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Mains Pressure
Duplex
Stainless Steel
Multi-purpose
Water Heaters
Installation
Commissioning
Technical Data
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Manufacturer:
Sigma Sheetmetal Products Limited
P.O Box 13013 Onehunga, Auckland, NZ
PH: 09 6363657
Fax: 09 6363658
Web: www.sigmasheet.co.nz
Technical data subject to change!
Due to constant further development, illustrations and technical data can differ.
Copyright: All information specified in this technical document as well as the designs and technical descriptions made available by Sigma
Sheetmetal Products remain Sigma Sheetmetal Products property and may not be reproduced without prior written permission.
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Contents
1 General Information ............................................................................................................................ 3
2 Warranty .............................................................................................................................................. 4
3 Product Description ............................................................................................................................ 4
4 Installation Instructions ..................................................................................................................... 5
4.1 Standard electric water heater ........................................................................................................... 6
4.2 Multi-purpose water heater ................................................................................................................ 6
4.3 Valves and components ..................................................................................................................... 7
4.4 Anchorage and seismic restraint ........................................................................................................ 8
4.5 Electrical installation .......................................................................................................................... 9
4.6 Tips on reducing heat loss .............................................................................................................. 10
5 Commissioning Instructions ............................................................................................................ 11
5.1 Flushing, filling, bleeding .................................................................................................................. 11
5.2 Pressure/leak test ............................................................................................................................ 11
6 Technical Data .................................................................................................................................. 12
7 Producer Statement .......................................................................................................................... 13
1 General Information
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To ensure the correct installation, operation and maximised service life of the water heater, please read
and follow these instructions carefully. Damage resulting from failure to comply with these instructions
will void all liability and warranty claims. Improper installation can cause injury and/or damage to
property. Water heaters must be installed and commissioned by suitably qualified personnel who
therefore assume responsibility for the correct and compliant fitting of components, installation and
commissioning of the water heater.
Triumph water heaters are designed and manufactured to meet all relevant NZ Standards and Minimum
Energy Performance Standards (MEPS) as specified by AS/NZS 4692.2. See section 7 for list of
standards.
Manufacturers contact details:
Sigma Sheetmetal Products Limited
P.O Box 13013 Onehunga, Auckland, NZ
PH: 09 6363657
Fax: 09 6363658
Web: www.sigmasheet.co.nz
2 Warranty
This cylinder is guaranteed for five years from date of purchase against failure due to defective
materials or workmanship. Repair or replacement of any defective cylinder is at our discretion. Labour
to remove and install is not covered. Failure induced by the chemical action of aggressive water or any
other substances introduced through the water supply or otherwise, misuse, faulty installation or
alteration to the cylinder will not be covered by the guarantee. The electrical elements and thermostats
are guaranteed for one year from date of purchase.
3 Product Description
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Triumph Mains Pressure Duplex Stainless Steel Water Heaters are floor standing water heaters
available in standard sizes ranging from 140l to 500l. The water heaters are available as standard
electric water heaters or water heaters with optional solar HX (heat exchange) coil, wetback HX coil,
radiator or underfloor HX coil or a combination of the above. Custom sized and configured water
heaters can be specified and built to order. Water heaters come complete with sensor pockets to
accommodate temperature sensors required for solar or heating circuit control.
Triumph water heaters have a maximum permitted operating temperature and pressure of 95°C and
850 kPa respectively. The water heaters feature excellent thermal insulation properties by way of high
density polyurethane encased in a protective Zincalume shell.
Each water heater is supplied complete with:
• 1 x 850 kPa TPR valve
• 1 x 3 kW High Grade Incoloy Electric Element and Thermostat
Additional extras include:
• Extra Electric element and thermostat
• Solar HX coil
• Wetback HX coil
• Radiator or underfloor (heating circuit) HX coil
• Additional Fittings
• Sensor pockets
4 Installation Instructions
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Water heaters shall be installed according to the hydraulic connection diagrams below, or alternatively,
in accordance with NZS 4607. See section 4.3 for detail on valves and components.
