Sigma 2-16KHL Operating Manual

Page 1
Translation of the original operating manual sb
02/2013 Rev. 1.19 of 25/04/2019 Sigma 2-16KHL; ;
part no. 0700802
Sigma 2-16KHL
from serial no. 147260
Refrigerated Centrifuge with Heating System
Operating Manual
Please retain for later use!
Page 2
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
2 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Page 3
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
3 / 80
Translation of the original operating manual, part no. 0700802
In case of inquiries, please state the following numbers:
Order number: Serial number:
© Copyright by Sigma Laborzentrifugen GmbH An der Unteren Söse 50 37520 Osterode am Harz Germany
Tel.: +49 (0) 5522 / 5007-0 Fax: +49 (0) 5522 / 5007-12 Web: www.sigma-zentrifugen.de E-mail: info@sigma-zentrifugen.de
Page 4
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
4 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Page 5
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Table of contents
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
5 / 80
Translation of the original operating manual, part no. 0700802
1 General information ............................................................................................................. 9
1.1 Importance of the operating manual .................................................................................. 9
1.2 Intended use ..................................................................................................................... 9
1.3 Warranty and liability......................................................................................................... 9
1.4 Copyright ........................................................................................................................ 10
1.5 Standards and regulations .............................................................................................. 10
1.6 Scope of supply .............................................................................................................. 10
2 Layout and mode of operation .......................................................................................... 11
2.1 Layout of the centrifuge .................................................................................................. 11
2.1.1 Functional and operating elements ............................................................................ 11
2.1.2 Name plate ................................................................................................................ 12
2.2 Mode of operation ........................................................................................................... 13
2.2.1 Centrifugation principle .............................................................................................. 13
2.2.2 Area of application ..................................................................................................... 13
2.2.2.1 Speed, radius, and relative centrifugal force ...................................................... 14
2.2.2.2 Density ............................................................................................................... 14
3 Safety .................................................................................................................................. 15
3.1 Marking of the unit ................................ .......................................................................... 15
3.2 Explanation of the symbols and notes ............................................................................. 16
3.3 Responsibility of the operator .......................................................................................... 17
3.4 Operating personnel ....................................................................................................... 17
3.5 Informal safety instructions ............................................................................................. 17
3.6 Safety instructions .......................................................................................................... 18
3.6.1 Electrical safety ......................................................................................................... 18
3.6.2 Mechanical safety ...................................................................................................... 18
3.6.3 Fire prevention ........................................................................................................... 19
3.6.4 Chemical and biological safety .................................................................................. 19
3.6.5 Safety instructions for centrifugation .......................................................................... 20
3.6.6 Resistance of plastics ................................................................................................ 20
3.6.7 Safety of rotors and accessories ................................................................................ 21
3.6.7.1 Service life ................................................................ ......................................... 21
3.7 Safety devices ................................................................................................................ 22
3.7.1 Lid lock device ........................................................................................................... 22
3.7.2 Standstill monitoring system ...................................................................................... 22
3.7.3 System check ............................................................................................................ 22
3.7.4 Earth conductor check ............................................................................................... 22
3.7.5 Imbalance monitoring system .................................................................................... 22
3.7.6 Temperature monitoring system ................................................................................ 22
3.7.7 Rotor monitoring system ............................................................................................ 22
3.8 Measures in the event of hazards and accidents ............................................................ 23
3.9 Remaining hazards ......................................................................................................... 23
Page 6
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Table of contents
6 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
4 Storage and transport ....................................................................................................... 24
4.1 Dimensions and weight ................................................................................................... 24
4.2 Storage conditions .......................................................................................................... 24
4.3 Notes on transport ................................ .......................................................................... 24
4.4 Packaging ....................................................................................................................... 25
4.5 Transport safety device ................................................................................................... 25
5 Set-up and connection ...................................................................................................... 26
5.1 Installation site ................................................................................................ ................ 26
5.2 Power supply .................................................................................................................. 26
5.2.1 Type of connection .................................................................................................... 26
5.2.2 Customer-provided fuses ........................................................................................... 27
6 Using the centrifuge .......................................................................................................... 28
6.1 Initial start-up .................................................................................................................. 28
6.2 Switching the centrifuge on ............................................................................................. 28
6.2.1 Opening and closing the lid ........................................................................................ 28
6.2.2 Installation of rotors and accessories ......................................................................... 28
6.2.2.1 Installation of a rotor .......................................................................................... 28
6.2.2.2 Installation of an angle rotor with a hermetic lid .................................................. 29
6.2.2.3 Installation of the microhaematocrit rotor............................................................ 30
6.2.2.4 Installation of accessories .................................................................................. 31
6.2.2.5 Adapters ............................................................................................................ 33
6.2.2.6 Vessels .............................................................................................................. 33
6.3 Control system "Spincontrol L" ........................................................................................ 34
6.3.1 User interface ............................................................................................................ 34
6.3.2 Manual mode ............................................................................................................. 35
6.3.2.1 Starting a centrifugation run ............................................................................... 35
6.3.2.2 Interrupting a centrifugation run ......................................................................... 35
6.3.2.3 Interrupting a deceleration process .................................................................... 35
6.3.2.4 Selection, display, and modification of data ........................................................ 35
6.3.2.1 Speed / relative centrifugal force (RCF) ............................................................. 36
6.3.2.2 Runtime ............................................................................................................. 36
6.3.2.3 Temperature ("Temp") ....................................................................................... 38
6.3.2.4 Rotor selection ................................................................................................... 40
6.3.2.5 Acceleration and deceleration curves ................................................................. 41
6.3.2.6 Automatic lid opening function ("AutoOpen") ...................................................... 41
6.3.2.7 Sound signal ("Buzzer") ..................................................................................... 42
6.3.2.8 Program lock ("ProgLock") ................................................................................. 42
6.3.2.9 Cycle display ("Cycles") ..................................................................................... 43
6.3.2.10 Input lock ........................................................................................................... 44
6.3.3 Program mode ........................................................................................................... 44
6.3.3.1 Saving a program ............................................................................................... 45
6.3.3.2 Loading a program ............................................................................................. 45
6.4 Switching the centrifuge off ............................................................................................. 46
Page 7
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Table of contents
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
7 / 80
Translation of the original operating manual, part no. 0700802
7 Malfunctions and error correction .................................................................................... 47
7.1 General malfunctions ...................................................................................................... 47
7.1.1 Emergency lid release ............................................................................................... 48
7.2 Table of error codes ........................................................................................................ 49
7.3 Service contact ............................................................................................................... 50
8 Maintenance and service ................................................................................................... 51
8.1 Maintenance ................................................................................................................... 51
8.1.1 Centrifuge .................................................................................................................. 51
8.1.1.1 Condenser (only refrigerated centrifuges with an air-cooled refrigeration
system) .............................................................................................................. 52
8.1.2 Accessories ............................................................................................................... 52
8.1.2.1 Plastic accessories ............................................................................................ 53
8.1.3 Rotors, buckets and carriers ...................................................................................... 53
8.1.4 Microhaematocrit rotor ............................................................................................... 53
8.1.5 Load-bearing bolts ..................................................................................................... 54
8.1.6 Glass breakage ......................................................................................................... 55
8.2 Sterilisation and disinfection of the rotor chamber and accessories ................................ 55
8.2.1 Autoclaving ................................................................................................................ 56
8.3 Service ........................................................................................................................... 57
8.4 Return of defective centrifuges or parts .......................................................................... 58
9 Disposal .............................................................................................................................. 60
9.1 Disposal of the centrifuge ............................................................................................... 60
9.2 Disposal of the packaging ............................................................................................... 60
10 Technical data .................................................................................................................... 61
10.1 Ambient conditions ......................................................................................................... 62
10.2 Technical documentation ................................................................................................ 62
11 Appendix ............................................................................................................................ 63
11.1 Range of accessories ..................................................................................................... 63
11.1.1 Rotor radii .................................................................................................................. 63
11.2 Speed-gravitational-field-diagram ................................ ................................................... 65
11.3 Acceleration and deceleration curves ............................................................................. 66
11.4 Table of the service life of rotors and accessories ........................................................... 67
11.5 Resistance data .............................................................................................................. 68
11.6 EC declaration of conformity ........................................................................................... 73
11.7 Declaration of conformity – China RoHS 2 ...................................................................... 75
12 Index ................................................................................................................................... 77
Page 8
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Table of contents
8 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Page 9
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
1 General information
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
9 / 80
Translation of the original operating manual, part no. 0700802
1 General information
1.1 Importance of the operating manual
A fundamental requirement for the safe and trouble-free operation of the centrifuge is to be familiar with the fundamental safety instructions and all possible hazards.
The operating manual includes important information concerning the safe operation of the centrifuge.
This operating manual and, in particular, the notes on safety and hazards must be observed by all persons operating the centrifuge.
In addition, the local rules and regulations for the prevention of accidents
must be complied with.
1.2 Intended use
Centrifuges are power-driven machines that separate liquids from solid matter, liquid mixtures, or solid mixtures by centrifugal force. They are solely intended for this purpose. Any other use beyond this area of application is regarded as improper use. Sigma Laborzentrifugen GmbH cannot be held liable for any damage resulting from such improper use.
The intended use also includes
observation of all the notes and instructions included in the operating manual and
compliance with the care, cleaning, and maintenance instructions.
1.3 Warranty and liability
The warranty and liability are subject to our "General Conditions" that were distributed to the operator upon the conclusion of the contract.
Warranty and liability claims are excluded if they are due to:
improper use.
non-compliance with the safety instructions and hazard warnings in the
operating manual.
improper installation, start-up, operation, or maintenance of the centrifuge.
Page 10
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
1 General information
10 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
1 power cord with an IEC C13 connector
1 rotor wrench
Part no. 930 100
1 tube (30 g) heavy-duty grease for load- bearing bolts
Part no. 71 401
1.4 Copyright
The copyright concerning the operating manual remains with Sigma Laborzentrifugen GmbH.
The operating manual is solely intended for the operator and their personnel. It includes instructions and information that must not be
duplicated,
distributed, or
communicated in any other way.
Non-compliance may be prosecuted under criminal law.
1.5 Standards and regulations
EC declaration of conformity (see chapter 11.6 - "EC declaration of conformity")
1.6 Scope of supply
The centrifuge comprises:
Documentation
Operating manual incl. EC declaration of conformity (see chapter 11.6 - "EC declaration of conformity")
Accessories
According to your order, our order confirmation, and your delivery note.
Page 11
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
2 Layout and mode of operation
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
11 / 80
Translation of the original operating manual, part no. 0700802
1 Lid 2 User interface (see
chapter 6.3.1 - "User interface")
3 Mains switch
4 Name plate
(see chapter 2.1.2 ­"Name plate")
5 Mains power input
2 Layout and mode of operation
2.1 Layout of the centrifuge
2.1.1 Functional and operating elements
Fig. 1: Total view of the centrifuge
Fig. 2: Rear view of the centrifuge
Page 12
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
2 Layout and mode of operation
12 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
1Manufacturer 2Power consumption 3Max. speed 4Max. kinetic energy 5Serial number 6Part number 7Type 8Nominal voltage 9CE mark in compliance
with the directive 2006/42/EC
10 Symbol for special
disposal (see chapter 9 - "Disposal")
11 Consult operating
manual 12 Date of manufacture 13 Max. density 14 Refrigerant data
2.1.2 Name plate
Fig. 3: Example of a name plate
Page 13
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
2 Layout and mode of operation
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
13 / 80
Translation of the original operating manual, part no. 0700802
2.2 Mode of operation
2.2.1 Centrifugation principle
Das
Centrifugation is a process for the separation of heterogeneous mixtures of substances (suspensions, emulsions, or gas mixtures) into their components. The mixture of substances, which rotates on a circular path, is subject to centripetal acceleration that is several times greater than the gravitational acceleration.
Centrifuges use the mass inertia inside the rotor chamber for separating the substances. Due to their higher inertia, particles or media with a higher density travel outwards. In doing so, they displace the components with a lower density, which in turn travel towards the centre.
The centripetal acceleration of an object inside a centrifuge, as the effect of centripetal force, depends on the distance between the object and the axis of rotation as well as on the angular velocity. It increases linearly as a function of the distance with regard to the axis of rotation and quadratically as a function of the angular velocity. The bigger the radius in the rotor chamber is and the higher the speed is, the higher the centripetal acceleration is. However, the forces acting on the rotor also increase.
