Sigma 8KBS, 8KS Operating Manual

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Translation of the original operating manual sb
08/2012 Rev. 2.5 of 02/07/2018 Sigma 8KS;Refrigerated Centrifuge;Sigma 8KBS
Refrigerated Centrifuge
part no. 0702502
Sigma 8KS
Sigma 8KBS
from serial no. 162923
Refrigerated Centrifuge
Operating Manual
Please retain for later use!
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Translation of the original operating manual, part no. 0702502
In case of inquiries, please state the following numbers:
Order number: Serial number:
© Copyright by Sigma Laborzentrifugen GmbH An der Unteren Söse 50 37520 Osterode am Harz Germany
Tel.: +49 (0) 5522 / 5007-0 Fax: +49 (0) 5522 / 5007-12 Web: www.sigma-zentrifugen.de E-mail: [email protected]
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1 General information ............................................................................................................. 9
1.1 Importance of the operating manual .................................................................................. 9
1.2 Intended use ..................................................................................................................... 9
1.3 Warranty and liability......................................................................................................... 9
1.4 Copyright ........................................................................................................................ 10
1.5 Standards and regulations .............................................................................................. 10
1.6 Scope of supply .............................................................................................................. 10
2 Layout and mode of operation .......................................................................................... 11
2.1 Layout of the centrifuge .................................................................................................. 11
2.1.1 Functional and operating elements ............................................................................ 11
2.1.2 Name plate ................................................................................................................ 14
2.1.3 Mains plug ................................................................................................ ................. 15
2.2 Mode of operation ........................................................................................................... 16
2.2.1 Centrifugation principle .............................................................................................. 16
2.2.2 Area of application ..................................................................................................... 16
2.2.2.1 Speed, radius, and relative centrifugal force ...................................................... 17
2.2.2.2 Density ............................................................................................................... 17
3 Safety .................................................................................................................................. 18
3.1 Marking of the unit ................................ .......................................................................... 18
3.2 Explanation of the symbols and notes ............................................................................. 19
3.3 Responsibility of the operator .......................................................................................... 20
3.4 Operating personnel ....................................................................................................... 20
3.5 Informal safety instructions ............................................................................................. 20
3.6 Safety instructions .......................................................................................................... 21
3.6.1 Electrical safety ......................................................................................................... 21
3.6.2 Mechanical safety ...................................................................................................... 21
3.6.3 Fire prevention ........................................................................................................... 22
3.6.4 Chemical and biological safety .................................................................................. 22
3.6.5 Safety instructions for centrifugation .......................................................................... 23
3.6.6 Resistance of plastics ................................................................................................ 23
3.6.7 Rotors and accessories ............................................................................................. 24
3.6.7.1 Lifting and carrying rotors ................................................................................... 24
3.6.7.2 Service life ................................................................ ......................................... 24
3.6.7.3 Marking ................................................................................................ .............. 25
3.7 Safety devices ................................................................................................................ 26
3.7.1 Lid lock device ........................................................................................................... 26
3.7.2 Standstill monitoring system ...................................................................................... 26
3.7.3 System check ............................................................................................................ 26
3.7.4 Earth conductor check ............................................................................................... 26
3.7.5 Imbalance monitoring system .................................................................................... 26
3.7.6 Temperature monitoring system ................................................................................ 26
3.7.7 Rotor monitoring system ............................................................................................ 26
3.8 Measures in the event of hazards and accidents ............................................................ 27
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3.9 Remaining hazards ......................................................................................................... 27
4 Storage and transport ....................................................................................................... 28
4.1 Dimensions and weight ................................................................................................... 28
4.2 Storage conditions .......................................................................................................... 28
4.3 Notes on transport ................................ .......................................................................... 28
4.4 Packaging ....................................................................................................................... 29
5 Set-up and connection ...................................................................................................... 33
5.1 Installation site ................................................................................................................ 33
5.2 Set-up and alignment of the centrifuge ........................................................................... 33
5.2.1 Set-up ........................................................................................................................ 34
5.2.2 Alignment .................................................................................................................. 34
5.3 Installation of the cover holder ........................................................................................ 36
5.4 Power supply .................................................................................................................. 37
5.4.1 Type of connectiont ................................................................................................... 37
5.4.2 Customer-provided fuses ........................................................................................... 37
5.4.3 Power isolating device ............................................................................................... 37
5.5 Condensate drain ........................................................................................................... 38
5.6 Special equipment: water cooling system ....................................................................... 39
6 Using the centrifuge .......................................................................................................... 40
6.1 Initial start-up .................................................................................................................. 40
6.2 Switching the centrifuge on ............................................................................................. 40
6.2.1 Opening and closing the lid ........................................................................................ 40
6.2.2 Installation of rotors and accessories ......................................................................... 41
6.2.2.1 Installation of a rotor .......................................................................................... 41
6.2.2.2 Installation of an angle rotor with a hermetic lid .................................................. 41
6.2.2.3 Installation of accessories .................................................................................. 42
6.2.2.4 Adapters ............................................................................................................ 43
6.2.2.5 Vessels .............................................................................................................. 43
6.2.2.6 Blood bag systems ............................................................................................. 44
6.3 Control system "Spincontrol S" ....................................................................................... 45
6.3.1 User interface ............................................................................................................ 45
6.3.2 Manual mode ............................................................................................................. 46
6.3.2.1 Starting a centrifugation run ............................................................................... 46
6.3.2.2 Interrupting a centrifugation run ......................................................................... 46
6.3.2.3 Interrupting a deceleration process .................................................................... 46
6.3.2.4 Selection, display, and modification of data ........................................................ 46
6.3.2.5 Standard menu .................................................................................................. 47
6.3.2.6 Process library menu ......................................................................................... 53
6.3.2.7 Parameters menu .............................................................................................. 54
6.3.2.8 Setup menu ....................................................................................................... 58
6.3.2.9 Curve menu ....................................................................................................... 61
6.3.2.10 Option: Barcode menu ....................................................................................... 62
6.3.2.11 Help menu ......................................................................................................... 64
6.3.2.12 Changing the contrast ........................................................................................ 65
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6.3.3 Program mode ........................................................................................................... 65
6.3.3.1 Saving a program ............................................................................................... 66
6.3.3.2 Loading a program ............................................................................................. 66
6.3.3.3 Executing a program .......................................................................................... 67
6.3.3.4 Deleting a program ............................................................................................ 67
6.3.3.5 Automatic program rotation ................................................................................ 68
6.3.4 Options for data input and output ............................................................................... 69
6.4 Switching the centrifuge off ............................................................................................. 69
7 Malfunctions and error correction .................................................................................... 70
7.1 General malfunctions ...................................................................................................... 70
7.1.1 Emergency lid release ............................................................................................... 71
7.2 Table of error codes ........................................................................................................ 72
7.3 Service contact ............................................................................................................... 73
8 Maintenance and service ................................................................................................... 74
8.1 Maintenance ................................................................................................................... 74
8.1.1 Centrifuge .................................................................................................................. 74
8.1.1.1 Condenser (only refrigerated centrifuges with an air-cooled refrigeration system) ..
.......................................................................................................................... 75
8.1.2 Accessories ............................................................................................................... 75
8.1.2.1 Plastic accessories ............................................................................................ 76
8.1.3 Rotors, buckets and carriers ...................................................................................... 76
8.1.4 Load bearing bolts ................................................................................................ ..... 77
8.1.5 Glass breakage ......................................................................................................... 78
8.2 Sterilisation and disinfection of the rotor chamber and accessories ................................ 78
8.2.1 Autoclaving ................................................................................................................ 79
8.3 Service ........................................................................................................................... 80
8.4 Return of defective centrifuges or parts .......................................................................... 81
9 Disposal .............................................................................................................................. 83
9.1 Disposal of the centrifuge ............................................................................................... 83
9.2 Disposal of the packaging ............................................................................................... 83
10 Technical data .................................................................................................................... 84
10.1 Ambient conditions ......................................................................................................... 85
10.2 Technical documentation ................................................................................................ 85
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11 Appendix ............................................................................................................................ 86
11.1 Range of accessories ..................................................................................................... 86
11.1.1 Rotor radii .................................................................................................................. 86
11.2 Speed-gravitational-field-diagram ................................ ................................................... 87
11.3 Acceleration and deceleration curves ............................................................................. 88
11.4 Table of the service life of rotors and accessories ........................................................... 90
11.5 Resistance data .............................................................................................................. 91
11.6 Serial Control Interface Specification .............................................................................. 95
11.7 EC declaration of conformity ......................................................................................... 121
11.8 Declaration of conformity – China RoHS 2 .................................................................... 123
11.9 Layout plan ................................................................................................................... 125
12 Index ................................................................................................................................. 127
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1 General information
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1.1 Importance of the operating manual
A fundamental requirement for the safe and trouble-free operation of the centrifuge is to be familiar with the fundamental safety instructions and all possible hazards.
The operating manual includes important information concerning the safe operation of the centrifuge.
This operating manual and, in particular, the notes on safety and hazards must be observed by all persons operating the centrifuge.
In addition, the local rules and regulations for the prevention of accidents
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must be complied with.
1.2 Intended use
Centrifuges are power-driven machines that separate liquids from solid matter, liquid mixtures, or solid mixtures by centrifugal force. They are solely intended for this purpose. Any other use beyond this area of application is regarded as improper use. Sigma Laborzentrifugen GmbH cannot be held liable for any damage resulting from such improper use.
The intended use also includes
• observation of all the notes and instructions included in the operating manual and
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• compliance with the care, cleaning, and maintenance instructions.
1.3 Warranty and liability
The warranty and liability are subject to our "General Conditions" that were distributed to the operator upon the conclusion of the contract.
Warranty and liability claims are excluded if they are due to:
• improper use.
• non-compliance with the safety instructions and hazard warnings in the
operating manual.
• improper installation, start-up, operation, or maintenance of the
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centrifuge.
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• 1 square spanner, size 8 (door)
Part no. 930 114
• 1 open spanner, size 8/10 (adjustable feet front side)
Part no. 930 015
• 1 open spanner, size 24 (adjustable feet rear side)
Part no. 930 024
• 1 wrench, angulate, size 17/19 (rotor)
Part no. 26 448
• 1 tube wrench (emergency release)
Part no. 930 110
• 1 wrench, hex socket, size 4 (rotor)
Part no. 930 050
• 1 holder for the rotor cover with hexagon socket head screw (M6x16) (see chapter 5.3 - "Installation of the cover holder")
Part no. 28 598 Part no. 964 216
• 1 hose connector for condensate drain (installed)
Part no. 80 415
• 1 tube (30 g) heavy-duty grease for load-bearing bolts
Part no. 71 401
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1.4 Copyright
The copyright concerning the operating manual remains with Sigma Laborzentrifugen GmbH.
The operating manual is solely intended for the operator and their personnel. It includes instructions and information that must not be
• duplicated,
• distributed, or
• communicated in any other way.
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Non-compliance may be prosecuted under criminal law.
1.5 Standards and regulations
EC declaration of conformity
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(see chapter 11.7 - "EC declaration of conformity")
1.6 Scope of supply
The centrifuge comprises:
Documentation
Operating manual incl. EC declaration of conformity (see chapter 11.7 - "EC declaration of conformity")
Accessories
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according to your order, our order confirmation, and your delivery note.
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1 Lid 2 User interface (see
chapter 6.3.1 - "User interface")
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2 Layout and mode of operation
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2.1 Layout of the centrifuge
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2.1.1 Functional and operating elements
Fig. 1: Total view of the centrifuge
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3 Locks of the front
door
4 Name plate (see
chapter 2.1.2 - "Name plate")
5 Mains power switch
Fig. 2: Right side of the centrifuge
Fig. 3: Left side of the centrifuge
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6 Mains cable 7 Option: connector for
barcode scanner 8 RS-232 interface 9 Option: serial
interface
(see chapter 6.3.4 -
"Options for data input
and output") 10 Castor 11 Adjustable foot
12 Cooling water
connection (see
chapter 5.6 - "Special
equipment: water
cooling system")
1
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Fig. 4: Rear view of an air cooled centrifuge
Fig. 5: Rear view of a water cooled centrifuge1
Not for Sigma 8KB
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1 Manufacturer and
registered office 2 Type 3 Serial number 4 Refrigerant data 5 Max. density 6 Nominal voltage 7 Input fuse 8 Symbol for special
disposal (see chapter
9 - "Disposal") 9 CE mark in
compliance with the
directive 2006/42/EC 10 Part number 11 Year of manufacture 12 Max. speed 13 Max. kinetic energy 14 Power consumption
2.1.2 Name plate
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Fig. 6: Example of a name plate
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NOTE
If the centrifuge is operated within a different power supply network, it may be necessary to replace the mains power plug.
The rotary field is of no importance when replacing the plug.
DANGER
Work on the power supply system must only be performed by certified electricians!
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2.1.3 Mains plug
The centrifuge is equipped with a 5-pin Cekon plug (16 A).
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Fig. 7: 5-pin Cekon plug,16A
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2.2 Mode of operation
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2.2.1 Centrifugation principle
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Centrifugation is a process for the separation of heterogeneous mixtures of substances (suspensions, emulsions, or gas mixtures) into their components. The mixture of substances, which rotates on a circular path, is subject to centripetal acceleration that is several times greater than the gravitational acceleration.
Centrifuges use the mass inertia inside the rotor chamber for separating the substances. Due to their higher inertia, particles or media with a higher density travel outwards. In doing so, they displace the components with a lower density, which in turn travel towards the centre.