4.1 Standard electric water heater
TP
R
7
Hot water delivery
HO
8
Equal pressure
cold water delivery
Cold water supply
1
3
2
4
5
D
CI
6
1. Isolation valve 5. Expansion control valve and relief drain
2. Strainer 6. Drain valve (inside installation only) with cap/plug
3. Pressure reducing/limiting Valve 7. Temperature and pressure relief valve and drain
(optional depending on mains pressure) 8. Tempering valve (suggested but not compulsory
4. Non-return valve temperature limiting device)
CI: Cold water inlet connection
HO: Hot water outlet connection
D: Drain connection
TPR: Temperature Pressure Relief connection
4.2 Multi-purpose water heater
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Same installation as described in section 4.1 but with the additional heat source/heat load connections
as described below.
Open vent
3
WF
1
1
7
WR
2
1. Wetback WF: Wetback Flow connection
2. Pressure reducing valve WR: Wetback Return connection
3. 25NB Tee fitting SF: Solar Flow connection
SR: Solar Return connection
HF: Heating circuit Flow connection
HR: Heating circuit Return connection
HF
HR
SF
SR
Cold water supply
Bottom of Tank must be
higher than top of Fire
Notes: The wetback hot flow pipe must have a minimum gradient of 1:20 at any point and an average
gradient not less than 1:7 : Use long radius bends
Wet back flow and return pipes must be minimum 25NB
Tee connection must be installed as per exploded view to ensure natural convection induced
flow
4.3 Valves and components
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Valves and safety devices must be in accordance with clause G12 of the New Zealand Building Code.
Tempering valves must comply with NZS 4617 or AS 1357.2. All components, once installed, must be
accessible for inspection, maintenance and removal. Safe trays must be installed under the water
heater where water could penetrate another household unit within the same building. Drain pipes must
have a conveniently located isolation valve and terminate with a cap or plug, or, if terminating outside
the building, with a cap only.
Important note:
Temperature and Pressure Relief (TPR) valves are designed to relieve excess pressure to ensure nonvented water heaters do not explode. TPR valves are designed to keep the maximum water
temperature below 99°C. Drain lines from the TPR valve must be copper and discharge to an
appropriate place that does not cause damage to the building. If draining into a tundish, the tundish
must be constructed of a material capable of withstanding 99°C water.
4.4 Anchorage and seismic restraint
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Water heaters must be adequately supported and restrained to resist earthquake forces. Water heaters
up to 360l capacity may be restrained according to Acceptable Solution G12/AS1 below, or
alternatively, in accordance with Section 203 of NZS 4603.
Tensioned 25 x 1 mm
galvanized steel straps
Fixed to wall framing with 1 off 8mm
100mm max
Extra strap for cylinders
exceeding 200lts
100mm max
coach screw with 30x2mm washer
Screws to penetrate timber framing a
minimum of 50mm
Light timber frame wall complying
with NZS 3604
50x50mm vertical blocking full height of
water heater, fixed to wall framing with 1
off 100x3.75mm nail at 600 maximum
centres
4.5 Electrical installation
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Electrical installation must comply with AS/NZS 3000 and be performed by a suitably qualified
technician. Water heaters are provided with standard 240V, 50Hz, 3kW Incoloy electric elements unless
otherwise stated. Connect the power supply directly to the terminal block and earth the tab connector.
For details refer to the wiring diagram supplied inside the element cover.
NZBC G9 requires any electrical installation within a building be constructed to provide protection to
users against electrocution should parts of the building become live due to electrical faults.
Equipotential bonding is required in situations where this may occur.
4.6 Tips on reducing heat loss
Significant heat loss and therefore energy consumption will occur as a result of insufficient insulation of
pipe work and cylinder connections, incorrect pipe routing and also as a result of gravity circulation and
micro circulation in pipe work and connections. To reduce heat loss, the following best practice
installation recommendations are given:
Insulation:
Ensure all hot water pipe work and exposed connections are insulated with good quality insulation
material.