2.2.2 Area of application
Depending on the area of application of the centrifuge and also on the particle size, solids content, and volume throughput of the mixture of substances that is to be centrifuged, there are different types of centrifuges.
The areas of application go from household use as a salad spinner or honey separator up to specialised technical applications in the clinical, biological, or biochemical context:
For numerous clinical examinations, cellular material must be separated from the liquid to be analysed. The normal separation process can be sped up considerably by using laboratory centrifuges.
In the metal-working industry, centrifuges are used for separating oil from metal cuttings. Dairies use centrifuges in order to separate cow’s milk into cream and low-fat milk.
Particularly big centrifuges are used in the sugar industry for separating the syrup from the crystalline sugar.
Ultracentrifuges are predominantly used in biology and biochemistry in order to isolate particles, e.g. viruses. They are specifically designed for high speeds up to 500,000 rpm. The rotor moves in a vacuum in order to avoid air friction.
Page 14
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
2 Layout and mode of operation
14 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
)/2,1( Rho
2.2.2.1 Speed, radius, and relative centrifugal force
The acceleration g, which the samples are subject to, can be increased by increasing the radius in the rotor chamber and by increasing the speed. These three parameters are interdependent and linked with each other via the following formula:
Relative centrifugal force RCF = 11.18 x 10-6 x r x n2
r = radius in cm n = speed in rpm RCF without any dimension
If two values are entered, the third value is determined by way of the stated formula. If, afterwards, the speed or the radius is changed, the resulting relative centrifugal force will be recalculated automatically by the control unit. If the RCF is changed, the speed will be adapted while the specified radius is maintained.
The speed-gravitational-field-diagram provides an overview of the relationship between speed, radius, and RCF (see chapter 11.2 - "Speed-
gravitational-field-diagram").
2.2.2.2 Density
The laboratory centrifuge is suitable for the separation of constituents of different densities in mixtures with a maximum density of 1.2 g/cm3. All information concerning the speed of rotors and accessories refers to liquids with a density corresponding to this specification. If the density is above this value, the maximum permissible speed of the centrifuge must be reduced based on the following formula:
n = n
Rho = density in g/cm3
max
x
Page 15
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
15 / 80
Translation of the original operating manual, part no. 0700802
Dangerous voltage
I
On (Power)
Hot surface
0
Off (Power)
Caution! Risk of bruising
Name plate (see chapter 2.1.2
- "Name plate")
Protective earth (ground)
CE mark in compliance with the directive 2006/42/EC
Earth (ground)
Do not dispose as part of domestic waste
Unplug the mains plug
GS mark (tested safety; only for Germany)
Arrow indicating the direction of rotation
NRTL mark (only for the USA and Canada)
Centrifuge with heating system
RCM mark (only for Australia)
Rotor loading information (see chapter 6.2.2.4 ­"Installation of accessories")
China RoHS 2 mark (only for China)
NOTE
Safety indications on the centrifuge must be kept readable at all times. If necessary, they must be replaced.
NOTE
Not all of the symbols/labels are used for this centrifuge type.
3 Safety
3.1 Marking of the unit
The following symbols are used for all types of centrifuges manufactured by Sigma:
Page 16
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
16 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
DANGER
This symbol stands for a direct hazard to the life and health of persons.
Non-observance of these symbols causes serious health problems up to life-endangering injuries.
DANGER
This symbol stands for a direct hazard to the life and health of persons due to electrical voltage.
Non-observance of these symbols causes serious health problems up to life-endangering injuries.
WARNING
This symbol stands for a potential hazard to the life and health of persons.
Non-observance of these symbols can cause serious health problems up to life-endangering injuries.
CAUTION
This symbol indicates a potentially hazardous situation
Non-observance of these notes can cause minor injuries or damage to property.
NOTE
This symbol indicates important information.
3.2 Explanation of the symbols and notes
In this operating manual, the following names and symbols to indicate hazards are used:
Page 17
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
17 / 80
Translation of the original operating manual, part no. 0700802
3.3 Responsibility of the operator
The operator is responsible for authorising only qualified personnel to work on the centrifuge (see chapter 3.4 - "Operating personnel").
The areas of responsibility of the personnel concerning the operation, maintenance, and care of the unit must be clearly defined.
The safety-conscious work of the personnel in compliance with the operating manual and the relevant EC and national health and safety regulations as well as with the accident prevention regulations must be checked at regular intervals (e.g. every month).
Under the international rules for health and safety at work, the operator is obliged to:
take measures in order to prevent all danger to life or health during work.
ensure that centrifuges are operated properly and entirely as intended (see chapter 1.2 - "Intended use").
take protective measures against fire and explosion when working with hazardous substances.
take measures for the safe opening of centrifuges.
3.4 Operating personnel
Persons operating the unit must
be familiar with the fundamental regulations concerning workplace safety and accident prevention
have read and understood this operating manual (and in particular the safety sections and warning notes) and confirmed this with their
signature.
3.5 Informal safety instructions
This operating manual is a part of the product.
The operating manual must be kept at the location of use of the
centrifuge. Ensure that it is accessible at all times.
The operating manual must be handed over to any subsequent owner or operator of the centrifuge.
Any changes, additions or updates received must be added to the operating manual.
In addition to the operating manual, the general and local rules and regulations concerning the prevention of accidents and the protection of the environment must also be supplied.
Safety and danger indications on the centrifuge must be kept readable at all times. If necessary, they must be replaced.
Page 18
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
18 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
DANGER
Ensure that the wall socket is properly wired and grounded.
Check that the mains voltage agrees with the nominal voltage listed on
the name plate.
Do not place vessels containing liquid on the centrifuge lid or within the safety distance of 30 cm around the centrifuge. Spilled liquids may get into the centrifuge and damage electrical or mechanical components.
Work on the power supply system must only be performed by certified electricians.
Inspect the electrical equipment of the unit regularly. Defects such as loose or burnt cables must be eliminated immediately.
WARNING
Do not open the lid when the rotor is in motion!
Do not reach into the rotor chamber when the rotor is in motion!
Do not use the centrifuge if it was installed incorrectly.
Do not use the centrifuge without panels.
Do not use the centrifuge if the rotors and inserts show signs of
corrosion or other defects.
Only use the centrifuge with rotors and accessories that have been approved by the manufacturer. In case of doubt, contact the manufacturer (see chapter 7.3 - "Service contact").
Do not hold your fingers between the lid and the housing when closing the lid. Risk of crushing!
Defective lid relieving devices could cause the centrifuge lid to fall (contact the service department, if necessary). Risk of crushing!
Do not hit or move the centrifuge during its operation.
Do not lean against or rest on the centrifuge during its operation.
Do not spin any substances that could damage the material of the
rotors and buckets of the centrifuge in any way. Highly corrosive substances, for example, damage the material and affect the mechanical strength of the rotors and buckets.
Stop the centrifuge immediately in the event of a malfunction. Eliminate the malfunction (see chapter 7 - "Malfunctions and error correction") or inform the service department of the manufacturer (see chapter 7.3 ­"Service contact").
Ensure that all repairs are performed only by authorised and specialised personnel.
3.6 Safety instructions
3.6.1 Electrical safety
To reduce the risk of electrical shock, the centrifuge uses a three-wire electrical cord and plug to connect the equipment to earth-ground. To
preserve this safety feature:
3.6.2 Mechanical safety
In order to ensure the safe operation of the centrifuge, observe the following:
Page 19
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
19 / 80
Translation of the original operating manual, part no. 0700802
WARNING
Prior to any start-up, check the centrifuge, rotor, and accessories for signs of damage that can be discerned from the outside. Special attention must be paid to all of the rubber parts (e.g. motor cover, lid seal, and adapters) in terms of visible structural changes. Defective parts must be replaced immediately.
Open the centrifuge when it is not in use so that moisture can evaporate.
DANGER
Do not spin explosive or inflammable substances.
Do not use the centrifuge within hazardous locations.
DANGER
Infectious, toxic, pathogenic, and radioactive substances may only be used in special, certified containment systems with a bio-seal in order to prevent the material from being released.
Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or pathogenic contamination
Materials that chemically react with each other with a high level of energy are prohibited.
WARNING
Keep informed about local measures to avoid harmful emissions (depending on the substances to be centrifuged).
Protective clothing is not required for the operation of the centrifuge. The materials to be centrifuged may, however, require special safety measures (e.g. centrifugation of infectious, toxic, radioactive, or pathogenic substances).
3.6.3 Fire prevention
3.6.4 Chemical and biological safety
If pathogenic, toxic, or radioactive samples are intended to be used in the centrifuge, it is in the responsibility of the user to ensure that all necessary safety regulations, guidelines, precautions, and practices are adhered to accordingly.
Page 20
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
20 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
WARNING
Ensure that the centrifuge was set up properly (see chapter 5 - "Set-up and connection").
Maintain a safety distance of at least 30 cm (12 inches) around the centrifuge.
Do not store any dangerous goods in the centrifuge area.
Do not stay in the safety area longer than what is absolutely necessary
for the operation of the centrifuge.
Only use the centrifuge with rotors and accessories that have been approved by the manufacturer. We explicitly warn against the use of equipment of poor quality. Breaking glass or bursting vessels can cause dangerous imbalances at high speeds
Ensure that rotor and buckets are correctly fitted (see chapter 6.2.2.1 ­"Installation of a rotor").
Observe the instructions on the installation of accessories (see chapter
6.2.2.4 - "Installation of accessories").
WARNING
The rotor must be loaded in a rotationally symmetrical manner at equal weights.
If liquids with a density > 1.2 g/cm3 are used, reduce the speed (see chapter 2.2.2.2 - "Density").
Do not use the centrifuge if the rotor is loaded asymmetrically.
Do not use the centrifuge with tubes that are excessively long.
NOTE
Refer to the resistance data (see chapter 11.5 - "Resistance data")!
3.6.5 Safety instructions for centrifugation
For safe operation, observe the following before starting the centrifuge:
3.6.6 Resistance of plastics
Chemical influences have a strong effect on the polymeric chains of plastics, and, therefore, on their physical properties. Plastic parts can be damaged if solvents, acids, or alkaline solutions are used.
Page 21
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
21 / 80
Translation of the original operating manual, part no. 0700802
WARNING
Perform regular checks (at least once per month) for safety reasons!
Pay special attention to changes, such as corrosion, cracks, material abrasion, etc.
After 10 years, they must be inspected by the manufacturer.
After 50,000 cycles, the rotor must be scrapped for reasons of safety.
If other data concerning the service life are engraved on the rotor or
bucket, these data shall apply accordingly. For example, a bucket with the engraving "max. cycles = 10,000" has a service life of 10,000 cycles, and a rotor with the engraving "Exp. date 02/20" must be scrapped in February 2020 at the latest (see figure).
If a specification concerning the maximum number of cycles and a specification concerning the service life (i.e. a date) are provided, the specification that occurs first shall apply.
NOTE
Refer to the table of rotors and accessories with a different service life (see chapter 11.4 - " Table of the service life of rotors and accessories ")!
3.6.7 Safety of rotors and accessories
3.6.7.1 Service life
The rotors and accessories have a limited service life.
Fig. 4: Different service life – engraving on the bucket/rotor
Page 22
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
22 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
3.7 Safety devices
3.7.1 Lid lock device
3.7.2 Standstill monitoring system
3.7.3 System check
The centrifuge can only be started when the lid is properly closed. The electrical lock must be locked. The lid can only be opened when the rotor has stopped. If the lid is opened by way of the emergency release system during operation, the centrifuge will immediately switch off and decelerate brakeless. If the lid is open, the drive is completely separated from the mains power supply, i.e. the centrifuge cannot be started (see chapter 7.1.1
- "Emergency lid release").
Opening of the centrifuge lid is only possible if the rotor is at a standstill. This standstill is checked by the microprocessor.
An internal system check monitors the data transfer and sensor signals with regard to plausibility. The system continuously performs a self-check and identifies malfunctions. Error messages are displayed as "Error" followed by a code number (see chapter 7.2 - "Table of error codes").
3.7.4 Earth conductor check
An earth conductor check can be carried out by authorised and specialised personnel using a suitable measuring instrument. Please contact the Sigma
service department (see chapter 7.3 - "Service contact").
3.7.5 Imbalance monitoring system
The indication "Imbalance" in the rotor field and, in some cases, also a sound signal indicate that the centrifuge is in the impermissible imbalance range.The drive will be switched off in the acceleration phase or during the
run.