The centripetal acceleration of an object inside a centrifuge, as the effect of centripetal force, depends on the distance between the object and the axis of rotation as well as on the angular velocity. It increases linearly as a function of the distance with regard to the axis of rotation and quadratically as a function of the angular velocity. The bigger the radius in the rotor chamber is and the higher the speed is, the higher the centripetal acceleration is. However, the forces acting on the rotor also increase.
2.2.2 Area of application
Depending on the area of application of the centrifuge and also on the particle size, solids content, and volume throughput of the mixture of substances that is to be centrifuged, there are different types of centrifuges.
The areas of application go from household use as a salad spinner or honey separator up to specialised technical applications in the clinical, biological, or biochemical context:
• For numerous clinical examinations, cellular material must be separated from the liquid to be analysed. The normal separation process can be sped up considerably by using laboratory centrifuges.
• In the metal-working industry, centrifuges are used for separating oil
from metal cuttings. Dairies use centrifuges in order to separate cow’s
milk into cream and low-fat milk.
• Particularly big centrifuges are used in the sugar industry for separating the syrup from the crystalline sugar.
• Ultracentrifuges are predominantly used in biology and biochemistry in order to isolate particles, e.g. viruses. They are specifically designed for high speeds up to 500,000 rpm. The rotor moves in a vacuum in order
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to avoid air friction.
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)/2,1( Rho
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2.2.2.1 Speed, radius, and relative centrifugal force
The acceleration g, which the samples are subject to, can be increased by increasing the radius in the rotor chamber and by increasing the speed. These three parameters are interdependent and linked with each other via the following formula:
Relative centrifugal force RCF = 11.18 x 10-6 x r x n2
r = radius in cm n = speed in rpm RCF without any dimension
If two values are entered, the third value is determined by way of the stated formula. If, afterwards, the speed or the radius is changed, the resulting relative centrifugal force will be recalculated automatically by the control unit. If the RCF is changed, the speed will be adapted while the specified radius is maintained.
The speed-gravitational-field-diagram provides an overview of the relationship between speed, radius, and RCF (see chapter 11.2 - "Speed-
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gravitational-field-diagram").
2.2.2.2 Density
The laboratory centrifuge is suitable for the separation of constituents of different densities in mixtures with a maximum density of 1.2 g/cm3. All information concerning the speed of rotors and accessories refers to liquids with a density corresponding to this specification. If the density is above this value, the maximum permissible speed of the centrifuge must be reduced based on the following formula:
n = n
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Rho = density in g/cm3
max
x
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Dangerous voltage
I
On (Power)
Hot surface
0
Off (Power)
Caution! Risk of bruising
Name plate (see chapter
2.1.2 - "Name plate")
Protective earth (ground)
CE mark in compliance with the directive 2006/42/EC
Earth (ground)
Do not dispose as part of domestic waste
g-lock®-System installed
Unplug the mains plug
Arrow indicating the direction of rotation
GS mark (tested safety; only for Germany)
4°C Guarantee
NRTL mark (only for the USA and Canada)
Centrifuge with heating system
RCM mark (only for Australia)
China RoHS 2 mark (only for China)
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3 Safety
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3.1 Marking of the unit
The following symbols are used for all types of centrifuges manufactured by Sigma:
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NOTE
Safety indications on the centrifuge must be kept readable at all times. If necessary, they must be replaced.
NOTE
Not all of the symbols/labels are used for this centrifuge type.
DANGER
This symbol stands for a direct hazard to the life and health of persons.
Non-observance of these symbols causes serious health problems up to life-endangering injuries.
DANGER
This symbol stands for a direct hazard to the life and health of persons due to electrical voltage.
Non-observance of these symbols causes serious health problems up to life-endangering injuries.
WARNING
This symbol stands for a potential hazard to the life and health of persons.
Non-observance of these symbols can cause serious health problems up to life-endangering injuries.
CAUTION
This symbol indicates a potentially hazardous situation
Non-observance of these notes can cause minor injuries or damage to property.
NOTE
This symbol indicates important information.
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3.2 Explanation of the symbols and notes
In this operating manual, the following names and symbols to indicate hazards are used:
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3.3 Responsibility of the operator
The operator is responsible for authorising only qualified personnel to work on the centrifuge (see chapter 3.4 - "Operating personnel").
The areas of responsibility of the personnel concerning the operation, maintenance, and care of the unit must be clearly defined.
The safety-conscious work of the personnel in compliance with the operating manual and the relevant EC and national health and safety regulations as well as with the accident prevention regulations must be checked at regular intervals (e.g. every month).
Under the international rules for health and safety at work, the operator is obliged to:
• take measures in order to prevent all danger to life or health during work.
• ensure that centrifuges are operated properly and entirely as intended (see chapter 1.2 - "Intended use").
• take protective measures against fire and explosion when working with hazardous substances.
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• take measures for the safe opening of centrifuges.
3.4 Operating personnel
Persons operating the unit must
• be familiar with the fundamental regulations concerning workplace safety and accident prevention
• have read and understood this operating manual (and in particular the safety sections and warning notes) and confirmed this with their
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signature.
3.5 Informal safety instructions
• This operating manual is a part of the product.
• The operating manual must be kept at the location of use of the
centrifuge. Ensure that it is accessible at all times.
• The operating manual must be handed over to any subsequent owner or operator of the centrifuge.
• Any changes, additions or updates received must be added to the operating manual.
• In addition to the operating manual, the general and local rules and regulations concerning the prevention of accidents and the protection of the environment must also be supplied.
• Safety and danger indications on the centrifuge must be kept readable
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at all times. If necessary, they must be replaced.
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DANGER
• Ensure that the wall socket is properly wired and grounded.
• Check that the mains voltage agrees with the nominal voltage listed on
the name plate.
• Do not place vessels containing liquid on the centrifuge lid or within the safety distance of 30 cm around the centrifuge. Spilled liquids may get into the centrifuge and damage electrical or mechanical components.
• Work on the power supply system must only be performed by certified electricians.
• Inspect the electrical equipment of the unit regularly. Defects such as loose or burnt cables must be eliminated immediately.
WARNING
• Do not open the lid when the rotor is in motion!
• Do not reach into the rotor chamber when the rotor is in motion!
• Do not use the centrifuge if it was installed incorrectly.
• Do not use the centrifuge without panels.
• Do not use the centrifuge if the rotors and inserts show signs of
corrosion or other defects.
• Only use the centrifuge with rotors and accessories that have been approved by the manufacturer. In case of doubt, contact the manufacturer (see chapter 7.3 - "Service contact").
• Do not hold your fingers between the lid and the housing when closing the lid. Risk of crushing!
• Defective lid relieving devices could cause the centrifuge lid to fall (contact the service department, if necessary). Risk of crushing!
• Do not hit or move the centrifuge during its operation.
• Do not lean against or rest on the centrifuge during its operation.
• Do not spin any substances that could damage the material of the
rotors and buckets of the centrifuge in any way. Highly corrosive substances, for example, damage the material and affect the mechanical strength of the rotors and buckets.
• Stop the centrifuge immediately in the event of a malfunction. Eliminate the malfunction (see chapter 7 - "Malfunctions and error correction") or inform the service department of the manufacturer (see chapter 7.3 ­"Service contact").
• Ensure that all repairs are performed only by authorised and specialised personnel.
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3.6 Safety instructions
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3.6.1 Electrical safety
To reduce the risk of electrical shock, the centrifuge uses a three-wire electrical cord and plug to connect the equipment to earth-ground. To
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preserve this safety feature:
3.6.2 Mechanical safety
In order to ensure the safe operation of the centrifuge, observe the following:
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WARNING
• Prior to any start-up, check the centrifuge, rotor, and accessories for signs of damage that can be discerned from the outside. Special attention must be paid to all of the rubber parts (e.g. motor cover, lid seal, and adapters) in terms of visible structural changes. Defective parts must be replaced immediately.
• Open the centrifuge when it is not in use so that moisture can evaporate.
DANGER
• Do not spin explosive or inflammable substances.
• Do not use the centrifuge within hazardous locations.
DANGER
• Infectious, toxic, pathogenic, and radioactive substances may only be used in special, certified containment systems with a bio-seal in order to prevent the material from being released.
• Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or pathogenic contamination
• Materials that chemically react with each other with a high level of energy are prohibited.
WARNING
• Keep informed about local measures to avoid harmful emissions (depending on the substances to be centrifuged).
• Protective clothing is not required for the operation of the centrifuge. The materials to be centrifuged may, however, require special safety measures (e.g. centrifugation of infectious, toxic, radioactive, or pathogenic substances).
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3.6.3 Fire prevention
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3.6.4 Chemical and biological safety
If pathogenic, toxic, or radioactive samples are intended to be used in the centrifuge, it is in the responsibility of the user to ensure that all necessary safety regulations, guidelines, precautions, and practices are adhered to accordingly.
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WARNING
• Ensure that the centrifuge was set up properly (see chapter 5 - "Set-up and connection").
• Maintain a safety distance of at least 30 cm (12 inches) around the centrifuge.
• Do not store any dangerous goods in the centrifuge area.
• Do not stay in the safety area longer than what is absolutely necessary
for the operation of the centrifuge.
• Only use the centrifuge with rotors and accessories that have been approved by the manufacturer. We explicitly warn against the use of equipment of poor quality. Breaking glass or bursting vessels can cause dangerous imbalances at high speeds
• Ensure that rotor and buckets are correctly fitted (see chapter 6.2.2.1 - "Installation of a rotor").
• Observe the instructions on the installation of accessories (see chapter
6.2.2.3 - "Installation of accessories").
WARNING
• The rotor must be loaded in a rotationally symmetrical manner at equal weights.
• If liquids with a density > 1.2 g/cm3 are used, reduce the speed (see chapter 2.2.2.2 - "Density").
• Do not use the centrifuge if the rotor is loaded asymmetrically.
• Do not use the centrifuge with tubes that are excessively long.
NOTE
• Refer to the resistance data (see chapter 11.5 - "Resistance data")!
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3.6.5 Safety instructions for centrifugation
For safe operation, observe the following before starting the centrifuge:
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3.6.6 Resistance of plastics
Chemical influences have a strong effect on the polymeric chains of plastics, and, therefore, on their physical properties. Plastic parts can be
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damaged if solvents, acids, or alkaline solutions are used.
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WARNING
All swing-out rotors applicable for this centrifuge and the angle rotor 12510 weigh more than 18 kg.
• Always lift the rotors with a lifting device or with a sufficient number
of people helping you.
WARNING
Perform regular checks (at least once per month) for safety reasons!
• Pay special attention to changes, such as corrosion, cracks, material abrasion, etc.
• After 10 years, they must be inspected by the manufacturer.
• After 50,000 cycles, the rotor must be scrapped for reasons of safety.
• If other data concerning the service life are engraved on the rotor or
bucket, these data shall apply accordingly. For example, a bucket with the engraving "max. cycles = 10,000" has a service life of 10,000 cycles, and a rotor with the engraving "Exp. date 02/20" must be scrapped in February 2020 at the latest (see figure).
• If a specification concerning the maximum number of cycles and a specification concerning the service life (i.e. a date) are provided, the specification that occurs first shall apply.
NOTE
• Refer to the table of rotors and accessories with a different service life (see chapter 11.4 - " Table of the service life of rotors and accessories ")!
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3.6.7 Rotors and accessories
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3.6.7.1 Lifting and carrying rotors
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3.6.7.2 Service life
The rotors and accessories have a limited service life.
Fig. 8: Different service life – engraving on the bucket/rotor
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1 Batch number 2 Serial number
NOTE
If there are any enquiries concerning the rotor, please state the batch number and serial number!
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3.6.7.3 Marking
During production, every rotor and bucket receives a batch number enabling conclusions to be drawn concerning the production process and the subsequent quality inspection. Some rotors also have an additional serial number providing further detailed information.
The batch number and serial number is engraved on the rotor as follows:
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Fig. 9: Rotor with an engraved batch number and serial number (example)
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3.7 Safety devices
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3.7.1 Lid lock device
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3.7.2 Standstill monitoring system
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3.7.3 System check
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The centrifuge can only be started when the lid is properly closed. The electrical lock must be locked. The lid can only be opened when the rotor has stopped. If the lid is opened by way of the emergency release system during operation, the centrifuge will immediately switch off and decelerate brakeless. If the lid is open, the drive is completely separated from the mains power supply, i.e. the centrifuge cannot be started (see chapter 7.1.1
- "Emergency lid release").
Opening of the centrifuge lid is only possible if the rotor is at a standstill. This standstill is checked by the microprocessor.
An internal system check monitors the data transfer and sensor signals with regard to plausibility. Errors are detected with extreme sensitivity and displayed as error messages in a dialog box (see chapter 7.2 - "Table of error codes").
3.7.4 Earth conductor check
For the earth conductor check, there is an equipotential bonding screw on the rear panel of the centrifuge (see chapter 2.1.1 - "Functional and operating elements"). An earth conductor check can be carried out by authorized and specialized personnel using a suitable measuring instrument. Please contact the service department (see chapter 7.3 -
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"Service contact").
3.7.5 Imbalance monitoring system
A dialog box may pop up or emit a sound signal in order to indicate that the centrifuge is in the inadmissible imbalance range. If the rotor is loaded unevenly, the drive will be switched off in the acceleration phase or during
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the run.
3.7.6 Temperature monitoring system
If the temperature inside the rotor chamber rises above 50°C, the drive system will be switched off automatically. The centrifuge cannot be
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restarted until it has cooled.
