
18
4.2.1 Wiring AKM Motors with
Standard Round Connectors
4.2.2 Wiring AKM Motors with
Molex Connectors
Chapter added
29.08.2018
17
4.2 Wiring AKM Motors
Graphic corrected
02.04.2019
20
8
all
6.3 Safety-Relevant Parameters
1.8 Environmental Conditions
Correction of the safety-relevant parameters
Corrections environmental conditions
Corrections due to CE
17.07.2019
10
2.4 Holding Brake Specifications
Maximum switch-off energy added
23.08.2019
5 Wiring
Y-Tec added
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