3.7.6 Temperature monitoring system
If the temperature inside the rotor chamber rises above 50°C, the drive system will be switched off automatically. The centrifuge cannot be
restarted until it has cooled.
3.7.7 Rotor monitoring system
When a rotor number and, if applicable, a bucket number are selected, the computer will automatically check whether the entered speed or the entered gravitational field are permissible for the selected rotor.
Page 23
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
3 Safety
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
23 / 80
Translation of the original operating manual, part no. 0700802
DANGER
If an emergency arises, switch off the centrifuge immediately!
If in doubt, call the emergency doctor!
3.8 Measures in the event of hazards and accidents
3.9 Remaining hazards
The centrifuge was built in accordance with the state of the art and in compliance with the generally recognized safety rules. However, danger to life and limb of the operator, or of third parties, or impairments of the unit or other material assets cannot be completely excluded when the unit is being used.
Use the unit only for the purpose that it was originally intended for (see chapter 1.2 - "Intended use").
Use the unit only if it is in a perfect running state.
Immediately eliminate any problems that can affect safety.
Page 24
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
4 Storage and transport
24 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Sigma 2-16KHL
Height:
310 mm
Height with open lid:
705 mm
Width:
550 mm
Depth:
570 mm
Weight:
60 kg
CAUTION
The centrifuge weighs approx. 60 kg!
4 Storage and transport
4.1 Dimensions and weight
4.2 Storage conditions
The centrifuge can be stored in its original packaging for up to a year.
Store the centrifuge only in dry rooms.
The permissible storage temperature is between -20°C and +60°C.
If you would like to store it for more than one year, or if you intend to
ship it overseas, please contact the manufacturer.
4.3 Notes on transport
Install the transport safety device (see chapter 4.5 - "Transport safety device")
Always lift the centrifuge with a lifting device or with a sufficient number of people helping you.
When lifting the centrifuge, always reach under the centrifuge from the side.
For transport use suitable packaging and, if at all possible, the original packaging (see chapter 4.4 - "Packaging").
Page 25
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
4 Storage and transport
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
25 / 80
Translation of the original operating manual, part no. 0700802
CAUTION
The centrifuge weighs approx. 60 kg!
CAUTION
The transport safety device must be removed prior to start-up!
4.4 Packaging
The centrifuge is packaged in a threepart slip-lid box.
Take off the lid.
Remove the box containing the accessories and the packaging material.
Remove the ring of the slip-lid box.
Lift the centrifuge upwards with a lifting device or with a sufficient
number of people to lift it safely. When lifting the centrifuge, always
4.5 Transport safety device
reach under the centrifuge from the side.
Retain the packaging for any possible future transport of the centrifuge.
The transport safety device consists of a foamed plastic piece in the rotor chamber.
Removal
Open the lid by pressing the lid key. If the centrifuge is not connected to the power supply, use the emergency release of the lid (see chapter
7.1.1 - "Emergency lid release").
Unscrew the rotor tie-down screw.
Remove the foamed plastic piece from the rotor chamber by lifting it
carefully on one side.
Retain the transport safety device for the possibility of the return of the centrifuge.
Page 26
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
5 Set-up and connection
26 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
DANGER
The operating voltage on the name plate must correspond to the local supply voltage!
NOTE
The removable power cord must not be replaced with a power cord of inadequate rating!
5 Set-up and connection
5.1 Installation site
Operate the centrifuge only in closed and dry rooms. All the energy supplied to the centrifuge is converted into heat and emitted
to the ambient air.
Ensure sufficient ventilation.
Keep a safety distance of at least 30 cm around the centrifuge so that
the vents in the centrifuge remain fully effective.
Do not subject the centrifuge to thermal stress, e.g. by positioning it near heat generators.
Avoid direct sunlight (UV radiation).
The table must be stable and have a solid, even surface.
Attention: During transport from cold to warmer places, condensational
water will collect inside the centrifuge. It is important to allow sufficient time for drying (min. 24 h) before the centrifuge can be used again.
5.2 Power supply
5.2.1 Type of connection
Sigma centrifuges are units of protection class I. The centrifuges of this model series have a three-wire power cord with an IEC C13 connector.
The centrifuges are equipped with a mains power switch with an integrated thermal circuit breaker.
Switch the unit off by actuating the mains power switch.
If it has tripped, let the circuit breaker cool for approximately 2 minutes.
Switch the unit on.
The centrifuge is now ready for operation.
Page 27
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
5 Set-up and connection
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
27 / 80
Translation of the original operating manual, part no. 0700802
5.2.2 Customer-provided fuses
Typically, the centrifuge must be protected with 16 Amp L or B fuses that are to be provided by the customer.
Page 28
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
28 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
DANGER
Before the initial start-up, please ensure that your centrifuge is properly set up and installed (see chapter 5 - "Set-up and connection").
WARNING
Do not place your fingers between the lid and the housing when closing the lid. Risk of crushing!
WARNING
Once a day or after 20 cycles, the rotor tie-down screw must be loosened by some turns, and the rotor must be lifted and fastened again. This ensures a proper connection between the rotor and the motor shaft.
6 Using the centrifuge
6.1 Initial start-up
6.2 Switching the centrifuge on
Press the mains power switch.
6.2.1 Opening and closing the lid
The display then illuminates. The centrifuge is ready for operation.
The lid can be opened if the centrifuge is at a standstill and if the lid key is illuminated.
Press the lid key in order to open the lid. The centrifuge cannot be started if the lid is opened.
To close, press with both hands slightly on the lid until the lock is audibly locked.
6.2.2 Installation of rotors and accessories
6.2.2.1 Installation of a rotor
Open the centrifuge lid by pressing the lid key.
Unscrew the rotor tie-down screw from the motor shaft (counter-
clockwise).
Lower the rotor with its central bore straight down onto the motor shaft.
Tighten the rotor tie-down screw clockwise with the supplied rotor
wrench with 3 Nm. In doing so, hold the rotor at its outer rim.
Follow the safety instructions and hazard warnings (see chapter 3 ­"Safety")!
Page 29
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
29 / 80
Translation of the original operating manual, part no. 0700802
CAUTION
When using rotors for microtiter plate formats: Ensure that the plate holders are inserted together with the plates into the
buckets.
NOTE
The lid screw serves for the fastening of the lid onto the rotor only, not for the fastening of the rotor onto the motor shaft.
NOTE
The rotor can also be used without a cover.
NOTE
The lid screw serves for the fastening of the lid onto the rotor only, not for the fastening of the rotor onto the motor shaft.
Removal of a rotor
Loosen the rotor tie-down screw by turning it anti-clockwise and remove
the rotor.
6.2.2.2 Installation of an angle rotor with a hermetic lid
Open the centrifuge lid by pressing the lid key.
Unscrew the rotor tie-down screw from the motor shaft (counter-
clockwise).
Screw the rotor lid onto the rotor and tighten it by turning it clockwise.
Lower the rotor with the lid with its central bore straight down onto the
motor shaft.
Insert the rotor tie-down screw into the motor shaft. Tighten the rotor tie­down screw clockwise with the supplied rotor wrench with 3 Nm. In doing so, hold the rotor at its outer rim.
Follow the safety instructions and hazard warnings (see chapter 3 ­"Safety")!
Page 30
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
30 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
1 Rotor tie down screw 2Lid 3Rotor
CAUTION
Please consider the maximum permissible gravitational field of 12,000 x g. An excess gravitational field will result in an increased risk of glass breakage!
Removal of a rotor
Unscrew the rotor tie-down screw (counter-clockwise) and remove the rotor with the lid.
6.2.2.3 Installation of the microhaematocrit rotor
Open the lid by turning it counter-clockwise and remove the lid.
Fig. 5: Angle rotor with a hermetic lid
Open the centrifuge lid by pressing the lid key.
Replace the rotor tie-down screw with the rotor tie-down screw of the
microhaematocrit rotor (part no. 81543, included in the scope of supply of the microhaematocrit rotor), and tighten it loosely.
Lower the rotor with its central bore straight down onto the motor shaft.
Tighten the rotor tie-down screw clockwise with 3 Nm using the supplied
rotor wrench. In doing so, hold the microhaematocrit rotor with one hand and tilt it slightly in order to prevent the motor shaft from slipping through.
Check the rotor for a correct and tight fit.
Follow the safety instructions and hazard warnings (see chapter 3 -
"Safety")!
Page 31
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
31 / 80
Translation of the original operating manual, part no. 0700802
correct
incorrect
Operation
Fill the capillary tubes with blood and seal them at one end with putty or by fusion.
Place the capillary tubes into the recesses of the rotor with the sealed end against the rubber ring. Ensure that the capillary tubes fit tightly against the rubber ring. The opposite places must be loaded.
Screw on the rotor cover.
Close the centrifuge lid.
Enter the following parameters: RCF 12,000 x g, runtime approx.
5 minutes.
Start the centrifuge.
Open the centrifuge lid when the rotor has stopped.
Unlock the rotor cover and lift it off.
Evaluation
Put the reader onto the microhaematocrit rotor.
Turn the reader and perform a fine adjustment with the aid of the central
eccentric mechanism in order to localize the O-point and the maximum liquid point in the capillary tubes. You can now read the percentage value.
Remove the capillary tubes. Some of the tubes can also be evaluated with the reader outside of the rotor (see the instructions for use on the
back of the reader).
6.2.2.4 Installation of accessories
Only use vessels that are suitable for the rotor.
In the case of swing-out rotors, all of the compartments must be
equipped with buckets.
Always load opposite compartments of the rotors with the same accessories and fill to avoid imbalance.
Centrifugation with vessels of various sizes
Working with vessel of various sizes is possible. In this case, however, it is very important that the rotationally symmetrical inserts are identical.
Fig. 6: Permissible and impermissible loading of a swing-out rotor with vessels of various sizes (example illustration)
Page 32
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
32 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
correct
incorrect
NOTE
Pay attention to the marking of the centrifuge (see the illustration below)! Safety indications on the centrifuge must be kept readable at all times. If
necessary, they must be replaced.
Centrifugation with low capacity
Install the sample vessels in a rotationally symmetrical manner so that the buckets and their suspensions are loaded evenly.
It is not permissible to load angle rotors on only one axis.
Fig. 7: Permissible and impermissible loading of an angle rotor and a swing-out rotor (example illustrations)
Fig. 8: Safety indication on the centrifuge: Loading of a swing-out rotor
Page 33
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
33 / 80
Translation of the original operating manual, part no. 0700802
NOTE
When using glass vessels, the maximum value of 4,000 x g must not be exceeded (except special high-strength glass tubes; please refer to the information provided by the manufacturer).
6.2.2.5 Adapters
6.2.2.6 Vessels
In order to ensure easy handling, even if vessels of various sizes are used, carrier systems were developed.
Load the opposite adapters with the same number of vessels and with the same weights in order to avoid imbalance.
If all of the compartments of a carrier are not used, the buckets must be loaded evenly. Loading the edges of a bucket only is not permissible.
Load the vessels outside of the centrifuge. Liquids in the buckets or multiple carriers cause corrosion.
Fill the vessels carefully and arrange them according to their weight. Imbalances result in the excessive wear of the bearings.
Always fill the tubes up to their useful volume (= the volume that is stated for the tube).
Follow the safety instructions and hazard warnings (see chapter 3 ­"Safety")!
Maximum speed for tubes
Some tubes, such as centrifuge glass tubes, microtubes, culture tubes, fluoropolymer tubes and especially high-volume tubes can be used in our rotors, buckets, and adapters at higher speeds than their breaking limit.
Page 34
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
34 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
1Start key 2Function knob 3Display 4Stop key 5Lid key
1Speed/RCF field 2Several display fields
(e.g. for rotor, deceleration curve or
program selection) 3Time field 4Temperature field
6.3 Control system "Spincontrol L"
6.3.1 User interface
The centrifuge is operated via three buttons with integrated light-emitting diodes and one function knob. The display is divided into several different fields. The various functions of the system can be called up by pressing and turning the function knob.
Fig. 9: User interface of the Spincontrol L control system
Display
The centrifuge display has the following display fields:
Fig. 10: Display of the Spincontrol L control system
Page 35
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
35 / 80
Translation of the original operating manual, part no. 0700802
6.3.2 Manual mode
6.3.2.1 Starting a centrifugation run
6.3.2.2 Interrupting a centrifugation run
6.3.2.3 Interrupting a deceleration process
6.3.2.4 Selection, display, and modification of data
The centrifuge is ready for operation when the start key is illuminated.