3.7.7 Rotor monitoring system
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When a rotor number and, if applicable, a bucket number are selected, the computer will automatically check whether the entered speed or the entered gravitational field are permissible for the selected rotor.
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DANGER
• If an emergency arises, switch off the centrifuge immediately!
• If in doubt, call the emergency doctor!
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3.8 Measures in the event of hazards and accidents
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3.9 Remaining hazards
The centrifuge was built in accordance with the state of the art and in compliance with the generally recognized safety rules. However, danger to life and limb of the operator, or of third parties, or impairments of the unit or other material assets cannot be completely excluded when the unit is being used.
• Use the unit only for the purpose that it was originally intended for (see chapter 1.2 - "Intended use").
• Use the unit only if it is in a perfect running state.
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• Immediately eliminate any problems that can affect safety.
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Sigma 8KS / 8KBS
Height (mm):
990
Height with open lid (mm):
1 679
Width (mm):
810
Depth (mm):
945
Weight (kg):
450
NOTE
The centrifuge weighs approx. 450 kg!
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4 Storage and transport
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4.1 Dimensions and weight
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4.2 Storage conditions
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The centrifuge can be stored in its original packaging for up to a year.
• Store the centrifuge only in dry rooms.
• The permissible storage temperature is between -20°C and +60°C.
• If you would like to store it for more than one year, or if you intend to
ship it overseas, please contact the manufacturer.
4.3 Notes on transport
• Always lift the centrifuge with a lifting device (e.g. a fork lift).
• When lifting the centrifuge, always reach under the centrifuge from the
rear side.
• For transport, use suitable packaging and, if at all possible, the original packaging (see chapter 4.3 - "Notes on transport").
Special equipment - water cooling system
Prior to transporting the centrifuge, the water circuit must be drained in order to avoid damage, e.g. due to freezing. Only specialised personnel are authorised to perform these tasks. Consultation with the manufacturer is
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obligatory!
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WARNING
When unloading the centrifuge, wear safety shoes in order to avoid injuries caused by the rolling centrifuge!
1 Metal fittings
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4.4 Packaging
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The centrifuge is packaged in a wooden crate.
• Remove the upper cover.
• Remove the packing material and all of the accessories.
Unloading the centrifuge with a forklift truck
One side panel of the crate has metal fittings (see the following illustration, detail A).
• Remove the two lower screws of each of the metal fittings and then the four outer screws in the upper half of the side panel (see the following illustration). Then, remove the side panel.
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NOTE
The centrifuge weighs approximately 450 kg!
NOTE
Do not remove the screws in the middle of the side panel. They hold the substructure of the ramp in place.
Fig. 10: Positions of the screws for removing the side panel
• Lift the centrifuge off the bottom of the crate by way of a forklift truck.
Unloading the centrifuge with a hand pallet jack
If no forklift truck is available, one side panel of the wooden crate can be used as a ramp so that the centrifuge can be unloaded from the crate by way of a hand pallet jack (ground clearance 85 mm max.).
One side panel of the crate has metal fittings (see the illustration above, detail A).
• Remove the two lower screws of the two metal fittings and then the four outer screws in the upper half of the side panel (see the illustration above). Then, remove the side panel. The metal fittings remain on the side panel.
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• Position the side panel in front of the bottom of the crate as a ramp.
Fig. 11: Positioning of the ramp
• Secure the ramp on the bottom of the crate by way of the two metal fittings and the screws that have been removed beforehand (see the following illustration).
Fig. 12: Positions of the screws for securing the ramp (here: left side)
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CAUTION
Do not unload the centrifuge via the ramp on its castors since, in this case, the centrifuge would be difficult to steer and could slip off the ramp.
NOTE
Due to its design and dimensions, an electric pallet jack is not suitable for unloading the centrifuge.
• Move the pallet jack over the ramp and under the centrifuge and lift the centrifuge off the bottom of the crate.
• Unload the centrifuge carefully via the ramp. While doing so secure the centrifuge with a sufficient number of persons in order to prevent it from slipping off to the side.
Unloading the centrifuge with an electric pallet jack
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• Retain the packaging for any possible future transport of the centrifuge.
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NOTE
The centrifuge 8KS / SKBS with an air-cooled compressor should not be set up with its left side against a wall, since otherwise the hot air, which is emitted out the back, will be drawn in again as fresh air for cooling. As a result, the unit will switch off due to overheating (see chapter 7.2 - "Table of error codes").
DANGER
Ensure that the centrifuge is disconnected from the power supply during the set-up and alignment.
NOTE
Pay attention to the layout plan (see chapter 11.9 - "Layout plan")!
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5 Set-up and connection
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5.1 Installation site
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Operate the centrifuge only in closed and dry rooms. All the energy supplied to the centrifuge is converted into heat and emitted
to ambient air.
• Air cooled centrifuges: Ensure sufficient ventilation.
• Water cooled centrifuges: Provide sufficient water throughput.
• Do not position the centrifuge near heat generators.
• Avoid direct sunlight (UV radiation).
• During transport from cold to warmer places, condensational water will
collect inside the centrifuge. Allow sufficient time for drying (min. 24 h) before using the centrifuge again.
5.2 Set-up and alignment of the centrifuge
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CAUTION
Do not use the lid handle to move the centrifuge because it could break off!
CAUTION
The castors of the centrifuge are made of steel without any plastic coating. Damage to the surface of the floor cannot be excluded.
DANGER
For reasons of safety, the centrifuge must not be operated while it is set up on its castors!
NOTE
The centrifuge must be set-up stably and horizontally at the installation site.
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5.2.1 Set-up
• Transport the centrifuge as closely as possible to the installation site with a lifting device (e.g. forklift).
• Set the centrifuge down.
• To place the centrifuge on the castors, open the front door with the
supplied square spanner (part no. 930 114) by turning it clockwise by 90°. Open the front door to the left in order to access the two locking screws located at the front.
• Loosen the two hexagon lock nuts with the open spanner, size 24 (part no. 930 024), and screw in the locking screws with the open spanner, size 8/10 (part no. 930015), in the anticlockwise direction up to the stop until the adjustment feet are completely relieved of the load.
• Loosen the lock nuts of the two locking screws on the back from the side and from below with the open spanner, size 24 (part no. 930 024). Then, screw in the locking screws anticlockwise with the open spanner, size 13/14 (part no. 930 013), until the adjustment feet are completely relieved of the load.
• Transport the centrifuge on the castors to the installation site.
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5.2.2 Alignment
• Set the centrifuge on its adjustable feet (see chapter 5 - "Set-up and connection" in reverse order). To do so, turn all of the feet clockwise by hand until they touch the ground. Then, perform approximately two more clockwise turns with the open spanner until the castors are suspended in the air.
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1Locking screw 2Lock nut
3Adjusting foot 4Castor
• Open the lid with the emergency lid release system. To do so, lift off the plugs on the left side (e.g. with a screwdriver) and unlock the lid locks by turning them clockwise with the supplied square spanner (see chapter 7.1.1 - "Emergency lid release").
• Align the centrifuge with a spirit level in two directions.
• Tighten the four lock nuts and close the front door.
• Plug in the mains power plug.
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Fig. 13: Alignment at the front
Fig. 14: Alignment at the back
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1 Holder for the rotor
cover
2 Hexagon socket head
screw (M6x16)
3 Holder in the
centrifuge lid
4 External holder
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5.3 Installation of the cover holder
The cover of the swing-out rotor 11805 with a windshield can be placed in the lid of the centrifuge when loading or unloading the centrifuge. In addition, it is possible to install a cover holder on the right side of the centrifuge. The required accessories are included in the scope of supply:
Fig. 15: Cover holder accessories
Installation
There is a hole for the cover holder in the middle of the upper edge on the right-hand side of the centrifuge.
• Insert the hexagon socket head screw through the hole of the cover holder and fasten the cover holder to the hole on the right-hand side of the centrifuge by way of the hexagon socket key (included in the scope of supply).
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Fig. 16: Storage options for the windshield cover
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DANGER
The operating voltage on the name plate must correspond to the local supply voltage!
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5.4 Power supply
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5.4.1 Type of connection
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5.4.2 Customer-provided fuses
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SIGMA laboratory centrifuges are units of protection class I. The centrifuges of this type have a five-wire power cord (2.5 m) with a 5­channel Cekon-plug (16 A). Behind the front door there are three fuses with a rocker switch.
Typically, the centrifuge must be protected with 16 Amp L or B fuses that are to be provided by the customer.
5.4.3 Power isolating device
The electrical installation of the building must include a power isolating device in the form of a switch or circuit breaker. This device must be located near the centrifuge. Furthermore, it must be easily accessible for
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the operator and marked as the power isolating device for the centrifuge.
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WARNING
• Do not open the condensate drain unless the rotor is at a complete standstill.
NOTE
At the installation site, the condensate drain can be laid to the outside (see figure).
1Drain outside of the centrifuge 2Hose (part no. 80415) 3Hose connector (unblocks the
drain when connected)
4Unlocking button 5Plug (to be removed prior to the
installation)
6Centrifuge door (front, left side) 7Clamp 8Quick coupling 9Lock nut (fasten by hand) 10 Condensate – rotor chamber
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5.5 Condensate drain
The condensate drain is used to drain the condensate off that forms in the rotor chamber during the centrifugation. It consists of a hose with a plastic valve. This hose runs from the rotor chamber to a point on the left behind the front door of the centrifuge.
Draining the condensate off
• Unplug the mains power plug.
• Open the front door with the supplied square spanner (order no. 930
114).
• Connect the supplied hose connector and drain the condensate.
• Disconnect the hose connector by pressing the unlocking button.
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Fig. 17 Laying the condensate drain to the outside
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1 Connector for the
cooling water inlet
2 Connector for the
cooling water outlet
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5.6 Special equipment: water cooling system
Centrifuges with water cooling are equipped with a special refrigeration unit with a refrigerant (CFC-free), modified electronic system, and a special software version. The housing of the GMP version is completely closed. All of the other units have vent slots for the motor and electronic power system.
Operating conditions
• The centrifuge must only be operated with media-neutral water of drinking water quality (hardness <8) or with another suitable refrigerant. We recommend using a filter (to be provided by the customer).
• The operating pressure of the water must be between 1.5 and 5 bar. We recommend using a pressure reducer (to be provided by the customer).
• The maximum flow rate depends on the operating conditions (e.g. speed and rotor temperature). The minimum cooling water consumption at maximum power is approximately 5 l/min.
At a standstill, the water supply is stopped by a solenoid valve. In the
case of the GMP version, the valve is opened in two steps:
1.reduced flow, only for the internal air cooler
2.unlimited flow, when the compressors are running.
• The maximum temperature at the water inlet is 20°C. The lower the water temperature, the more efficient the cooling.
• The centrifuge is equipped with a ¾-inch water connector .
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Fig. 18: Connections for the water cooling system
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DANGER
• Before the initial start-up, please ensure that your centrifuge is properly set up and installed (see chapter 5 - "Set-up and connection").
WARNING
Do not place your fingers between the lid and the housing when closing the lid. Risk of crushing!
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6.1 Initial start-up
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6.2 Switching the centrifuge on
• Press the mains power switch.
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6.2.1 Opening and closing the lid
The display then illuminates. The centrifuge is ready for operation.
The lid can be opened if the centrifuge is at a standstill and if the lid key is illuminated.
• Press the lid key in order to open the lid. The centrifuge cannot be started if the lid is opened.
• To close, press with both hands slightly on the lid until both locks are audibly locked.
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WARNING
All swing-out rotors applicable for this centrifuge and the angle rotor 12510 weigh more than 18 kg.
• Always lift the rotors with a lifting device or with a sufficient number of people helping you.
WARNING
After frequent use, the rotor tie-down screw must be loosened by some turns, the rotor has to be lifted and fastened again. This must be done once a day or after 20 cycles. This ensures a proper connection between the rotor and the motor shaft.
NOTE
• Slightly grease the rotor and lid seals after cleaning.
WARNING
The lid screw serves for the fastening of the lid onto the rotor only, not for the fastening of the rotor onto the motor shaft!
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6.2.2 Installation of rotors and accessories
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6.2.2.1 Installation of a rotor
• Open the centrifuge lid by pressing the lid key.
• Unscrew the rotor tie-down screw from the motor shaft (counter-
clockwise).
• Lower the rotor with its central bore straight down onto the motor shaft.
• Turn the adapter end of the motor shaft anti-clockwise with the supplied
hexagon socket key (part no. 930 050) and tighten the internal thread of the rotor with 20 Nm with the rotor wrench (size 17/19, part no. 930 018).
• Follow the safety instructions and hazard warnings (see chapter 3 -
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"Safety")!
6.2.2.2 Installation of an angle rotor with a hermetic lid
• Lower the rotor onto the motor shaft.
• Turn the adapter end of the motor shaft anti-clockwise with the supplied
hexagon socket key (part no. 930 050) and tighten the internal thread of the rotor with 20 Nm with the rotor wrench (size 17/19, part no. 930 018).
• Screw the rotor cover onto the rotor and tighten it with the supplied tool no. 17985 by hand.
• The rotors can be installed or removed with a closed lid after loosening the rotor tie-down screw.
• Follow the safety instructions and hazard warnings (see chapter 3 ­"Safety")!
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correct
incorrect
correct
incorrect
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6.2.2.3 Installation of accessories
• Only use vessels that are suitable for the rotor.
• In the case of swing-out rotors, all of the compartments must be
equipped with buckets.