Pipe routing;
Route hot pipes so they fall on exit of the water heater. Keep pipes low where possible.
Gravity circulation:
With gravity circulation, hot water flows out of a water heater connection and cold water flows back in
via another connection. A classic example of this occurrence is with solar loops that do not have a nonreturn valve fitted. The most effective counter measure for gravity circulation is to install appropriately
specified spring check valves. Care must be taken in specifying the correct spring force.
Micro circulation:
With micro circulation, hot water flows out of a water heater connection and cold water flows back in the
same connection due to natural convection. Micro circulation is strongest in large diameter pipes. The
most cost effective counter-measure to combat micro circulation is to fit anti-thermosiphon downward U
loops at all hot water connection points.
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5 Commissioning Instructions
5.1 Flushing, filling, bleeding
Following installation of the water heater it is recommended that both the water heater and any HX coils
be flushed out to remove any debris that may have entered the system prior to or during installation.
To fill the water heater, open a hot water tap until water flows out. Fill any auxiliary circuits (wetback,
heating, solar) according to the manufacturer’s instructions. If the HX supply pipes are routed
downwards, the water heater HX coils must be bled.
5.2 Pressure/leak test
After successful filling and bleeding of the water heater, perform a pressure/leak test. An acceptable
method is to pressurise the cylinder to mains pressure, wait 15 minutes and then inspect the
connections to ensure there are no leaks. Leak test any auxiliary circuits (wetback, heating, solar)
according to the manufacturer’s instructions.
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6 Technical Data
Technical data for standard water heaters
Volume (l) 140 180 200 225 250 280 330 425 500
Height (mm) 1150
Diameter (mm) 510
1080
1525
560
510
1695 1350 1500
510 560 560
Weight (kg)
Maximum Working Pressure (kPa) 850 850 850 850 850 850 850 850 850
Maximum Working Temperature (°C) 95 95 95 95 95 95 95 95 95
Insulation thickness (mm)
Volume above electric element (l)
Technical data for standard HX coils
Maximum Working Pressure 850 kPa
Maximum Working Temperature 95 °C
Diameter 20NB
1465
1660
610
580
1725 2160 2500
610 630 610
Standard connections
Description Abbrev. Socket
Cold water inlet CI 20mm / 3/4” BSP
Hot water outlet HO 20mm / 3/4” BSP
TPR valve connection TPR 20mm / 3/4” BSP
Drain D 20mm / 3/4” BSP
Wetback flow WF 25mm / 1” BSP
Wetback return WR 25mm / 1” BSP
Solar flow SF 20mm / 3/4” BSP
Solar return SR 20mm / 3/4” BSP
Heating circuit flow HF 20mm / 3/4” BSP
Heating circuit return HR 20mm / 3/4” BSP
Electric element E 1¼” BSP
Sensor pocket SP 7x250mm
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7 Producer Statement
Sigma Sheetmetal Products Limited
P.O Box 13013 Onehunga, Auckland, NZ
PH: 09 6363657
Fax: 09 6363658
Web: www.sigmasheet.co.nz
Date:
Product Description:
Type of System:
Capacity:
Size:
Construction Material:
These products have been manufactured in compliance with the following standards:
Energy Efficiency Standard: AS/NZS 4692.2 NZ MEPS
Manufacturing Standard: AS/NZS 4692.1
Specific Requirements: AS/NZS 2712
Cause 2.7
Cause 2.8
Cause 3.3
Cause 5.4.4
Temperature and Overtemp Control Device: AS/NZS 60335.2.21
All tanks are hydrostatically pressure tested
Maximum Working Pressure: 850kPa
Production Date:
Job No.:
Product Warranty: 5 years on cylinder, 1 year on all other components
Signature:
Name:
Suppliers of:
SIGMA Building Products, TRIUMPH Hot Water Cylinders, EDEN Tool Chests, SIGMA Flue Systems, SIGMA &
RUBBEDIN Stove Accessories, SIGMA Tool Storage Systems
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