Press the start key in order to start a centrifugation run.
Press the stop key in order to interrupt a centrifugation run. The
centrifugation run will be terminated prematurely.
Quick stop
Press the stop key for more than two seconds. The centrifuge decelerates with the maximum deceleration curve. After a quick stop, the centrifuge lid must be opened before a new
centrifugation run can be started. A quick stop can also be triggered during a normal deceleration, e.g. in
order to speed up the deceleration. When a quick stop is triggered, ―fast‖ will be displayed in the lower right-
hand corner of the display.
Press the start key during a deceleration process in order to interrupt it and to restart the centrifuge.
Turn the function knob in order to select a field. The selected field will be preceded by the indication "set", "run", or "save".
Press the function knob. The indication ("set", "run", or "save") flashes and the modification mode is active.
Turn the function knob in order to modify the set value of the selected field.
Press the function knob again to confirm the input and to quit the modification mode
The process will be interrupted if the stop key is pressed or after 60 seconds without any further input.
Page 36
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
36 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
NOTE
If the runtime is changed during an active centrifugation run, the time that has already elapsed will not be taken into consideration. The centrifuge will perform a complete run with the new runtime.
6.3.2.1 Speed / relative centrifugal force (RCF)
The set speed of the centrifuge is displayed in the upper area of the Speed/RCF field. The actual value is displayed right below. The speed is stated as the number of revolutions per minute (min-1 = rpm) and the RCF values as a multiple of the gravitational acceleration (x g). The values are interdependent (see chapter 2.2.2.1 - "Speed, radius, and relative centrifugal force"). The maximum speed/RCF values depend on the rotor that is used.
The parameters speed and RCF can be changed during the centrifugation.
6.3.2.2 Runtime
Fig. 11: Setting the speed value or the RCF value
The set runtime is displayed in the upper section of this field, with the remaining runtime shown below. The runtime is counted down from the set value, starting with the start of the centrifuge and ending with the start of the deceleration phase. The maximum runtime is 99 h:59 min:59 sec. As of 59 min:59 sec, the unit switches from "h:min" to "min:s".
The parameter runtime can be changed during the centrifugation.
Fig. 12: Setting the runtime, here in the time unit "min:s"
Page 37
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
37 / 80
Translation of the original operating manual, part no. 0700802
Runtime as of the set speed
If the runtime is to be counted as of the moment when the set speed is reached, the symbol (see the illustration) behind the set speed value must be activated:
Select the clock symbol with the cursor and confirm the selection. The symbol and the bar under the symbol start to flash.
Activate the function by turning the function knob. The symbol remains displayed in a permanent manner and the bar continues to flash.
Further turning of the function knob will deactivate the function. In this case, the symbol disappears but the bar continues to flash.
Press the function knob in order to activate the desired setting. The bar remains visible as long as the cursor is placed on the symbol.
Fig. 13: The function "Runtime as of the set speed" is activated
Continuous run
During the continuous run, the runtime of the centrifuge is unlimited and must be stopped manually. The centrifuge accelerates during the continuous run until the set speed is reached.
Select the "Time" field and press the function knob. The indication "set" flashes in the activated status.
Turn the function knob from the time 0:00:10 anti-clockwise or from the time 99:59:59 clockwise. The indication "Cont" will be displayed in the "Time" field. During the centrifugation run, the elapsed time will be displayed.
Deactivate the continuous run by pressing the stop key or by entering a specific runtime.
Fig. 14: Indication “Cont” during a continuous run
Page 38
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
38 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
CAUTION
Unmoved air in the rotor chamber distorts the measuring and control behavior and causes the compressor to freeze over. At temperatures below 0°C, aqueous liquids will freeze, making sedimentation impossible.
Ensure that the rotor temperature will not fall below 0 °C when the rotor is at a standstill!
Short run
A short run can be started if no run is active.
Keep the start key pressed during the short run. During the short run, the centrifuge accelerates with the acceleration curve
9 (maximum) until the maximum permissible speed of the rotor is reached. The runtime is counted and in the "Time" field the indication "Short" is displayed.
When the start key is released, the centrifuge decelerates to a standstill based on the maximum deceleration curve.
When the short run is completed, the original parameters (curves, runtime, and final speed) are restored and displayed.
Fig. 15: Indication “Short” during a short run
6.3.2.3 Temperature ("Temp")
The set value is displayed in the upper area of the field and the actual sample temperature is displayed in the lower area. Temperatures between
-10 °C and +60 °C can be preselected.
Fig. 16: Setting the temperature
Temperature control
Depending on the substances to be centrifuged, it may make sense to perform a temperature control of the centrifuge. The temperature control prevents the temperature-controlled samples in the non-temperature­controlled centrifuge from heating or cooling to an inadmissible temperature.
Page 39
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
39 / 80
Translation of the original operating manual, part no. 0700802
NOTE
The automatic lid opening function ("AutoOpen") is suppressed after a temperature control run in order to prevent the system from reheating or cooling down.
NOTE
If the "Rapid Temp" program is used, the temperature of the unloaded aluminium bucket will be displayed. If samples, which have not been precooled, are placed into the buckets after a ―Rapid Temp‖ run, the displayed temperature will deviate from the actual sample temperature.
Program "Rapid Temp"
The centrifuge has a special "Rapid Temp" program that brings the centrifuge rapidly to a specified temperature under defined conditions.
Select the program with the aid of the menu item "run Prog" (see chapter 6.3.3.2 - "Loading a program"). The speed display shows of the maximum rotor speed, the deceleration (brake) and acceleration curves correspond to curve 9 and the runtime field indicates "Cont" (continuous run). "Rapid Temp" will flash next to the ―run‖ display.
Fig. 17: "Rapid Temp" program
Press the start button in order to start the temperature control process.
During the temperature control process, only the set temperature can
be modified.
The "Rapid Temp" program will be stopped under the following conditions:
The set value is reached. The program will stop with a sound signal if this function is activated.
The stop button is pressed. The program will be stopped prematurely.
A parameter is changed (except for the temperature and
rotors/buckets). In this case, the program will be aborted.
A short run is started. In this case, the program will also be aborted.
After the stop, the previous program will be reloaded or the changed parameters will be adopted as the new settings.
Page 40
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
40 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
NOTE
The rotor selection can only be changed when the centrifuge is at a standstill.
 
6.3.2.4 Rotor selection
This field shows the rotor that is currently being used.
Select the "Rotor" field and confirm the selection. The indication "set"
Select the desired rotor. If there are rotors with several different types of
Confirm the input. The selected rotor or rotor/bucket combination will be
flashes in the activated status.
possible buckets, the various combinations will be displayed one after the other.
adopted.
Fig. 18: Preselection of a rotor or a rotor/bucket combination
Automatic rotor identification system
If the centrifuge is equipped with an automatic rotor identification system, the input mode will be activated automatically if the system detects a different rotor with several different types of possible buckets than the rotor that is set. The bucket that is displayed is the bucket with the lowest maximum speed. You can only select different types of buckets for the identified rotor. If the input mode is aborted, this bucket will be stored nonetheless.
This prevents the maximum permissible speed from being exceeded.
Page 41
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
41 / 80
Translation of the original operating manual, part no. 0700802
6.3.2.5 Acceleration and deceleration curves
Acceleration
This function is used to select an acceleration curve. The system offers 10 fixed, programmed acceleration curves (curves 0-9).
Brake
This function is used in order to select a curve that decelerates the centrifuge to a standstill. Deceleration curves are inverted images of the acceleration curves and are labelled with identical numbers. Deceleration curve no. 0 represents a brakeless deceleration.
Fig. 19: Preselection of a curve; here: preselection of an acceleration curve
6.3.2.6 Automatic lid opening function ("AutoOpen")
The automatic lid opening function must be activated so that the lid opens automatically at the end of the operation.
In order to activate the automatic lid opening function:
Select the "Auto Open" symbol with the cursor and confirm the selection. The symbol and the bar under the symbol start to flash.
Activate the function by turning the function knob. The symbol remains displayed in a permanent manner and the bar continues to flash.
Turning the function knob further will deactivate the function. In this case, the symbol disappears but the bar continues to flash.
Press the function knob in order to activate the desired setting. The bar remains visible as long as the cursor is placed over the symbol.
Fig. 20: The automatic lid opening function "Auto Open" is activated
Page 42
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
42 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
6.3.2.7 Sound signal ("Buzzer")
This function is used to set an acoustic warning signal that sounds at the end of the centrifugation run and also in the event of an imbalance or error message.
In order to activate the sound signal:
Select the "Buzzer" symbol with the cursor and confirm the selection. The symbol and the bar under the symbol start to flash.
Activate the function by turning the function knob. The symbol remains displayed in a permanent manner and the bar continues to flash.
Turning the function knob further will deactivate the function. In this case, the symbol disappears but the bar continues to flash.
Press the function knob in order to activate the desired setting. The bar remains visible as long as the cursor is placed over the symbol.
Fig. 21: The sound signal “Buzzer” is activated
6.3.2.8 Program lock ("ProgLock")
When the program lock is active, it is impossible to save any new programs. In this case, the function "save program" is disabled.
In order to activate the program lock:
Select the "ProgLock" symbol with the cursor and confirm the selection. The symbol and the bar under the symbol start to flash.
Activate the function by turning the function knob. The symbol remains displayed in a permanent manner and the bar continues to flash.
Turning the function knob further will deactivate the function. In this case, the symbol disappears but the bar continues to flash.
Press the function knob in order to activate the desired setting. The bar remains visible as long as the cursor is placed over the symbol.
Fig. 22: The program lock “ProgLock” is activated
Page 43
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
43 / 80
Translation of the original operating manual, part no. 0700802
WARNING
When the maximum number of cycles of the rotor or bucket is reached, the parts must be replaced immediately for safety reasons (see chapter
3.6.7.1 - "Service life ").
6.3.2.9 Cycle display ("Cycles")
In order to activate the cycle display:
Select the "Cycles" symbol with the cursor and confirm the selection. The symbol is displayed and "set" flashes in front of the rotor display.
All of the rotors and buckets can be selected by turning the function knob. The cycles of the selected rotor and, if applicable, also of the selected bucket are displayed.
Press the function knob in order quit the cycle display.
Fig. 23: Cycle display for rotor 11650 and bucket 13421
Reaching the maximum number of cycles
When the maximum number of cycles is reached for a rotor or bucket, a corresponding warning signal will be displayed every time that the centrifuge is started: the start key, lid key, and entire display will flash.
Fig. 24: Display when the maximum number of cycles is reached (flashing)
When the start key is pressed, "CYCLES" will be displayed. The centrifuge will not be started and the display will not return to its normal state until the start key is pressed again.
The cycle display will be reset after the rotor and buckets have been replaced by the service department of Sigma Laborzentrifugen GmbH (see chapter 7.3 - "Service contact").
Page 44
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
44 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
6.3.2.10 Input lock
In order to prevent the centrifuge from being manipulated by unauthorised persons, inputs can be disabled via the menu. Inputs via the keypad, i.e. for starting or stopping a centrifugation run or for opening the lid, are enabled.
Activating a simple input lock:
Position the cursor over the symbol " " in the lower right-hand corner of the display.
As long as the symbol is displayed, the parameters of the centrifuge cannot be changed.
Activating a permanent input lock:
Press the start key three times and hold for approximately 2 seconds when pressing it for the third time.
After the activation of this function, the padlock symbol flashes. The input lock is activated.
Proceed in the same manner in order to deactivate the permanent input lock.
Fig. 25: "Padlock" symbol indicating an activated input lock
6.3.3 Program mode
A program contains all the data that are required for a centrifuge run. Certain sedimentation results can be repeated under identical conditions.
Programs can be saved, loaded, executed, and edited when the centrifuge is at a standstill.
A maximum of 50 programs can be stored under the numbers 1 - 50. The rapid cooling program "Rapid Temp" does not occupy any storage location and cannot be deleted. It is used to cool the centrifuge without any vessels.
"--" means that the values that are currently set are not a stored program. The programs can be protected against unauthorised use, modification, or
deletion with the aid of an input lock (see chapter 6.3.2.10 - "Input lock").
Page 45
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
45 / 80
Translation of the original operating manual, part no. 0700802
NOTE
This function is only available if the centrifuge is at a standstill.