• Always load rotationally symmetrical compartments of the rotors with the same accessories and fill to avoid imbalance.
Centrifugation with vessels of various sizes
Working with vessel of various sizes is possible. In this case, however, it is very important that the rotationally symmetrical inserts are identical.
Fig. 19: Permissible and impermissible loading of a swing-out rotor with vessels of various sizes (example illustration)
Centrifugation with low capacity
• Install the sample vessels in a rotationally symmetrical manner so that the buckets and their suspensions are loaded evenly.
• It is not permissible to load angle rotors on only one axis.
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Fig. 20: Permissible and impermissible loading of an angle rotor and a swing-out rotor (example illustration)
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NOTE
When using glass vessels, the maximum value of 4,000 x g must not be exceeded (except special high-strength glass tubes; please refer to the information provided by the manufacturer).
NOTE
When installing the 500 ml bottles use the supplied supporting rings.
CAUTION
At speeds above 8,000 rpm, there is an increased risk of breakage, in particular for 250 and 500 ml bottles!
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6.2.2.4 Adapters
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6.2.2.5 Vessels
In order to ensure easy handling, even if vessels of various sizes are used, carrier systems were developed.
• Load the opposite adapters with the same number of vessels and with the same weights in order to avoid imbalance.
• If all of the compartments of a carrier are not used, the buckets must be loaded evenly. Loading the edges of a bucket only is not permissible.
• Load the tubes outside of the centrifuge. Liquids in the buckets or multiple carriers cause corrosion.
• Fill the vessels carefully and arrange them according to their weight. Imbalances result in the excessive wear of the bearings.
• Always fill the tubes up to their useful volume (= the volume that is stated for the tube).
• Follow the safety instructions and hazard warnings (see chapter 3 ­"Safety")!
Maximum speed for tubes
Some tubes, such as centrifuge glass tubes, microtubes, culture tubes, fluoropolymer tubes and especially high-volume tubes can be used in our rotors, buckets, and adapters at higher speeds than their breaking limit.
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1 Proper loading 2 Possible loading 3 Improper loading
WARNING
The service life of the adapter for blood bags no. 13867 is limited. Refer to the table of rotors and accessories with a different service life (see chapter
11.4 - " Table of the service life of rotors and accessories ")!
NOTE
At maximum speed, the plastic adapter 13867 must not be used at a temperature above 25°C. If it is used at a considerably lower speed (up to 2,500 rpm), the temperature can be higher than 25°C.
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6.2.2.6 Blood bag systems
• All six places on the rotor must be loaded with buckets.
• It is required to fill just two opposite buckets must be filled with one
adapter for blood bags and two blood bag systems each.
• The opposite buckets, including the filled blood bag systems, must have an equal weight. If the number of blood bags is uneven, a balance adapter must be used. For taring, several balance weights are available.
• The blood bags must be put into opposite buckets in a mirror-inverted way (see figure).
• In both adapter compartments, the main blood bag must be situated towards the middle. The opposite bucket must be loaded correspondingly (see figure, item 1).
• When using smaller bag systems or in the case of incompletely filled blood bags, adapters (e.g. part no. 17750) must be inserted together with the blood bag systems. This will help to avoid any slipping of the bags, which could result in an imbalance.
Fig. 21: Loading of blood bag systems
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1 Start button 2 Display 3 Function knob 4 Stop button 5 Lid button
1 Menu bar 2 Speed field 3 RCF field 4 Rotor field 5 Program field 6 Status bar 7 Temperature field 8 Time field 9 Acceleration curve 10 Deceleration curve
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6.3 Control system "Spincontrol S"
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6.3.1 User interface
The centrifuge is operated via three buttons with integrated light-emitting diodes and one function knob. The display is divided into several different fields. The various functions of the system can be called up by pressing and turning the function knob.
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Fig. 22: User interface of the Spincontrol S control system
Display
The centrifuge display has the following fields:
Fig. 23: Display of the Spincontrol S control system
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NOTE
A quick stop can be performed even if the centrifuge is blocked against unauthorised use.
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6.3.2 Manual mode
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6.3.2.1 Starting a centrifugation run
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6.3.2.2 Interrupting a centrifugation run
The centrifuge is ready for operation when the start key is illuminated.
• Press the start key in order to start a centrifugation run.
• Press the stop key in order to interrupt a centrifugation run. The
centrifugation run will be terminated prematurely.
Quick stop
• Press the stop key for more than three seconds.
The centrifuge decelerates with the maximum deceleration curve. After a quick stop, the centrifuge lid must be opened before a new
centrifugation run can be started. A quick stop can also be triggered during a normal deceleration, e.g. in
order to speed up the deceleration.
When a quick stop is triggered, ―Quick stop‖ will be displayed in the speed
field.
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6.3.2.3 Interrupting a deceleration process
• Press the start key during a deceleration process in order to interrupt it
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and to restart the centrifuge.
6.3.2.4 Selection, display, and modification of data
The "Standard" menu is displayed.
• Turn the function knob in order to select a field. The selected field is inverted.
• Press the function knob. The display starts to flash and the modification mode is active.
• Turn the function knob in order to modify the set value of the selected field.
• Press the function knob again to confirm the entry and to quit the
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modification mode.
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NOTE
The centrifuge is not equipped with an active heater. As a result, temperatures above room temperature depend on the air friction of the running motor.
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6.3.2.5 Standard menu
The "Standard" menu is symbolised by the icon " " on the menu bar and it is displayed a few seconds after the centrifuge has been switched on. In this menu, the parameters of a centrifugation run can be displayed and modified.
Fig. 24: Standard menu; here shown with all of the possible symbols
Speed
In the upper section of the field, the set speed of the centrifuge is displayed. The actual speed is displayed below this value. The values are stated in revolutions per minute (min-1 = rpm) and depend on the RCF values (see chapter 2.2.2.1 - "Speed, radius, and relative centrifugal force"). The maximum speed values depend on the rotor that is used.
Relative centrifugal force (RCF)
The relative centrifugal force is the acceleration that the sample is subjected to during the centrifugation run. The set value of this parameter is displayed in the upper section of this field, with the actual value shown below. The values are stated in g (gravitational acceleration) and they depend on the speed values (see chapter 2.2.2.1 - "Speed, radius, and relative centrifugal force"). The maximum RCF values depend on the rotor that is used.
Temperature
The set temperature is displayed in the upper section of the field, with the current sample temperature shown below. Temperatures between
-20 °C and +40 °C can be preselected.
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NOTE
The parameters speed, RCF, temperature, and runtime can be changed during the centrifugation.
NOTE
If the centrifuge ist locked with level 02 or higher, it is not possible to start a short run.
Runtime
The set runtime is displayed in the upper section of this field, with the remaining runtime shown below. The runtime is defined as the period from the start of the centrifuge to the beginning of the deceleration phase. The maximum value is 99 h 59 min 59 sec.
In the "Setup" menu , it can be specified that the runtime is not to be started until the set speed is reached (see chapter 6.3.2.8 - "Setup menu"). In this case, the symbol "!" appears in the runtime field.
Continuous run During the continuous run, the runtime of the centrifuge is unlimited and
must be stopped manually. The centrifuge accelerates during the continuous run until the set speed is reached.
• Select the field "Runtime" and confirm the selection. The display flashes when it is activated.
• Turn the function knob from the time 0:00:10 anti-clockwise or from the time 99:59:59 clockwise. "Infinite" will be displayed. After the start of the centrifuge, the elapsed time will be displayed.
• Deactivate the continuous run by pressing the stop button or by entering a specific runtime.
Short run A short run can be started if no run is active.
• Keep the start button pressed during the short run.
During the short run, the centrifuge accelerates with acceleration curve 9 (maximum acceleration) until the maximum speed of the rotor is reached. The runtime is counted and in the speed field the message "Short run" flashes.
When the start button is released, the centrifuge decelerates with the maximum deceleration curve to a standstill.
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Rotor: rotor selection list
This field shows the rotor that is currently being used.
• Select the field "Rotor" and confirm the selection. A list with all of the possible rotors without buckets is displayed.
• Select the desired rotor. – If an angle rotor is selected, additional information concerning this
rotor will be displayed.
– In the case of swing-out rotors, a list with all of the possible
rotor/bucket combinations will be displayed. Select an item from the list so that the additional information concerning the combination will be displayed.
• Press the function knob in order to accept the data.
Fig. 25: Rotor selection list, here with potential rotor-bucket combinations and additional information
Automatic rotor identification The centrifuge automatically identifies the rotor that is currently being used.
• If the system identifies a different rotor than the one that is set and if there are no different buckets for this rotor, the rotor input will be adapted automatically. The system will not display a message.
• If the system identifies a different rotor than the one that is set, and if there are different rotor/bucket combinations for this rotor, the system will automatically identify the correct rotor and select the rotor/bucket combination with the lowest speed. The system will display a corresponding message so that the combination can be adapted manually.
• If the system cannot identify the rotor, a message will be displayed. The rotor cannot be used in the centrifuge.
This prevents the maximum permissible speed from being exceeded.
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Acceleration
This function is used to select an acceleration curve. One can select a linear rise (curves 0-9) or a quadratic rise (curves 10-19). The acceleration curves 20-29 can be programmed as desired (see chapter 11.3 ­"Acceleration and deceleration curves").
Deceleration (brake)
This function is used to select a curve that decelerates the centrifuge to a standstill. Deceleration curves are inverted images of the acceleration curves and are labelled with identical numbers. Deceleration curve no. 0 represents a brakeless deceleration.
Progr.: program list
This field in the "Standard" menu shows the program that is currently loaded. When the field is selected, the program list is displayed (for information on how to work with the programs, please see chapter 6.3.3 ­"Program mode").
The program "RAPID_TEMP" (see below) cannot be deleted.
Fig. 26: Program list
Program "RAPID_TEMP" Precooling or preheating at a standstill may distort the measurement results
and cause the increased wear of the mechanical components. This is why the centrifuge has a special program that precools or preheats the rotor chamber rapidly to a preset value under defined conditions.
• Select the option "Progr" in the "Standard" menu and confirm the selection. The program list will be displayed.
• Select the program "RAPID_TEMP" on the program list and confirm the
selection. The display shows ⅓ of the maximum rotor speed and the
corresponding RCF value. The deceleration (brake) and acceleration curves correspond to curve 9 and the runtime field indicates "infinite" (continuous run).
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NOTE
The program will only be loaded if the actual temperature is above the set temperature.
NOTE
The automatic lid opening function is suppressed after a rapid cooling run in order to prevent the system from reheating.
NOTE
The delta T temperature monitoring system (see chapter 6.3.2.7 ­"Parameters menu", Process) remains inactive as long as the "RAPID_TEMP" program is active.
Fig. 27: Program "RAPID_TEMP"
• Press the start button in order to start the rapid cooling run.
• During the rapid cooling run, the set temperature can be modified within
the range below the actual temperature.
The current status of the program will be displayed on the status bar.
The ―RAPID_TEMP― program will be stopped under the following
conditions:
• The set value is reached. In this case, the "RAPID_TEMP" program stops with a sound signal and the standstill cooling system will be activated.
• The stop button is pressed. The "RAPID_TEMP" program will be stopped prematurely. No message will be issued when the set temperature is reached.
• A parameter is changed (except for the temperature) or another input is made. In this case, the "RAPID_TEMP" program will be aborted. No message will be issued when the set temperature is reached.
After the stop, the previous program will be reloaded or the changed parameters will be adopted as the new settings.
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NOTE
If the "RAPID_TEMP" program is used, the temperature of the unloaded aluminium bucket will be displayed. If samples, which have not been precooled, are placed into the buckets, the displayed temperature will deviate from the actual sample temperature.
Progress indicator
The progress indicator provides a quick overview of the remaining runtime of the running centrifugation run. For this purpose, a green progress bar and percentage value are displayed in the program field.
Fig. 28: Progress indicator during a centrifugation run
After the completion of the centrifugation run, the progress indicator remains at 100% until
• the lid is opened,
• a parameter is changed,
• a program is loaded, saved, or deleted, or
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• a new centrifugation run is started.
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6.3.2.6 Process library menu
The process library can be opened via the " " symbol on the menu bar. It provides the user with an overview of all of the stored programs as processes.
The processes are listed with their name, RCF, runtime, and temperature (exception: the "RAPID_TEMP" program will not be listed).
The order of the processes corresponds to their storage locations on the program list. Empty storage locations will not be displayed. If more than 11 programs have been stored, the user can scroll through the list.
Fig. 29: Process library menu
Loading a process
• In the process library, select the desired process by turning the function knob. Press the function knob in order to confirm the selection.
The process will be loaded and the "Standard" menu will be displayed.
Starting a process
• In the process library, select the desired process by turning the function knob. Then, press the start button.
The process will be loaded and started. The "Standard" menu will be
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displayed.
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CAUTION
Unmoved air in the rotor chamber leads to an incorrect measuring and control behaviour and causes the compressor to freeze over. At temperatures below 0°C, aqueous liquids will freeze, thereby preventing sedimentation.
• Do not cool the rotor below 0°C at a standstill.
NOTE
The centrifuge is equipped with the "RAPID_TEMP" program. This program is used to precool the rotor chamber quickly under defined conditions (see chapter 6.3.2.5 - "Standard menu", Program list).
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6.3.2.7 Parameters menu
The "Parameters" menu is symbolised by the " " symbol on the menu bar. It is used to specify various conditions for the centrifugation. These conditions are used to monitor the process and to control access to the centrifuge.