NOTE
The functions "Auto Open", "Buzzer", "ProgLock", and "Cycles" cannot be entered as part of a program.
 
6.3.3.1 Saving a program
Enter the parameters that are to be included in the program.
Select the menu item "save Prog" and confirm the selection. The
indication "save" flashes in the activated status.
Select a random storage location from the program selection list. Free storage locations are indicated by a flashing display. Any storage locations that are already occupied will be overwritten during the saving process.
Save the program in the desired location.
The program is now saved.
Fig. 26: Saving a program
6.3.3.2 Loading a program
Select the menu item "run Prog" and confirm the selection. The indication "run" flashes in the activated status.
Select the desired program and confirm the selection by pressing the function knob.
The program is now loaded.
Fig. 27: Loading a program
Page 46
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
6 Using the centrifuge
46 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
6.4 Switching the centrifuge off
Open the centrifuge when it is not in use so moisture can evaporate.
Switch the centrifuge off by pressing the mains power switch.
Page 47
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
7 Malfunctions and error correction
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
47 / 80
Translation of the original operating manual, part no. 0700802
NOTE
Error messages can be eliminated by pressing the lid key. The error itself will not be eliminated, but the centrifuge can be operated again.
Type of error
Possible reason
Correction
No indication on the display
No power in the mains supply
Check fuse in the mains supply
Power cord is not plugged in
Plug in power cord correctly
Fuses have tripped
Reactivate temperature fuse (see chapter 5.2.1 - "Type of connection")
Mains power switch off
Switch mains power switch on
Centrifuge cannot be started: start key LED is not illuminated
Several possible causes
Power off/on. If the error occurs again, contact service
Centrifuge cannot be started: lid key LED flashes
The lid lock is not closed correctly
Open and close the lid. If the error occurs again, contact service
Centrifuge decelerates during operation
Brief mains power failure
Press start key in order to restart the centrifuge
System error
Power off/on. If the error occurs again, contact service
Centrifuge decelerates during operation, imbalance message is displayed
Improper loading Centrifuge is inclined Drive problem Centrifuge was moved during run
Balance load and restart the centrifuge. If the error occurs again, contact service (see chapter 7.1.1 ­"Emergency lid release")
– Ungreased load- bearing bolts
Clean and grease load- bearing bolts
Lid cannot be opened
Lid lock has not released
Unlock the lid manually and contact service
Lid seal sticks
Clean the lid seal and apply talcum powder
Temperature value cannot be reached (only for refrigerated centrifuges)
Condenser dirty (only air-cooled units)
Clean the condenser. If the error occurs again, contact service
7 Malfunctions and error correction
7.1 General malfunctions
Error messages are displayed as "Error" followed by a code number. If the acoustic signal is activated, it sounds when the error message is displayed.
Eliminate the source of the problem (see table below).
Acknowledge the error messages by pressing the lid key.
Page 48
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
7 Malfunctions and error correction
48 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
WARNING
Do not unlock or open the lid unless the rotor is at a standstill.
7.1.1 Emergency lid release
In the event of a power failure, it is possible to manually open the centrifuge lid.
Switch off the mains power switch and disconnect the power cord from the socket.
Remove the plug (see figure, item 1) from the opening at the side panel, e.g. with a screwdriver.
Fig. 28: Position of the opening for the emergency lid release
The plug is connected with a string. Pull the string in order to release the lid.
Then, reinsert the stopper into the opening.
If the lid is opened via the emergency lid release system during a centrifuge run, the centrifuge will be switched off immediately and decelerate in an unbraked manner.
Page 49
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
7 Malfunctions and error correction
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
49 / 80
Translation of the original operating manual, part no. 0700802
Error no.
Kind of error
Measures
Note
1-9
System error
Allow to slow down
Power off/on
All these errors stop the centrifuge or cause it to decelerate brakeless
10-19
Speedometer error
Allow to slow down
Power off/on
20-29
Motor error
Power off
Ensure ventilation
30-39
EEPROM error
Allow to slow down
Power off/on
With error 34, 35, and 36, the centrifuge will stop; with error 37 and 38 only an error message will be given
40-45
Temperature error (only for refrigerated centrifuges)
Allow to slow down
Power off
Allow to cool down
Provide better ventilation (only
air cooled centrifuges)
Provide sufficient water throughput (only water cooled centrifuges)
46-49
Imbalance error (only for centrifuges with imbalance monitoring system)
Allow to slow down
Power off
Eliminate the imbalance
50-59
Lid error
Press lid key
Close lid
Remove foreign matter from
the opening of the lid lock device
With error 50 and 51, the centrifuge will stop
60-69
Process error
Allow to slow down
Power off/on
With error 60, the message "power failure during run"will be displayed, with error 61, the message "stop after power on" will be displayed
70-79
Communication error
Allow to slow down
Power off/on
80-89
Parameter error
Power off
Allow to cool down
Provide for better ventilation
With error 83, error message only
90-99
Other errors
Check connections
Provide sufficient water
throughput (only water cooled centrifuges)
NOTE
If it is impossible to eliminate the errors, contact the service!
7.2 Table of error codes
Page 50
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
7 Malfunctions and error correction
50 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
NOTE
If you would like to utilise our service, please state the type of your centrifuge and its serial number.
7.3 Service contact
In the event of queries, malfunctions, or spare part enquiries:
From Germany:
Contact Sigma Laborzentrifugen GmbH
An der Unteren Söse 50 37520 Osterode (Germany) Tel. +49 (0) 55 22 / 50 07-44 44 E-mail: support.lab@sigma-zentrifugen.de
Outside Germany:
Contact our agency in your country. All agencies are listed at www.sigma-zentrifugen.de [Sales Partners]
Page 51
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
51 / 80
Translation of the original operating manual, part no. 0700802
CAUTION
If corrosion or other damage occurs due to improper care, the manufacturer cannot be held liable or subject to any warranty claims.
WARNING
Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or pathogenic contamination.
8 Maintenance and service
The centrifuge, rotor, and accessories are subject to high mechanical stress. Thorough maintenance performed by the user extends the service
life and prevents premature failure.
Use soap water or other water-soluble, mild cleaning agents with a pH value between 6 and 8 for cleaning the centrifuge and accessories (see also chapter 8.2 - "Sterilisation and disinfection of the rotor chamber and accessories").
Avoid corrosive and aggressive substances.
Do not use solvents.
Do not use agents with abrasive particles.
Do not expose the centrifuge and rotors to intensive UV radiation or
thermal stress (e.g. by heat generators).
8.1 Maintenance
8.1.1 Centrifuge
Unplug the mains power plug before cleaning.
Carefully remove all liquids, including water and particularly all the
solvents, acids, and alkaline solutions from the rotor chamber using a cloth in order to avoid damage to the motor bearings.
If the centrifuge has been contaminated with toxic, radioactive, or pathogenic substances, clean the rotor chamber immediately with a suitable decontamination agent (depending on the type of contamination).
After every cleaning process, grease the motor shaft slightly with a small amount of heavy-duty grease for load-bearing bolts (part no.
71401) and distribute the grease with a cloth so that it forms a thin layer.
Page 52
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
52 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
CAUTION
For the care of the accessories, special safety measures must be considered as these are measures that will ensure operational safety at the same time!
CAUTION
Do not clean the accessories in a dishwasher!
Cleaning in a dishwasher removes the anodised coating; the result is cracking in areas that are subject to stress.
8.1.1.1 Condenser (only refrigerated centrifuges with an air-cooled refrigeration system)
In order to cool the refrigerant that is compressed by the refrigeration unit, centrifuges with an air-cooled refrigeration system use a lamellar condenser. It is cooled by air.
Dust and dirt obstruct the cooling flow of air. The dust on condenser pipes and lamellas reduces the heat exchange and thus the performance of the refrigeration unit.
This is why the installation site should be as clean as possible.
Check the condenser at least once a month for dirt and clean it if necessary.
If you have any queries, please contact service (see chapter 7.3 -
8.1.2 Accessories
"Service contact").
Immediately rinse off the rotor, buckets, or accessories under running water if they have come into contact with any liquids that may cause corrosion. Use a brush for test tubes in order to clean the bores of angle rotors. Turn the rotor upside down and allow it to dry completely.
Clean the accessories outside the centrifuge once a week or preferably after each use. Adapters should be removed, cleaned and dried.
If the rotors or accessories have been contaminated with toxic, radioactive, or pathogenic substances, clean them immediately with a suitable decontamination agent (depending on the type of contamination). Take suitable precautions for your own safety if there is a risk of toxic, radioactive, or pathogenic contamination.
Dry the accessories with a soft cloth or in a drying chamber at
approx. 50°C.
Page 53
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
53 / 80
Translation of the original operating manual, part no. 0700802
WARNING
Plastic accessories must not be greased!
8.1.2.1 Plastic accessories
The chemical resistance of plastic decreases with rising temperatures (see chapter 11.5 - "Resistance data").
If solvents, acids, or alkaline solutions have been used, clean the plastic
accessories thoroughly.
8.1.3 Rotors, buckets and carriers
Rotors, buckets and carriers are produced with the highest precision, in order to withstand the permanent high stress from high gravitational fields.
Chemical reactions as well as stress-corrosion (combination of oscillating pressure and chemical reaction) can affect or destroy the metals. Barely detectable cracks on the surface can expand and weaken the material without any visible signs.
Check the material regularly (at least once a month) for cracks visible damage of the surface pressure marks signs of corrosion other changes.
Check the bores of the rotors and multiple carriers.
Replace any damaged components immediately for your own safety.
After every cleaning process, grease the rotor tie-down screw slightly
with a small amount of heavy-duty grease for load-bearing bolts (part no. 71401) and distribute the grease with a cloth so that it forms a thin
layer.
8.1.4 Microhaematocrit rotor
Remove the microhaematrocrit rotor for cleaning.
Wipe the centrifuge chamber clean.
Replace the rubber ring in the event of wear or glass breakage (part no.
16001 for rotor 11409).
Page 54
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
54 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
NOTE
The load-bearing bolts of the rotor must not be greased if plastic buckets are used!
8.1.5 Load-bearing bolts
Plastic bucket
Aluminium buckets
Only greased load-bearing bolts ensure a uniform swing-out of the buckets and, therefore, the smooth operation of the centrifuge. Load-bearing bolts that are insufficiently greased may cause the centrifuge to stop due to an imbalance.
Clean the load-bearing bolts and bucket groove in order to remove the old grease.
Apply a small amount of heavy-duty grease for load-bearing bolts (ref. no. 71401, see the following picture) to both load-bearing bolts of a bucket.
Fig. 29: Sufficient quantity of grease for one bolt
Install the bucket and swing it manually back and forth once in order to distribute the grease.
Repeat this process with all the other buckets.
Page 55
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
55 / 80
Translation of the original operating manual, part no. 0700802
CAUTION
In the case of glass breakage, immediately remove all glass particles (e.g. with a vacuum cleaner). Replace the rubber cushions since even thorough cleaning will not remove all glass particles.
DANGER
If dangerous materials (e.g. infectious and pathogenic substances) are used, the centrifuge and accessories must be disinfected.
8.1.6 Glass breakage
Glass particles will damage the surface coating (e.g. anodising) of the buckets, which will then lead to corrosion.
Glass particles in the rubber cushions of the buckets will cause glass breakage again.
Glass particles on the pivot bearing of the load- bearing bolts prevent the buckets and carriers from swinging evenly, which will cause an imbalance.
Glass particles in the rotor chamber will cause metal abrasion due to the strong air circulation. This metal dust will not only pollute the rotor chamber, rotor, and materials to be centrifuged but also damage the surfaces of the accessories, rotors, and rotor chamber.
In order to completely remove the glass particles and metal dust from the rotor chamber:
Grease the upper third of the rotor chamber with e.g. Vaseline.
Then, let the rotor rotate for a few minutes at a moderate speed
Remove the grease with the glass and metal particles with a cloth.
If necessary, repeat this procedure.
(approx. 2000 rpm). The glass and metal particles will now collect at the greased part.
8.2 Sterilisation and disinfection of the rotor chamber and accessories
Use commercially-available disinfectants such as, for example, Sagrotan, Buraton, or Terralin (available at chemist’s shops or drugstores).
The centrifuge and the accessories consist of various materials. A possible incompatibility must be considered.
Before using cleaning or decontamination agents that were not recommended by us, contact the manufacturer to ensure that such a procedure will not damage the centrifuge.
For autoclaving, consider the continuous heat resistance of the individual materials (see chapter 8.2.1 - "Autoclaving").
Please contact us if you have any queries (see chapter 7.3 - "Service contact").
Page 56
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
56 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
NOTE
It cannot be excluded that plastic parts, e.g. lids or carriers, may deform during autoclaving.
Accessories
Max. temp.
(°C)
Min. time
(min)
Max. time
(min)
Max. cycles
Aluminium buckets
134-138
3 5 -
Aluminium rotors
134-138
3 5 -
Glass tubes
134-138
3
40
-
Polyallomer / polycarbonate rectangular carriers
115-118
30
40
-
Polyallomer / polycarbonate round carriers
115-118
30
40
-
Polyamide buckets
115-118
30
40
10
Polycarbonate / polyallomer lids for angle rotors
115-118
30
40
20
Polycarbonate tubes
115-118
30
40
20
Polyphenylsulfone (PPSU) caps for buckets
134-138
3 5 100
Polypropylene balance adapter for blood-bag systems
115-118
30
40
n.s.
Polypropylene copolymer tubes
115-121
30
40
20
Polypropylene rectangular carriers
115-118
30
40
-
Polypropylene rotors
115-118
30
40
20
Polypropylene round carriers
115-118
30
40
-
Polysulfone caps for buckets
134-138
3 5 100
Polysulfone lids for angle rotors
134-138
3 5 100
Rubber adapters
115-118
30
40
-
Stainless-steel balance weight for blood-bag systems
121
30
30
n.s.
Teflon tubes
134-138
3 5 100
8.2.1 Autoclaving
The service life of the accessories essentially depends on the frequency of autoclaving and use.
Replace the accessories immediately when the parts show changes in colour or structure or in the occurrence of leaks etc.
During autoclaving, the caps of the tubes must not be screwed on in order to avoid the deformation of the tubes.
Page 57
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
57 / 80
Translation of the original operating manual, part no. 0700802
DANGER
In the event of service work that requires the removal of the panels, there is a risk of electric shock or mechanical injury. Only qualified specialist personnel is authorised to perform this service work.
NOTE
If you would like to utilise our service, please state the type of your centrifuge and its serial number.
8.3 Service
The centrifuge is subject to high mechanical stress. In order to be able to withstand this high level of stress, high-quality components were used during the production of the centrifuge. Nevertheless, wear cannot be excluded and it may not be visible from the outside. Especially the rubber parts that are – among other things – part of the motor suspension, are subject to ageing.
This is why we recommend having the centrifuge checked by the manufacturer during an inspection once per year in the operating state and once every three years in the dismantled state. Rubber parts should be replaced after three years.
Information and appointments:
In Germany:
Contact Sigma Laborzentrifugen GmbH An der Unteren Söse 50 37520 Osterode (Germany) Tel. +49 (0) 55 22 / 50 07-44 44 E-mail: support.lab@sigma-zentrifugen.de
Outside Germany:
Contact our agency in your country. All agencies are listed at www.sigma-zentrifugen.de [Sales Partners]
Page 58
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
58 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
NOTE
We will return the part/unit if no declaration of decontamination is provided!
NOTE
If the form does not include a description of the malfunction, neither a refund nor a credit note can be issued. In this case, we reserve the right to return the part/unit to you at your expense.
8.4 Return of defective centrifuges or parts
Although we exercise great care during the production of our products, it may be necessary to return a unit or accessory to the manufacturer.
In order to ensure the quick and economical processing of returns of centrifuges, spare parts, or accessories, we require complete and extensive information concerning the process. Please fill in the following forms completely, sign them, enclose them with the return package, and send them together with the product to:
Sigma Laborzentrifugen GmbH An der Unteren Söse 50 37520 Osterode (Germany)
1. Declaration of decontamination As a certified company and due to the legal regulations for the protection of our employees and of the environment, we are obliged to certify the harmlessness of all incoming goods. For this purpose, we require a declaration of decontamination.
The form must be filled in completely and signed by authorised and
specialised personnel only.
Affix the original form in a clearly visible manner to the outside of the
packaging.
2.Form for the return of defective parts This form is for the product-related data. They facilitate the assignment, and they enable the quick processing of the return. If several parts are returned together in one packaging, please enclose a separate problem description for every defective part.
A detailed problem description is necessary in order to perform the
repair quickly and economically.
Upon request, we will prepare and submit to you a cost estimate prior to performing the repair. Please confirm such cost estimate within 14 days. If the cost estimate has still not been confirmed after 4 weeks, we will return the defective part/unit. Please note that you must bear the incurred costs.
Page 59
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
8 Maintenance and service
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
59 / 80
Translation of the original operating manual, part no. 0700802
NOTE
The defective part/unit must be packaged in a transport-safe manner. Please use the original packaging for the unit, if at all possible.
If the product is dispatched to us in unsuitable packaging, you will be charged the cost for returning it to you in new packaging.
The forms can be downloaded online from www.sigma-zentrifugen.de [Service]  [Overhaul and repair].
Page 60
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
9 Disposal
60 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
In accordance with the directive 2002/96/EC, SIGMA centrifuges are marked with the symbol shown to the left. This symbol means that it is not permissible to dispose of the unit among household waste.
You can return these centrifuges free of cost to Sigma Laborzentrifugen GmbH.
Ensure that the unit is decontaminated. Fill in a declaration of decontamination (see chapter 8.4 - "Return of defective centrifuges or parts").
Comply with any other applicable local rules and regulations.
9 Disposal
9.1 Disposal of the centrifuge
9.2 Disposal of the packaging
Use the packaging to return the centrifuge for disposal or
dispose of the packaging, after having separated the individual
materials.
Comply with all local rules and regulations.
Page 61
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
10 Technical data
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
61 / 80
Translation of the original operating manual, part no. 0700802
Manufacturer
Sigma Laborzentrifugen GmbH An der Unteren Söse 50 37520 Osterode (Germany)
Type:
2-16KHL
Connection requirements Electr. connection:
Protection class: IP code:
see name plate I 20
Connected load (kVA): Power consumption (kW): Max. current consumption (A): Input fuse (AT):
1.01
0.95
4.5 (at 220-240 V / 50/60 Hz)
6.0 (at 220-240 V / 50/60 Hz)
temperature fuses
Performance data Max. speed (rpm):
Max. capacity (ml): Max. gravitational field (x g): Max. kin. energy (Nm):
15,300 400 21,913 9,962
Other parameters Time range:
Temperature range: Storage locations:
10 sec – 99 h 59 min, short run, continuous run
-10°C to +60°C
50
Physical data Height (mm):
Height with open lid (mm): Width (mm): Depth (mm): Weight (kg):
310 705 550 570 60
Noise level (dB(A)):
65 (at maximum speed)
Refrigerant data Refrigerant:
Filling quantity (kg): Pressure (bar): CO2 equivalent (t):
R134a
0.255
23
0.332
10 Technical data
Page 62
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
10 Technical data
62 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
NOTE
At a nominal voltage of 100V or 200V, a tolerance of +10% / -5% applies.
10.1 Ambient conditions
The figures are valid for an ambient temperature of +23°C and a nominal voltage 10 %. The minimum temperature is +4°C and depends on the rotor type, speed, and ambient temperature.
For indoor use only.
Allowable ambient temperature +5°C to +35°C.
Max. allowable relative humidity of air 80% from 5°C up to 31°C with a
linear decrease to 67% relative humidity of air at 35°C.
Maximum altitude 2,000 m above sea level.
10.2 Technical documentation
For environmental reasons, the comprehensive technical documentation of the centrifuge (e.g. circuit diagrams) and the safety data sheets of the manufacturers of refrigerants and lubricants are not attached to this documentation.
You can order these documents from our service department.
Page 63
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
63 / 80
Translation of the original operating manual, part no. 0700802
11 Appendix
11.1 Range of accessories
The complete list of accessories can be downloaded from
11.1.1 Rotor radii
www.sigma-zentrifugen.de.
The information in the accessories table concerning the radius refers to the values of the respective rotor as shown below. The radius calculation is described in chapter 2.2.2.1 - "Speed, radius, and relative centrifugal force".
Fig. 30: Minimum and maximum radius of an angle rotor
Fig. 31: Minimum and maximum radius of an swing-out rotor
Page 64
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
64 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Fig. 32: Microhaematocrit rotor
Page 65
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
65 / 80
Translation of the original operating manual, part no. 0700802
11.2 Speed-gravitational-field-diagram
Fig. 33: Speed-gravitational-field-diagram
Page 66
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
66 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Linear curve no.
Slope
0
4 [rpm/sec]
1
6 [rpm/sec]
2
8 [rpm/sec]
3
17 [rpm/sec]
4
25 [rpm/sec]
5
33 [rpm/sec]
6
50 [rpm/sec]
7
100 [rpm/sec]
8
200 [rpm/sec]
9
1.000 [rpm/sec]
11.3 Acceleration and deceleration curves
Linear curves are numbered in the direction of increasing acceleration (from right to left).
The deceleration curves are inverted images of the acceleration curves and are assigned the same numbers. An exception is curve 0. It decelerates brakeless (spin-out).
In general, the runtime, until the set speed is reached, depends on the moment of inertia of the rotor.
Linear curves
The slope of the fixed acceleration curves defines the time that is required to accelerate the rotor by 1,000 rpm.
Curve 9 is a special case compared to the other curves. The centrifuge accelerates with maximum power. The runtime, until the set speed is reached, depends solely on the moment of inertia of the rotor.
Fig. 34: Slope of linear curves
Fig. 35: Diagram of linear curves
Page 67
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
67 / 80
Translation of the original operating manual, part no. 0700802
Rotor / bucket
Cycles
Service life
("Exp.Date")
Autoclaving Suitable for centrifuge Remarks
9100 15,000
4-15C, 4K15C, 4-16, 4-16S, 4-16K, 4-16KS, 6-15, 6K15, 6-16, 6-16K
without engraving, only "spincontrol professional" and "spincontrol S"
11026 7 years
1-14, 1-14K
11805 10 years*
8K, 8KB, 8KS, 8KBS
*in combination with bucket 13850 or 13860
12033 5 years
1-16 Edition, 1-16K Edition
12082 7 years
1-14, 1-14K
12083 7 years
1-14, 1-14K
12084 7 years
1-14, 1-14K
12085 7 years
1-14, 1-14K
12092 5 years 20x
1-14, 1-14K
12093 5 years 20x
1-14, 1-14K
12094 5 years 20x
1-14, 1-14K
12096 5 years 20x
1-14, 1-14K
12097 5 years 20x
1-14, 1-14K
12101 5 years 20x
1-15, 1-15K, 1-15P, 1-15PK
12124 5 years 20x
1-15, 1-15K, 1-15P, 1-15PK
12126 5 years 20x
1-15, 1-15K, 1-15P, 1-15PK
12134 5 years 20x
1-16, 1-16K
12135 5 years 20x
1-16, 1-16K
12137 5 years 20x
1-16, 1-16K
12500 7 years
6-15, 6K15, 6-16, 6-16K
12600 7 years
6-16S, 6-16KS
13218 20,000
4-16, 4-16S, 4-16K, 4-16KS, 6-16, 6-16S, 6-16K, 6-16KS
13296 35,000 5 years 10x
2-6, 2-6E, 2-7, 2-16P, 2-16KL, 2-16KHL
13299 5 years 10x
2-6, 2-6E, 2-7, 2-16P, 2-16KL, 2-16KHL
13635 25,000
6-16, 6-16K, 6-16S, 6-16KS
13650 20,000
4-5L, 4-16S, 4-16KS, 4-16KHS, 6-16S, 6-16HS, 6-16KS, 6-16KHS
13845 20,000
8K, 8KB, 8KS, 8KBS
13850 10,000 10 years*
8K, 8KB, 8KS, 8KBS
*in combination with rotor 11805
13860 15,000 10 years*
8K, 8KB, 8KS, 8KBS
*in combination with rotor 11805
13864 1,000
8K, 8KB, 8KS, 8KBS without engraving
13865 1,000
8K, 8KB, 8KS, 8KBS without engraving
13866 1,000
8K, 8KB, 8KS, 8KBS without engraving
13867 2,500
8K, 8KB, 8KS, 8KBS without engraving
13870 5,000
8K, 8KB, 8KS, 8KBS
11.4 Table of the service life of rotors and accessories
If no other data concerning the service life are engraved on the rotor or accessory, rotors and buckets must be checked by the manufacturer after 10 years.