Fig. 30: Menu "Parameters"
Process
Standstill cooling Depending on the substances to be centrifuged, it may make sense to
precool the centrifuge. The precooling prevents the cooled samples in the uncooled centrifuge from heating up to an inadmissible temperature level.
If the standstill cooling function is activated, the centrifuge starts to precool after it is switched on. In the runtime field, the symbol "" is displayed. The lid must be closed.
Radius The radius determines the value of the relative centrifugal force (RCF) that
the sample is subjected to. Normally, the maximum RCF value is displayed. If the value is reduced manually, a downward facing arrow "" will be displayed in the RCF field.
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NOTE
If the function is activated during a centrifugation run, the monitoring process will not be started until the start of the next centrifugation run.
NOTE
If the centrifugation monitoring system is used in combination with free acceleration or deceleration curves, unjustified error messages may result in certain cases.
Density This setting is useful for glass vessels. If the density of the liquid to be
centrifuged is higher than 1.2 g/cm3, the value must be adapted manually in order to prevent the glass vessel from breaking. This will reduce the maximum possible final speed (see chapter 2.2.2.2 - "Density"). The reduction will be represented by a downward facing arrow "" in the speed field. Values between 1.2 and 10.0 g/cm3 are possible.
Centrifugation monitoring The centrifugation monitoring function enables the continuous monitoring of
the speed and runtime parameters during the centrifugation.
• Activate the centrifugation monitoring function by clicking.
The centrifugation monitoring function compares the speed values of the current run with the reference values that are stored in the control unit. After every run, it issues a corresponding message.
The runtime is considered faulty if the centrifugation run had to be stopped prematurely.
Fig. 31: Example of a centrifugation monitoring message
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NOTE
The delta T temperature monitoring system remains inactive as long as the "RAPID_TEMP" program is active (see chapter 6.3.2.5 - "Standard menu", "Program "RAPID_TEMP"").
NOTE
A spin-out, in particular with heavy rotors and at high speeds, can take a lot of time! (Depending on the rotor and load, the speed will be reduced by approximately 0.5 to 1 rpm per second.)
Temperature monitoring The control system includes a temperature monitoring function. If the actual
temperature difference with regard to the set value deviates from the set temperature difference, the centrifuge will stop and an error message will be issued.
• Activate the temperature monitoring function by clicking.
• Adjust the desired "Delta T" limit value in steps of 1°C or 1°F and
confirm the setting.
If the temperature monitoring function is active, the symbol " " is displayed in the temperature field of the "Standard" menu.
In this case, the centrifuge can only be started if the current temperature is between the preset temperature in the "Standard" menu and the "Delta T" limit value.
If the temperature leaves this range during the centrifugation run, an error message will be displayed and the centrifuge will be decelerated to a complete standstill.
Spin-out from… If this function is active, the brake will be deactivated when the actual
speed is below the set speed. As a result, the rotor will spin out in a brakeless manner.
If the spin-out is active, "+0" is displayed next to the deceleration curve.
• The spin-out can be interrupted by a quick stop or by restarting the centrifuge.
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Lock
In order to prevent any unauthorised use of the centrifuge, the following functions can be blocked:
• Saving of programs (level 01)
• Changing of parameters, short run (level 02)
• Loading of programs (level 03)
• Start button (level 04)
Blocking a function
• Select the function that is to be blocked. The lower levels will also be automatically selected (if, for example, the "Parameters" function is selected, the "Save" function will also be selected).
• Select the button "Activate code".
• Enter a four-digit code and confirm the entry.
The lock is now active. The symbol " " will be displayed in the status line and the lock level will be indicated.
If changes are made after a function has been blocked, the system will ask for the code prior to executing the change.
Fig. 32: "Parameters" menu with an active lock (level 01)
Unblocking a function
• Select the button "Deactivate code".
• Enter the code and confirm the entry.
The lock is now deactivated.
Changing the code
• Select the button "Change code".
• Enter the old code and confirm the entry.
• Enter the new code.
• For safety reasons, the code must be entered a second time.
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The code is now changed.
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CAUTION
When the lid is open, the cooling is not active. The sample may warm up!
NOTE
In the program mode, this function can be saved separately for every program. In this case, the symbol "!" will be displayed under the runtime of the detailed program description.
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6.3.2.8 Setup menu
The "Setup" menu is symbolised by the " " symbol on the menu bar. It is used to perform basic settings concerning the control system of the centrifuge. It enables the optimum adaptation of the centrifuge to its specific area of application.
Fig. 33: Menu "Setup"
Function
Open lid after run The automatic lid opening function ensures that the lid opens when the
rotor has stopped.
Program rotation See chapter 6.3.3.5 - "Automatic program rotation".
Runtime as of set speed If this function is active, the runtime will not be measured until the set speed
is reached. In the "Standard" menu, the symbol "!" will be displayed in the runtime field.
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NOTE
Regardless of the fine adjustment, the step size increases when the function knob is turned quickly.
Start delay If the start delay function is active, the centrifuge will not start until the
preset time has elapsed. The symbol "" will be displayed in the runtime field.
Display deceleration time In the activated mode, the deceleration time will be displayed instead of the
runtime during and after the deceleration process. Below the time display, the symbol " " will be displayed. During a deceleration process, the symbol flashes. Once the deceleration is complete, it is displayed in a permanent manner.
Display
Temperature unit The temperature can be displayed in °C (Celsius) or °F (Fahrenheit).
Language The control system can be used in various language versions. If a language is selected by mistake, it can be changed on any screen as
follows:
• Press and hold the stop button.
• Turn the function knob one notch to the left and then one notch to the
right.
• Release the stop button. The "Language" window will be displayed.
• Select the desired language.
Speed/RCF fine and Time fine This menu item can be used to preselect the set speed in steps of 1 rpm
(instead of 100 rpm), the RCF value in steps of 1 x g (instead of 10 x g), and the set time in steps of 1 min or 1 sec (instead of 10 min or 10 sec).
Invert If this function is activated, the display switches from the standard setting
with a bright background and dark writing to a dark background with bright writing.
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NOTE
Values can neither be entered nor changed in the menus "Cycles", "Info", and "Sensor".
System
Cycles This field shows the number of cycles as well as the runtime of the rotor
and buckets that are used.
Info This item provides information on the software versions that are used in this
centrifuge.
Sensor The sensor mode is reserved for the service personnel.
Name In this field, an identification will be assigned to the centrifuge.
• The letters and characters can be entered when the cursor flashes in the text field. Turn the function knob in order to select a character and press it to confirm the selection. Then, press the knob again in order to
enter the next character. Pressing the arrow button ← will delete the
last character. The maximum number of characters is 19.
• When the name is complete, select the option "Accept" and confirm it.
Buzzer (signal)
With this function, a warning sound signal can be selected for
• the end of a centrifugation run,
• an imbalance message,
• an error message.
The duration of the warning signal can be specified.
External
This function is only available if the centrifuge is equipped with the option for the input and output of data (external signal, floating switch) (see
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chapter 6.3.4 - "Options for data input and output").
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NOTE
During a centrifugation run, curves can only be displayed. They cannot be changed or deleted.
NOTE
Only the last curve interval can be changed retroactively.
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6.3.2.9 Curve menu
This menu is used to create and edit customised acceleration and deceleration curves (see chapter 11.3 - "Acceleration and deceleration curves"). It is symbolised by the " " symbol on the menu bar.
Fig. 34: Menu "Curve"
Creating or changing an acceleration curve
• Select the "Curve" menu. The curve editor will be displayed.
• Select a curve number between 20 and 29 in the input field "Curve". If
the curve number is already used, the stored curve will be displayed.
• The input field "Int" is used to specify the interval number of the process. Up to ten intervals can be entered for a curve.
• Enter the interval time of the current interval into the input field "Time". While doing so, certain restrictions must be taken into consideration (see below).
• Enter the desired acceleration under "min-1" (rpm) or "RCF". While doing so, certain restrictions must be taken into consideration (see below). The values are interdependent.
• In the first interval, "QUAD/LIN" can be used to select a linear or quadratic rise. All of the other intervals are linear.
The field "Total" shows the total runtime of the process. The maximum total runtime of a curve depends on the slope of the curve and on the final speed of the rotor.
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NOTE
In order to connect a barcode scanner, the centrifuge must be equipped with a second RS232 interface and a corresponding circuit board.
Restrictions
• Acceleration and deceleration curves can include intervals with a positive slope as well as intervals with a negative slope and also intervals with 0 slope.
• The slope of the curve intervals can be 1 min-1/sec (rpm/sec) minimum and 1000 min-1/sec (rpm/sec) maximum.
• Quadratic curve intervals are only possible between 0 and 1000 min-1 (rpm) maximum. If a final speed > 1000 min-1 (rpm) is selected, this interval will automatically become linear above 1000 min-1 (rpm).
• The possible runtime results from the maximum possible speed (depending on the rotor) and from the slope limitation.
Example 1: Start speed 0 min-1 (rpm), final speed 100 min-1 (rpm), runtime 1 hour not possible, since the necessary slope < 0.03 min-1 (rpm), which means that it is beyond the defined range.
Example 2: Start speed 0 min-1 (rpm), final speed 15000 min-1 (rpm), runtime 10 sec. not possible, since the necessary slope is 1500 min-1
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(rpm), which means that it is beyond the defined range.
6.3.2.10 Option: Barcode menu
If the centrifuge is equipped with the barcode scanner function, the symbol " " will be displayed on the menu bar. In order to use this function, a PC and a barcode scanner must be connected to the RS232 interface.
The "Barcode" menu shows all of the codes that are stored in the control system. Data structure 020 is displayed in the left-hand area of the screen, and data structure 001 is in the right-hand area. Free storage locations are symbolised by symbols without any code.
Fig. 35: Barcode menu
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NOTE
In the event of a mains power failure, all the codes that have been scanned in so far will be lost and must be scanned again.
With the barcode scanner, the barcodes can be scanned directly at the centrifuge during the loading process. The centrifugation data can be enquired cyclically (automatically) by the PC. Once a centrifugation run is complete, the PC can detect this and save the result (centrifugation data with barcodes).
Barcode commands
Setting a barcode: "setbarcode" Every code must be set separately. This is done automatically by way of
the scanner. Barcodes will only be accepted under the following conditions:
• There is no active centrifugation run.
• There are not any barcodes stored in the system which have already
been used for a centrifugation run.
• The barcode does not already exist.
• It is an ISBT 128 barcode with the data structure 001 (donation
identification number) and there are fewer than 12 of these codes stored in the system.
• It is an ISBT 128 barcode with the data structure 020 (staff member identification number) and there are not any barcodes with this data structure stored in the system.
If the barcode is accepted, the data of the last centrifugation run will be automatically deleted and the "Barcode" menu will be displayed.
Reading out the stored barcodes: "getbarcodes" All of the codes will be output in one response. This leads to the following
possible response formats:
• No codes are stored syntax "Barcodes none\r\n"
• Only codes with the data structure 001 are stored
syntax "Barcodes abc, def,…\r\n" (abc, def,… = barcodes)
• Only codes with the data structure 020 are stored
syntax "Barcodes abc (staff)\r\n" (abc = barcode)
• Codes with the data structures 001 and 020 are stored
syntax: "Barcodes abc (staff), def,…\r\n" (abc, def,… = barcodes)
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NOTE
This command will not be accepted unless the centrifuge is at a standstill.
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6.3.2.11 Help menu
Deleting the stored barcodes: "deletebarcodes" This command is used to delete all of the stored barcodes.
The "Barcode" menu will be updated.
Reading out the data of the last centrifugation run: "getlastrun" The response to this command includes information concerning the
parameters and status of the last centrifugation run (for the exact format of the data see chapter 11.6 - "Serial Control Interface Specification").
If barcodes have been stored, they will also be output as follows:
• Syntax data structure 001: "Barcode;x;abc\r\n" (x = serial number starting at 1, abc = barcode)
• Syntax data structure 020: "Barcode;Staff Member ID;abc\r\n" (abc = barcode)
The enquiry can be performed at any time (before, during, and after the centrifugation run). Depending on the time of the enquiry, some of the results may still be unknown.
The help function is symbolised by the " " symbol on the menu bar. It provides a short description of the control elements of the selected option.
Activating and deactivating the help function
• Select the question mark on the menu bar and press the function knob.
• Quit the help function by selecting the question mark and by pressing
the function knob again.
Parameters can still be changed when the help function is activated.
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Fig. 36: Menu "Help"
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6.3.2.12 Changing the contrast
To change the contrast:
• Press and hold the stop button and turn the function knob one notch to the left. A dialog box will be displayed once the stop button is released.
• Adjust the contrast of the centrifuge display and confirm the change.
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Fig. 37: Dialog box for changing the contrast
6.3.3 Program mode
A program contains all of the data that are required for a centrifuge run. Certain sedimentation results can be repeated under identical conditions.
Programs can be loaded, executed, edited, and deleted when the centrifuge is at a standstill.
A maximum of 60 programs can be stored under the numbers 1-60. The program "RAPID_TEMP" does not occupy any storage location and cannot be deleted. It is used to bring the centrifuge to a specific temperature without any vessels.
"--" means that the values that are currently set are not a stored program. The programs can be protected against unauthorised use, modification, or
deletion with the aid of a code (see chapter 6.3.2.7 - "Parameters menu").
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Stored programs are listed in the "Process library" menu .
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6.3.3.1 Saving a program
• Enter the parameters that are to be included in the program.