If a specification concerning the maximum number of cycles and a specification concerning the service life (i.e. a date) are provided, the specification that occurs first shall apply.
After 50,000 cycles, rotors must be scrapped for safety reasons.
Page 68
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
68 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
NOTE
The data refer to resistance at 20°C.
- no data 1 resistant 2 practically resistant 3 partially resistant 4 not resistant
Concentration
High Density
Polyethylene
Polyamide
Polycarbonate
Polyoxymethylene
Polypropylene
Polysulfone
Polyvinyl chloride, hard
Polyvinyl chloride, soft
Polytetrafluorethylene
Acrylonitrile-butadiene-
caoutchouc
Aluminium
Medium
Formula
[%]
HDPE
PA
PC
POM
PP
PSU
PVC
PVC
PTFE
NBR
AL
Acetaldehyde
C2H4O
40
3 2 4 2 3 4 4 - 1 4 1
Acetamide
C2H5NO
saturated
1 1 4 1 1 4 4 - 1 - 1
Acetone
C3H6O
100
1 1 4 1 1 4 4 - 1 4 1
Acrylonitrile
C3H3N
100
1 1 4 3 3 4 4 4 1 4 1
Allyl alcohol
C3H6O
96
1 3 3 2 2 2 2 4 1 1 1
Aluminium chloride
AlCl3
saturated
1 3 2 4 1 - 1 - 1 1 4
Aluminium sulfate
Al2(SO4)3
10
1 1 1 3 1 1 1 1 1 1 1
Ammonium chloride
(NH4)Cl
aqueous
1 1 1 2 1 1 1 1 1 1 3
Ammonium hydroxide
NH3 + H2O
30
1 3 4 1 1 2 1 - 1 - 1
Aniline
C6H7N
100
1 3 4 1 2 4 4 4 1 4 1
Anisole
C7H8O
100
3 4 4 1 4 4 2 - 1 4 1
Antimony trichloride
SbCl3
90
1 4 1 4 1 - 1 - 1 - 4
Benzaldehyde
C7H6O
100
1 3 4 1 1 3 4 4 1 4 1
Benzene
C6H6
100
3 2 4 1 3 4 4 - 1 4 1
Boric acid
H3BO3
aqueous
1 3 1 2 1 - - - 1 1 1
Butyl acrylate
C7H12O2
100
1 2 4 2 3 4 4 4 1 - 1
Butyl alcohol, normal
C4H10O
100
1 1 2 1 1 2 2 4 1 1 1
Calcium chloride
CaCl2
alcoholic
1 4 2 3 1 - - 4 1 1 3
Carbon disulfide
CS2
100
4 3 4 2 4 4 4 4 1 3 1
Carbon tetrachloride (TETRA)
CCl4
100
4 4 4 2 4 4 4 4 1 3 1
Chlorine
Cl2
100
4 4 4 4 4 4 4 4 1 - 3
Chlorine water
Cl2 x H2O
3 4 4 4 3 - 3 3 1 - 4
Chlorobenzene
C6H5Cl
100
3 4 4 1 3 4 4 4 1 4 1
Chloroform
CHCl3
100
3 3 4 4 3 4 4 4 1 4 3
11.5 Resistance data
Page 69
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
69 / 80
Translation of the original operating manual, part no. 0700802
- no data 1 resistant 2 practically resistant 3 partially resistant 4 not resistant
Concentration
High Density
Polyethylene
Polyamide
Polycarbonate
Polyoxymethylene
Polypropylene
Polysulfone
Polyvinyl chloride, hard
Polyvinyl chloride, soft
Polytetrafluorethylene
Acrylonitrile-butadiene-
caoutchouc
Aluminium
Medium
Formula
[%]
HDPE
PA
PC
POM
PP
PSU
PVC
PVC
PTFE
NBR
AL
Chromic acid
CrO3
10
1 4 2 4 1 4 1 - 1 4 1
Chromic potassium sulphate
KCr(SO4)2 x 12H2O
saturated
1 2 1 3 1 - 1 - 1 - 3
Citric acid
C6H8O7
10
1 1 1 2 1 1 1 1 1 1 1
Citric acid
C6H8O7
50
1 3 1 2 1 - - - 1 1 1
Copper sulphate
CuSO4 x 5H2O
10
1 1 1 1 1 1 1 1 1 1 4
Cyclohexanol
C6H12O
100
1 1 3 1 1 1 1 4 1 2 1
Decane
C10H22
100
- 1 2 1 3 - - - 1 2 1
Diaminoethane
C2H8N2
100
1 1 3 1 1 - 3 4 1 1 1
Diesel fuel — 100
1 1 3 1 1 - 1 3 1 1 1
Dimethyl formamide (DMF)
C3D7NO
100
1 1 4 1 1 4 3 - 1 3 1
Dimethyl sulfoxide (DMSO)
C2H6SO
100
1 2 4 1 1 4 4 - 1 - 1
Dimethylaniline
C8H11N
100
- 3 4 2 4 - - - 1 - 1
Dioxane
C4H8O2
100
2 1 4 1 3 2 3 4 1 3 1
Dipropylene glycol (mono)methyl ether
C4H10O
100
3 1 4 1 4 4 4 4 1 - 1
Ethyl acetate
C4H8O2
100
1 1 4 1 1 4 4 4 1 4 1
Ethylene chloride
C2H4Cl2
100
3 3 4 1 3 4 4 4 1 - 1
Ferrous chloride
FeCl2
saturated
1 3 1 3 1 1 1 1 1 - 4
Formaldehyde solution
CH2O
30
1 3 1 1 1 - - - 1 2 1
Formic acid
CH2O2
100
1 4 3 4 1 3 3 1 1 2 1
Furfural
C5H4O2
100
1 3 3 2 4 - - - 1 4 1
Gasoline
C5H12 - C12H26
100
2 1 3 1 3 3 2 - 1 1 1
Glycerol
C3H8O3
100
1 1 3 1 1 1 1 2 1 1 1
Heptane, normal
C7H16
100
2 1 1 1 2 1 2 4 1 1 1
Hexane, n-
C6H14
100
2 1 2 1 2 1 2 4 1 1 1
Hydrogen chloride
HCl 5 1 4 1 4 1 1 1 - 1 2 4
Hydrogen chloride
HCl
concentrated
1 4 4 4 1 1 2 3 1 4 4
Hydrogen peroxide
H2O2 3 1 3 1 1 1 1 1 - 1 3 3
Hydrogen peroxide
H2O2
30
1 4 1 4 1 1 1 - 1 3 3
Hydrogen sulphide
H2S
10
1 1 1 1 1 1 1 3 1 3 1
Iodine, tincture of
I2 1 4 3 1 1 - 4 4 1 1 1
Page 70
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
70 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
- no data 1 resistant 2 practically resistant 3 partially resistant 4 not resistant
Concentration
High Density
Polyethylene
Polyamide
Polycarbonate
Polyoxymethylene
Polypropylene
Polysulfone
Polyvinyl chloride, hard
Polyvinyl chloride, soft
Polytetrafluorethylene
Acrylonitrile-butadiene-
caoutchouc
Aluminium
Medium
Formula
[%]
HDPE
PA
PC
POM
PP
PSU
PVC
PVC
PTFE
NBR
AL
Isopropyl alcohol
C3H8O
100
1 1 1 1 1 1 1 4 1 - 2
Lactic acid
C3H6O3
3
1 3 1 2 1 1 2 - 1 1 1
Magnesium chloride
MgCl2
10
1 1 1 1 1 1 1 1 1 1 1
Mercuric chloride
HgCl2
10
1 4 1 3 1 1 1 1 1 1 4
Mercury
Hg
100
1 1 1 1 1 1 1 3 1 1 3
Methyl acetate
C3H6O2
100
1 1 4 2 1 - 4 4 1 - 1
Methyl alcohol
CH4O
100
1 2 4 1 1 3 1 3 1 2 1
Methyl benzene
C7H8
100
3 1 4 1 3 4 4 4 1 4 1
Methyl ethyl ketone (MEK)
C4H8O
100
1 1 4 1 1 4 4 4 1 4 1
Methylene chloride
CH2Cl2
100
4 3 4 3 3 4 4 4 1 - 1
Mineral oil — 100
1 1 1 1 1 1 1 - 1 1 1
Nitric acid
HNO3
10
1 4 1 4 1 1 1 - 1 4 3
Nitric acid
HNO3
100
4 4 4 4 4 - 4 - 1 4 1
Nitrobenzene
C6H5NO2
100
3 4 4 3 2 4 4 4 1 4 1
Oleic acid
C18H34O2
100
1 1 1 2 1 - 1 - 1 3 1
Oxalic acid
C2H2O4 x 2H2O
100
1 3 1 4 1 1 1 1 1 2 1
Ozone
O3
100
3 4 1 4 3 1 1 - 1 4 2
Petroleum — 100
1 1 3 1 1 1 1 3 1 1 1
Phenol
C6H6O
10
1 4 4 4 1 4 1 3 1 3 1
Phenol
C6H6O
100
2 4 4 4 1 3 4 3 1 3 1
Phosphoric acid
H3PO4
20
1 4 2 4 1 - - - 1 2 4
Phosphorus pentachloride
PCl5
100
- 4 4 4 1 - 4 4 1 - 1
Potassium hydrogen carbonate
CHKO3
saturated
1 1 2 1 1 - - - 1 - 4
Potassium hydroxide
KOH
30
1 1 4 3 1 1 1 1 1 - 4
Potassium hydroxide
KOH
50
1 1 4 3 1 1 1 1 1 - 4
Potassium nitrate
KNO3
10
1 1 1 1 1 - - - 1 1 1
Potassium permanganate
KMnO4
100
1 4 1 1 1 - 1 - 1 3 1
Pyridine
C5H5N
100
1 1 4 1 3 4 4 4 1 4 1
Resorcinol
C6H6O2
5
1 4 2 3 1 4 2 - 1 - 2
Silver nitrate
AgNO3
100
1 1 1 1 1 1 1 1 1 2 4
Page 71
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
71 / 80
Translation of the original operating manual, part no. 0700802
- no data 1 resistant 2 practically resistant 3 partially resistant 4 not resistant
Concentration
High Density
Polyethylene
Polyamide
Polycarbonate
Polyoxymethylene
Polypropylene
Polysulfone
Polyvinyl chloride, hard
Polyvinyl chloride, soft
Polytetrafluorethylene
Acrylonitrile-butadiene-
caoutchouc
Aluminium
Medium
Formula
[%]
HDPE
PA
PC
POM
PP
PSU
PVC
PVC
PTFE
NBR
AL
Sodium bisulphite
NaHSO3
10
1 1 2 4 1 - - - 1 1 1
Sodium carbonate
Na2CO3
10
1 1 1 1 1 - - - 1 - 3
Sodium chloride
NaCl
30
1 1 1 1 1 1 1 1 1 1 3
Sodium hydroxide
NaOH
30
1 1 4 1 1 1 1 1 1 2 4
Sodium hydroxide
NaOH
50
1 1 4 1 1 1 1 - 1 2 4
Sodium sulfate
Na2SO4
10
1 1 1 1 1 1 1 1 1 1 1
Spirits
C2H6O
96
1 1 1 1 1 1 1 3 1 - 1
Styrene
C8H8
100
4 1 4 1 3 - 4 4 1 4 1
Sulphuric acid
H2SO4 6 1 4 1 4 1 1 1 - 1 2 3
Sulphuric acid
H2SO4
fuming
4 4 4 4 4 4 4 4 1 4 3
Tallow — 100
1 1 1 1 1 - 1 1 1 1 1
Tetrahydrofuran (THF)
C4H8O
100
3 1 4 1 3 4 4 4 1 3 1
Tetrahydronaphthalene
C10H12
100
3 1 4 1 4 4 4 4 1 - 1
Thionyl chloride
Cl2SO
100
4 4 4 2 4 4 4 4 1 - 3
Tin chloride
SnCl2
10
1 4 2 2 1 - - - 1 1 4
Transformer oil
100
1 1 3 3 1 1 1 - 1 1 1
Trichloroethane
C2H3Cl3
100
3 3 4 2 4 4 4 4 1 4 4
Urea
CH4N2O
10
1 1 1 1 1 - - - 1 1 1
Urine — 100
1 1 1 1 1 - 1 1 1 - 2
Vinegar
C2H4O2
10
1 4 1 1 1 1 1 1 1 2 1
Vinegar
C2H4O2
90
1 4 4 4 1 3 1 4 1 - 1
Wax
100
- 1 1 1 - - - 1 - 1
Wines — 100
1 1 1 2 1 1 1 1 1 - 4
Xylene
C8H10
100
3 1 4 1 4 4 4 4 1 4 1
Page 72
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
72 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Page 73
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
73 / 80
Translation of the original operating manual, part no. 0700802
11.6 EC declaration of conformity
Page 74
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
74 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Page 75
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
75 / 80
Translation of the original operating manual, part no. 0700802
11.7 Declaration of conformity – China RoHS 2
Page 76
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
11 Appendix
76 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Page 77
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Index
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
77 / 80
Translation of the original operating manual, part no. 0700802
12 Index
A
Acceleration ............................................... 41
Acceleration curves .............................. 41, 66
Accessories, cleaning and care .................. 52
Acid................................................ 20, 51, 53
Activating the modification mode ................ 35
Adapters .............................................. 33, 52
Alkaline solutions ........................... 20, 51, 53
Ambient conditions ..................................... 62
Ambient temperature ................................. 62
Anodised coating ....................................... 52
Application examples ................................. 13
Autoclaving ................................................ 56
Automatic lid opening function ................... 41
AutoOpen .................................................. 41
B
Brake ......................................................... 41
Brief mains power failure ............................ 47
Bucket ........................................................ 33
Buckets, cleaning and care ........................ 53
Buzzer ....................................................... 42
C
Capacity ..................................................... 61
Capillary tubes ........................................... 31
Carrier ........................................................ 33
Carrier systems .......................................... 33
Carriers, cleaning and care ........................ 53
CE mark in compliance with the directive
2006/42/EC ............................................ 15
Centrifugation of infectious, toxic, radioactive,
or pathogenic substances ....................... 19
Centrifugation principle .............................. 13
Centrifugation with low capacity ................. 32
Centrifugation with vessels of various sizes 31
Centrifuge cannot be started ...................... 47
Centrifuge decelerates during operation .... 47
Centrifuge is inclined .................................. 47
Centrifuge was moved during run .............. 47
Centrifuge, cleaning and care .................... 51
Centrifuges
- definition ................................................. 9
Changes in colour ...................................... 56
Changes in structure .................................. 56
Chemical and biological safety ................... 19
Chemical resistance of plastic .................... 53
China RoHS 2 – Declaration of conformity . 75
Cleaning agents ......................................... 55
Cleaning the bores of angle rotors ............. 52
Cleaning the centrifuge .............................. 51
Closing the lid ................................ ...... 18, 28
CO2 equivalent ........................................... 61
Communication error ................................. 49
Condensation ............................................. 26
Condenser dirty ......................................... 47
Condenser, cleaning and care ................... 52
Connected load .......................................... 61
Contamination ...................................... 19, 52
Continuous heat resistance ........................ 55
Continuous run .......................................... 37
Control system ........................................... 34
Copyright ................................................... 10
Corrosion ................ 18, 21, 33, 51, 52, 53, 55
Cost estimate ............................................. 58
Cracking .................................................... 52
Cracks ....................................................... 53
Current consumption .................................. 61
Customer-provided fuses ........................... 27
Cycle display (Cycles) ................................ 43
Cycles ........................................................ 28
Cycles (cycle display) ................................ 43
D
Damage of the surface ............................... 53
Dangerous goods....................................... 20
Dangerous materials .................................. 55
Date of manufacture .................................. 12
Deceleration curves ............................. 41, 66
Declaration of conformity ..................... 10, 73
Declaration of conformity – China RoHS 2 . 75
Declaration of decontamination ............ 58, 60
Decontamination agent ........................ 52, 55
Deformation of tubes .................................. 56
Density ................................................. 12, 20
Page 78
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Index
78 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Different service life of rotors and accessories
......................................................... 21, 67
Dimensions ................................................ 24
Direct hazard to the life and health ............. 16
Directive 2002/96/EC ................................. 60
Disinfectants .............................................. 55
Disinfection of the rotor chamber and
accessories ................................ ............ 55
Display ....................................................... 34
Disposal of the centrifuge ........................... 60
Disposal of the packaging .......................... 60
Documentation ........................................... 10
Drive problem ............................................ 47
E
Earth conductor check ............................... 22
EC declaration of conformity ................ 10, 73
EEPROM error ........................................... 49
Electrical connection .................................. 61
Electrical safety .......................................... 18
Emergency lid release ............................... 48
Error correction .......................................... 47
Error message ........................................... 47
Explanation of the symbols and notes ........ 16
Explosive substances ................................ 19
Imbalance monitoring system .................... 22
Importance of the operating manual ............. 9
Important information ................................. 16
Improper loading ........................................ 47
Infectious substances ................................ 55
Inflammable substances ............................ 19
Informal safety instructions ........................ 17
Initial start-up ................................ ............. 28
Input fuse ................................................... 61
Input lock ................................................... 44
Inspection by the manufacturer .................. 57
Installation of a rotor .................................. 28
Installation of accessories .......................... 31
Installation of angle rotors with a hermetic lid
............................................................... 29
Installation of rotors and accessories ......... 28
Installation of the microhaematocrit rotor ... 30
Installation site ........................................... 26
Insufficiently greased load-bearing bolts .... 54
Intended use ................................................ 9
Interrupting a centrifugation run ................. 35
Interrupting a deceleration process ............ 35
IP code ...................................................... 61
K
F
Filling quantity (refrigerant) ........................ 61
Fire preventions ......................................... 19
Form for the return of defective parts ......... 58
Functional and operating elements ............ 11
Fuses have tripped .................................... 47
G
General conditions ................................ ....... 9
Glass breakage .......................................... 55
Glass particles ........................................... 55
Gravitational field ....................................... 61
Grease for load-bearing bolts ............... 51, 54
H
Hazard warnings ........................ 9, 28, 29, 33
Heavy-duty grease for load-bearing bolts ... 54
Highly corrosive substances ...................... 18
I
Imbalance ............................................ 31, 33
Imbalance error .......................................... 49
Kinetic energy ...................................... 12, 61
L
Layout of the centrifuge.............................. 11
Leaks ......................................................... 56
Lid cannot be opened ................................ 47
Lid error ..................................................... 49
Lid lock device ........................................... 22
Lid lock has not released ........................... 47
Lid seal sticks ............................................ 47
Linear curves ............................................. 66
Loading a program ..................................... 45
M
Mains power switch off ............................... 47
Mains switch .............................................. 11
Mains voltage ............................................. 18
Maintenance .............................................. 51
Malfunctions and error correction ............... 47
Manual mode ............................................. 35
Manufacturer .............................................. 61
Marking of the unit ..................................... 15
Page 79
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Index
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
79 / 80
Translation of the original operating manual, part no. 0700802
Maximum number of cycles ....................... 43
Maximum speed for tubes .......................... 33
Measures in the event of hazards and
accidents ................................................ 23
Mechanical safety ...................................... 18
Microhaematocrit rotor, cleaning and care . 53
Mode of operation ...................................... 13
Motor error ................................ ................. 49
Motor shaft ..................................... 28, 29, 51
Multiple carrier ........................................... 33
N
Name plate .......................................... 11, 12
No indication on the display ....................... 47
No power in the mains supply .................... 47
Noise level ................................................. 61
Nominal voltage ......................................... 12
Notes on safety and hazards ....................... 9
Notes on transport ..................................... 24
O
Online download of forms .......................... 59
Opening the lid ........................................... 28
Operating personnel .................................. 17
Operating voltage....................................... 26
Operational safety ...................................... 52
Overseas shipping ..................................... 24
P
Packaging .................................................. 25
Parameter error ......................................... 49
Pathogenic substances .................. 19, 51, 55
Plastic accessories, cleaning and care ....... 53
Potential hazard to the life and health ........ 16
Potentially hazardous situation................... 16
Power consumption ............................. 12, 61
Power cord is not plugged in ...................... 47
Power supply ............................................. 26
Preselection of a curve............................... 41
Pressure (refrigerant) ................................. 61
Pressure marks .......................................... 53
Prevention of accidents ................................ 9
Problem description ................................... 58
Process error ............................................. 49
ProgLock program lock .............................. 42
Program "Rapid Temp" .............................. 39
Program lock (ProgLock) ........................... 42
Protection class ................................... 26, 61
Q
Quick stop .................................................. 35
Quitting the modification mode ................... 35
R
Radioactive substances ....................... 19, 51
Radius ....................................................... 14
Rapid Temp program ................................. 39
Reaching the maximum number of cycles .. 43
Refrigerant ................................ ................. 61
Refrigerant data ......................................... 61
Relative centrifugal force (RCF) ........... 14, 36
Removal of a rotor ............................... 29, 30
Removal of the transport safety device ...... 25
Remove glass particles and metal dust from
the rotor chamber ................................... 55
Responsibility of the operator ..................... 17
Return of centrifuges, spare parts, or
accessories ............................................ 58
Return of defective parts ............................ 58
Risk of electrical shock............................... 18
Rotor chamber ........................................... 51
Rotor monitoring system ............................ 22
Rotor radii .................................................. 63
Rotor selection ........................................... 40
Rotor tie-down screw ..................... 28, 29, 53
Rotor wrench ....................................... 28, 29
Rotors and accessories with a different
service life ........................................ 21, 67
Rotors for microtiter plate formats .............. 29
Rotors, cleaning and care .......................... 53
Runtime ..................................................... 36
Runtime as of the set speed ...................... 37
S
Safety area ................................................ 20
Safety devices ........................................... 22
Safety distance .............................. 18, 20, 26
Safety instructions ...................... 9, 28, 29, 33
Safety instructions for centrifugation .......... 20
Safety of rotors and accessories ................ 21
Safety, chemical and biological .................. 19
Safety, electrical ........................................ 18
Safety, mechanical ..................................... 18
Safety-conscious work ............................... 17
Page 80
Refrigerated Centrifuge with Heating System Sigma 2-16KHL
Index
80 / 80
Version 02/2013, Rev. 1.19 of 25/04/2019 sb
Translation of the original operating manual, part no. 0700802
Saving a program....................................... 45
Scope of supply ......................................... 10
Selection, display, and modification of data 35
Serial number ................................ 12, 50, 57
Service ....................................................... 57
Service contact .......................................... 50
Service life ................................................. 51
Service life of rotors and accessories ... 21, 67
Service life of the accessories .................... 56
Service work .............................................. 57
Set-up and connection ............................... 26
Short run .................................................... 38
Solvents ......................................... 20, 51, 53
Sound signal (buzzer) ................................ 42
Spare part enquiries ................................... 50
Speed ...................................... 12, 14, 36, 61
Speed-gravitational-field-diagram .............. 65
Speedometer error ..................................... 49
Standards and regulations ......................... 10
Standstill monitoring system ...................... 22
Starting a centrifugation run ....................... 35
Sterilisation of the rotor chamber and
accessories ................................ ............ 55
Stopping of the centrifuge due to an
imbalance ............................................... 54
Storage and transport ................................ 24
Storage conditions ..................................... 24
Storage locations ....................................... 61
Stress-corrosion
see
corrosion ............................................. 53
Structural changes ................................ ..... 19
Supply voltage ........................................... 26
Switching the centrifuge off ........................ 46
Switching the centrifuge on ........................ 28
System check ............................................ 22
System error ........................................ 47, 49
T
Table of error codes ................................... 49
Table of rotors and accessories with a
different service life .......................... 21, 67
Technical data ........................................... 61
Technical documentation ........................... 62
Temperature .............................................. 38
Temperature control ................................... 38
Temperature error ...................................... 49
Temperature inside the rotor chamber ....... 22
Temperature monitoring system ................. 22
Temperature value not reached ................. 47
Thermal stress ........................................... 51
Time range................................................. 61
Toxic substances ................................. 19, 51
Transport safety device .............................. 25
Tubes ......................................................... 33
Type........................................................... 12
Type of connection ..................................... 26
Type of the centrifuge .................... 50, 57, 61
U
Ungreased load- bearing bolts ................... 47
Useful volume
- volume that is stated for the tube .......... 33
User interface ............................................ 34
UV radiation ......................................... 26, 51
V
Vents ......................................................... 26
Vessels ...................................................... 33
W
Warranty and liability .................................... 9
Wear .......................................................... 57
Weight ....................................................... 24
Work on the power supply system ............. 18
Loading...