• Select the option "Progr" in the "Standard" menu and confirm the
selection. The program list will be displayed.
• Select a storage location from the program list.
• Save the program under the desired name. The letters and characters
can be entered when the cursor flashes in the text field.
– Turn the function knob in order to select a letter and press it to
– Pressing the arrow button will delete the last character.
• When the program name is complete, select "OK" and confirm it.
The program will be saved and the "Standard" menu will be displayed.
confirm the selection. Then, the next character can be selected.
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Fig. 38: Assignment of a program name prior to saving the program
6.3.3.2 Loading a program
• Select the option "Progr" from the "Standard" menu and confirm the selection by pressing the function knob. The program list will be displayed.
• Select the desired program from the list and confirm the selection by pressing the function knob.
Or:
• Open the process library , select the desired program, and confirm the selection by pressing the function knob.
The program will be loaded and the "Standard" menu will be displayed.
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Fig. 39: Loading a program
6.3.3.3 Executing a program
• Select the option "Progr" from the "Standard" menu and confirm the selection by pressing the function knob. The program list will be displayed.
• Select the desired program from the list and confirm the selection by pressing the function knob.
• Press the start button.
Or:
• Open the process library , select the desired program, and press the start button.
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The program will be executed and the "Standard" menu will be displayed.
6.3.3.4 Deleting a program
• Select the option "Progr" in the "Standard" menu and confirm the selection. The program list will be displayed.
• Select the program that is to be deleted.
• Select the option "Delete" and confirm it.
The program will be deleted and the "Standard" menu will be displayed.
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Fig. 40: Deleting a program
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6.3.3.5 Automatic program rotation
With the automatic program rotation, several programs can be executed directly one after the other.
• Activate the "Program rotation" function in the "Setup" menu .
Fig. 41: Program rotation function
When a program is loaded while the program rotation function is active, this program will be used as the start program for the rotation. After the completion of the program, the next program on the program list will be loaded automatically. The rotation continues up to the next empty storage location and then restarts from the beginning (see the following illustration).
Example 1: Loading of Test04
Rotation: Test04, Test05, Test06, Test04,...
Example 2: Loading of Test05
Rotation: Test05, Test06, Test05,...
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Fig. 42: Automatic program rotation
While the program rotation function is active, the arrow " " is displayed in the program line in the "Standard" menu.
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6.3.4 Options for data input and output
• Connection for a serial interface (depending on the model, partly standard).
• External signal active DC 24 V, 0.5 A max. (part no. 17701)
• Floating switch AC 250 V max., 6 A (part no. 17702)
• Connection of a barcode scanner via a barcode extension board (see
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chapter 6.3.2.10 - "Option: Barcode menu")
6.4 Switching the centrifuge off
• Open the centrifuge when it is not in use so moisture can evaporate.
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• Switch the centrifuge off by pressing the mains power switch.
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NOTE
Error messages can be eliminated by pressing the lid key. The error itself will not be eliminated, but the centrifuge can be operated again.
Type of error
Possible reason
Correction
No indication on the display
No power in the mains supply
Check fuse in the mains supply
Power cord is not plugged in
Plug in power cord correctly
Fuses have tripped
Reactivate temperature fuse (see chapter 5.4.1 - "Type of connection")
Mains power switch off
Switch mains power switch on
Centrifuge cannot be started: start key LED is not illuminated
Several possible causes
Power off/on. If the error occurs again, contact service
Centrifuge cannot be started: lid key LED flashes
The lid lock is not closed correctly
Open and close the lid. If the error occurs again, contact service
Centrifuge decelerates during operation
Brief mains power failure
Press start key in order to restart the centrifuge
System error
Power off/on. If the error occurs again, contact service
Centrifuge decelerates during operation, imbalance dialog box is displayed
– Improper loading – Centrifuge is inclined – Drive problem – Centrifuge was moved during run
Balance load and restart the centrifuge. If the error occurs again, contact service (see chapter 7.1.1 ­"Emergency lid release")
– Ungreased load- bearing bolts
Clean and grease load- bearing bolts
Lid cannot be opened
Lid lock has not released
Unlock the lid manuallyand contact service
Lid seal sticks
Clean the lid seal and apply talcum powder
Temperature value cannot be reached (only for refrigerated centrifuges)
Condenser dirty (only air-cooled units)
Clean the condenser. If the error occurs again, contact service
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7 Malfunctions and error correction
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7.1 General malfunctions
Malfunctions are indicated by a dialog box. If the acoustic signal is activated, it sounds when the error message is displayed.
• Eliminate the source of the problem (see table below).
• Acknowledge the error messages by pressing the lid key.
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WARNING
The lid may only be unlocked and opened when the rotor is at a standstill.
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7.1.1 Emergency lid release
In the event of a power failure, it is possible to manually open the centrifuge lid.
• Switch off the mains power switch and disconnect the power cord from the socket.
• Remove the plugs (see figure, item 1) at the right side panel, e.g. with a screw driver.
Fig. 43: Position of the openings for the emergency lid release
• Insert the supplied tube wrench (part no. 930 110) horizontally into the hole. The key will be guided through a funnel-shaped tube to the shaft of the lid lock motor.
Fig. 44: The emergency lid release key must be inserted horizontally.
• Unlock the motorised lid locks as follows: – Turn the left lid lock anti-clockwise. – Turn the right lid lock clockwise.
• Then, reinsert the plugs.
If the lid is opened via the emergency lid release system during a centrifuge run, the centrifuge will be switched off immediately and decelerate in an
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unbraked manner.
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Error no.
Kind of error
Measures
Note
1-9
System error
• Allow to slow down
• Power off/on
All these errors stop the centrifuge or cause it to decelerate brakeless
10-19
Speedometer error
• Allow to slow down
• Power off/on
20-29
Motor error
• Power off
• Ensure ventilation
30-39
EEPROM error
• Allow to slow down
• Power off/on
With error 34, 35, and 36, the centrifuge will stop; with error 37 and 38 only an error message will be given
40-45
Temperature error (only for refrigerated centrifuges)
• Allow to slow down
• Power off
• Allow to cool down
• Provide better ventilation (only
air cooled centrifuges)
• Provide sufficient water throughput (only water cooled centrifuges)
46-49
Imbalance error (only for centrifuges with imbalance monitoring system)
• Allow to slow down
• Power off
• Eliminate the imbalance
50-59
Lid error
• Press lid key
• Close lid
• Remove foreign matter from
the opening of the lid lock device
With error 50 and 51, the centrifuge will stop
60-69
Process error
• Allow to slow down
• Power off/on
With error 60, the message "power failure during run"will be displayed, with error 61, the message "stop after power on" will be displayed
70-79
Communication error
• Allow to slow down
• Power off/on
80-89
Parameter error
• Power off
• Allow to cool down
• Provide for better ventilation
With error 83, error message only
90-99
Other errors
• Check connections
• Provide sufficient water
throughput (only water cooled centrifuges)
NOTE
If it is impossible to eliminate the errors, contact the service!
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7.2 Table of error codes
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NOTE
• If you would like to utilise our service, please state the type of your centrifuge and its serial number.
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7.3 Service contact
In the event of queries, malfunctions, or spare part enquiries:
From Germany:
Contact Sigma Laborzentrifugen GmbH
An der Unteren Söse 50 37520 Osterode (Germany) Tel. +49 (0) 55 22 / 50 07-44 44 E-mail: [email protected]
Outside Germany:
Contact our agency in your country. All agencies are listed at www.sigma-zentrifugen.de [Sales Partners]
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CAUTION
If corrosion or other damage occurs due to improper care, the manufacturer cannot be held liable or subject to any warranty claims.
WARNING
Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or pathogenic contamination.
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8 Maintenance and service
The centrifuge, rotor, and accessories are subject to high mechanical stress. Thorough maintenance performed by the user extends the service
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life and prevents premature failure.
• Use soap water or other water-soluble, mild cleaning agents with a pH value between 6 and 8 for cleaning the centrifuge and accessories (see also chapter 8.2 - "Sterilisation and disinfection of the rotor chamber and accessories").
• Avoid corrosive and aggressive substances.
• Do not use solvents.
• Do not use agents with abrasive particles.
• Do not expose the centrifuge and rotors to intensive UV radiation or
thermal stress (e.g. by heat generators).
8.1 Maintenance
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8.1.1 Centrifuge
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• Unplug the mains power plug before cleaning.
• Carefully remove all liquids, including water and particularly all the
solvents, acids, and alkaline solutions from the rotor chamber using a cloth in order to avoid damage to the motor bearings.
• If the centrifuge has been contaminated with toxic, radioactive, or pathogenic substances, clean the rotor chamber immediately with a suitable decontamination agent (depending on the type of contamination).
• After every cleaning process, grease the motor shaft slightly with a small amount of heavy-duty grease for load-bearing bolts (part no.
71401) and distribute the grease with a cloth so that it forms a thin layer.
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CAUTION
For the care of the accessories, special safety measures must be considered as these are measures that will ensure operational safety at the same time!
WARNING
All swing-out rotors applicable for this centrifuge and the angle rotor 12510 weigh more than 18 kg.
• Always lift the rotors with a lifting device or with a sufficient number of people helping you.
CAUTION
Do not clean the accessories in a dishwasher!
Cleaning in a dishwasher removes the anodised coating; the result is cracking in areas that are subject to stress.
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8.1.1.1 Condenser (only refrigerated centrifuges with an air-cooled refrigeration system)
In order to cool the refrigerant that is compressed by the refrigeration unit, centrifuges with an air-cooled refrigeration system use a lamellar condenser. It is cooled by air.
Dust and dirt obstruct the cooling flow of air. The dust on condenser pipes and lamellas reduces the heat exchange and thus the performance of the refrigeration unit.
This is why the installation site should be as clean as possible.
• Check the condenser at least once a month for dirt and clean it if necessary.
• If you have any queries, please contact service (see chapter 7.3 -
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8.1.2 Accessories
"Service contact").
• Immediately rinse off the rotor, buckets, or accessories under running water if they have come into contact with any liquids that may cause corrosion. Use a brush for test tubes to clean the bores of angle rotors. Turn the rotor upside down and allow it to dry completely.
• Clean the accessories outside the centrifuge once a week or preferably after each use. Adapters should be removed, cleaned and dried.
• If the rotors or accessories have been contaminated with toxic, radioactive, or pathogenic substances, clean them immediately with a suitable decontamination agent (depending on the type of contamination). Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or pathogenic contamination.
• Dry the accessories with a soft cloth or in a drying chamber at
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approx. 50°C.
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WARNING
Plastic accessories must not be greased!
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8.1.2.1 Plastic accessories
The chemical resistance of plastic decreases with rising temperatures (see chapter 11.5 - "Resistance data").
• If solvents, acids, or alkaline solutions have been used, clean the plastic
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accessories thoroughly.
8.1.3 Rotors, buckets and carriers
Rotors, buckets and carriers are produced with the highest precision, in order to withstand the permanent high stress from high gravitational fields.
Chemical reactions as well as stress-corrosion (combination of oscillating pressure and chemical reaction) can affect or destroy the metals. Barely detectable cracks on the surface can expand and weaken the material without any visible signs.
• Check the material regularly (at least once a month) for – cracks – visible damage of the surface – pressure marks – signs of corrosion – other changes.
• Check the bores of the rotors and multiple carriers.
• Replace any damaged components immediately for your own safety.
• After every cleaning process, grease the rotor tie-down screw slightly
with a small amount of heavy-duty grease for load-bearing bolts (part no. 71401) and distribute the grease with a cloth so that it forms a thin
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layer.
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8.1.4 Load bearing bolts
Only greased load-bearing bolts ensure a uniform swing-out of the buckets and, therefore, the smooth operation of the centrifuge. Load-bearing bolts that are insufficiently greased may cause the centrifuge to stop due to an imbalance.
• Clean the load-bearing bolts and bucket groove in order to remove the old grease.
• Apply a small amount of heavy-duty grease for load-bearing bolts (ref. no. 71401, see the following picture) to both load-bearing bolts of a bucket.
Fig. 45: Sufficient quantity of grease for one bolt
• Install the bucket and swing it manually back and forth once in order to distribute the grease.
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• Repeat this process with all the other buckets.
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CAUTION
In the case of glass breakage, immediately remove all glass particles (e.g. with a vacuum cleaner). Replace the rubber cushions since even thorough cleaning will not remove all glass particles.
DANGER
If dangerous materials (e.g. infectious and pathogenic substances) are used, the centrifuge and accessories must be disinfected.
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8.1.5 Glass breakage
Glass particles will damage the surface coating (e.g. anodising) of the buckets, which will then lead to corrosion.
Glass particles in the rubber cushions of the buckets will cause glass breakage again.
Glass particles on the pivot bearing of the load- bearing bolts prevent the buckets and carriers from swinging evenly, which will cause an imbalance.
Glass particles in the rotor chamber will cause metal abrasion due to the strong air circulation. This metal dust will not only pollute the rotor chamber, rotor, and materials to be centrifuged but also damage the surfaces of the accessories, rotors, and rotor chamber.
In order to completely remove the glass particles and metal dust from the rotor chamber:
• Grease the upper third of the rotor chamber with e.g. Vaseline.
• Then, let the rotor rotate for a few minutes at a moderate speed
• Remove the grease with the glass and metal particles with a cloth.
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• If necessary, repeat this procedure.
(approx. 2000 rpm). The glass and metal particles will now collect at the greased part.
8.2 Sterilisation and disinfection of the rotor chamber and accessories
• Use commercially-available disinfectants such as, for example, Sagrotan, Buraton, or Terralin (available at chemist’s shops or drugstores).
• The centrifuge and the accessories consist of various materials. A possible incompatibility must be considered.
• Before using cleaning or decontamination agents that were not recommended by us, contact the manufacturer to ensure that such a procedure will not damage the centrifuge.
• For autoclaving, consider the continuous heat resistance of the individual materials (see chapter 8.2.1 - "Autoclaving").
Please contact us if you have any queries (see chapter 7.3 - "Service
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contact").
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NOTE
It cannot be excluded that plastic parts, e.g. lids or carriers, may deform during autoclaving.
Accessories
Max. temp.
(°C)
Min. time
(min)
Max. time
(min)
Max. cycles
Aluminium buckets
134-138
3 5 -
Aluminium rotors
134-138
3 5 -
Glass tubes
134-138
3
40
-
Polyallomer / polycarbonate rectangular carriers
115-118
30
40
-
Polyallomer / polycarbonate round carriers
115-118
30
40
-
Polyamide buckets
115-118
30
40
10
Polycarbonate / polyallomer lids for angle rotors
115-118
30
40
20
Polycarbonate tubes
115-118
30
40
20
Polyphenylsulfone (PPSU) caps for buckets
134-138
3 5 100
Polypropylene balance adapter for blood-bag systems
115-118
30
40
n.s.
Polypropylene copolymer tubes
115-121
30
40
20
Polypropylene rectangular carriers
115-118
30
40
-
Polypropylene rotors
115-118
30
40
20
Polypropylene round carriers
115-118
30
40
-
Polysulfone caps for buckets
134-138
3 5 100
Polysulfone lids for angle rotors
134-138
3 5 100
Rubber adapters
115-118
30
40
-
Stainless-steel balance weight for blood-bag systems
121
30
30
n.s.
Teflon tubes
134-138
3 5 100
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8.2.1 Autoclaving
The service life of the accessories essentially depends on the frequency of autoclaving and use.
• Replace the accessories immediately when the parts show changes in colour or structure or in the occurrence of leaks etc.
• During autoclaving, the caps of the tubes must not be screwed on in order to avoid the deformation of the tubes.
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DANGER
In the event of service work that requires the removal of the panels, there is a risk of electric shock or mechanical injury. Only qualified specialist personnel is authorised to perform this service work.
NOTE
• If you would like to utilise our service, please state the type of your centrifuge and its serial number.
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8.3 Service
The centrifuge is subject to high mechanical stress. In order to be able to withstand this high level of stress, high-quality components were used during the production of the centrifuge. Nevertheless, wear cannot be excluded and it may not be visible from the outside. Especially the rubber parts that are – among other things – part of the motor suspension, are subject to ageing.
This is why we recommend having the centrifuge checked by the manufacturer during an inspection once per year in the operating state and once every three years in the dismantled state. Rubber parts should be replaced after three years.
Information and appointments:
In Germany:
Contact Sigma Laborzentrifugen GmbH An der Unteren Söse 50 37520 Osterode (Germany) Tel. +49 (0) 55 22 / 50 07-44 44 E-mail: [email protected]
Outside Germany:
Contact our agency in your country. All agencies are listed at www.sigma-zentrifugen.de [Sales Partners]
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NOTE
We will return the part/unit if no declaration of decontamination is provided!
NOTE
If the form does not include a description of the malfunction, neither a refund nor a credit note can be issued. In this case, we reserve the right to return the part/unit to you at your expense.
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8.4 Return of defective centrifuges or parts
Although we exercise great care during the production of our products, it may be necessary to return a unit or accessory to the manufacturer.
In order to ensure the quick and economical processing of returns of centrifuges, spare parts, or accessories, we require complete and extensive information concerning the process. Please fill in the following forms completely, sign them, enclose them with the return package, and send them together with the product to:
Sigma Laborzentrifugen GmbH An der Unteren Söse 50 37520 Osterode (Germany)
1. Declaration of decontamination As a certified company and due to the legal regulations for the protection of our employees and of the environment, we are obliged to certify the harmlessness of all incoming goods. For this purpose, we require a declaration of decontamination.
• The form must be filled in completely and signed by authorised and
specialised personnel only.
• Affix the original form in a clearly visible manner to the outside of the
packaging.
2.Form for the return of defective parts This form is for the product-related data. They facilitate the assignment, and they enable the quick processing of the return. If several parts are returned together in one packaging, please enclose a separate problem description for every defective part.
• A detailed problem description is necessary in order to perform the
repair quickly and economically.
• Upon request, we will prepare and submit to you a cost estimate prior to performing the repair. Please confirm such cost estimate within 14 days. If the cost estimate has still not been confirmed after 4 weeks, we will return the defective part/unit. Please note that you must bear the incurred costs.
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NOTE
The defective part/unit must be packaged in a transport-safe manner. Please use the original packaging for the unit, if at all possible.
If the product is dispatched to us in unsuitable packaging, you will be charged the cost for returning it to you in new packaging.
The forms can be downloaded online from
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www.sigma-zentrifugen.de [Service]  [Overhaul and repair].
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In accordance with the directive 2002/96/EC, SIGMA centrifuges are marked with the symbol shown to the left. This symbol means that it is not permissible to dispose of the unit among household waste.
• You can return these centrifuges free of cost to Sigma Laborzentrifugen GmbH.
• Ensure that the unit is decontaminated. Fill in a declaration of decontamination (see chapter 8.4 - "Return of defective centrifuges or parts").
• Comply with any other applicable local rules and regulations.
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9 Disposal
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9.1 Disposal of the centrifuge
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9.2 Disposal of the packaging
• Use the packaging to return the centrifuge for disposal or
• dispose of the packaging, after having separated the individual
materials.
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• Comply with all local rules and regulations.
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Manufacturer
SIGMA Laborzentrifugen GmbH An der Unteren Söse 50 37520 Osterode (Germany)
Type:
8KS
8KBS
Connection requirements Electr. connection:
Protection class: IP code:
see name plate I 20
see name plate I 20
Connected load (kVA): Power consumption (kW): Max. current consumption (A): Input fuse (AT):
7.5
6.5
11.5 (at 3x400V / 50 Hz)
16.0
7.5
6.5
11.5 (at 3x400V / 50 Hz)
16.0
Performance data Max. speed (rpm):
Max. capacity (ml): Max. gravitational field (x g): Max. kin. energy (Nm):
10,500 12,000 20,954 280,080
5,100 12,000 8,578 280,080
Other parameters Time range:
Temperature range: Storage locations:
10 sec to 99 h 59 min 59 sec, short run, continuous run
-20 to +40°C
60
10 sec to 99 h 59 min 59 sec short run, continuous run
-20 to +40°C
60
Physical data Height (mm):
Height with open lid (mm): Width (mm): Depth (mm): Weight (kg):
Noise level (dB(A)):
990 1,679 810 945 450
< 73 (at maximum speed)
990 1,679 810 945 450
< 73 (at maximum speed)
Refrigerant data Refrigerant:
Filling quantity (kg): Pressure (bar): CO2 equivalent (t):
R404A
2.280
25
8.942
R404A
2.280
25
8.942
Special equipment: Water cooling system
Tap connections (inch): Inlet pressure (bar): Min. flow rate (l/min): Max. temperature at water inlet (°C):
2 x ¾
1.5 to 5.0
5 (at maximum power) 20
2 x ¾
1.5 to 5.0
5 (at maximum power) 20
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10 Technical data
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10.1 Ambient conditions
• The figures are valid for an ambient temperature of +23°C and a nominal voltage 10 %. The minimum temperature is ≤ +4°C and depends on the rotor type, speed, and ambient temperature.
• For indoor use only.
• Allowable ambient temperature +5°C to +35°C.
• Max. relative humidity of air 80% up to 31°C with a linear decrease to
67% relative humidity of air at 35°C.
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• Maximum altitude 2,000 m above sea level.
10.2 Technical documentation
For environmental reasons, the comprehensive technical documentation of the centrifuge (e.g. circuit diagrams) and the safety data sheets of the manufacturers of refrigerants and lubricants are not attached to this documentation.
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You can order these documents from our service department.
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NOTE
If the swing-out rotor 11805 with a windshield is used in combination with the blood bag bucket 13860, it can also be used without the windshield cover.
For all other rotor-bucket-combinations, the windshield must be closed.
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11.1 Range of accessories
The complete list of accessories can be downloaded from www.sigma-zentrifugen.de.
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11.1.1 Rotor radii
The information in the accessories table concerning the radius refers to the values of the respective rotor as shown below. The radius calculation is described in chapter 2.2.2.1 - "Speed, radius, and relative centrifugal force".
Fig. 46: Minimum and maximum radius of an angle rotor
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Fig. 47: Minimum and maximum radius of a swing-out rotor
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11.2 Speed-gravitational-field-diagram
Fig. 48: Speed-gravitational-field-diagram
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Linear curve no.
Slop
0
4 [rpm/sec]
1
6 [rpm/sec]
2
8 [rpm/sec]
3
17 [rpm/sec]
4
25 [rpm/sec]
5
33 [rpm/sec]
6
50 [rpm/sec]
7
100 [rpm/sec]
8
200 [rpm/sec]
9
1.000 [rpm/sec]
Quadratic curve no.
Time until 1,000 rpm
Slope as of 1,000 rpm
10
500 sec
4 [rpm/sec]
11
333 sec
6 [rpm/sec]
12
250 sec
8 [rpm/sec]
13
118 sec
17 [rpm/sec]
14
80 sec
25 [rpm/sec]
15
60 sec
33 [rpm/sec]
16
40 sec
50 [rpm/sec]
17
20 sec
100 [rpm/sec]
18
10 sec
200 [rpm/sec]
19
2 sec
1.000 [rpm/sec]
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11.3 Acceleration and deceleration curves
Linear as well as quadratic curves are numbered in the direction of increasing acceleration (from right to left).
The deceleration curves are inverted images of the acceleration curves and are assigned the same numbers. An exception is curve 0. It decelerates brakeless (spin-out).
In general, the runtime, until the set speed is reached, depends on the moment of inertia of the rotor.
Linear curves
The slope of the fixed acceleration curves defines the time that is required to accelerate the rotor by 1,000 rpm.
Curve 9 is a special case compared to the other curves. The centrifuge accelerates with maximum power. The runtime, until the set speed is reached, depends solely on the moment of inertia of the rotor.
Fig. 49: Slope of linear curves
Quadratic curves
Curve 19 is a special case compared to the other curves. The centrifuge accelerates with maximum power. The runtime depends solely on the moment of inertia of the rotor.
Fig. 50: Slope of quadratic curves
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Fig. 51: Diagram of linear curves
Fig. 52: Diagram of quadratic curves
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Rotor / bucket
Cycles
Service life
("Exp.Date")
Autoclaving Suitable for centrifuge Remarks
9100 15,000
4-15C, 4K15C, 4-16, 4-16S, 4-16K, 4-16KS, 6-15, 6K15, 6-16, 6-16K
without engraving, only "spincontrol professional" and "spincontrol S"
11026 7 years
1-14, 1-14K
11805 10 years*
8K, 8KB, 8KS, 8KBS
*in combination with bucket 13850 or 13860
12033 5 years
1-16 Edition, 1-16K Edition
12082 7 years
1-14, 1-14K
12083 7 years
1-14, 1-14K
12084 7 years
1-14, 1-14K
12085 7 years
1-14, 1-14K
12092 5 years 20x
1-14, 1-14K
12093 5 years 20x
1-14, 1-14K
12094 5 years 20x
1-14, 1-14K
12096 5 years 20x
1-14, 1-14K
12097 5 years 20x
1-14, 1-14K
12101 5 years 20x
1-15, 1-15K, 1-15P, 1-15PK
12124 5 years 20x
1-15, 1-15K, 1-15P, 1-15PK
12126 5 years 20x
1-15, 1-15K, 1-15P, 1-15PK
12134 5 years 20x
1-16, 1-16K
12135 5 years 20x
1-16, 1-16K
12137 5 years 20x
1-16, 1-16K
12500 7 years
6-15, 6K15, 6-16, 6-16K
12600 7 years
6-16S, 6-16KS
13218 20,000
4-16, 4-16S, 4-16K, 4-16KS, 6-16, 6-16S, 6-16K, 6-16KS
13296 35,000 5 years 10x
2-6, 2-6E, 2-7, 2-16P, 2-16KL, 2-16KHL
13299 5 years 10x
2-6, 2-6E, 2-7, 2-16P, 2-16KL, 2-16KHL
13635 25,000
6-16, 6-16K, 6-16S, 6-16KS
13650 20,000
4-5L, 4-16S, 4-16KS, 4-16KHS, 6-16S, 6-16HS, 6-16KS, 6-16KHS
13845 20,000
8K, 8KB, 8KS, 8KBS
13850 10,000 10 years*
8K, 8KB, 8KS, 8KBS
*in combination with rotor 11805
13860 15,000 10 years*
8K, 8KB, 8KS, 8KBS
*in combination with rotor 11805
13864 1,000
8K, 8KB, 8KS, 8KBS without engraving
13865 1,000
8K, 8KB, 8KS, 8KBS without engraving
13866 1,000
8K, 8KB, 8KS, 8KBS without engraving
13867 2,500
8K, 8KB, 8KS, 8KBS without engraving
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11.4 Table of the service life of rotors and accessories
• If no other data concerning the service life are engraved on the rotor or accessory, rotors and buckets must be checked by the manufacturer after 10 years.
• If a specification concerning the maximum number of cycles and a specification concerning the service life (i.e. a date) are provided, the specification that occurs first shall apply.
• After 50,000 cycles, rotors must be scrapped for safety reasons.
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NOTE
The data refer to resistance at 20°C.
- no data 1 resistant 2 practically resistant 3 partially resistant 4 not resistant
Concentration
High Density
Polyethylene
Polyamide
Polycarbonate
Polyoxymethylene
Polypropylene
Polysulfone
Polyvinyl chloride, hard
Polyvinyl chloride, soft
Polytetrafluorethylene
Acrylonitrile-butadiene-
caoutchouc
Aluminium
Medium
Formula
[%]
HDPE
PA
PC
POM
PP
PSU
PVC
PVC
PTFE
NBR
AL
Acetaldehyde
C2H4O
40
3 2 4 2 3 4 4 - 1 4 1
Acetamide
C2H5NO
saturated
1 1 4 1 1 4 4 - 1 - 1
Acetone
C3H6O
100
1 1 4 1 1 4 4 - 1 4 1
Acrylonitrile
C3H3N
100
1 1 4 3 3 4 4 4 1 4 1
Allyl alcohol
C3H6O
96
1 3 3 2 2 2 2 4 1 1 1
Aluminium chloride
AlCl3
saturated
1 3 2 4 1 - 1 - 1 1 4
Aluminium sulfate
Al2(SO4)3
10
1 1 1 3 1 1 1 1 1 1 1
Ammonium chloride
(NH4)Cl
aqueous
1 1 1 2 1 1 1 1 1 1 3
Ammonium hydroxide
NH3 + H2O
30
1 3 4 1 1 2 1 - 1 - 1
Aniline
C6H7N
100
1 3 4 1 2 4 4 4 1 4 1
Anisole
C7H8O
100
3 4 4 1 4 4 2 - 1 4 1
Antimony trichloride
SbCl3
90
1 4 1 4 1 - 1 - 1 - 4
Benzaldehyde
C7H6O
100
1 3 4 1 1 3 4 4 1 4 1
Benzene
C6H6
100
3 2 4 1 3 4 4 - 1 4 1
Boric acid
H3BO3
aqueous
1 3 1 2 1 - - - 1 1 1
Butyl acrylate
C7H12O2
100
1 2 4 2 3 4 4 4 1 - 1
Butyl alcohol, normal
C4H10O
100
1 1 2 1 1 2 2 4 1 1 1
Calcium chloride
CaCl2
alcoholic
1 4 2 3 1 - - 4 1 1 3
Carbon disulfide
CS2
100
4 3 4 2 4 4 4 4 1 3 1
Carbon tetrachloride (TETRA)
CCl4
100
4 4 4 2 4 4 4 4 1 3 1
Chlorine
Cl2
100
4 4 4 4 4 4 4 4 1 - 3
Chlorine water
Cl2 x H2O
3 4 4 4 3 - 3 3 1 - 4
Chlorobenzene
C6H5Cl
100
3 4 4 1 3 4 4 4 1 4 1
Chloroform
CHCl3
100
3 3 4 4 3 4 4 4 1 4 3
Pos: 252 /100 Sigma/100 BA Zentrifugen Sig ma (Standardmodule)/110 Anhang/ 110-0050 Beständigkeitstabelle @ 28 \mod_1405320711439_68.docx @ 19 5209 @ 2 @ 1
11.5 Resistance data
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Version 08/2012, Rev. 2.5 of 02/07/2018 • sb
Translation of the original operating manual, part no. 0702502
- no data 1 resistant 2 practically resistant 3 partially resistant 4 not resistant
Concentration
High Density
Polyethylene
Polyamide
Polycarbonate
Polyoxymethylene
Polypropylene
Polysulfone
Polyvinyl chloride, hard
Polyvinyl chloride, soft
Polytetrafluorethylene
Acrylonitrile-butadiene-
caoutchouc
Aluminium
Medium
Formula
[%]
HDPE
PA
PC
POM
PP
PSU
PVC
PVC
PTFE
NBR
AL
Chromic acid
CrO3
10
1 4 2 4 1 4 1 - 1 4 1
Chromic potassium sulphate
KCr(SO4)2 x 12H2O
saturated
1 2 1 3 1 - 1 - 1 - 3
Citric acid
C6H8O7
10
1 1 1 2 1 1 1 1 1 1 1
Citric acid
C6H8O7
50
1 3 1 2 1 - - - 1 1 1
Copper sulphate
CuSO4 x 5H2O
10
1 1 1 1 1 1 1 1 1 1 4
Cyclohexanol
C6H12O
100
1 1 3 1 1 1 1 4 1 2 1
Decane
C10H22
100
- 1 2 1 3 - - - 1 2 1
Diaminoethane
C2H8N2
100
1 1 3 1 1 - 3 4 1 1 1
Diesel fuel — 100
1 1 3 1 1 - 1 3 1 1 1
Dimethyl formamide (DMF)
C3D7NO
100
1 1 4 1 1 4 3 - 1 3 1
Dimethyl sulfoxide (DMSO)
C2H6SO
100
1 2 4 1 1 4 4 - 1 - 1
Dimethylaniline
C8H11N
100
- 3 4 2 4 - - - 1 - 1
Dioxane
C4H8O2
100
2 1 4 1 3 2 3 4 1 3 1
Dipropylene glycol (mono)methyl ether
C4H10O
100
3 1 4 1 4 4 4 4 1 - 1
Ethyl acetate
C4H8O2
100
1 1 4 1 1 4 4 4 1 4 1
Ethylene chloride
C2H4Cl2
100
3 3 4 1 3 4 4 4 1 - 1
Ferrous chloride
FeCl2
saturated
1 3 1 3 1 1 1 1 1 - 4
Formaldehyde solution
CH2O
30
1 3 1 1 1 - - - 1 2 1
Formic acid
CH2O2
100
1 4 3 4 1 3 3 1 1 2 1
Furfural
C5H4O2
100
1 3 3 2 4 - - - 1 4 1
Gasoline
C5H12 - C12H26
100
2 1 3 1 3 3 2 - 1 1 1
Glycerol
C3H8O3
100
1 1 3 1 1 1 1 2 1 1 1
Heptane, normal
C7H16
100
2 1 1 1 2 1 2 4 1 1 1
Hexane, n-
C6H14
100
2 1 2 1 2 1 2 4 1 1 1
Hydrogen chloride
HCl 5 1 4 1 4 1 1 1 - 1 2 4
Hydrogen chloride
HCl
concentrated
1 4 4 4 1 1 2 3 1 4 4
Hydrogen peroxide
H2O2 3 1 3 1 1 1 1 1 - 1 3 3
Hydrogen peroxide
H2O2
30
1 4 1 4 1 1 1 - 1 3 3
Hydrogen sulphide
H2S
10
1 1 1 1 1 1 1 3 1 3 1
Iodine, tincture of
I2 1 4 3 1 1 - 4 4 1 1 1
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Translation of the original operating manual, part no. 0702502
- no data 1 resistant 2 practically resistant 3 partially resistant 4 not resistant
Concentration
High Density
Polyethylene
Polyamide
Polycarbonate
Polyoxymethylene
Polypropylene
Polysulfone
Polyvinyl chloride, hard
Polyvinyl chloride, soft
Polytetrafluorethylene
Acrylonitrile-butadiene-
caoutchouc
Aluminium
Medium
Formula
[%]
HDPE
PA
PC
POM
PP
PSU
PVC
PVC
PTFE
NBR
AL
Isopropyl alcohol
C3H8O
100
1 1 1 1 1 1 1 4 1 - 2
Lactic acid
C3H6O3
3
1 3 1 2 1 1 2 - 1 1 1
Magnesium chloride
MgCl2
10
1 1 1 1 1 1 1 1 1 1 1
Mercuric chloride
HgCl2
10
1 4 1 3 1 1 1 1 1 1 4
Mercury
Hg
100
1 1 1 1 1 1 1 3 1 1 3
Methyl acetate
C3H6O2
100
1 1 4 2 1 - 4 4 1 - 1
Methyl alcohol
CH4O
100
1 2 4 1 1 3 1 3 1 2 1
Methyl benzene
C7H8
100
3 1 4 1 3 4 4 4 1 4 1
Methyl ethyl ketone (MEK)
C4H8O
100
1 1 4 1 1 4 4 4 1 4 1
Methylene chloride
CH2Cl2
100
4 3 4 3 3 4 4 4 1 - 1
Mineral oil — 100
1 1 1 1 1 1 1 - 1 1 1
Nitric acid
HNO3
10
1 4 1 4 1 1 1 - 1 4 3
Nitric acid
HNO3
100
4 4 4 4 4 - 4 - 1 4 1
Nitrobenzene
C6H5NO2
100
3 4 4 3 2 4 4 4 1 4 1
Oleic acid
C18H34O2
100
1 1 1 2 1 - 1 - 1 3 1
Oxalic acid
C2H2O4 x 2H2O
100
1 3 1 4 1 1 1 1 1 2 1
Ozone
O3
100
3 4 1 4 3 1 1 - 1 4 2
Petroleum — 100
1 1 3 1 1 1 1 3 1 1 1
Phenol
C6H6O
10
1 4 4 4 1 4 1 3 1 3 1
Phenol
C6H6O
100
2 4 4 4 1 3 4 3 1 3 1
Phosphoric acid
H3PO4
20
1 4 2 4 1 - - - 1 2 4
Phosphorus pentachloride
PCl5
100
- 4 4 4 1 - 4 4 1 - 1
Potassium hydrogen carbonate
CHKO3
saturated
1 1 2 1 1 - - - 1 - 4
Potassium hydroxide
KOH
30
1 1 4 3 1 1 1 1 1 - 4
Potassium hydroxide
KOH
50
1 1 4 3 1 1 1 1 1 - 4
Potassium nitrate
KNO3
10
1 1 1 1 1 - - - 1 1 1
Potassium permanganate
KMnO4
100
1 4 1 1 1 - 1 - 1 3 1
Pyridine
C5H5N
100
1 1 4 1 3 4 4 4 1 4 1
Resorcinol
C6H6O2
5
1 4 2 3 1 4 2 - 1 - 2
Silver nitrate
AgNO3
100
1 1 1 1 1 1 1 1 1 2 4
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Version 08/2012, Rev. 2.5 of 02/07/2018 • sb
Translation of the original operating manual, part no. 0702502
- no data 1 resistant 2 practically resistant 3 partially resistant 4 not resistant
Concentration
High Density
Polyethylene
Polyamide
Polycarbonate
Polyoxymethylene
Polypropylene
Polysulfone
Polyvinyl chloride, hard
Polyvinyl chloride, soft
Polytetrafluorethylene
Acrylonitrile-butadiene-
caoutchouc
Aluminium
Medium
Formula
[%]
HDPE
PA
PC
POM
PP
PSU
PVC
PVC
PTFE
NBR
AL
Sodium bisulphite
NaHSO3
10
1 1 2 4 1 - - - 1 1 1
Sodium carbonate
Na2CO3
10
1 1 1 1 1 - - - 1 - 3
Sodium chloride
NaCl
30
1 1 1 1 1 1 1 1 1 1 3
Sodium hydroxide
NaOH
30
1 1 4 1 1 1 1 1 1 2 4
Sodium hydroxide
NaOH
50
1 1 4 1 1 1 1 - 1 2 4
Sodium sulfate
Na2SO4
10
1 1 1 1 1 1 1 1 1 1 1
Spirits
C2H6O
96
1 1 1 1 1 1 1 3 1 - 1
Styrene
C8H8
100
4 1 4 1 3 - 4 4 1 4 1
Sulphuric acid
H2SO4 6 1 4 1 4 1 1 1 - 1 2 3
Sulphuric acid
H2SO4
fuming
4 4 4 4 4 4 4 4 1 4 3
Tallow — 100
1 1 1 1 1 - 1 1 1 1 1
Tetrahydrofuran (THF)
C4H8O
100
3 1 4 1 3 4 4 4 1 3 1
Tetrahydronaphthalene
C10H12
100
3 1 4 1 4 4 4 4 1 - 1
Thionyl chloride
Cl2SO
100
4 4 4 2 4 4 4 4 1 - 3
Tin chloride
SnCl2
10
1 4 2 2 1 - - - 1 1 4
Transformer oil
—
100
1 1 3 3 1 1 1 - 1 1 1
Trichloroethane
C2H3Cl3
100
3 3 4 2 4 4 4 4 1 4 4
Urea
CH4N2O
10
1 1 1 1 1 - - - 1 1 1
Urine — 100
1 1 1 1 1 - 1 1 1 - 2
Vinegar
C2H4O2
10
1 4 1 1 1 1 1 1 1 2 1
Vinegar
C2H4O2
90
1 4 4 4 1 3 1 4 1 - 1
Wax — 100
- 1 1 1 - - - 1 - 1
Wines — 100
1 1 1 2 1 1 1 1 1 - 4
Xylene
C8H10
100
3 1 4 1 4 4 4 4 1 4 1
Pos: 253 /010 Universalmodule/Seiten wechsel @ 0\mod_1202116244312_0.d ocx @ 105 @ @ 1
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Translation of the original operating manual, part no. 0702502
Pos: 254 /100 Sigma/100 BA Zentrifugen Sig ma (Standardmodule)/110 Anhang/ 110-0051 Serial Control Interface Specific ation @ 28\mod_1405320712838_68. docx @ 195222 @ 2 @ 1
11.6 Serial Control Interface Specification
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